Production device of cement prefabricated part for railway

Abstract

The invention discloses a railway cement prefabricated part production device, and belongs to the technical field of cement prefabricated part production, the railway cement prefabricated part production device comprises a mounting frame and a connecting frame, the bottom of the connecting frame is provided with a lifting compaction assembly, the lifting compaction assembly comprises a lifting seat, two compaction seats and two convex blocks, and the compaction seats are internally provided with vibration adjustment assemblies. According to the device, a second motor drives a rotating shaft and a double-end cam to rotate, so that a roller drives a connecting rod and a vibrating rod to continuously vibrate up and down so as to vibrate the periphery of an embedded part in an external cement sleeper prefabricated part mold, and a hydraulic cylinder can drive a lifting seat and a compacting seat to move upwards; in the upward moving process of the compaction seat, liquid in the main liquid bag is conveyed into the auxiliary liquid bag through a connecting pipe and a liquid conveying frame, and the extrusion force of the rolling wheel, the connecting rod and the vibrating rod is adjusted, so that the vibrating force of the vibrating rod on the embedded part in the mold is adjusted; and the vibration stress transmission effect around the embedded part and the production quality are improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of cement precast production, and particularly relates to a production device for railway cement precast components. Background Art

[0002] During railway construction, sleepers, as the core load-bearing components of the railway track structure, the optimization of their performance is directly related to the safety, durability and economy of the railway system. Among them, cement precast sleepers have become an inevitable choice for modern railways due to their ultra-high cost performance, long service life and excellent stability. Therefore, a device is needed to prefabricate and produce cement sleepers.

[0003] For example, in a Chinese patent document (CN108705652B), a manufacturing device and method for cement concrete precast components, including a blanking frame, a blanking hopper is provided at the top of the blanking frame, a fixing rod is provided outside the blanking hopper, a support plate is provided at the bottom of the fixing rod, the support plate is located inside the support frame, a baffle is provided at the top of the support plate, the baffle is adapted to the discharge port of the blanking hopper, an installation plate is provided inside the support frame and below the support plate, a metering bucket is provided at the bottom of the installation plate, and a material blocking plate is provided at the top of the installation plate. This invention measures cement through the metering bucket, saves labor, improves the feeding accuracy, flattens the cement through a vibrator, replaces the traditional manual troweling, makes the surface of the produced product smoother, meets the requirements of wall decoration, improves the product quality, and the product qualification rate is as high as 95%, greatly increasing the output. However, during the processing of sleepers by this device, only the vibrator is used to vibrate it. The tension of the internal embedded parts of the sleeper will generate a radial binding force around it, forming a local stiffness enhancement area. If the vibration force is small, the compactness of the cement around the embedded parts will be poor. If the vibration force is large, it may cause segregation of the cement slurry inside the mold, thereby affecting the production quality of the sleeper cement precast components. Therefore, improvements are needed. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that during the processing of sleepers in the prior art, only the vibrator is used to vibrate it. The tension of the internal embedded parts of the sleeper will generate a radial binding force around it, forming a local stiffness enhancement area. If the vibration force is small, the compactness of the cement around the embedded parts will be poor. If the vibration force is large, it may cause segregation of the cement slurry inside the mold, thereby affecting the production quality of the sleeper cement precast components, and to propose a production device for railway cement precast components.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A production device for railway cement prefabricated components, including an installation frame and a connecting frame. A lifting and compaction component is arranged at the bottom of the connecting frame. The lifting and compaction component includes a lifting seat, two compaction seats and two bumps. A vibration and adjustment component is arranged inside the compaction seat, and a cavity and a compaction adjustment component are respectively arranged inside the bump;

[0007] The vibration and adjustment component includes an installation frame and a plurality of connecting seats. A connecting rod is slidably connected inside the connecting seat. The top end of the connecting rod is fixedly connected with a roller. The same toothed plate is arranged on the tops of a plurality of rollers. A force adjustment unit is arranged on one side inside the toothed plate. The bottom end of the connecting rod is fixedly connected with a vibrating rod for vibrating the cement embedded parts. The vibrating rod is driven to continuously move up and down through the toothed plate and the force adjustment unit to adjust the vibrating force around the poured cement embedded parts.

[0008] As a further description of the above technical solution:

[0009] The installation frame is arranged inside the compaction seat, and the bottom of the installation frame is fixedly connected with the inner wall of the compaction seat. A second motor is fixedly connected to the bottom side inside the installation frame. One end of the output shaft of the second motor is fixedly connected with a double-headed cam through a rotating shaft. Vertical plates are arranged on both sides of the double-headed cam. The vertical plate away from the double-headed cam is fixedly connected with the toothed plate. An inner cavity is opened on one side inside the toothed plate. The inner cavity is arranged on the side away from the vertical plate and is directly above the roller.

