Automatic plate cutting equipment and machining method

By designing automatic sheet cutting equipment and cutting grinding wheels and PLC controllers with ultra-thin resin diamond, efficient cutting of tungsten, molybdenum or tungsten alloy sheets is achieved, solving the problems of low cutting efficiency and high cost in the prior art, and achieving efficient utilization and cost reduction of materials.

CN120244797APending Publication Date: 2025-07-04BEIJING TIANLONG TUNGSTEN & MOLYBDENUM TECH CO LTD
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Patent Information

Application Number
CN202510486170.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

In the prior art, the cutting efficiency and cost of tungsten and molybdenum sheets are low and have high cost, especially when roughly cutting and cutting, the cutting speed is slow, the wire is easy to break, and the processing cycle is long.

Method used

An automatic plate cutting equipment is designed, including a workbench, support beam, longitudinally shifted rail, cross beam, transverse guide rail, moving frame, lifting mechanism and cutting mechanism. Through the PLC controller, it works together and combines ultra-thin resin diamond to cut grinding wheel sheets to realize automatic cutting of tungsten, molybdenum or tungsten alloy sheets.

Benefits of technology

It improves cutting efficiency, reduces material waste and material edge collapse, and reduces cost. The cutting time is shortened from 1 hour and 10 minutes to 10 minutes, which increases efficiency by 7 times and reduces cost by 18 times.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides automatic plate cutting equipment and a machining method. The automatic plate cutting equipment comprises a workbench, supporting beams are arranged on the left side and the right side of the workbench correspondingly, longitudinal moving guide rails are arranged on the supporting beams, a cross beam is arranged above the workbench, and the two ends of the cross beam are located above the supporting beams; the cross beam can move on the longitudinal moving guide rail in the width direction of the workbench. A transverse moving guide rail and a moving frame are arranged on the cross beam, and the moving frame can move on the transverse moving guide rail in the length direction of the workbench; a lifting mechanism is arranged on the movable frame, a cutting mechanism is arranged below the lifting mechanism, and the cutting mechanism can cut a plate placed on the workbench. The cutting equipment is used for cutting and slicing tungsten, molybdenum or tungsten alloy plates, material waste is reduced, the edge breakage phenomenon of the materials is effectively reduced, the cutting efficiency is improved, and the cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal processing, and in particular to an automatic plate cutting device and a processing method. Background Art

[0002] At present, the plate cutting processes generally include: shearing, water jet cutting, electric spark cutting, sawing, laser cutting, etc. The plate cutting processes in the prior art usually adopt electric spark wire cutting and sawing, but these two plate cutting processes have the disadvantages of low efficiency and yield rate.

[0003] At present, in the tungsten and molybdenum industry, the rough cutting of thin plates of tungsten and molybdenum materials is mainly concentrated in the fast wire cutting process. Due to the characteristics and hardness of tungsten and molybdenum materials themselves, which are harder than other metals, the cutting speed is very slow and the wire is easy to break during fast wire cutting. The cost is high and the processing cycle is long. Therefore, it is extremely difficult to improve the efficiency of plate cutting.

[0004] In the prior art, the average cutting time for rough cutting of 20 (+3.5 / +3.8)*671.7 (+3.5 / +3.8) wire cutting is 1 hour and 10 minutes per piece, which is a long processing time.

[0005] Therefore, in order to improve the cutting efficiency of tungsten, molybdenum or tungsten alloy plates, an automatic plate cutting device and processing method are needed. Summary of the invention

[0006] The object of the present invention is to provide an automatic plate cutting device and processing method, which realizes the automatic cutting of tungsten, molybdenum or tungsten alloy plates, reduces material waste, effectively reduces material edge collapse, and improves cutting efficiency.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A plate automatic cutting device comprises a workbench, wherein support beams are respectively arranged on the left and right sides of the workbench, longitudinal guide rails are arranged on the support beams, a cross beam is arranged above the workbench, both ends of the cross beam are located above the support beam, and the cross beam can move along the width direction of the workbench on the longitudinal guide rails; a transverse guide rail and a movable frame are arranged on the cross beam, and the movable frame can move along the length direction of the workbench on the transverse guide rails; a lifting mechanism is arranged on the movable frame, and a cutting mechanism is arranged below the lifting mechanism, and the cutting mechanism can cut the plate placed on the workbench under the drive of the cross beam, the movable frame and the lifting mechanism.

