An integrated thermal insulation and structural exterior wall panel and its production equipment
By designing an integrated insulation and structural exterior wall panel and using automated production equipment, the problems of unstable fixing and low production efficiency of the separate structure of the exterior wall panel and insulation material were solved, achieving efficient and stable production of the exterior wall panel and a firm bond between the insulation layer and the structure.
Patent Information
- Application Number
- CN202510461257.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2045-04-14
AI Technical Summary
The traditional structure of separating the exterior wall panel from the insulation material suffers from poor fixation and heat transfer, leading to problems such as detachment and hollowing. Furthermore, existing production equipment is inefficient and labor costs are high, making it difficult to achieve efficient and stable mass production.
Design an integrated thermal insulation and structural exterior wall panel, using a polyurethane foam insulation layer and tension hooks in conjunction with lower horizontal bars, lower longitudinal bars, upper horizontal bars, and upper longitudinal bars to enhance bonding strength; combined with automated production equipment, including mold components, vibration mechanism, horizontal drive mechanism, leveling mechanism, and curing mechanism, to achieve uniform concrete delivery, compaction, leveling, and curing.
It improves the thermal insulation performance and stability of the exterior wall panels, prevents the insulation layer from falling off, increases production efficiency, reduces labor costs, and achieves efficient and stable mass production.
Smart Images
Figure CN120245195B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building structure technology, and in particular to an integrated thermal insulation and structural exterior wall panel and its production equipment. Background Technology
[0002] With increasing demands for building energy efficiency, external wall insulation technology has been widely adopted. Traditional external wall panel systems often employ a structure where the external wall panels and internal insulation materials are separate. This structure suffers from problems such as weak fixing between the insulation and the wall panels, poor heat transfer, and a tendency for the wall panels to detach or become hollow between the insulation layer and the insulation layer. Furthermore, existing production equipment typically requires manual operation and involves movement between multiple workstations, resulting in low production efficiency, high labor costs, and difficulty in achieving efficient and stable mass production.
[0003] Currently, although there are some products on the market that integrate insulation and exterior wall panels, most of them still use traditional manual operation and staged production methods, which cannot make full use of modern automated production technology. Therefore, we propose an integrated insulation and structural exterior wall panel and its production equipment to solve this problem. Summary of the Invention
[0004] The purpose of this invention is to solve the problem that the insulation layer of conventional insulated exterior wall structures is prone to falling off, and to propose an integrated insulation and structural exterior wall panel and its production equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An integrated thermal insulation and structural exterior wall panel includes: an exterior wall panel body, the exterior wall panel body including: an upper concrete layer, a lower concrete layer, a thermal insulation layer, and a tension hook, the thermal insulation layer being connected between the upper concrete layer and the lower concrete layer, the tension hook being embedded inside the upper concrete layer and the lower concrete layer, the lower concrete layer having embedded lower horizontal and lower vertical reinforcement bars, the upper concrete layer having embedded upper horizontal and upper vertical reinforcement bars, and the tension hook being sleeved on the outside of the upper and lower vertical reinforcement bars.
[0007] Preferably, the pull hook has multiple through holes on one side, and the upper and lower horizontal ribs pass through the corresponding through holes. The upper horizontal rib, upper longitudinal rib, lower horizontal rib, and lower longitudinal rib are all made of steel bars.
[0008] Preferably, the insulation layer is made of polyurethane foam.
[0009] The present invention also provides a production equipment for the above-mentioned integrated thermal insulation and structural exterior wall panel, comprising: an equipment body, the equipment body comprising: a base and a moving platform, a mold assembly being provided on the top of the moving platform, a vibration mechanism and a support mechanism being provided on the bottom of the moving platform, a horizontal drive mechanism being provided on the bottom of the support mechanism, a fixed frame being provided on the top of the base, and a concrete delivery mechanism, a leveling mechanism and a curing mechanism being provided on the fixed frame.
[0010] The vibration mechanism includes: a disc, a first motor, an internal gear ring, and a mounting base. The disc and the internal gear ring are both fixedly mounted on the bottom of the moving platform. A rotating frame is rotatably sleeved on the outer side of the disc. The mounting base is fixedly mounted on one side of the rotating frame. The first motor is fixedly mounted on the top of the mounting base. A driving bevel gear and an eccentric block are fixedly mounted on the output shaft of the first motor. A vertical shaft is rotatably mounted inside the mounting base. A pinion and a driven bevel gear are fixedly mounted at the top and bottom of the vertical shaft, respectively. The pinion meshes with the internal gear ring, and the driving bevel gear meshes with the driven bevel gear.
[0011] The number of teeth on the driving bevel gear is much smaller than the number of teeth on the driven bevel gear, the number of teeth on the pinion is much smaller than the number of teeth on the internal gear ring, and a limiting ring is fixedly sleeved on the outer side of the disc, with the limiting ring movably abutting against the bottom of the rotating frame.
[0012] Preferably, the mold assembly includes: an upper template, a lower template, a first cylinder, and a second cylinder. The output end of the first cylinder is fixedly connected to one side of the lower template, and the output end of the second cylinder is fixedly connected to one side of the upper template. The upper template, lower template, first cylinder, and second cylinder are all configured as four groups. Four upright plates are fixedly installed on the top of the moving platform. The first cylinder and second cylinder are fixedly installed on one side of the corresponding upright plate. Guide rods are fixedly installed on one side of the upper template and lower template. The guide rods are slidably installed in the corresponding upright plates. Circular slots are provided on the other side of the upper template and lower template.
