Comprehensive application of stamping process on lock cylinder component
By fully applying stamping technology on the lock core components, adjusting the appearance and component structure, and using stainless steel materials, the problems of high production costs and insufficient performance of the lock core are solved, and cost reduction and performance improvement are achieved.
Patent Information
- Application Number
- CN202410795979.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-07-04
AI Technical Summary
Existing lock core components have shortcomings in terms of production costs and performance, especially high material consumption and difficult to meet diverse product needs.
Fully use of stamping technology to produce floating blade pellet lock cores, changing directional blade pellet lock cores, radial blade pellet lock cores and round pellet lock cores. By adjusting the appearance and component structure, combined with stainless steel materials, material consumption is reduced and technology-proof opening performance is improved.
It significantly reduces the production cost of lock cores, and at the same time improves the key key quantity and anti-technology opening capability to meet the needs of different products.
Smart Images

Figure CN120251005A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the comprehensive application of stamping technology to lock core components. Background Art
[0002] The comprehensive application of stamping technology to lock core components is a further improvement and refinement of the patent "Application of Stamping Technology to Lock Core Components" with the patent number ZL201410284053.0. Summary of the Invention
[0003] The object of the present invention is to provide lock core components, technical interfaces, and after-sales service system processes that comprehensively apply stamping technology to floating leaf pins or deflecting leaf pin lock cores, radial leaf pin lock cores, and round pin lock cores, and to provide demonstration application solutions for round universal lock cores, European standard mortise outdoor door lock cores, and European standard mortise indoor door lock cores, so as to meet the supporting requirements for different products and reduce the production cost of products on the premise of improving product performance. The specific implementation plan is as follows:
[0004] 1. The present invention comprehensively applies stamping technology to a circular universal lock core component, including: a lock core body, a lock core, marbles, springs, anti-drilling plates, a constant torque structure, a lock core function output connecting piece, and a key. Among them: The lock core body is composed of various flat or undulating formed laminations, a lock core body lamination positioning connecting piece, and a housing. The formed laminations include an outer end piece, a cavity piece, an intermediate piece, an inner end piece, or an outer end piece, a cavity piece, and an inner end piece. The external shape of the formed laminations corresponds to the cavity of the lock core body housing and the tenon of the lock core body lamination positioning connecting piece. The anti-drilling plate is arranged between the key through hole of the lock core body housing and the outer end piece. The central through hole corresponds to the key insertion end, the outer diameter corresponds to the key through hole of the lock core body housing and the inner diameter of the flanging vertical edge of the outer end piece, and the thickness corresponds to the height of the flanging vertical edge. The central notch and cavity of the outer end piece correspond to the key insertion end, the floating vane marbles, the deflecting vane marbles, the axial vane marbles, and the cavity of the outer end face of the lock core. The key rotation hole diameter is set according to the key being able to withstand a torque greater than 3 N·m without deformation + a safety factor to prevent the lock core from being damaged by violent twisting with a non-original key or other tools. The cavity piece is arranged between the front end piece and the intermediate piece or the inner end piece. The inner diameter of the flanging cavity corresponds to the outer diameter of the lock core. The radial notch or through hole corresponds to the marbles, the marble springs, and the special-shaped leaf springs. The number and cumulative length of the cavity pieces correspond to the length of the lock core and the number of marble groups. The internal cavity, notch, and through hole of the intermediate piece correspond to the floating vane marbles, the deflecting vane marbles, the axial vane marbles, the inner end face of the lock core, and the lock core function output connecting piece. The central cavity, notch, and through hole of the inner end piece or the additional intermediate piece correspond to the floating vane, the deflecting vane, the axial vane, the inner end face of the lock core, and the lock core function output connecting piece. The lock core body lamination positioning connecting piece is in the shape of a thin strip. The tenons on both sides correspond to the thickness of the lock core body lamination material. The key insertion hole at the center of the outer end face of the circular housing corresponds to the rotation diameter of the key insertion stop and the outer diameter of the anti-drilling plate. The internal cavity corresponds to the outer shape of the lock core body laminations. The length corresponds to the cumulative thickness of various laminations. The inner diameter of the flanging at the open end corresponds to the exposed end face of the inner end piece. The lock core includes two structures: a circular tube hollow lock core + a lock core outer end piece + a lock core inner end piece, or a partially hollow lock core + a lock core outer end piece. The outer edge tenon of the lock core outer end piece corresponds to the outer end tenon of the circular tube hollow lock core or the partially hollow lock core. The central cavity notch corresponds to the outer end edge of the floating vane marbles, the deflecting vane marbles, the axial vane marbles, the key insertion end, and