[0009] Furthermore, in the above-mentioned automatic plate cutting equipment, a front baffle is provided on the front side of the workbench, and the two ends of the front baffle are respectively connected to the two support beams; a rear baffle is provided on the rear side of the workbench, and the two ends of the rear baffle are respectively connected to the two support beams; door stop protection is provided on both the front baffle and the rear baffle, and the door stop protection is a sliding and pulling operating door.

[0010] Furthermore, in the above-mentioned automatic plate cutting equipment, a plurality of lower slot plates and a plurality of upper slot plates are arranged on the workbench, each of the lower slot plates is provided with a T-slot along the axial direction, each of the upper slot plates is provided with a T-slot along the axial direction, the upper slot plates are located above the lower slot plates, and the materials of the lower slot plates and the upper slot plates are both aluminum alloy; the axis of the lower slot plate is parallel to the axis in the width direction of the workbench, the plurality of lower slot plates are evenly arranged along the length direction of the workbench, and the axis of the upper slot plate is parallel to the axis in the width direction of the workbench The axes in the length direction of the workbench are parallel, and the upper slot plate can adjust its position on the workbench according to the size of the plate; the T-slot on the upper slot plate serves as a cutting slot in the length direction of the plate, and the T-slot on the lower slot plate serves as a cutting slot in the width direction of the plate; a holding mechanism is provided on the workbench, and the holding mechanism has a pressing plate, and the holding mechanism can fix the plate on the workbench through the pressing plate, and a plastic plate is provided between the pressing plate and the plate; preferably, the lower slot plate is provided with 11 strips.

[0011] Furthermore, in the above-mentioned automatic plate cutting equipment, a PLC controller is also included, and the beam, the movable frame, the lifting mechanism and the cutting mechanism are all driven by motors. The PLC controller can control the beam, the movable frame, the lifting mechanism and the cutting mechanism respectively through the motors.

[0012] Furthermore, in the above-mentioned automatic plate cutting equipment, it also includes a water tank and a water diversion pipe, the water tank is arranged below the workbench, the water tank is provided with a water pump, one end of the water diversion pipe is connected to the water pump, the other end of the water diversion pipe is installed at the cutting mechanism position, and a drain outlet is provided on the workbench; the drain outlet is located above one end of the water tank, and three partitions are vertically arranged in the water tank, and the three partitions are respectively the first partition, the second partition and the third partition from one end to the other end of the water tank; the three partitions divide the water tank into the first water tank, the second water tank, the third water tank and the fourth water tank from one end to the other end, and the water pump is arranged in the fourth water tank; the height of the first partition is the same as the height of the second partition, and the height of the third partition is higher than the height of the second partition.

[0013] Further, in the above-mentioned automatic sheet cutting equipment, the cutting mechanism includes a spindle box, a spindle, and a cutting blade. One end of the spindle is installed in the spindle box through a bearing gland and a bearing, and the cutting blade is installed at the other end of the spindle through a cutting blade gland and a left-handed nut; the bearing is a 6207 bearing, and the outer diameter of the spindle box is 84 mm.

[0014] Further, in the above-mentioned automatic sheet cutting equipment, the cutting blade is an ultra-thin resin diamond cutting wheel, with a diameter of 158 mm, an inner hole diameter of 32 mm, and a thickness of 1 mm.

[0015] On the other hand, a method for processing sheets is provided, which is implemented using the above-mentioned automatic sheet cutting equipment, and the steps are as follows:

[0016] Step 1: Press and clamp the sheet on the workbench. Place the upper trough plate in a suitable position on the workbench, and use the clamping mechanism to press and clamp the sheet to be processed on the workbench.

[0017] Step 2: Install the cutting blade. Install the cutting blade on the spindle and use a left-handed nut in cooperation with the cutting blade gland to tighten the cutting blade.

[0018] Step 3: Set the cutting parameters. Preset the cutting width, total cutting length, cutting speed, cutting direction, and number of cutting passes in the PLC controller.

[0019] Step 4: Cut the sheet. Under the control of the PLC controller, use the cutting mechanism to cut the length direction of the sheet and slice the width direction, and the lifting mechanism controls the cutting depth.