[0013] Preferably, the support mechanism includes: a base plate, a horizontal plate, and two support plates. The top of the support plate is fixedly connected to the moving platform. A longitudinal guide rail is fixedly installed at the bottom of the support plate. A longitudinal guide frame is slidably sleeved on the outer side of the longitudinal guide rail. Horizontal guide rails are fixedly installed on both the front and rear sides of the top of the horizontal plate. A transverse guide frame is slidably sleeved on the outer side of the transverse guide rail. The transverse guide frame is fixedly installed at the bottom of the longitudinal guide frame. Multiple vertical guide rods are fixedly installed on the top of the base plate. The vertical guide rods are slidably installed inside the horizontal plate. Multiple first springs are fixedly installed between the base plate and the horizontal plate. Multiple second springs are fixedly installed on one side of the longitudinal guide frame. A baffle is fixedly installed at the other end of the second spring. The baffle is fixedly installed on the top of the horizontal plate. A third spring is fixedly installed on the outer side of the support plate. An ear plate is fixedly installed at the other end of the third spring. The ear plate is fixedly installed on the top of the corresponding longitudinal guide frame. Sliding seats are fixedly installed on both the front and rear sides of the bottom of the base plate. Slide rails are fixedly installed on both the front and rear sides of the top of the base. The sliding seats are slidably sleeved on the outer side of the slide rails.
[0014] Preferably, the horizontal drive mechanism includes: a first drive motor and a first drive plate, the first drive motor is fixedly installed on one side of the base, a first lead screw is fixedly installed on the output shaft of the first drive motor, the first drive plate is threaded onto the outside of the first lead screw, and the first drive plate is fixedly installed on the bottom of the base plate.
[0015] Preferably, the concrete dispensing mechanism includes: a dispensing frame, two second drive motors, and two baffle plates. Second drive plates are fixedly installed on the bottom of both sides of the dispensing frame. The second drive motors are fixedly installed on the front side of the fixing frame. A second lead screw is fixedly installed on the output shaft of the second drive motor. The second drive plate is threaded onto the outside of the second lead screw. The baffle plates movably abut against the bottom of the dispensing frame. First electric push rods are fixedly installed on the bottom of both sides of the dispensing frame. The output ends of the first electric push rods are fixedly connected to the corresponding baffle plates. A guide rail is fixedly installed at the bottom of the fixing frame, and the second drive plates are slidably sleeved on the outside of the guide rail.
[0016] Preferably, the scraping mechanism includes: a third drive motor, a third drive plate, and a scraper. The third drive motor is fixedly installed on the front side of the fixed frame. A third lead screw is fixedly installed on the output shaft of the third drive motor. The third drive plate is threaded onto the outside of the third lead screw. A second electric push rod is fixedly installed on the top of the third drive plate. The output end of the second electric push rod is fixedly installed on the top of the scraper.
[0017] Preferably, the maintenance mechanism includes: a fourth drive motor, a fourth drive plate, a water tank, and a spray cylinder. The fourth drive motor is fixedly installed on the front side of the fixed frame. A fourth lead screw is fixedly installed on the output shaft of the fourth drive motor. The fourth drive plate is threaded onto the outside of the fourth lead screw. The water tank is fixedly installed on the top of the fourth drive plate. A submersible pump is provided inside the water tank. The outlet of the submersible pump is connected to the top of the spray cylinder. Multiple nozzles are connected to the bottom of the spray cylinder. Connecting rods are fixedly installed at both ends of the spray cylinder. The connecting rods are fixedly installed at the bottom of the fourth drive plate.
[0018] Preferably, support columns are fixedly installed at the four bottom corners of the fixed frame, and the support columns are fixedly installed on the top of the base. Three sliding holes are fixedly installed on the top of the fixed frame. The feeding frame, the third drive plate, and the fourth drive plate are slidably installed in the corresponding sliding holes. First guide plates are slidably installed on both sides of the third drive plate, and second guide plates are slidably installed on both sides of the fourth drive plate. The first guide plates and the second guide plates are fixedly installed in the corresponding sliding holes. Stabilizing frames are fixedly installed on both the front and rear sides of the top of the base. Stabilizing grooves are opened on both the front and rear sides of the moving platform, and the stabilizing frames are adapted to the stabilizing grooves.
[0019] Guide frames are fixedly installed on both sides of the feeding frame, and a connecting rail is fixedly installed on the top of the fixed frame. The guide frame is slidably sleeved on the outside of the connecting rail.
[0020] Preferably, the feeding frame is provided with a stirring mechanism, which includes a stirring shaft and a plurality of stirring paddles. The stirring paddles are fixedly installed on the outside of the stirring shaft, and the stirring shaft is rotatably installed on the inner walls of both sides of the feeding frame. A transmission gear is fixedly installed at one end of the stirring shaft, and a rack is fixedly installed on the top of the fixing frame. The transmission gear and the rack mesh with each other.