the cavity of the outer end piece of the lock core body. The outer diameter notch of the circular tube hollow lock core corresponds to the outer edges of the floating vane marbles, the deflecting vane marbles, the axial vane marbles, and the special-shaped leaf spring. The inner end tenon corresponds to the outer edge tenon of the lock core inner end piece. The cavity and recess of the lock core inner end piece correspond to the inner end edge of the floating vane marbles, the inner end edge of the deflecting vane marbles, the inner end edge of the axial vane marbles, the transition vane marbles, the front end of the key, the cavity of the intermediate piece, and the connecting end of the lock core function connecting piece. The storage recess of the transition vane is offset by a certain angle from the cavities of other vanes.The mortise on the outer end face of the partially hollow lock core corresponds to the mortise on the outer end piece of the lock core. The outer diameter notch or round hole and blind hole correspond to the axial blade or deflecting blade driver, radial blade driver or round driver, transition round driver, and driver spring. The blind hole of the transition round driver is offset by a certain angle from other blade notches or round driver holes. The inner end cavity and recess correspond to the inner end edge of the deflecting or floating blade driver, the inner end edge of the axial blade driver, the transition blade driver, the front end of the key, the cavity of the intermediate piece, and the connecting end of the lock core functional connector. The storage recess of the transition blade is offset by a certain angle from other blade notches or round driver holes. The other end of the lock core functional connector is connected to the controlled end. The drivers include blade drivers, round drivers, and transition drivers. The blade drivers are classified according to their movement characteristics into floating blade drivers, deflecting blade drivers, axial blade drivers, and radial blade drivers. The floating blade driver, deflecting blade driver, and axial blade driver are in the shape of thin, irregular polygonal rectangles. The h-shaped tongue cut in the middle towards the inner end edge corresponds to the inner diameter of the driver spring. The outer end edge corresponds to the outer end piece of the lock core body and the cavity of the outer end piece of the lock core. The edge towards the outer diameter of the lock core corresponds to the radial notch of the lock core, the cavity notch of the lock core body piece, and the special-shaped leaf spring. The edge towards the inner end face of the lock core corresponds to the cavity of the inner end face of the lock core, the cavity of the inner end piece or the intermediate piece. The stepped shaft diameter with a two-way step towards the key edge corresponds to the corresponding key tooth rib pattern. The outer inclined edge on the outer end edge of the deflecting blade causes the deflecting driver to make a deflecting radial movement to lock the lock core, and the middle inclined edge towards the radial edge of the lock core forces the driver to move inwards to release the lock of the lock core. The radial blade consists of a blade group composed of 1 leaf with a spring on each of the left and right sides + 1 leaf without a spring. The leaf without a spring is in the shape of a parallel truncated circular thin sheet with an open end on one side. The two ends of the parallel truncated circle correspond to the cavity notches. The two ends of the arc correspond to the diameter of the lock core. The width and shape of the open end correspond to the key and the blade stroke. The position of the middle protruding tongue corresponds to the step of the key snake-shaped groove. The non-open end edge corresponds to the outer diameter of the blade spring. The outer shape of the parallel truncated circle of the leaf with a spring is the same as that of the leaf without a spring. The width and shape of the open end correspond to the key shape, tooth pattern step, and blade stroke. The outer arc edges of the left and right protruding tongues on the non-open end edge correspond to the diameter of the lock core. The inner open straight edge corresponds to the outer diameter and both ends of the driver spring. The shape and specifications of the round driver are the same as those of the existing round driver lock core. The transition driver of the round driver is a steel ball with a driver diameter equal to the step. The transition blade of the floating blade, deflecting blade, and axial blade is a rectangular thin sheet with a thickness equal to the axial step. The above drivers are distributed in a one-word, cross, or T-shaped form with the center of the lock core as the origin. The driver combination can form different combinations of a floating blade or deflecting blade + axial blade to form a general or special lock core, a radial blade + axial blade general or special lock core, and a round driver + deflecting blade or axial blade general or special lock core.The spring includes a ball spring, a special-shaped leaf spring, other functional springs or a snap ring. The ball spring is a micro compression spring, and the special-shaped leaf spring is a special leaf spring for floating blades. The middle part is wavy, and the two ends are flat wire leaf springs in the shape of a straight line. The two ends of the leaf spring correspond to the outer end piece, the middle piece or the inner end piece respectively. The wavy section in the middle is normally located between the notch of the lock core and the rotating surface of the notch of the cavity piece. It can only fully enter one side of the groove of the cavity piece under the action of the original key and the floating blade to perform the opening and closing operation of the lock core. The key includes a transition key, a regular key and a master key. The types, distributions, tooth patterns and quantities of the tooth ribs at the front end of the key correspond to the types, distributions, tooth patterns and quantities of the balls, as well as the step difference. The symmetric notch at the middle part