[0010] As a further description of the above technical solution:

[0011] A plurality of third springs are arranged on one side below the toothed plate. The two sides of the third spring are respectively fixedly connected with the vertical plate and the inner wall of the installation frame. The toothed plate is slidably connected inside the installation frame. The connecting seat is fixedly connected inside the compaction seat. The vibrating rod is slidably sealed inside the connecting seat. A first spring is sleeved on the outer peripheral side of the connecting rod. The two sides of the first spring are respectively fixedly connected with the top of the vibrating rod and the inner wall of the connecting seat.

[0012] As a further description of the above technical solution:

[0013] The force adjustment unit includes a secondary liquid sac. The secondary liquid sac is arranged inside the inner cavity. A plurality of limiting through holes are communicated inside the inner cavity. The limiting through holes are arranged inside the toothed plate. The top of the secondary liquid sac is fixedly connected with the inner wall of the toothed plate. A cross plate is fixedly connected to the bottom of the secondary liquid sac. A plurality of first tapered blocks are fixedly connected to the bottom of the cross plate. The first tapered blocks are slidably connected inside the limiting through holes. The limiting through holes and the rollers are on the same axis, and the width of the limiting through holes is smaller than the width of the rollers.

[0014] As a further description of the above technical solution:

[0015] On both sides of the auxiliary liquid sac, there are second springs. The two sides of the second springs are respectively fixedly connected to one side of the cross plate and the inner wall of the toothed plate. One side of the auxiliary liquid sac is communicated with an infusion frame through a pipeline. A pressure valve and a flow valve are arranged on the pipeline. The infusion frame is arranged inside the installation frame, and the top of the infusion frame is fixedly connected to the inner wall of the installation frame. One side of the infusion frame is communicated with the main liquid sac through a connecting pipe. The main liquid sac is arranged outside the installation frame, and both sides of the main liquid sac are respectively fixedly connected to the top of the compaction seat and the bottom of the lifting seat.

[0016] As a further description of the above technical solution:

[0017] The connecting frame is fixedly connected inside the installation frame by screws, and the cross-sectional shape of the connecting frame is set as an I-shaped. Inside the installation frame, there is a feeding hopper fixedly connected. The bottom end of the feeding hopper extends to the bottom of the connecting frame. At the bottom of the feeding hopper extending to the bottom of the connecting frame, there is a disperser. On both sides of the disperser, there are multiple pouring pipes. The bottom of the pouring pipes penetrates through the compaction seat and extends to its bottom. The pouring pipes are set as telescopic sealed pipes.

[0018] As a further description of the above technical solution:

[0019] On both sides of the top of the lifting seat, there are hydraulic cylinders fixedly connected. The hydraulic cylinders are fixedly connected to the bottom of the connecting frame through mounting seats. At the four corners of the bottom of the lifting seat, there are connecting cylinders fixedly connected. At the top side inside the connecting cylinder, there is a fifth spring fixedly connected. The bottom of the fifth spring is fixedly connected to a limiting sliding plate. The bottom of the limiting sliding plate is fixedly connected to a limiting fixing rod. The bottom end of the limiting fixing rod extends to the outside of the connecting cylinder and is fixedly connected to the top of the compaction seat. Both the limiting sliding plate and the limiting fixing rod are slidably connected inside the connecting cylinder.

[0020] As a further description of the above technical solution:

[0021] On both sides of the bottom of the lifting seat, there are fixing frames fixedly connected. Inside the two fixing frames, there is a same hollow shaft rotatably connected. One end of the hollow shaft extends to the outside of the fixing frame and is fixedly connected to a first motor. The first motor is fixedly connected to the outer wall of the fixing frame through a support seat. The outer peripheral side of the hollow shaft is fixedly connected to the inner wall of the convex block, and a circular through hole is opened at the junction of the hollow shaft and the convex block. The convex block is arranged between the two fixing frames, and the convex block is arranged on the top of the compaction seat.

[0022] As a further description of the above technical solution:

[0023] The compaction adjustment assembly includes a secondary oil bladder, which is arranged inside the cavity. The bottom of the secondary oil bladder is fixedly connected to the inner wall of the convex block. The top of the secondary oil bladder is fixedly connected with an arc-shaped block, which is slidably connected inside the cavity. On both sides of the secondary oil bladder, there are fourth springs, and both sides of the fourth springs are respectively fixedly connected to one side of the arc-shaped block and the inner wall of the convex block. One side of the secondary oil bladder communicates with a branch pipe, and the other end of the branch pipe is connected to a circular through-hole inside the hollow shaft. The end of the hollow shaft far from the first motor is rotationally connected to a fixed sleeve, and one side of the fixed sleeve is fixedly connected to the outer wall of the fixed frame.