[0020] Further, in the above-mentioned processing method, in Step 1, draw the actual finished product size line on the selected sheet according to the drawing and confirm the surface state of the sheet. After the sheet is pressed and clamped on the workbench, use infrared to align the actual finished product size line on the sheet; the thickness of the sheet is T, 1 mm ≤ T ≤ 8 mm, the length of the sheet is L, 300 mm ≤ L ≤ 1500 mm, the width of the sheet is W, 300 mm ≤ W ≤ 1500 mm, and the material of the sheet is tungsten, molybdenum, or tungsten alloy.

[0021] Further, in the above-mentioned processing method, in Step 4, when the cutting mechanism cuts the sheet, the rotational speed of the cutting blade is 2700 - 2900 revolutions per minute, and the cutting speed of the cutting mechanism is 0.8 mm / s - 1.5 mm / s.

[0022] Analysis shows that the present invention discloses an automatic sheet cutting equipment and a processing method. Using this cutting equipment to cut and slice sheets of tungsten, molybdenum, or tungsten alloy reduces material waste, effectively reduces the phenomenon of material chipping, improves the cutting efficiency, and reduces the cost. Brief Description of the Drawings

[0023] The accompanying drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. Among them:

[0024] Figure 1 It is a schematic three-dimensional structure diagram of an embodiment of the present invention.

[0025] Figure 2 It is a schematic three-dimensional structure diagram of the cooperation between the lower trough plate and the upper trough plate of an embodiment of the present invention.

[0026] Figure 3 It is another schematic three-dimensional structure diagram of an embodiment of the present invention.

[0027] Figure 4 It is an exploded structure diagram of the cutting mechanism of an embodiment of the present invention.

[0028] Figure 5 It is a schematic structure diagram of the water tank of an embodiment of the present invention.

[0029] Figure 6 It is a flow chart of the processing method of an embodiment of the present invention.

[0030] Description of the reference numerals: 1 support beam; 2 cross beam; 3 moving frame; 4 lifting mechanism; 5 cutting mechanism; 6 front baffle; 7 door stop protection; 8 rear baffle; 9 lower trough plate; 10 upper trough plate; 11 PLC controller; 12 water tank; 13 water inlet pipe; 14 water pump; 15 first partition; 16 second partition; 17 third partition; 18 first water tank; 19 second water tank; 20 third water tank; 21 fourth water tank; 22 spindle box; 23 spindle; 24 cutting blade; 25 bearing gland; 26 bearing; 27 cutting blade gland; 28 left-handed nut; 29 longitudinal movement guide rail; 30 transverse movement guide rail; 31 clamping mechanism; 32 sheet material. Detailed Description of the Embodiments

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present invention rather than a limitation of the present invention. In fact, those skilled in the art will appreciate that modifications and variations can be made to the present invention without departing from the scope or spirit of the present invention. For example, features shown or described as part of one embodiment can be used in another embodiment to yield yet another embodiment. Accordingly, it is intended that the present invention cover such modifications and variations as fall within the scope of the appended claims and their equivalents.

[0032] In the description of the present invention, the orientation or positional relationship indicated by terms such as "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and does not require the present invention to be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. The terms "connected", "connected to", and "disposed" used in the present invention should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component; it can be a wired electrical connection, a radio connection, or a wireless communication signal connection. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0033] One or more examples of the present invention are shown in the accompanying drawings. The detailed description uses numerical and alphabetical labels to refer to features in the drawings. Similar or like labels in the drawings and the description have been used to refer to similar or like parts of the present invention. As used herein, terms such as "first", "second", and "third" can be used interchangeably to distinguish one component from another and are not intended to indicate the position or importance of individual components.

[0034] As Figures 1 to 6 shown, according to an embodiment of the present invention, an automatic cutting device for a sheet 32 is provided. As Figure 1 shown, it includes a workbench. Among them, support beams 1 are respectively disposed on the left and right sides of the workbench. A longitudinal movement guide rail 29 is disposed on the support beam 1. A cross beam 2 is disposed above the workbench. The two ends of the cross beam 2 are located above the support beam 1. The cross beam 2 can move along the width direction of the workbench on the longitudinal movement guide rail 29; a transverse movement guide rail 30 and a moving frame 3 are disposed on the cross beam 2. The moving frame 3 can move along the length direction of the workbench on the transverse movement guide rail 30; a lifting mechanism 4 is disposed on the moving frame 3. A cutting mechanism 5 is disposed below the lifting mechanism 4. The lifting mechanism 4 can drive the cutting mechanism 5 to lift and lower. Driven by the cross beam 2, the moving frame 3, and the lifting mechanism 4, the cutting mechanism 5 can cut the sheet 32 placed on the workbench.