[0021] Compared with the prior art, the present invention provides an integrated thermal insulation and structural exterior wall panel and its production equipment, which has the following beneficial effects:
[0022] (1) The thermal insulation performance of the exterior wall panel is improved by setting a polyurethane foam insulation layer. The insulation layer is tightly bonded to the concrete matrix by setting a tension hook in conjunction with the lower horizontal bar, lower longitudinal bar, upper horizontal bar and upper longitudinal bar, which enhances the stability of the exterior wall panel in long-term use. Especially under the influence of external environment such as wind force and temperature difference, it prevents the insulation layer from falling off or lifting. The setting of tension hook makes the bonding force between the insulation layer and the concrete stronger, avoiding falling off due to material aging or external force during long-term use.
[0023] (2) By placing the lower horizontal reinforcement, lower longitudinal reinforcement and tension hook inside the four lower templates and starting the first cylinder to drive the four lower templates to move closer to each other, the lower horizontal reinforcement and lower longitudinal reinforcement are inserted into the corresponding round slots to achieve positioning. The concrete is then loaded into the feeding frame. The first electric push rod and the second drive motor are started. The first electric push rod drives the baffle plate to move horizontally, so that the concrete is poured into the four lower templates from the bottom of the feeding frame. The second drive motor drives the second screw to rotate. The second screw drives the feeding frame to move back and forth through the threaded engagement with the second drive plate. The first drive motor drives the first screw to rotate. The first screw drives the support mechanism and the moving platform to move horizontally through the threaded engagement with the first drive plate, so that the concrete is evenly poured into the feeding frame.
[0024] (3) By starting the first motor, the eccentric block and the active bevel gear are driven to rotate. When the eccentric block rotates, the centrifugal force causes the moving table to vibrate obliquely back and forth. At the same time, the active bevel gear drives the vertical shaft and the pinion to rotate through meshing with the driven bevel gear. The pinion drives the rotating frame and the mounting base to rotate on the outside of the disc through meshing with the internal gear ring. This causes the eccentric block to make circular motion while rotating, thereby continuously changing the vibration direction of the moving table, so that the concrete in the lower template is repeatedly vibrated to eliminate air bubbles. Then it is left to stand, so that the bottom concrete is formed.
[0025] (4) By placing the insulation layer on the formed concrete, then placing the upper horizontal and vertical reinforcing bars inside the four upper formworks, and activating the second cylinder to move the four upper formworks closer together, so that the upper horizontal and vertical reinforcing bars are inserted into the circular slots, then activating the first electric push rod, the first drive motor, and the second drive motor to evenly pour concrete into the four upper formworks, activating the first motor to drive the horizontal plate to vibrate, thereby compacting the concrete, and activating the second electric push rod to drive the scraper to move vertically, and activating the third drive motor to drive the third lead screw to rotate. The third lead screw, through its threaded engagement with the third drive plate, drives the scraper to move back and forth, thereby leveling the concrete. The concrete is allowed to stand still to form. During the forming process, the first drive motor is activated to move the moving platform below the spray cylinder, allowing the stabilizing frame to be inserted into the stabilizing groove to support and fix the moving platform. The fourth motor and submersible pump can be activated periodically. The submersible pump introduces water from the water tank into the spray cylinder and sprays it out from multiple nozzles, thus atomizing the water and spraying it onto the forming concrete. The fourth drive motor drives the first drive plate to move back and forth, thereby moving the spray cylinder back and forth to improve the uniformity of spraying and thus achieve the curing of the concrete. After the concrete is fully formed, the first and second cylinders are activated to move the four upper molds and four lower molds away from each other, thus achieving demolding.
[0026] This invention is rationally designed. Through the setting of a feeding mechanism, mold assembly, vibration mechanism, horizontal drive mechanism and leveling mechanism, it is easy to realize the forming of external wall panels. The setting of a curing mechanism can automatically realize the curing work during the forming process, so there is no need to transfer the concrete during the forming process, thus improving the processing efficiency. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of the integrated thermal insulation and structural exterior wall panel proposed in this invention;
[0028] Figure 2 This is an exploded three-dimensional structural diagram of the integrated thermal insulation and structural exterior wall panel proposed in this invention.
[0029] Figure 3 This is a cross-sectional structural schematic diagram of the integrated thermal insulation and structural exterior wall panel proposed in this invention;
[0030] Figure 4 for Figure 3 A magnified view of part A in the middle;
[0031] Figure 5 This is a three-dimensional structural schematic diagram of the production equipment for the integrated thermal insulation and structural exterior wall panel proposed in this invention.
[0032] Figure 6 This is a cross-sectional structural schematic diagram of the production equipment for the integrated thermal insulation and structural exterior wall panel proposed in this invention.