[0024] As a further description of the above technical solution:

[0025] The side of the fixed sleeve far from the fixed frame communicates with an oil delivery pipe, and the other end of the oil delivery pipe extends into the compaction seat and communicates with a main oil bladder. One side of the main oil bladder is fixedly connected to the inner wall of the compaction seat, and the other side of the main oil bladder is fixedly connected to a fixing plate, and the other side of the fixing plate is fixedly connected to two toothed plates.

[0026] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are as follows:

[0027] 1. In the present invention, through the arranged vibration adjustment assembly, the second motor drives the rotating shaft and the double-headed cam to rotate, so that the roller drives the connecting rod and the vibrating rod to continuously vibrate up and down, so as to vibrate around the embedded parts inside the external cement sleeper precast mold, improving the filling effect of the cement slurry around the embedded parts, reducing the influence of the tension of the embedded parts on the surrounding cement precast parts, and thus effectively improving the wrapping force of the sleeper cement precast parts on the embedded parts and the subsequent service durability. As the pouring surface inside the mold continuously rises, at this time, the hydraulic cylinder drives the lifting seat and the compaction seat to move upward. During the upward movement of the compaction seat, the liquid inside the main liquid bladder is conveyed to the secondary liquid bladder through the connecting pipe, the infusion frame and the pipeline, causing the secondary liquid bladder to expand and drive the cross plate and the first tapered block to move downward, adjusting the extrusion force on the roller, the connecting rod and the vibrating rod, so as to adjust the vibrating force of the vibrating rod on the embedded parts inside the mold, assisting in compensating for the attenuation of the vibration caused by the self-weight of the cement, and avoiding the phenomenon of honeycombing or segregation at the bottom of the embedded parts due to insufficient vibration, further improving the vibration stress transmission effect and production quality around the embedded parts.

[0028] 2. In the present invention, through the arranged lifting and compaction assembly, the hydraulic cylinder drives the lifting seat, the compaction seat and the pouring pipe to move downward, so as to ensure that there is always a proper distance between the pouring pipe and the cement slurry surface in the external cement sleeper precast mold, reducing the situation that cement materials bring air in, assisting in enhancing the density and production quality of the poured sleeper cement precast. By driving the hollow shaft and the convex block to rotate through the first motor, the compaction seat moves up and down continuously, flattening the cement slurry surface inside the external cement sleeper precast mold, making the surface of the formed isolation pier smoother. And the repeated compaction of the compaction seat can assist in removing the bubbles and pores inside the external cement precast mold, thereby effectively improving the finished product quality of the sleeper cement precast.

[0029] 3. In the present invention, through the arranged compaction adjustment assembly, during the movement of the toothed plate, the oil liquid inside the main oil bladder is conveyed to the inside of the secondary oil bladder through the fixed plate, causing the secondary oil bladder to expand and drive the arc-shaped block to move upward, so as to adjust the extrusion force of the convex block on the compaction seat. During the upward movement of the vibrating rod, the compaction force of the compaction seat on the cement materials is increased, enabling it to quickly fill the upward movement area of the vibrating rod, further increasing the collision effect and density among the cement materials around the embedded parts, thereby further improving the production quality of the device for the sleeper cement precast. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is the overall three-dimensional structure schematic diagram of the present invention;

[0031] Figure 2 is the overall three-dimensional structure schematic diagram of the feed hopper and the lifting and compaction assembly in the present invention;

[0032] Figure 3 is the overall three-dimensional structure schematic diagram of the lifting and compaction assembly in the present invention;

[0033] Figure 4 is the overall three-dimensional structure schematic diagram of the compaction seat in the present invention;

[0034] Figure 5 is the internal three-dimensional structure schematic diagram of the convex block in the present invention;

[0035] Figure 6 In the present invention Figure 5 is the partial enlarged structure schematic diagram at A;

[0036] Figure 7 is the internal three-dimensional structure schematic diagram of the compaction seat in the present invention;

[0037] Figure 8 is the overall three-dimensional structure schematic diagram of the vibration adjustment assembly in the present invention;

[0038] Figure 9 In the present inventionFigure 8 Schematic diagram of the partial enlarged structure at position B;

[0039] Figure 10 Is a partial three-dimensional structure diagram of the vibration adjustment component in the present invention;

[0040] Figure 11 In the present invention Figure 10 Schematic diagram of the partial enlarged structure at position C.