[0035] Further, a front baffle 6 is disposed on the front side of the workbench. The two ends of the front baffle 6 are respectively connected to the two support beams 1. A rear baffle 8 is disposed on the rear side of the workbench. The two ends of the rear baffle 8 are respectively connected to the two support beams 1. Door stop protections 7 are disposed on both the front baffle 6 and the rear baffle 8. The door stop protection 7 is a push-pull operation door. The push-pull operation door can facilitate the operator to adjust the sheet 32 on the workbench, etc. Closing the door stop protection 7 during the cutting of the sheet 32 can also ensure the safety of the operator.

[0036] Further, as Figure 2As shown in the figure, there are multiple lower slot plates 9 and multiple upper slot plates 10 arranged on the workbench. Each lower slot plate 9 is provided with a T-shaped slot along the axial direction, and each upper slot plate 10 is also provided with a T-shaped slot along the axial direction. The upper slot plate 10 is located above the lower slot plate 9. Both the lower slot plate 9 and the upper slot plate 10 are made of aluminum alloy. The axis of the lower slot plate 9 is parallel to the axis in the width direction of the workbench, and multiple lower slot plates 9 are evenly arranged along the length direction of the workbench. The axis of the upper slot plate 10 is parallel to the axis in the length direction of the workbench, and the upper slot plate 10 can adjust its position on the workbench according to the size of the plate 32. The T-shaped slot on the upper slot plate 10 serves as the cutting slot in the length direction of the plate 32, and the T-shaped slot on the lower slot plate 9 serves as the cutting slot in the width direction of the plate 32. The cutting mechanism 5 is used to cut the length direction of the plate 32 and slice the width direction of the plate 32. The lifting mechanism 4 is used to control the cutting depth of the cutting mechanism 5. A clamping mechanism 31 is arranged on the workbench. The clamping mechanism 31 has a pressing plate, and the clamping mechanism 31 can fix the plate 32 on the workbench through the pressing plate. A plastic plate is arranged between the pressing plate and the plate 32. Preferably, there are 11 lower slot plates 9.

[0037] In an embodiment of the present invention, the upper slot plates 10 are arranged on the lower slot plates 9 in a matrix form. Multiple upper slot plates 10 form a column of upper slot plates 10 along the width direction of the plate 32, and multiple columns of upper slot plates 10 are arranged in sequence along the length direction of the plate 32. The gap between two adjacent columns of upper slot plates 10 is aligned with the T-shaped slot on the lower slot plate 9.

[0038] Furthermore, it further includes a PLC controller 11. The cross beam 2, the moving frame 3, the lifting mechanism 4, and the cutting mechanism 5 are all driven by motors. The PLC controller 11 can control the cross beam 2, the moving frame 3, the lifting mechanism 4, and the cutting mechanism 5 respectively through the motors.

[0039] Furthermore, as Figure 3 shown, it further includes a water tank 12 and a water inlet pipe 13. The water tank 12 is arranged below the workbench. The water tank 12 is provided with a water pump 14. One end of the water inlet pipe 13 is connected to the water pump 14, and the other end of the water inlet pipe 13 is installed at the position of the cutting mechanism 5. A drain port is arranged on the workbench. The drain port is located above one end of the water tank 12. The water tank 12 is a stepped sewage recovery water tank, as Figure 5As shown in the figure, there are three vertical partitions in the water tank 12. From one end to the other end of the water tank 12, the three partitions are the first partition 15, the second partition 16, and the third partition 17 in sequence. The three partitions divide the water tank 12 into the first water tank 18, the second water tank 19, the third water tank 20, and the fourth water tank 21 in sequence. The water pump 14 is arranged in the fourth water tank 21. The height of the first partition 15 is the same as that of the second partition 16, and the height of the third partition 17 is higher than that of the second partition 16. When the cutting mechanism 5 cuts the sheet 32, the water inlet pipe 13 pumps the water in the fourth water tank 21 to the position of the main shaft 23 under the action of the water pump 14, and cools the cutting blade 24 of the cutting mechanism 5. The water falling on the workbench flows into the first water tank 18 of the water tank 12 through the drain port, and then the water flows over the first partition 15, the second partition 16, and the third partition 17 in sequence and then flows into the fourth water tank 21, realizing the circulating diversion of the cooling water. The sewage generated by cutting the sheet 32 is filtered by the first water tank 18, the second water tank 19, and the third water tank 20 and then recycled.