[0033] Figure 7 for Figure 6 A magnified view of part B in the middle section;
[0034] Figure 8 for Figure 6 A magnified view of part C in the middle;
[0035] Figure 9 for Figure 6 A magnified view of part D in the middle;
[0036] Figure 10 This is a three-dimensional structural diagram of the mold assembly proposed in this invention;
[0037] Figure 11 This is a three-dimensional structural diagram of the support mechanism and vibration mechanism proposed in this invention;
[0038] Figure 12 for Figure 11 A magnified view of part E in the middle;
[0039] Figure 13 This is a three-dimensional structural schematic diagram of the vibration mechanism proposed in this invention;
[0040] Figure 14 for Figure 13 A magnified view of part F in the middle;
[0041] Figure 15 This is a three-dimensional structural diagram of the concrete delivery mechanism proposed in this invention;
[0042] Figure 16 This is a three-dimensional structural diagram of the scraping mechanism proposed in this invention;
[0043] Figure 17 This is a three-dimensional structural diagram of the maintenance mechanism proposed in this invention.
[0044] In the diagram: 100, Exterior wall panel body; 1001, Lower concrete layer; 1002, Upper concrete layer; 1003, Insulation layer; 1004, Tension hook; 1005, Lower longitudinal reinforcement; 1006, Lower transverse reinforcement; 1007, Upper transverse reinforcement; 1008, Upper longitudinal reinforcement; 200, Equipment body; 1, Base; 101, Support column; 102, Fixing frame; 103, Stabilizing frame; 2, Moving platform; 3, Mold assembly; 301, Lower template; 302, Upper template; 303, First cylinder; 304, Second cylinder; 3 05. Vertical plate; 306. Circular slot; 4. Support mechanism; 401. Base plate; 402. Vertical guide rod; 403. Horizontal plate; 404. Horizontal guide rail; 405. Horizontal guide frame; 406. Longitudinal guide frame; 407. Longitudinal guide rail; 408. Support plate; 409. First spring; 410. Second spring; 411. Third spring; 414. Slide rail; 415. Sliding seat; 5. Vibration mechanism; 501. Disc; 502. Internal gear ring; 503. Pinion; 504. Rotating frame; 505. Mounting base 506. First motor; 507. Driving bevel gear; 508. Eccentric block; 509. Driven bevel gear; 510. Vertical shaft; 6. Horizontal drive mechanism; 601. First drive motor; 602. First drive plate; 603. First lead screw; 7. Concrete dispensing mechanism; 701. Dispensing frame; 702. Second drive plate; 703. Guide rail; 704. Second lead screw; 705. Second drive motor; 706. Baffle plate; 707. Guide frame; 708. Connecting rail; 709. First electric pusher 710. Stirring shaft; 711. Stirring paddle; 712. Transmission gear; 713. Rack; 8. Scraping mechanism; 801. Third drive plate; 802. First guide plate; 803. Third lead screw; 804. Third drive motor; 805. Scraper; 806. Second electric push rod; 9. Curing mechanism; 901. Fourth drive plate; 902. Second guide plate; 903. Fourth lead screw; 904. Fourth drive motor; 905. Water tank; 906. Spray cylinder; 907. Nozzle; 908. Submersible pump. Detailed Implementation
[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0047] Reference Figure 1-4 An integrated thermal insulation and structural exterior wall panel includes: an exterior wall panel body 100, the exterior wall panel body 100 including: an upper concrete layer 1002, a lower concrete layer 1001, an insulation layer 1003, and a tension hook 1004. The insulation layer 1003 is connected between the upper concrete layer 1002 and the lower concrete layer 1001. The tension hook 1004 is embedded inside the upper concrete layer 1002 and the lower concrete layer 1001. The lower concrete layer 1001 is embedded with a lower horizontal bar 1006 and a lower vertical bar 1005. The upper concrete layer 1002 is embedded with an upper horizontal bar 1007 and an upper vertical bar 1008. The tension hook 1004 is sleeved on the outside of the upper vertical bar 1008 and the lower vertical bar 1005.
[0048] In this embodiment, a plurality of through holes are provided on one side of the tension hook 1004, and the upper horizontal rib 1007 and the lower horizontal rib 1006 pass through the corresponding through holes. The upper horizontal rib 1007, the upper longitudinal rib 1008, the lower horizontal rib 1006 and the lower longitudinal rib 1005 are all made of steel bars.
[0049] In this embodiment, the insulation layer 1003 is made of polyurethane foam. Polyurethane foam has a lower thermal conductivity, which can effectively maintain the internal temperature of the building. It is one of the best insulation materials currently available. Polyurethane foam has high compressive strength, which can adapt to the long-term load of the building. Polyurethane foam itself has strong waterproof properties, which can effectively prevent water penetration.
[0050] In this embodiment, the thermal insulation performance of the exterior wall panel is improved by the polyurethane foam insulation layer 1003. The tension hooks 1004, together with the lower horizontal reinforcement 1006, lower longitudinal reinforcement 1005, upper horizontal reinforcement 1007, and upper longitudinal reinforcement 1008, enable the insulation layer 1003 to form a tight bond with the concrete matrix, thereby enhancing the stability of the exterior wall panel during long-term use. In particular, under the influence of external environmental factors such as wind and temperature differences, it prevents the insulation layer 1003 from falling off or warping. The tension hooks 1004 make the bond between the insulation layer 1003 and the concrete stronger, avoiding detachment caused by material aging or external forces during long-term use.