[0041] Legend:

[0042] 1. Mounting frame; 2. Feed hopper; 3. Connecting frame; 4. Lifting and compaction component; 401. Lifting seat; 402. Connecting cylinder; 403. Compaction seat; 404. Fixed frame; 405. First motor; 406. Hollow shaft; 407. Convex block; 408. Hydraulic cylinder; 5. Vibration adjustment component; 501. Mounting frame; 502. Connecting seat; 503. Second motor; 504. Double-headed cam; 505. Vertical plate; 506. Toothed plate; 507. Roller; 508. Connecting rod; 509. Vibration rod; 510. First spring; 511. Auxiliary liquid bladder; 512. Second spring; 513. Horizontal plate; 514. First tapered block; 515. Infusion frame; 516. Main liquid bladder; 517. Third spring; 6. Compaction adjustment component; 601. Fixed plate; 602. Main oil bladder; 603. Oil delivery pipe; 604. Fixed sleeve; 605. Branch pipe; 606. Auxiliary oil bladder; 607. Arc-shaped block; 608. Fourth spring; 7. Dispenser; 8. Pouring pipe. Detailed implementation manners

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0044] Please refer to Figures 1 - 11 , the present invention provides a technical solution: a production device for railway cement precast parts, including a mounting frame 1 and a connecting frame 3. A lifting and compaction component 4 is arranged at the bottom of the connecting frame 3. The lifting and compaction component 4 includes a lifting seat 401, two compaction seats 403 and two convex blocks 407. A vibration adjustment component 5 is arranged inside the compaction seat 403, and a cavity and a compaction adjustment component 6 are respectively arranged inside the convex block 407;

[0045] The vibration adjustment assembly 5 includes a mounting frame 501 and a plurality of connecting seats 502. A connecting rod 508 is slidably connected inside the connecting seat 502. A roller 507 is fixedly connected to the top end of the connecting rod 508. The same toothed plate 506 is arranged on the tops of the plurality of rollers 507. A force adjustment unit is arranged on one side inside the toothed plate 506. A vibrating rod 509 for vibrating the cement embedded part is fixedly connected to the bottom end of the connecting rod 508. The vibrating rod 509 is driven to continuously move up and down by the toothed plate 506 and the force adjustment unit to adjust the vibration force around the poured cement embedded part. The mounting frame 501 is arranged inside the compaction seat 403, and the bottom of the mounting frame 501 is fixedly connected to the inner wall of the compaction seat 403. A second motor 503 is fixedly connected to the bottom side inside the mounting frame 501. One end of the output shaft of the second motor 503 is fixedly connected to a double-headed cam 504 through a rotating shaft. Vertical plates 505 are arranged on both sides of the double-headed cam 504. The vertical plate 505 is fixedly connected to the toothed plate 506 on the side far from the double-headed cam 504. An inner cavity is opened on one side inside the toothed plate 506. The inner cavity is arranged on the side far from the vertical plate 505 and is directly above the roller 507. A plurality of third springs 517 are arranged on one side below the toothed plate 506. The two sides of the third spring 517 are respectively fixedly connected to the vertical plate 505 and the inner wall of the mounting frame 501. The toothed plate 506 is slidably connected inside the mounting frame 501. The connecting seat 502 is fixedly connected inside the compaction seat 403. The vibrating rod 509 is slidably sealed inside the connecting seat 502. A first spring 510 is sleeved on the outer peripheral side of the connecting rod 508. The two sides of the first spring 510 are respectively fixedly connected to the top of the vibrating rod 509 and the inner wall of the connecting seat 502. The force adjustment unit includes an auxiliary liquid sac 511. The auxiliary liquid sac 511 is arranged inside the inner cavity. A plurality of limiting through holes are communicated inside the inner cavity. The limiting through holes are arranged inside the toothed plate 506, and the top of the auxiliary liquid sac 511 is fixedly connected to the inner wall of the toothed plate 506. A cross plate 513 is fixedly connected to the bottom of the auxiliary liquid sac 511. A plurality of first tapered blocks 514 are fixedly connected to the bottom of the cross plate 513. The first tapered blocks 514 are slidably connected inside the limiting through holes. The limiting through holes and the roller 507 are on the same axis, and the width of the limiting through hole is smaller than the width of the roller 507. Second springs 512 are arranged on both sides of the auxiliary liquid sac 511. The two sides of the second spring 512 are respectively fixedly connected to one side of the cross plate 513 and the inner wall of the toothed plate 506. One side of the auxiliary liquid sac 511 is communicated with an infusion frame 515 through a pipeline. A pressure valve and a flow valve are arranged on the pipeline. The infusion frame 515 is arranged inside the mounting frame 501, and the top of the infusion frame 515 is fixedly connected to the inner wall of the mounting frame 501. One side of the infusion frame 515 is communicated with a main liquid sac 516 through a connecting pipe. The main liquid sac 516 is arranged outside the mounting frame 501, and the two sides of the main liquid sac 516 are respectively fixedly connected to the top of the compaction seat 403 and the bottom of the lifting seat 401. The connecting frame 3 is fixedly connected inside the mounting frame 1 through screws, and the cross-sectional shape of the connecting frame 3 is set to be I-shaped. A feeding hopper 2 is fixedly connected inside the mounting frame 1. The bottom end of the feeding hopper 2 extends to the bottom of the connecting frame 3.The bottom of the feed hopper 2 extends to the bottom of the connecting frame 3 and is provided with a disperser 7. Multiple pouring pipes 8 are provided on both sides of the disperser 7. The bottom of the pouring pipe 8 penetrates the compacting seat 403 and extends to the bottom thereof. The pouring pipe 8 is provided as a telescopic sealing pipe.