near the anti-drilling piece stop is the key torque limiting notch. This notch is set by multiplying the safety factor to ensure that the key has no obvious deformation and can be used normally after being subjected to a torque of 3 N·m. The notch corresponds to the key rotation hole diameter of the outer end piece. The axial tooth pattern length of the leaf ball transition key is one transition blade thickness longer than that of the regular key. The tooth pattern of the round ball transition key tooth rib is one step deeper than that of the regular key round ball tooth rib. Insert the original regular key to open the lock core. The transition ball enters the concave cavity at the inner end face of the lock core or the radial blind hole of the lock core under the action of the spring, and the transition key is scrapped. The master key, according to the principle of arranging the key key amount and functional requirements, includes: a base plate, a snap ring, replaceable axial or variable-direction ball step-shaped tooth ribs, replaceable inclined tooth ribs, a sliding collar, a spring. The tooth pattern and step difference of the tooth at the key end of the key base plate, the replaceable tooth rib tooth pattern correspond to the leaf ball and the round ball. The notch or through hole in the middle part facing the outer end corresponds to the shape of the positioning side of the replaceable tooth rib. The rest is basically the same as the regular key. The snap ring is a wire snap ring, and the wire diameter corresponds to the inner snap ring groove at the outer end of the sliding collar. The internal cross sliding notches of the sliding collar correspond to the base plate and the replaceable tooth ribs respectively. The inner cavity at the key handle end corresponds to the outer diameter of the spring. The two ends of the spring correspond to the sliding collar and the handle end of the key base plate respectively. The lock core key of the floating blade ball or variable-direction blade ball consists of a front and back surface piece + a base plate to form a handle part with a partially hollow one-word key. The flanging holes in the middle of the front and back surface pieces correspond to the through holes of the base plate. The flanging holes of the front and back surface pieces and the front end of the key are fixed simultaneously by spot welding with the front end of the base plate. The tooth pattern of the radial blade ball lock core key is distributed in a T shape; the tooth pattern of the round ball lock core key is distributed in a cross shape.;
[0005] 2 The present invention comprehensively applies the stamping process to the European standard insert core outdoor door lock core components, including an outdoor door lock core assembly, an indoor door lock core assembly, an indoor and outdoor lock core body connecting piece, a lock core function output connecting piece, a fork, and a key, whose internal structure, layout, combination are basically the same as those of a general lock core. Among them: The lock core assembly adds a locking piece and a locking piece spring compared with the general lock core, and can cancel the floating blade, the deflecting blade, the middle cut tongue of the axial blade and the ball spring (this structural combination can also be used for a circular general lock core). By adjusting the number of cavity pieces, different length specifications are met. The length-adjusting cavity piece is arranged between the middle piece and the inner end piece, and its structure and shape are the same as those of other cavity pieces; The locking piece is arranged in the length-adjusting cavity piece, and its outer shape corresponds to the inner cavity of the cavity piece. The locking protrusion corresponds to the cavity of the middle piece and the inner end face of the lock core, the floating blade or the deflecting blade, the axial blade towards the inner end, and the transition blade. The internal through hole corresponds to the rotating outer diameter of the lock core function output connecting piece. The reverse side edge of the locking protrusion corresponds to the locking piece spring; The flanging through hole of the inner end piece corresponds to the radial support outer diameter of the lock core function output connecting piece, the flanging outer diameter corresponds to the rotating inner diameter of the fork or gear, and the flanging end face corresponds to the axial positioning partition rib of the rotating inner diameter of the fork or gear; The lock core body laminated positioning connecting piece is arranged on both sides of the parallel side edges of the formed laminate and at the circular top of the symmetric line of the gourd shape, and the rest of the structure is the same as that of the general lock core; The indoor and outdoor lock core body connecting piece includes an indoor and outdoor lock core body U-shaped connecting piece + a U-shaped reinforcing connecting piece. The U-shaped convex and concave tenon of the connecting piece corresponds to the thickness and spacing of the indoor and outdoor lock core laminates. The left and right connecting and fixing cut tongues in the middle correspond to the U-shaped reinforcing connecting piece. The left and right end faces of the U-shaped reinforcing connecting piece correspond to the flanging end faces of the left and right inner end pieces and the left and right cut tongues in the middle of the lock core body connecting piece. The material thickness of the lock core body connecting piece is set according to 2 times the thickness of the connecting piece + 2 times the thickness of the reinforcing connecting piece + 2 times the thickness of the outer shell is greater than or equal to 5 times the m5 pitch, and there is no thread slipping or tripping phenomenon after the screw hole bears a static tension of 3000N; The outer shell includes an outer shell + an outdoor lock core assembly surface piece + an indoor lock core assembly surface piece. The key insertion hole in the middle of the outdoor or indoor lock core surface piece corresponds to the rotating diameter of the key insertion stop and the outer diameter of the anti-drilling piece. The