[0051] Reference Figure 5-17 The present invention also provides a production equipment for the above-mentioned integrated thermal insulation and structural exterior wall panel, comprising: an equipment body 200, the equipment body 200 comprising: a base 1 and a moving platform 2, a mold assembly 3 is provided on the top of the moving platform 2, a vibration mechanism 5 and a support mechanism 4 are provided on the bottom of the moving platform 2, a horizontal drive mechanism 6 is provided on the bottom of the support mechanism 4, a fixed frame 102 is provided on the top of the base 1, and a concrete feeding mechanism 7, a leveling mechanism 8 and a curing mechanism 9 are provided on the fixed frame 102;
[0052] The vibration mechanism 5 includes: a disc 501, a first motor 506, an internal gear ring 502, and a mounting base 505. The disc 501 and the internal gear ring 502 are both fixedly installed at the bottom of the moving platform 2. A rotating frame 504 is rotatably sleeved on the outer side of the disc 501. The mounting base 505 is fixedly installed on one side of the rotating frame 504. The first motor 506 is fixedly installed on the top of the mounting base 505. A driving bevel gear 507 and an eccentric block 508 are fixedly installed on the output shaft of the first motor 506. A vertical shaft 510 is rotatably installed inside the mounting base 505. A pinion 503 and a driven bevel gear 509 are fixedly installed at the top and bottom of the vertical shaft 510, respectively. The pinion 503 meshes with the internal gear ring 502, and the driving bevel gear 507 meshes with the driven bevel gear 509.
[0053] The number of teeth of the driving bevel gear 507 is much smaller than the number of teeth of the driven bevel gear 509, the number of teeth of the pinion 503 is much smaller than the number of teeth of the internal gear ring 502, and a limit ring is fixedly sleeved on the outer side of the disc 501, with the limit ring movably abutting against the bottom of the rotating frame 504.
[0054] In this embodiment, the mold assembly 3 includes: an upper template 302, a lower template 301, a first cylinder 303, and a second cylinder 304. The output end of the first cylinder 303 is fixedly connected to one side of the lower template 301, and the output end of the second cylinder 304 is fixedly connected to one side of the upper template 302. The upper template 302, the lower template 301, the first cylinder 303, and the second cylinder 304 are all configured as four groups. Four upright plates 305 are fixedly installed on the top of the moving platform 2. The first cylinder 303 and the second cylinder 304 are fixedly installed on one side of the corresponding upright plate 305. Guide rods are fixedly installed on one side of the upper template 302 and the lower template 301. The guide rods are slidably installed in the corresponding upright plates 305. Circular slots 306 are opened on the other side of the upper template 302 and the lower template 301.
[0055] In this embodiment, the support mechanism 4 includes: a base plate 401, a horizontal plate 403, and two support plates 408. The top of the support plate 408 is fixedly connected to the moving platform 2. A longitudinal guide rail 407 is fixedly installed on the bottom of the support plate 408. A longitudinal guide frame 406 is slidably sleeved on the outer side of the longitudinal guide rail 407. Horizontal guide rails 404 are fixedly installed on both the front and rear sides of the top of the horizontal plate 403. A transverse guide frame 405 is slidably sleeved on the outer side of the transverse guide rail 404. The transverse guide frame 405 is fixedly installed on the bottom of the longitudinal guide frame 406. A plurality of vertical guide rods 402 are fixedly installed on the top of the base plate 401. The vertical guide rods 402 are slidably installed inside the horizontal plate 403. Multiple first springs 409 are fixedly installed between plate 401 and horizontal plate 403. Multiple second springs 410 are fixedly installed on one side of longitudinal guide frame 406. A baffle is fixedly installed on the other end of the second spring 410. The baffle is fixedly installed on the top of horizontal plate 403. A third spring 411 is fixedly installed on the outside of support plate 408. An ear plate is fixedly installed on the other end of the third spring 411. The ear plate is fixedly installed on the top of the corresponding longitudinal guide frame 406. Sliding seats 415 are fixedly installed on both the front and rear sides of the bottom of base plate 401. Slide rails 414 are fixedly installed on both the front and rear sides of the top of base 1. The sliding seats 415 are slidably sleeved on the outside of slide rails 414.
[0056] In this embodiment, the horizontal drive mechanism 6 includes a first drive motor 601 and a first drive plate 602. The first drive motor 601 is fixedly installed on one side of the base 1. A first lead screw 603 is fixedly installed on the output shaft of the first drive motor 601. The first drive plate 602 is threaded onto the outside of the first lead screw 603. The first drive plate 602 is fixedly installed on the bottom of the base plate 401.
[0057] In this embodiment, the concrete delivery mechanism 7 includes: a delivery frame 701, two second drive motors 705, and two baffle plates 706. Second drive plates 702 are fixedly installed on the bottom sides of both sides of the delivery frame 701. The second drive motors 705 are fixedly installed on the front side of the mounting frame 102. A second lead screw 704 is fixedly installed on the output shaft of the second drive motor 705. The second drive plate 702 is threaded onto the outside of the second lead screw 704. The baffle plates 706 movably abut against the bottom of the delivery frame 701. First electric push rods 709 are fixedly installed on the bottom sides of both sides of the delivery frame 701. The output end of the first electric push rod 709 is fixedly connected to the corresponding baffle plate 706. A guide rail 703 is fixedly installed at the bottom of the mounting frame 102. The second drive plate 702 is slidably sleeved on the outside of the guide rail 703.