[0046] Specific implementation method: install the external vibration table and the external conveying unit to the appropriate position on the bottom side of the mounting frame 1, then place the external cement sleeper prefabricated part mold on the external conveying unit, the external conveying unit will drive the external cement sleeper prefabricated part mold to move, and move it to the top of the external vibration table, at this time, the connecting seat 502 is just above the embedded parts inside the external cement sleeper prefabricated part mold, and then the external feeding device will convey the mixed cement material to the inside of the feed hopper 2, the feed hopper 2 will evenly convey the cement material to the inside of the external cement sleeper prefabricated part mold through the disperser 7 and the pouring pipe 8 at the bottom, at the same time, The hydraulic cylinder 408 will drive the lifting seat 401, the compacting seat 403 and the pouring pipe 8 to move downward to ensure that the pouring pipe 8 is always at a suitable distance from the cement slurry surface in the external cement sleeper precast part mold, thereby reducing the situation where the cement material brings air into the mold, and assisting in enhancing the density and production quality of the poured sleeper cement precast part. The second motor 503 drives the rotating shaft and the double-headed cam 504 to rotate, and the double-headed cam 504 will continuously squeeze the vertical plate 505, the tooth plate 506 and the third spring 517 during the rotation process, and the tooth plate 506 will squeeze the roller 507 and the first spring 510 during the movement process, so that the roller The wheel 507 drives the connecting rod 508 and the vibrating rod 509 to vibrate up and down continuously at a high frequency to vibrate the surrounding of the embedded parts inside the external cement rail sleeper prefabricated part mold, thereby improving the cement slurry filling effect around the embedded parts, reducing the influence of the tension of the embedded parts on the cement prefabricated parts around them, and thus effectively improving the bonding force of the sleeper cement prefabricated parts on the embedded parts and the subsequent durability of use. As the casting surface inside the mold continues to rise, the hydraulic cylinder 408 will drive the lifting seat 401 and the compacting seat 403 to move upward, and the compacting seat 403 will squeeze the main liquid capsule 516 during the upward movement, and the liquid inside the main liquid capsule 516 will be squeezed through the connecting rod 507 to squeeze the main liquid capsule 516. The liquid is transported to the inside of the infusion frame 515 through the pipe, and the infusion frame 515 transports the liquid to the inside of the auxiliary liquid bag 511 through the pipe, so that the auxiliary liquid bag 511 expands and drives the cross plate 513 and the first conical block 514 to move downward, and the use height of the bottom of the tooth plate 506 is adjusted, and then the squeezing force of the roller 507, the connecting rod 508 and the vibrating rod 509 is adjusted, so as to adjust the vibration force of the vibrating rod 509 on the embedded parts inside the mold, which can compensate for the attenuation of the lower vibration caused by the dead weight of the cement, avoid the honeycomb or segregation phenomenon at the bottom of the embedded parts due to insufficient vibration, and further improve the vibration stress transfer effect and production quality around the embedded parts.

[0047] Both sides of the top of the lifting seat 401 are fixedly connected with hydraulic cylinders 408. The hydraulic cylinders 408 are fixedly connected with the bottom of the connecting frame 3 through mounting seats. Four corners of the bottom of the lifting seat 401 are fixedly connected with connecting cylinders 402. A fifth spring is fixedly connected to the top side inside the connecting cylinder 402. The bottom of the fifth spring is fixedly connected with a limiting sliding plate. The bottom of the limiting sliding plate is fixedly connected with a limiting fixing rod. The bottom end of the limiting fixing rod extends to the outside of the connecting cylinder 402 and is fixedly connected with the top of the compaction seat 403. Both the limiting sliding plate and the limiting fixing rod are slidably connected inside the connecting cylinder 402. Both sides of the bottom of the lifting seat 401 are fixedly connected with fixing frames 404. The same hollow shaft 406 is rotatably connected inside the two fixing frames 404. One end of the hollow shaft 406 extends to the outside of the fixing frame 404 and is fixedly connected with a first motor 405. The first motor 405 is fixedly connected with the outer wall of the fixing frame 404 through a support seat. The outer peripheral side of the hollow shaft 406 is fixedly connected with the inner wall of the convex block 407. A circular through hole is provided at the junction of the hollow shaft 406 and the convex block 407. The convex block 407 is arranged between the two fixing frames 404 and is arranged on the top of the compaction seat 403.