[0040] Further, as Figure 4 shown, the cutting mechanism 5 includes a main shaft box 22, a main shaft 23, and a cutting blade 24. One end of the main shaft 23 is installed in the main shaft box 22 through a bearing gland 25 and a bearing 26, and the cutting blade 24 is installed at the other end of the main shaft 23 through a cutting blade gland 27 and a left-handed nut 28; the bearing 26 is a 6207 bearing 26, and the outer diameter of the main shaft box 22 is 84 mm.

[0041] Further, it further includes a rotating mechanism, and the rotating mechanism can drive the cutting mechanism 5 to rotate, so that the cutting mechanism 5 can cut the sheet 32 along the length direction and the width direction of the sheet 32 respectively.

[0042] Further, the cutting blade 24 is an ultra-thin resin diamond cutting grinding wheel. The diameter of the cutting blade 24 is 158 mm, the inner hole diameter is 32 mm, and the thickness is 1 mm. When the thickness of the cutting blade 24 exceeds 1 mm, the cutting force is relatively large, which will cause chipping and corner breakage of the sheet 32 made of tungsten molybdenum material, and cause relatively large waste of the material. The cutting blade 24 adopts the ultra-thin resin diamond cutting grinding wheel with the above parameters, which not only reduces material waste, but also reduces cutting resistance, and effectively reduces the phenomenon of material chipping.

[0043] The present invention also discloses a processing method for the sheet 32, which is implemented by using the above-mentioned automatic cutting equipment for the sheet 32, and includes the following steps:

[0044] Step 1, the workbench presses and holds the sheet 32, places the upper trough plate 10 at a suitable position on the workbench, and presses and holds the sheet 32 to be processed on the workbench by using the clamping mechanism 31.

[0045] Draw the actual finished product size lines on the selected sheet 32 according to the drawing and confirm the surface condition of the sheet 32. After the sheet 32 is pressed on the workbench, use infrared to align the actual finished product size lines on the sheet 32 and level the large surface; the thickness of the sheet 32 is T, 1mm ≤ T ≤ 8mm (such as 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm), the length of the sheet 32 is L, 300mm ≤ L ≤ 1500mm (such as: 300mm, 400mm, 500mm, 600mm, 700mm, 800mm, 900mm, 1000mm, 1100mm, 1200mm, 1300mm, 1400mm, 1500mm), the width of the sheet 32 is W, 300mm ≤ W ≤ 1500mm (such as: 300mm, 500mm, 700mm, 900mm, 1100mm, 1300mm, 1500mm), and the material of the sheet 32 is tungsten, molybdenum or tungsten alloy. Place a plastic sheet between the pressing plate and the sheet 32.

[0046] Step 2, install the cutting disc 24. Install the cutting disc 24 on the main shaft 23 and use the left-handed nut 28 and the cutting disc gland 27 to tightly press the cutting disc 24.

[0047] Step 3, set the cutting parameters. Preset the cutting width, total cutting length, cutting speed, cutting direction, cutting times and other cutting parameters in the PLC controller 11. The cutting parameters are adjustable during the cutting process.

[0048] Step 4, cut the sheet 32. Under the control of the PLC controller 11, use the cutting mechanism 5 to cut the length direction of the sheet 32 and slice the width direction, and the lifting mechanism 4 controls the cutting depth.