[0058] In this embodiment, the leveling mechanism 8 includes: a third drive motor 804, a third drive plate 801, and a scraper 805. The third drive motor 804 is fixedly installed on the front side of the fixed frame 102. A third lead screw 803 is fixedly installed on the output shaft of the third drive motor 804. The third drive plate 801 is threaded onto the outside of the third lead screw 803. A second electric push rod 806 is fixedly installed on the top of the third drive plate 801. The output end of the second electric push rod 806 is fixedly installed on the top of the scraper 805.
[0059] In this embodiment, the maintenance mechanism 9 includes: a fourth drive motor 904, a fourth drive plate 901, a water tank 905, and a spray cylinder 906. The fourth drive motor 904 is fixedly installed on the front side of the fixed frame 102. A fourth lead screw 903 is fixedly installed on the output shaft of the fourth drive motor 904. The fourth drive plate 901 is threaded onto the outside of the fourth lead screw 903. The water tank 905 is fixedly installed on the top of the fourth drive plate 901. A submersible pump 908 is provided inside the water tank 905. The outlet of the submersible pump 908 is connected to the top of the spray cylinder 906. A plurality of nozzles 907 are connected to the bottom of the spray cylinder 906. Connecting rods are fixedly installed at both ends of the spray cylinder 906. The connecting rods are fixedly installed at the bottom of the fourth drive plate 901.
[0060] In this embodiment, support columns 101 are fixedly installed at the four corners of the bottom of the fixed frame 102. The support columns 101 are fixedly installed on the top of the base 1. Three sliding holes are fixedly installed on the top of the fixed frame 102. The feeding frame 701, the third drive plate 801 and the fourth drive plate 901 are slidably installed in the corresponding sliding holes. The first guide plate 802 is slidably installed on both sides of the third drive plate 801. The second guide plate 902 is slidably installed on both sides of the fourth drive plate 901. The first guide plate 802 and the second guide plate 902 are fixedly installed in the corresponding sliding holes. The front and rear sides of the top of the base 1 are fixedly installed with a stabilizing frame 103. The front and rear sides of the moving table 2 are provided with stabilizing grooves. The stabilizing frame 103 is adapted to the stabilizing grooves.
[0061] Guide frames 707 are fixedly installed on both sides of the feeding frame 701, and a connecting rail 708 is fixedly installed on the top of the fixed frame 102. The guide frame 707 is slidably sleeved on the outside of the connecting rail 708.
[0062] In this embodiment, a stirring mechanism is provided inside the feeding frame 701. The stirring mechanism includes a stirring shaft 710 and a plurality of stirring paddles 711. The stirring paddles 711 are fixedly installed on the outside of the stirring shaft 710. The stirring shaft 710 is rotatably installed on the inner walls of both sides of the feeding frame 701. A transmission gear 712 is fixedly installed at one end of the stirring shaft 710. A rack 713 is fixedly installed on the top of the fixing frame 102. The transmission gear 712 and the rack 713 mesh with each other.
[0063] In this embodiment, during use, the lower horizontal reinforcing bar 1006, the lower vertical reinforcing bar 1005, and the tension hook 1004 are placed inside the four lower templates 301. The first cylinder 303 is activated to move the four lower templates 301 closer together, causing the lower horizontal reinforcing bar 1006 and the lower vertical reinforcing bar 1005 to insert into their corresponding circular slots 306 for positioning. Concrete is then loaded into the feeding frame 701. The first electric push rod 709 and the second drive motor 705 are activated. The first electric push rod 709 moves the baffle plate 706 horizontally, allowing concrete to be fed from the bottom of the feeding frame 701 into the four lower templates 301. The second drive motor 705 rotates the second lead screw 704. The second lead screw 704, through its threaded engagement with the second drive plate 702, moves the feeding frame 701 back and forth. The first drive motor 601 is activated to rotate the first lead screw 603. Rod 603 drives the support mechanism 4 and the moving platform 2 to move horizontally through the threaded engagement with the first drive plate 602, thereby evenly feeding concrete into the feeding frame 701; by starting the first motor 506, the eccentric block 508 and the active bevel gear 507 are driven to rotate. When the eccentric block 508 rotates, the centrifugal force causes the moving platform 2 to vibrate obliquely back and forth. At the same time, the active bevel gear 507 drives the vertical shaft 510 and the pinion 503 to rotate through meshing with the driven bevel gear 509. The pinion 503 drives the rotating frame 504 and the mounting base 505 to rotate outside the disc 501 through meshing with the internal gear ring 502, so that the eccentric block 508 performs circumferential motion while rotating, thereby continuously changing the vibration direction of the moving platform 2, so that the concrete in the lower template 301 is repeatedly vibrated and compacted to eliminate air bubbles, and then left to stand, so that the bottom concrete is formed.By placing the insulation layer 1003 on the formed concrete, and then placing the upper horizontal reinforcement 1007 and upper longitudinal reinforcement 1008 inside the four upper formwork 302, the second cylinder 304 is activated to move the four upper formwork 302 closer together, so that the upper horizontal reinforcement 1007 and upper longitudinal reinforcement 1008 are inserted into the circular slots 306. Then, the first electric push rod 709, the first drive motor 601, and the second drive motor 705 are activated to evenly pour concrete into the four upper formwork 302. The first motor 506 is activated to drive the horizontal plate 403 to vibrate, thereby compacting the concrete. The second electric push rod 806 is activated to drive the scraper 805 to move vertically. The third drive motor 804 is activated to drive the third lead screw 803 to rotate. The third lead screw 803 drives the scraper 805 to move back and forth through the threaded engagement with the third drive plate 801, thereby... The concrete is leveled and then left to set. During the setting process, the first drive motor 601 is activated to move the moving platform 2 below the spray cylinder 906, allowing the stabilizing frame 103 to insert into the stabilizing groove, supporting and fixing the moving platform 2. The fourth motor and submersible pump 908 can be periodically activated. The submersible pump 908 draws water from the water tank 905 into the spray cylinder 906 and sprays it from multiple nozzles 907, atomizing the water and spraying it onto the set concrete. The fourth drive motor 904 moves the first drive plate 602 back and forth, thereby moving the spray cylinder 906 back and forth to improve the uniformity of spraying and achieve concrete curing. After complete setting, the first cylinder 303 and the second cylinder 304 are activated to move the four upper molds 302 and four lower molds 301 away from each other, thus achieving demolding.