[0048] Specific implementation method: Start the first motor 405 and the second motor 503. Drive the hollow shaft 406 and the convex block 407 to rotate through the first motor 405. During the rotation of the convex block 407, it will continuously drive the compaction seat 403 to move downward to flatten the surface of the cement slurry inside the external cement sleeper precast mold, making the surface of the formed isolation pier more flat. And the repeated compaction of the compaction seat 403 can assist in removing the air bubbles and pores inside the external cement precast mold, thereby effectively improving the finished product quality of the sleeper cement precast.

[0049] The compaction adjustment assembly 6 includes a secondary oil bladder 606. The secondary oil bladder 606 is arranged inside the cavity, and the bottom of the secondary oil bladder 606 is fixedly connected with the inner wall of the convex block 407. The top of the secondary oil bladder 606 is fixedly connected with an arc-shaped block 607. The arc-shaped block 607 is slidably connected inside the cavity. Fourth springs 608 are arranged on both sides of the secondary oil bladder 606. The two sides of the fourth spring 608 are respectively fixedly connected with one side of the arc-shaped block 607 and the inner wall of the convex block 407. One side of the secondary oil bladder 606 is communicated with a branch pipe 605. The other end of the branch pipe 605 is communicated with the circular through hole inside the hollow shaft 406. The end of the hollow shaft 406 away from the first motor 405 is rotatably communicated with a fixed sleeve 604. One side of the fixed sleeve 604 is fixedly connected with the outer wall of the fixing frame 404. The side of the fixed sleeve 604 away from the fixing frame 404 is communicated with an oil delivery pipe 603. The other end of the oil delivery pipe 603 extends into the compaction seat 403 and is communicated with a main oil bladder 602. One side of the main oil bladder 602 is fixedly connected with the inner wall of the compaction seat 403. The other side of the main oil bladder 602 is fixedly connected with a fixing plate 601. The other side of the fixing plate 601 is fixedly connected with two toothed plates 506.

[0050] Specific implementation manner: During the movement of the tooth plate 506, it will squeeze the main oil bag 602 through the fixing plate 601, and transport the oil liquid inside the main oil bag 602 to the inside of the fixing sleeve 604 and the hollow shaft 406 through the oil delivery pipe 603. The hollow shaft 406 will transport it to the inside of the auxiliary oil bag 606 through the circular through hole and the branch pipe 605, causing the auxiliary oil bag 606 to expand and drive the arc-shaped block 607 to move upward, so as to adjust the extrusion force of the convex block 407 on the compaction seat 403. During the upward movement of the vibrating rod 509, the compaction force of the compaction seat 403 on the cement material is increased, so that it quickly fills the upward movement area of the vibrating rod 509, further increasing the collision effect and compactness between the cement materials around the embedded part, thereby further improving the production quality of the device for the precast sleeper cement components.

[0051] Working principle: When in use, install the external vibrating table and the external conveying unit at the appropriate positions on the bottom side inside the mounting frame 1. Then, place the external precast sleeper mold on the external conveying unit. The external conveying unit will drive the external precast sleeper mold to move and move it to the top of the external vibrating table. At this time, the connecting seat 502 is directly above the embedded part inside the external precast sleeper mold. Then, make the external feeding device transport the mixed cement material to the inside of the feeding hopper 2. The feeding hopper 2 will evenly transport the cement material to the inside of the external precast sleeper mold through the distributor 7 and the pouring pipe 8 at the bottom. At the same time, the hydraulic cylinder 408 will drive the lifting seat 401, the compaction seat 403 and the pouring pipe 8 to move downward. At the same time, start the first motor 405 and the second motor 503. Drive the hollow shaft 406 and the convex block 407 to rotate through the first motor 405. During the rotation of the convex block 407, it will continuously drive the compaction seat 403 to move downward to flatten the cement slurry surface inside the external precast sleeper mold. Drive the rotating shaft and the double-headed cam 504 to rotate through the second motor 503. During the rotation of the double-headed cam 504, it will continuously squeeze the vertical plate 505, the tooth plate 506 and the third spring 517. During the movement of the tooth plate 506, it will squeeze the roller 507 and the first spring 510, so that the roller 507 drives the connecting rod 508 and the vibrating rod 509 to vibrate up and down continuously to vibrate around the embedded part inside the external precast sleeper mold;