indoor or outdoor lock core surface piece is firmly spot-welded to the outer end piece of the indoor or outdoor lock core with the anti-drilling piece installed, and it is ensured that the anti-drilling piece can rotate flexibly. The outer shape of the outdoor lock core surface piece corresponds to the outer shape of the outer shell, and the outer shape of the indoor lock core surface piece corresponds to the inner cavity of the outer shell. The inner cavity of the gourd-shaped outer shell corresponds to the outer shape of the formed laminate, the U-shaped indoor and outdoor lock core body connecting piece, and the outer shape of the fork. The middle parallel notch corresponds to the fork or gear. The indoor and outdoor lock core length corresponds to the lock core specification, the cumulative thickness of various laminates, and the indoor and outdoor lock core body connecting piece;The lock core function output connecting piece is a hollow octagonal sleeve. Its shape at the lock core end corresponds to the inner end face cavity of the lock core, the inner end of the floating blade or the deflecting blade, the inner end of the axial blade, and the front end of the key. The other end corresponds to the connecting cavity of the fork or gear. The middle flanging supports that the rotating outer diameter corresponds to the inner diameter of the flanging of the inner end piece. The axial position of the flanging support corresponds to the separation stroke of the connection of the fork or gear and the length of the flanging cavity of the inner end piece. When the lock core is in the locked state, the indoor and outdoor lock core function output connecting pieces are simultaneously connected to the fork. The lock core pushes the lock core function output connecting piece through the front end of the key to disconnect the other lock core function output connecting piece; The fork is composed of a cavity ring and left and right fork connecting pieces. The cavity ring is an elastic open ring. The shape of its fork part is the same as that of the existing fork, and the rest is appropriately adjusted with reference to the shape of the inner end piece and the outer shell cavity. Its opening is located at the top of the circular part of the left-right symmetry axis of the radial outer shape. The connecting tenon holes on both sides of the left-right axial symmetry line correspond to the tenon mouths of the left and right fork connecting pieces. The middle cavity of the left and right fork connecting pieces corresponds to the lock core function connecting piece, and the surrounding tenon mouths correspond to the tenon holes of the cavity ring; The locking piece spring is a small compression spring. The inner diameter of the spring corresponds to the rotating outer diameter of the lock core function output connecting piece, and the two ends respectively correspond to the reverse side of the locking protrusion of the locking piece or the end face of the flanging support of the lock core function output connecting piece; The lock core is welded at the middle piece of the outdoor lock core + the left and right cavity pieces with a pneumatic spot welder for transmission, or the encapsulation and positioning are completed by compressing the hollow parts on both sides of this part. After the encapsulation and fixation are completed, the m5 screw hole is machined.;
[0006] 3 The present invention comprehensively applies the stamping process to the European standard insert core indoor door lock core components, including an outdoor door lock core assembly, an indoor door lock core assembly, an indoor and outdoor lock core body connecting piece, a lock core function output connecting piece, a fork, and a key. Among them: Except that a fork detachment connecting spring is added to the cavity at the connecting end of the lock core function output connecting piece and the fork in the outdoor lock core assembly, the rest is the same as the European standard insert core outdoor door lock core; The outer diameter of the fork detachment connecting spring corresponds to the inner cavity of the lock core function output connecting piece, and the two ends respectively correspond to the partition wall of the inner cavity of the lock core function output connecting piece or the inner end face of the indoor lock core shaft. The elastic force of the fork detachment connecting spring is greater than that of the locking piece spring, so that the lock core function output connecting piece and the fork are in a detached connection state and can only be connected to the fork under the push of the key; The fork connecting piece connecting the fork to the indoor lock core is welded to the indoor lock core shaft as a whole, and the rest is the same as the fork of the European standard insert core outdoor door lock core; The indoor lock core assembly includes an indoor lock core shaft, a handle, a surface piece, an indoor lock core shaft support piece, an outer end piece, a lock core body laminated positioning connecting piece, and an inner end piece. Among them, the surface piece, the outer end piece, the inner end piece, and the lock core body laminated positioning connecting piece are the same as those of the outdoor lock core; The inner through hole of the indoor lock core shaft support piece corresponds to the indoor lock core shaft, and the rest is the same as the anti-drill piece; The indoor lock core shaft is a cold-drawn round bar, and its outer diameter corresponds to the inner diameter of the lock core shaft support piece, the inner diameter of the connecting end of the handle, and the inner diameter of the center hole of the fork connecting piece, and is welded to the fork connecting piece; The handle is a hollow cylindrical handle, and the reduced inner diameter of the connecting end with the indoor lock core shaft corresponds to the lock core shaft. The connection between the hollow handle and the indoor lock core shaft is fixed by flattening the connecting end of the handle after completing the lock core encapsulation positioning; For the lock core encapsulation positioning, the processing of the M5 screw hole is the same as that of the outdoor lock core.