[0064] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
Claims
1. A production equipment for an integrated thermal insulation and structural exterior wall panel, characterized in that, include: The equipment body (200) includes: a base (1) and a moving platform (2). A mold assembly (3) is provided on the top of the moving platform (2). A vibration mechanism (5) and a support mechanism (4) are provided on the bottom of the moving platform (2). A horizontal drive mechanism (6) is provided on the bottom of the support mechanism (4). A fixed frame (102) is provided on the top of the base (1). A concrete delivery mechanism (7), a leveling mechanism (8), and a curing mechanism (9) are provided on the fixed frame (102). The vibration mechanism (5) includes: a disc (501), a first motor (506), an internal gear ring (502), and a mounting base (505). The disc (501) and the internal gear ring (502) are both fixedly installed on the bottom of the moving platform (2). A rotating frame (504) is rotatably sleeved on the outer side of the disc (501). The mounting base (505) is fixedly installed on one side of the rotating frame (504). The first motor (506) is fixedly installed on the top of the mounting base (505). In the first motor (506), a driving bevel gear (507) and an eccentric block (508) are fixedly mounted on the output shaft. A vertical shaft (510) is rotatably mounted inside the mounting base (505). A pinion (503) and a driven bevel gear (509) are fixedly mounted at the top and bottom ends of the vertical shaft (510), respectively. The pinion (503) meshes with the internal gear ring (502), and the driving bevel gear (507) meshes with the driven bevel gear (509). The number of teeth of the driving bevel gear (507) is much smaller than the number of teeth of the driven bevel gear (509), the number of teeth of the pinion (503) is much smaller than the number of teeth of the internal gear ring (502), and a limiting ring is fixedly sleeved on the outer side of the disk (501), and the limiting ring is movably abutting against the bottom of the rotating frame (504). The integrated insulation and structural exterior wall panel includes: an exterior wall panel body (100), the exterior wall panel body (100) includes: an upper concrete layer (1002), a lower concrete layer (1001), an insulation layer (1003), and a tension hook (1004), the insulation layer (1003) is connected between the upper concrete layer (1002) and the lower concrete layer (1001), the tension hook (1004) is embedded in the interior of the upper concrete layer (1002) and the lower concrete layer (1001), the lower concrete layer (1001) is embedded with a lower horizontal bar (1006) and a lower vertical bar (1005), the upper concrete layer (1002) is embedded with an upper horizontal bar (1007) and an upper vertical bar (1008), and the tension hook (1004) is sleeved on the outside of the upper vertical bar (1008) and the lower vertical bar (1005).
2. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 1, characterized in that, The mold assembly (3) includes: an upper template (302), a lower template (301), a first cylinder (303), and a second cylinder (304). The output end of the first cylinder (303) is fixedly connected to one side of the lower template (301), and the output end of the second cylinder (304) is fixedly connected to one side of the upper template (302). The upper template (302), the lower template (301), the first cylinder (303), and the second cylinder (304) are all set in four groups. Four upright plates (305) are fixedly installed on the top of the moving platform (2). The first cylinder (303) and the second cylinder (304) are fixedly installed on one side of the corresponding upright plate (305). A guide rod is fixedly installed on one side of the upper template (302) and the lower template (301). The guide rod is slidably installed in the corresponding upright plate (305). A round slot (306) is opened on the other side of the upper template (302) and the lower template (301).
3. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 2, characterized in that, The support mechanism (4) includes: a base plate (401), a horizontal plate (403), and two support plates (408). The top of the support plate (408) is fixedly connected to the moving platform (2). A longitudinal guide rail (407) is fixedly installed at the bottom of the support plate (408). A longitudinal guide frame (406) is slidably sleeved on the outer side of the longitudinal guide rail (407). A transverse guide rail (404) is fixedly installed on both the front and rear sides of the top of the horizontal plate (403). A transverse guide frame (405) is slidably sleeved on the outer side of the transverse guide rail (404). The transverse guide frame (405) is fixedly installed at the bottom of the longitudinal guide frame (406). A plurality of vertical guide rods (402) are fixedly installed on the top of the base plate (401). The vertical guide rods (402) are slidably installed inside the horizontal plate (403). Multiple first springs (409) are fixedly installed between the base plate (401) and the horizontal plate (403). Multiple second springs (410) are fixedly installed on one side of the longitudinal guide frame (406). A baffle is fixedly installed at the other end of the second spring (410). The baffle is fixedly installed on the top of the horizontal plate (403). A third spring (411) is fixedly installed on the outside of the support plate (408). An ear plate is fixedly installed at the other end of the third spring (411). The ear plate is fixedly installed on the top of the corresponding longitudinal guide frame (406). Sliding seats (415) are fixedly installed on both the front and rear sides of the bottom of the base plate (401). Slide rails (414) are fixedly installed on both the front and rear sides of the top of the base (1). The sliding seats (415) are slidably sleeved on the outside of the slide rails (414).
4. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 3, characterized in that, The horizontal drive mechanism (6) includes: a first drive motor (601) and a first drive plate (602). The first drive motor (601) is fixedly installed on one side of the base (1). A first lead screw (603) is fixedly installed on the output shaft of the first drive motor (601). The first drive plate (602) is threaded onto the outside of the first lead screw (603). The first drive plate (602) is fixedly installed on the bottom of the base plate (401). The concrete delivery mechanism (7) includes: a delivery frame (701), two second drive motors (705) and two baffles (706). The bottom of both sides of the delivery frame (701) is fixedly installed with a second drive plate (702). The second drive motor (705) is fixedly installed on the front side of the fixed frame (102). A second lead screw (704) is fixedly installed on the output shaft of the second drive motor (705). The second drive plate (702) is threaded onto the outside of the second lead screw (704). The baffles (706) are movably abutted against the bottom of the delivery frame (701). The bottom of both sides of the delivery frame (701) is fixedly installed with a first electric push rod (709). The output end of the first electric push rod (709) is fixedly connected to the corresponding baffle (706). The bottom of the fixed frame (102) is fixedly installed with a guide rail (703). The second drive plate (702) is slidably sleeved on the outside of the guide rail (703).
5. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 4, characterized in that, The scraping mechanism (8) includes: a third drive motor (804), a third drive plate (801), and a scraper (805). The third drive motor (804) is fixedly installed on the front side of the fixed frame (102). A third lead screw (803) is fixedly installed on the output shaft of the third drive motor (804). The third drive plate (801) is threaded onto the outside of the third lead screw (803). A second electric push rod (806) is fixedly installed on the top of the third drive plate (801). The output end of the second electric push rod (806) is fixedly installed on the top of the scraper (805). The maintenance mechanism (9) includes: a fourth drive motor (904), a fourth drive plate (901), a water tank (905), and a spray cylinder (906). The fourth drive motor (904) is fixedly installed on the front side of the fixed frame (102). A fourth lead screw (903) is fixedly installed on the output shaft of the fourth drive motor (904). The fourth drive plate (901) is threaded onto the outside of the fourth lead screw (903). The water tank (905) is fixedly installed on the top of the fourth drive plate (901). A submersible pump (908) is provided inside the water tank (905). The outlet of the submersible pump (908) is connected to the top of the spray cylinder (906). Multiple nozzles (907) are connected to the bottom of the spray cylinder (906). Connecting rods are fixedly installed at both ends of the spray cylinder (906). The connecting rods are fixedly installed at the bottom of the fourth drive plate (901).
6. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 5, characterized in that, The four corners of the bottom of the fixed frame (102) are fixedly installed with support columns (101). The support columns (101) are fixedly installed on the top of the base (1). The top of the fixed frame (102) is fixedly installed with three sliding holes. The feeding frame (701), the third drive plate (801) and the fourth drive plate (901) are slidably installed in the corresponding sliding holes. The first guide plate (802) is slidably installed on both sides of the third drive plate (801). The second guide plate (902) is slidably installed on both sides of the fourth drive plate (901). The first guide plate (802) and the second guide plate (902) are fixedly installed in the corresponding sliding holes. The front and rear sides of the top of the base (1) are fixedly installed with a stabilizing frame (103). The front and rear sides of the moving platform (2) are provided with stabilizing grooves. The stabilizing frame (103) is adapted to the stabilizing groove. Guide frames (707) are fixedly installed on both sides of the feeding frame (701), and a connecting rail (708) is fixedly installed on the top of the fixed frame (102). The guide frame (707) is slidably sleeved on the outside of the connecting rail (708).
7. The production equipment for integrated thermal insulation and structural exterior wall panels according to claim 6, characterized in that, The feeding frame (701) is equipped with a stirring mechanism, which includes a stirring shaft (710) and multiple stirring paddles (711). The stirring paddles (711) are fixedly installed on the outside of the stirring shaft (710). The stirring shaft (710) is rotatably installed on the inner walls of both sides of the feeding frame (701). A transmission gear (712) is fixedly installed at one end of the stirring shaft (710). A rack (713) is fixedly installed on the top of the fixing frame (102). The transmission gear (712) and the rack (713) mesh with each other.
Citation Information
Patent Citations
Lightweight fireproof energy-saving prefabricated exterior-wall hanging plate and construction method thereof
CN104032886A