[0052] As the casting surface inside its mold continuously rises, the hydraulic cylinder 408 will drive the lifting seat 401 and the compaction seat 403 to move upward. During the upward movement of the compaction seat 403, it will squeeze the main liquid bladder 516, and the liquid inside the main liquid bladder 516 will be transported through the connecting pipe to the inside of the infusion frame 515. The infusion frame 515 will transport the liquid through the pipeline to the inside of the secondary liquid bladder 511, causing the secondary liquid bladder 511 to expand and drive the cross plate 513 and the first tapered block 514 to move downward, adjusting the use height at the bottom of the toothed plate 506, and further adjusting the extrusion force of the roller 507, the connecting rod 508, and the vibrating rod 509, so as to adjust the vibrating force of the vibrating rod 509 on the embedded parts inside the mold;

[0053] During the movement of the toothed plate 506, it will squeeze the main oil bladder 602 through the fixed plate 601, and the oil inside the main oil bladder 602 will be transported through the oil pipeline 603 to the inside of the fixed sleeve 604 and the hollow shaft 406. The hollow shaft 406 will transport it to the inside of the secondary oil bladder 606 through the circular through hole and the branch pipe 605, causing the secondary oil bladder 606 to expand and drive the arc-shaped block 607 to move upward, so as to adjust the extrusion force of the convex block 407 on the compaction seat 403. During the upward movement of the vibrating rod 509, the compaction force of the compaction seat 403 on the cement material is increased, which is convenient to use.

[0054] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent replacements or changes, should be covered within the protection scope of the present invention.

Claims

1. A production device for railway cement precast elements, comprising a mounting frame (1) and a connecting frame (3), characterized in that: A lifting and compaction assembly (4) is provided at the bottom of the connecting frame (3). The lifting and compaction assembly (4) includes a lifting seat (401), two compaction seats (403), and two bumps (407). A vibration and adjustment assembly (5) is provided inside the compaction seat (403), and a cavity and a compaction adjustment assembly (6) are respectively provided inside the bump (407). The vibration and adjustment assembly (5) includes a mounting frame (501) and a plurality of connecting seats (502). A connecting rod (508) is slidably connected inside the connecting seat (502). A roller (507) is fixedly connected to the top end of the connecting rod (508). A same toothed plate (506) is provided on the tops of the plurality of rollers (507). A force adjustment unit is provided on one side inside the toothed plate (506). A vibrating rod (509) for vibrating the cement embedded part is fixedly connected to the bottom end of the connecting rod (508). The vibrating rod (509) is driven to continuously move up and down by the toothed plate (506) and the force adjustment unit to adjust the vibration force around the poured cement embedded part.

2. The production device of the cement precast member for railway according to claim 1, wherein: The mounting frame (501) is provided inside the compaction seat (403), and the bottom of the mounting frame (501) is fixedly connected to the inner wall of the compaction seat (403). A second motor (503) is fixedly connected to the bottom side inside the mounting frame (501). One end of the output shaft of the second motor (503) is fixedly connected to a double-headed cam (504) through a rotating shaft. Vertical plates (505) are provided on both sides of the double-headed cam (504). The vertical plate (505) is fixedly connected to the toothed plate (506) on the side away from the double-headed cam (504). An inner cavity is provided on one side inside the toothed plate (506). The inner cavity is provided on the side away from the vertical plate (505) and is directly above the roller (507).

3. The production device for railway cement precast parts according to claim 2, characterized in that: A plurality of third springs (517) are provided on one side below the toothed plate (506). The two sides of the third spring (517) are respectively fixedly connected to the vertical plate (505) and the inner wall of the mounting frame (501). The toothed plate (506) is slidably connected inside the mounting frame (501). The connecting seat (502) is fixedly connected inside the compaction seat (403). The vibrating rod (509) is slidably sealed inside the connecting seat (502). A first spring (510) is sleeved on the outer peripheral side of the connecting rod (508). The two sides of the first spring (510) are respectively fixedly connected to the top of the vibrating rod (509) and the inner wall of the connecting seat (502).

4. A production device for railway cement precast parts according to claim 3, characterized in that: The force adjustment unit includes an auxiliary liquid sac (511). The auxiliary liquid sac (511) is provided inside the inner cavity. A plurality of limiting through holes are communicated inside the inner cavity. The limiting through holes are provided inside the toothed plate (506). The top of the auxiliary liquid sac (511) is fixedly connected to the inner wall of the toothed plate (506). A cross plate (513) is fixedly connected to the bottom of the auxiliary liquid sac (511). A plurality of first tapered blocks (514) are fixedly connected to the bottom of the cross plate (513). The first tapered blocks (514) are slidably connected inside the limiting through holes. The limiting through holes and the roller (507) are on the same axis, and the width of the limiting through hole is smaller than the width of the roller (507).