[0007] 4 A lock core service system process of the present invention, including a floating vane tumbler or a deflecting vane tumbler lock core, a radial vane tumbler lock core, a round tumbler lock core, and a lock core component that comprehensively applies the stamping process, includes a coding piece, a master key, and a product after-sales service system. Among them: The coding piece is a bar code card printed with the product manufacturer, type, key secret, quality grade, and relevant original information represented by digital symbols, and the information content is covered by a paint that can be scraped off; The service system process has functions such as product information registration, after-sales service application, after-sales service customer legitimacy certification, product after-sales service allocation, and product after-sales service information registration through the Internet and telephone. The end customer registers and registers key information with the product after-sales service terminal using the code obtained by scraping the card, including bar code, customer contact information, and brief information about the location. When the customer needs to purchase additional keys or provide services, the customer can choose to let the after-sales service personnel deliver the additional keys or the master key to near the residence, solve the problem by himself, or permit the after-sales service personnel to solve the problem, and then replace the lock core.
[0008] The aforementioned demonstration application plan for comprehensively applying the stamping structure lock core component adds deflecting or axial vane pins compared with the existing publicly disclosed lock core plans. Both the deflecting vane pins and the floating vane pins use long radial edges to lock the lock core, and have a larger radial anti-shear area than traditional radial vane pins or round pins. Therefore, the lock cores with deflecting vane pins or floating vane pins have stronger anti-twisting and violent destruction resistance capabilities than the lock cores with radial vane pins and round pins; according to the setting of a ¢13*20 round universal lock core, 4 groups of floating vane pins with pin springs + 2 axial vane pins are set. The floating vane pins are calculated according to the rule that the step difference is greater than or equal to 0.5 mm, and 102 single-step shaft diameter bidirectional step differences can be set. The axial vane pins can be set with 37 step differences calculated. The key secret key = 102*102*102*102*37*37 = 148.1 billion combinations; the highest reported key amount of the existing radial vane lock core is 16 million. According to the ¢13*20 round universal vane lock core, adding one deflecting vane pin and calculating with 33 axial step differences for the deflecting vane pin, the key amount of its key can reach 16 million * 33 = 528 million combinations; according to the existing ¢13*20 round universal round pin lock core, at most 5 groups of ¢3 diameter single-row round pins can be set. The round pins are calculated with a maximum of 6 step differences. The key amount = 6*6*6*6*6 = 7776 combinations. After deducting the non-existent false combinations and the combinations with too simple combination arrangements such as 12345 or 11111, the actual available key amount is about 6000. After adding 3 deflecting vane pins and setting 33 axial step differences for the deflecting vane pins, the key amount = 6000*33*33*33 = 215 million combinations; according to the ¢13*20 European standard mortise indoor door lock core, calculated according to the combination of 4 groups of floating vane pins without pin springs + 2 axial vane pins, the floating vane pins without pin springs can be set with 35 axial step differences and 4 radial step differences, that is: 35*4 = 140 single-step shaft diameter bidirectional step differences. The axial vane pins are set with 37 step differences calculated. The key amount = 140*140*140*140*37*37 = 525.9 billion combinations; calculated according to the combination of 4 groups of deflecting vane pins + 2 axial vane pins for the lock core of the same specification, the deflecting vane pins can be set with 37 axial step differences and 1 radial step difference, and the axial vane pins are set with 37 step differences calculated. The key amount = 37*37*37*37*37*37 = 25.6.5 billion combinations. The above data shows that the aforementioned solution can significantly increase the key amount of the lock core, reduce the mutual opening rate of products, and improve the anti-technical opening performance of the lock core at the same time. Since the key and the pin are matched in the hollow or partially hollow part of the lock core, there is no supporting point for the tin foil to exert force when using the tin foil for technical opening, so it can prevent the technical opening of the hollow or partially hollow lock core with tin foil. The continuous step-forming production process is a high-efficiency, low-cost and economic precision processing technology widely used in the machinery manufacturing industry. By changing various lock core functional parts into stamping structures, the economic precision processing cost of the lock core parts can be significantly reduced. The undulating forming structure can also greatly reduce the material consumption. The price difference between the stainless steel material and the copper material is 30-50%, which can further significantly reduce the material procurement cost. The stainless steel lock core can pass the detection requirement that the melting temperature of all the hardware fittings of the fire door is not less than 950 degrees Celsius. The chemical surface treatment process for producing zinc, aluminum, and copper alloy lock cores pollutes the environment. There is no need to carry out the chemical surface treatment process for producing stainless steel lock cores, and it has a more environmentally friendly competitive advantage in the production process flow than producing zinc, aluminum, and copper alloy lock cores, and can achieve the expected goal of reducing the product production cost on the premise of improving the product performance. The lock core service system process delivers the key information parameters of the lock core to the customer for self-preservation in the form of scraping codes, which can ensure the customer's rights and interests to the greatest extent. At the same time, the maintenance service personnel can also provide fast and high-quality services for the customer. Description of the Drawings
[0009] Figure 1 Shown is a cross-sectional structure schematic diagram of a floating vane tumbler circular universal lock core component with the tumbler combination arranged in a straight line, which is composed of a housing 1, a drill-proof piece 2, an outer end piece 3, a cavity piece 4, an inner end piece 5, a round tube hollow lock core 6, a lock core functional connecting piece 7, 4 floating vane tumblers 8, 2 axial vane tumblers 9, 6 tumbler springs 10, 2 special-shaped leaf springs 11, and 2 lock core body laminated positioning connecting pieces 12.