[0049] When the cutting mechanism 5 cuts the sheet 32, the rotation speed of the cutting disc 24 is 2700 revolutions per minute - 2900 revolutions per minute (such as: 2700 revolutions per minute, 2750 revolutions per minute, 2800 revolutions per minute, 2850 revolutions per minute, 2900 revolutions per minute). If the rotation speed of the cutting disc 24 is too high, the cutting disc 24 will be severely worn. If the rotation speed is too low, the cutting force will be insufficient and the cutting disc will break or chip. The cutting speed of the cutting mechanism 5 is 0.8mm / s - 1.5mm / s. For sheets 32 with different materials and thicknesses, use the corresponding cutting speed processing parameters. The cutting speed processing parameters are shown in Table 1.

[0050] Table 1 Cutting speed processing parameters

[0051]

[0052] A method for high-speed continuous cutting of tungsten, molybdenum, and tungsten alloy materials with a thickness of less than 8 mm using the sheet material 32 automatic cutting equipment. The cutting mechanism 5 is controlled by a PLC controller 11 to move along the x / y / z axes (the x-axis is the length direction of the sheet material 32, the y-axis is the width direction of the sheet material 32, and the z-axis is the depth direction). By combining parameters such as the rotation of the cutting blade 24 driven by a belt and the cutting feed, high-efficiency processing is achieved. At the same time, by adjusting the processing parameters, the optimal processing state is determined for different materials. Using this processing method, the cutting feed for tungsten sheet materials with a thickness of 1 - 3 mm can reach 60 mm / min, for molybdenum sheet materials it can reach 90 mm / min, and for tungsten alloy sheet materials it can reach 90 mm / min. For tungsten sheet materials with a thickness of 3 - 8 mm, the cutting feed can reach 48 mm / min, for molybdenum sheet materials it can reach 60 mm / min, and for tungsten alloy sheet materials it can reach 60 mm / min. There is no obvious broken edge for tungsten and molybdenum materials. The cutting speed for the same specification and the same material is more than 7 times better than that of the fast wire cutting machine, and the segmentation accuracy is within 0.2 mm. Compared with a sawing machine, the waste material generated is reduced by more than 2 times.

[0053] In an embodiment of the present invention, 1108 products are processed using this cutting equipment. The rough cutting size is 20(+3.5 / +3.8)*671.7(+3.5 / +3.8). The average cutting time for each piece is 10 minutes, and the processing time for 1108 pieces is 184 hours. The efficiency is increased by 7 times. Without considering the wear of the cutting blade 24, the efficiency can be up to more than 18 times faster than that of the fast wire cutting machine. Without considering deformation, the accuracy of the cut finished sheet material 32 with a length within 300 mm can be controlled within 0.2 mm. Compared with a sawing machine, the waste material generated is reduced by more than 2 times.

[0054] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0055] An automatic sheet cutting equipment and processing method, which uses this cutting equipment to cut and segment tungsten, molybdenum, or tungsten alloy sheet materials 32, reduces material waste, effectively reduces the phenomenon of material edge collapse, improves the cutting efficiency, and reduces the cost.

[0056] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic sheet cutting device, characterized in that, Comprising a workbench, wherein, Support beams are respectively arranged on the left and right sides of the workbench. Longitudinal movement guide rails are arranged on the support beams. A cross beam is arranged above the workbench. Both ends of the cross beam are located above the support beams. The cross beam can move along the width direction of the workbench on the longitudinal movement guide rails; A transverse movement guide rail and a moving frame are arranged on the cross beam. The moving frame can move along the length direction of the workbench on the transverse movement guide rail; A lifting mechanism is arranged on the moving frame. A cutting mechanism is arranged below the lifting mechanism. Driven by the cross beam, the moving frame and the lifting mechanism, the cutting mechanism can cut the plate placed on the workbench.

2. The automatic plate cutting equipment according to claim 1, wherein, A front baffle is arranged on the front side of the workbench. Both ends of the front baffle are respectively connected to the two support beams; A rear baffle is arranged on the rear side of the workbench. Both ends of the rear baffle are respectively connected to the two support beams; Door stop protections are arranged on both the front baffle and the rear baffle. The door stop protection is a push-pull operation door.