5. A production device for railway cement precast parts according to claim 4, characterized in that: On both sides of the auxiliary liquid sac (511), there are second springs (512) respectively. The two sides of the second springs (512) are fixedly connected to one side of a cross plate (513) and the inner wall of a toothed plate (506). One side of the auxiliary liquid sac (511) is communicated with an infusion frame (515) through a pipeline, and a pressure valve and a flow valve are arranged on the pipeline. The infusion frame (515) is arranged inside a mounting frame (501), and the top of the infusion frame (515) is fixedly connected to the inner wall of the mounting frame (501). One side of the infusion frame (515) is communicated with a main liquid sac (516) through a connecting pipe. The main liquid sac (516) is arranged outside the mounting frame (501), and the two sides of the main liquid sac (516) are fixedly connected to the top of a compaction seat (403) and the bottom of a lifting seat (401).

6. The production device of a cement precast member for railways according to claim 1, wherein: The connecting frame (3) is fixedly connected inside the mounting frame (1) by screws, and the cross-sectional shape of the connecting frame (3) is set as an I-shaped. A feeding hopper (2) is fixedly connected inside the mounting frame (1). The bottom end of the feeding hopper (2) extends to the bottom of the connecting frame (3). A disperser (7) is arranged at the bottom of the feeding hopper (2) extending to the bottom of the connecting frame (3). A plurality of pouring pipes (8) are arranged on both sides of the disperser (7). The bottom of the pouring pipe (8) penetrates through the compaction seat (403) and extends to its bottom. The pouring pipe (8) is set as a telescopic sealing pipeline.

7. A production device for railway cement precast parts according to claim 1, characterized in that: On both sides of the top of the lifting seat (401), there are hydraulic cylinders (408) respectively. The hydraulic cylinders (408) are fixedly connected to the bottom of the connecting frame (3) through mounting seats. At the four corners of the bottom of the lifting seat (401), there are connecting cylinders (402) respectively. A fifth spring is fixedly connected to the top side inside the connecting cylinder (402). The bottom of the fifth spring is fixedly connected to a limiting sliding plate. The bottom of the limiting sliding plate is fixedly connected to a limiting fixing rod. The bottom end of the limiting fixing rod extends to the outside of the connecting cylinder (402) and is fixedly connected to the top of the compaction seat (403). The limiting sliding plate and the limiting fixing rod are both slidably connected inside the connecting cylinder (402).

8. A production device for railway cement precast parts according to claim 7, characterized in that: On both sides of the bottom of the lifting seat (401), there are fixing frames (404) respectively. The same hollow shaft (406) is rotatably connected inside the two fixing frames (404). One end of the hollow shaft (406) extends to the outside of the fixing frame (404) and is fixedly connected to a first motor (405). The first motor (405) is fixedly connected to the outer wall of the fixing frame (404) through a support seat. The outer peripheral side of the hollow shaft (406) is fixedly connected to the inner wall of a convex block (407), and a circular through hole is opened at the junction of the hollow shaft (406) and the convex block (407). The convex block (407) is arranged between the two fixing frames (404) and on the top of the compaction seat (403).

9. The production device for railway cement precast parts according to claim 8, characterized in that: The compaction adjustment assembly (6) includes a secondary oil bladder (606). The secondary oil bladder (606) is arranged inside the cavity, and the bottom of the secondary oil bladder (606) is fixedly connected to the inner wall of the bump (407). The top of the secondary oil bladder (606) is fixedly connected to an arc-shaped block (607). The arc-shaped block (607) is slidably connected inside the cavity. Both sides of the secondary oil bladder (606) are provided with fourth springs (608). The two sides of the fourth spring (608) are respectively fixedly connected to one side of the arc-shaped block (607) and the inner wall of the bump (407). One side of the secondary oil bladder (606) is communicated with a branch pipe (605). The other end of the branch pipe (605) is communicated with a circular through hole inside the hollow shaft (406). One end of the hollow shaft (406) far from the first motor (405) is rotationally communicated with a fixed sleeve (604). One side of the fixed sleeve (604) is fixedly connected to the outer wall of the fixed frame (404).

10. A production device for railway cement precast elements according to claim 9, characterized in that: One side of the fixed sleeve (604) far from the fixed frame (404) is communicated with an oil pipeline (603). The other end of the oil pipeline (603) extends into the compaction seat (403) and is communicated with a main oil bladder (602). One side of the main oil bladder (602) is fixedly connected to the inner wall of the compaction seat (403). The other side of the main oil bladder (602) is fixedly connected to a fixing plate (601). The other side of the fixing plate (601) is fixedly connected to two toothed plates (506).

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