[0010] Figure 2 Shown is a cross-sectional structure schematic diagram of a circular universal radial vane tumbler lock core component with the tumbler combination arranged in a T shape, which is composed of a housing 1, a drill-proof piece 2, an outer end piece 3, a cavity piece 4, an inner end piece 5, a partially hollow lock core 6, a lock core functional connecting piece 7, 6 groups of radial vane tumblers 8, 1 variable-direction vane tumbler 9, 2 types of specifications of 7 tumbler springs 10, and 2 lock core body laminated positioning connecting pieces 12.
[0011] Figure 3 Shown is a cross-sectional structure schematic diagram of a circular universal lock core component with a cross arrangement of round tumbler combinations, which is composed of a housing 1, a drill-proof piece 2, an outer end piece 3, a cavity piece 4, an inner end piece 5, a partially hollow lock core 6, a lock core functional connecting piece 7, 6 groups of round tumblers 8, 3 variable-direction vane tumblers 9, 2 types of specifications of a total of 9 tumbler springs 10, and 2 lock core body laminated positioning connecting pieces 12.
[0012] Figure 4 Shown is a schematic cross-sectional structure diagram of a variable vane cylinder Euro-standard mortise outdoor door lock cylinder component, which is composed of an indoor or outdoor lock cylinder surface piece 17, a gourd-shaped housing 1, an anti-drilling piece 2, an outer end piece 3, a cavity piece 4, an inner end piece 5, a round tube hollow lock cylinder 6, a hollow octagonal sleeve lock cylinder functional connector 7, a non-pin spring variable vane cylinder pin 8, a non-pin spring axial vane cylinder pin 9, a locking piece spring 10, a lock cylinder body laminated connector 12, an intermediate piece 13, a locking piece 14, a fork 15, and a U-shaped indoor and outdoor lock cylinder body connector 16.
[0013] Figure 5 Shown is a schematic cross-sectional structure diagram of a floating vane cylinder Euro-standard mortise indoor door lock cylinder component, which is composed of an indoor or outdoor lock cylinder surface piece 17, a gourd-shaped housing 1, an anti-drilling piece 2, an outer end piece 3, a cavity piece 4, an inner end piece 5, a round tube hollow lock cylinder 6, a hollow octagonal sleeve lock cylinder functional connector 7, a non-pin spring floating vane cylinder pin 8, a non-pin spring axial vane cylinder pin 9, a locking piece spring and a fork disengaging connection spring 10, a special-shaped leaf spring 11, a lock cylinder body laminated connector 12, an intermediate piece 13, a locking piece 14, a fork 15, a U-shaped indoor and outdoor lock cylinder body connector 16, an indoor lock cylinder surface piece 17, an indoor lock cylinder shaft 18, a hollow handle 19, and an indoor lock cylinder shaft support piece 27.
[0014] Figure 6 Shown is a schematic structure diagram of a floating vane cylinder flat key, in which the middle part of the key has a torque limiting notch at the position where it is inserted into the anti-drilling piece stop, and the key handle is partially hollow.
[0015] Figure 7 Shown is a schematic structure diagram of a radial vane cylinder lock cylinder key, in which the middle part of the key has a torque limiting notch at the position where it is inserted into the anti-drilling piece stop, the snake-shaped groove in the middle of the key front corresponds to the radial non-spring leaf tongue, the tooth patterns on both sides of the key correspond to the radial spring leaf step difference on the left and right, the tooth pattern on the reverse side corresponds to the variable or axial vane, and the pins are distributed in a T-shaped form.
[0016] Figure 8 Shown is a schematic structure diagram of a round pin cylinder cross key, in which the middle part of the key has a torque limiting notch at the position where it is inserted into the anti-drilling piece stop, and the pins are distributed in a cross form.
[0017] Figure 9 Shown is a schematic structure diagram of a round pin cylinder cross master key, which is composed of a base piece 20, replaceable axial vane cylinder pins or variable vane cylinder key tooth ribs 23, a wire snap ring 21, a sliding cross sleeve 22, and a small compression spring 13.
[0018] Figure 10 Shown is a schematic structure diagram of a floating vane cylinder, in which the middle tongue corresponds to a micro pin spring.