3. The automatic plate cutting equipment according to claim 1, wherein, A plurality of lower layer channel plates and a plurality of upper layer channel plates are arranged on the workbench. Each lower layer channel plate is provided with a T-shaped groove along the axial direction. Each upper layer channel plate is provided with a T-shaped groove along the axial direction. The upper layer channel plates are located above the lower layer channel plates. The materials of the lower layer channel plates and the upper layer channel plates are both aluminum alloy; The axis of the lower layer channel plate is parallel to the axis in the width direction of the workbench. The plurality of lower layer channel plates are evenly arranged along the length direction of the workbench, The axis of the upper layer channel plate is parallel to the axis in the length direction of the workbench. The position of the upper layer channel plate on the workbench can be adjusted according to the size of the plate; The T-shaped groove on the upper layer channel plate serves as the cutting groove in the length direction of the plate. The T-shaped groove on the lower layer channel plate serves as the cutting groove in the width direction of the plate; A clamping mechanism is arranged on the workbench. The clamping mechanism has a pressing plate. The clamping mechanism can fix the plate on the workbench through the pressing plate. A plastic plate is arranged between the pressing plate and the plate; Preferably, 11 lower layer channel plates are provided.

4. The automatic plate cutting equipment according to claim 1, wherein, It further includes a PLC controller. The cross beam, the moving frame, the lifting mechanism and the cutting mechanism are all driven by motors. The PLC controller can respectively control the cross beam, the moving frame, the lifting mechanism and the cutting mechanism through the motors.

5. The automatic plate cutting equipment according to claim 1, wherein, It further includes a water tank and a water inlet pipe. The water tank is arranged below the workbench. The water tank is provided with a water pump. One end of the water inlet pipe is connected to the water pump. The other end of the water inlet pipe is installed at the position of the cutting mechanism. A drain port is arranged on the workbench; The drain outlet is located above one end of the water tank. There are 3 partitions vertically arranged in the water tank. From one end to the other end of the water tank, the 3 partitions are the first partition, the second partition, and the third partition in sequence; The 3 partitions divide the water tank from one end to the other end into a first water tank, a second water tank, a third water tank, and a fourth water tank in sequence. The water pump is arranged in the fourth water tank; The height of the first partition is the same as that of the second partition, and the height of the third partition is higher than that of the second partition.

6. The automatic sheet cutting equipment according to claim 1, wherein The cutting mechanism includes a spindle box, a spindle, and a cutting blade. One end of the spindle is installed in the spindle box through a bearing gland and a bearing, and the cutting blade is installed at the other end of the spindle through a cutting blade gland and a left-handed nut; The bearing is a 6207 bearing, and the outer diameter of the spindle box is 84 mm.

7. The automatic sheet cutting equipment according to claim 6, wherein The cutting blade is an ultra-thin resin diamond cutting grinding wheel, and the diameter of the cutting blade is 158 mm, the inner hole diameter is 32 mm, and the thickness is 1 mm.

8. A processing method for a sheet material, implemented by using the automatic cutting equipment for a sheet material according to any one of claims 1 to 7, characterized in that, The following steps: Step 1, press and clamp the sheet on the workbench. Place the upper trough plate at a suitable position on the workbench, and use the clamping mechanism to press and clamp the sheet to be processed on the workbench; Step 2, install the cutting blade. Install the cutting blade on the spindle, and use the left-handed nut and the cutting blade gland to clamp the cutting blade tightly; Step 3, set the cutting parameters. Preset the cutting width, cutting total length, cutting speed, cutting direction, and cutting times in the PLC controller; Step 4, cut the sheet. Under the control of the PLC controller, use the cutting mechanism to cut the length direction of the sheet and slice the width direction of the sheet, and the lifting mechanism controls the cutting depth.

9. The processing method according to claim 8, wherein In step 1, draw the actual finished product size line on the selected sheet according to the drawing and confirm the surface state of the sheet. After the sheet is pressed and clamped on the workbench, use infrared rays to align the actual finished product size line on the sheet; The thickness of the sheet is T, 1 mm ≤ T ≤ 8 mm, the length of the sheet is L, 300 mm ≤ L ≤ 1500 mm, the width of the sheet is W, 300 mm ≤ W ≤ 1500 mm, and the material of the sheet is tungsten, molybdenum, or tungsten alloy.

10. The processing method according to claim 8, wherein In step 4, when the cutting mechanism cuts the sheet, the rotation speed of the cutting blade is 2700 revolutions per minute - 2900 revolutions per minute, and the cutting speed of the cutting mechanism is 0.8 mm / s - 1.5 mm / s.