[0019] Figure 11 Shown is a schematic diagram of an axial vane pin structure where the middle tongue cut corresponds to a micro pin spring.
[0020] Figure 12 Shown is a schematic diagram of a deflecting vane pin structure where the middle tongue cut corresponds to a micro pin spring, the beveled edge of the deflecting vane pin facing the outer end corresponds to the cavity of the outer end piece of the lock core, and the beveled edge facing the outer diameter of the lock core corresponds to the end face of the lock core slot.
[0021] Figure 13 Shown is a schematic diagram of a radial spring vane pin structure.
[0022] Figure 14 Shown is a schematic diagram of a radial springless vane pin structure.
[0023] Figure 15 Shown is a schematic diagram of a locking piece structure.
[0024] Figure 16 Shown is a schematic cross-sectional structure diagram of a padlock composed of upper and lower surface pieces 17, an oval-shaped outer shell 1, an anti-drilling piece 2, an outer end piece 3, a cavity piece 4, an intermediate piece 5, a floating pin lock core assembly 6, a lock core functional connecting piece 7, a spring steel plate interlocking snap ring 21, a U-shaped lock piece 24, a U-shaped lock beam 25, and rivets 26.
[0025] Figure 17 Shown is a schematic cross-sectional structure diagram of a mortise lock composed of upper and lower surface pieces 17, an oval-shaped outer shell 1, an anti-drilling piece 2, an outer end piece 3, a cavity piece 4, an intermediate piece 5, a floating pin lock core assembly 6, a lock core functional connecting piece 7, a spring steel plate interlocking snap ring 21, a U-shaped lock beam 25, and rivets 26. Detailed implementation method
[0026] Example 1. As Figure 1 Shown: A floating vane pin circular universal lock core component is composed of an outer shell, an anti-drilling piece, an outer end piece, a cavity piece, an inner end piece, a round tube hollow lock core, a lock core functional connecting piece, a floating vane pin, an axial vane pin, a pin spring, a special-shaped leaf spring, and a lock core body laminated connecting piece. Its technical indicators are as follows: The lock core is equipped with 4 floating vane pins and 2 axial vane pins. Each floating vane pin is provided with 102 non-repeating encodings in both axial directions of the shaft diameter. The 2 deflecting pins are provided with 37 axial step differences. The non-repeating key combination of the key is more than 148.1 billion kinds. The procurement quantity of the lock copper for the 5-piece key round pin lock core with a diameter of 28*25 specification is about 300 grams. The procurement quantity of the stainless steel material for the 5-piece key lock core with the same specification floating vane pin is calculated according to the stamping process overlap allowance: about 150 grams. It can be seen from the material procurement quantity that the full application of the stamping structure floating pin circular universal lock core can not only greatly improve the product performance compared with the 5 groups of single-row round pin lock cores of the same specification, but also greatly reduce the product production cost.
[0027] Example 2. As Figure 4 shown: It consists of a housing, anti-drilling pieces, outer end pieces, cavity pieces, middle pieces, inner end pieces, a laminated connecting piece for the lock core body, a round tubular hollow lock core, a lock core functional connecting piece, a non-pin spring variable-direction leaf pin, a non-pin spring axial leaf pin, a locking piece, a locking piece spring, a fork, a U-shaped inner and outer lock core body connecting piece, forming a variable-direction leaf pin European standard mortise outdoor door lock core component. Comparing the 8-cm 6-piece key floating leaf pin European standard mortise outdoor door lock core with the existing round pin lock core of the same specification: Calculated according to the mechanical cutting process flow, the procurement quantity of the lock copper profile and sheet material for producing the round pin lock core of this specification is about 600 grams of lock copper (the net weight of the Wanjia 6-piece round pin computer key lock core weighed with an electronic scale is 250 grams). The procurement quantity of the stainless steel profile sheet for the floating leaf pin lock core of the same specification is calculated according to the trimming allowance of the progressive die in the stamping process, which is about 235 grams. Its material procurement quantity is about 39% of that of the round pin lock core. According to the lock core equipped with 4 non-pin spring variable-direction leaf pins and 2 axial non-pin spring leaf pins, and each variable-direction leaf pin can be set with 37 axial level differences and the axial leaf pin is set with 37 level differences, the key key quantity = 37 to the power of 6 = 2.565 billion combinations. Comparing with the highest key quantity of 16 million of the existing radial leaf pin lock core = 2.565 billion / 16 million = 160 times. Comparing with the actual available key quantity of 6000 of the single-row 5-group round pin lock core = 2.565 billion / 6000 = 427,000 times. The above data can show that promoting and applying this solution can achieve the expected goal of improving product performance and reducing production costs.
[0028] Example 3. As Figure 5Shown: A floating vane euro-profile mortise door lock core component composed of a housing, anti-drill pieces, outer end pieces, cavity pieces, inner end pieces, a round tubular hollow lock core, a lock core functional connector, a non-pin spring floating vane pin, a non-pin spring axial vane pin, a locking piece, a locking piece spring, a special-shaped leaf spring, a lock core body laminated connector, an intermediate piece, a fork, a U-shaped inner and outer lock core body connector, an indoor lock core surface piece, an indoor lock core shaft, an indoor lock core shaft support piece, and a hollow handle. Comparing the 7 cm specification 3-piece key floating vane euro-profile mortise door lock core with the existing round pin lock core of the same specification: Calculated according to the mechanical cutting process flow, the procurement quantity of the lock copper profile and plate materials for producing the round pin lock core of this specification is about 470 grams of lock copper (the net weight of the Simma 7 cm round pin ¢26 cylindrical indoor handle 3-piece computer key lock core is 312 grams weighed with an electronic scale). For the same specification hollow handle floating vane pin lock core, the procurement quantity of materials is about 170 grams calculated according to the stamping process continuous die production process lap allowance. Its material procurement quantity is about 36% of the round pin lock copper lock core. Calculated according to the lock core equipped with 4 non-pin spring floating vane pins and 2 non-pin spring axial vane pins, the non-pin spring floating vane pin can have 35 axial step differences and 4 radial step differences, and can have: 35 * 4 = 140 single-step shaft diameter two-way step differences. The non-pin spring axial vane pin has 37 step differences. The key key quantity = 140 * 140 * 140 * 140 * 37 * 37 = 525.9 billion combinations. Compared with the highest key quantity of 16 million of the existing radial vane pin lock core = 525.9 billion / 16 million = 32,869.69 million times. Compared with the actual available key quantity of 6,000 of the single-row 5-group round pin lock core = 525.9 billion / 6,000 = 87,652 million times. The above data shows that promoting and applying this solution can achieve the expected goal of improving product performance and reducing production costs.
[0029] Example 4. As Figure 16The padlock shown includes: a lock head body, a lock core assembly, a lock core function output connecting member, a lock beam, a card, an interlocking snap spring, a spring, and a key. Among them: The lock head body is composed of various flat or formed laminations, rivets, and an outer shell. The outer shape of the lock head body laminations corresponds to the cavity of the outer shell. The lock head body laminations include upper and lower surface sheets, anti-drilling sheets, outer end sheets, cavity sheets, and intermediate sheets. The round holes on both sides of the upper surface sheet correspond to the lock beam. The central hole of the lower surface sheet corresponds to the key insertion stop end and the anti-drilling sheet. The heights of the 5 flanged vertical edges at the center, both sides, and the middle between the center and both sides of the outer end sheet correspond to the thickness of the anti-drilling sheet. The central cavity and notch correspond to the floating pins, axial pins, key, and the cavity of the outer end sheet of the lock core. The rivet holes are in the middle between the center and both sides, with flanged vertical edges on the left and right. The central flanged cavity of the cavity sheet corresponds to the lock core or the lock core function output connecting member. The flanged holes on both sides correspond to the lock beam and the spring. The rivet holes correspond to the outer end sheet. The flanged vertical edges on both sides of the rivet holes are arranged with mutual dislocation. The flanged vertical edges of each top cavity sheet correspond to the interlocking snap spring. There is no hole in the right flanged vertical edge. The central cavity of the intermediate sheet corresponds to the inner end face cavity of the lock core and the lock core function connecting member. The rivet holes correspond to the cavity sheet. The left side corresponds to the U-shaped open end of the card. The combined shape of the intermediate sheet and the card corresponds to the cavity of the outer shell. The U-shaped opening of the card corresponds to the anti-disengagement annular groove of the lock beam. The interlocking snap spring is arranged symmetrically in the front, back, left, and right directions. The middle flat circular elastic cavity corresponds to the lock core function output connecting member. The openings at both ends correspond to the locking openings of the lock beam, the flanged vertical edges of the top cavity sheet, and the cavity of the outer shell. The lock core function output connecting member is flat circular. One end is connected to the lock core or is of the same body, and the other end corresponds to the interlocking snap spring and the upper surface sheet. The major and minor axes of the flat circle correspond to the opening and closing of the interlocking snap spring. The lock beam is U-shaped with left and right asymmetry. The left and right parallel locking openings correspond to the locking openings of the interlocking snap spring. The outer diameter of the anti-disengagement annular groove at the long side end corresponds to the U-shaped opening of the card. The length of the anti-disengagement annular groove corresponds to the opening and closing stroke of the lock beam and the disengagement stroke of the short side end from the outer shell. The spring is a small compression spring. One end corresponds to the lock beam and the other end corresponds to the outer end sheet. The outer shell is flat circular. The cavity corresponds to the outer shape of the lamination. The upper end flanging corresponds to the lock beam. The other end is an open end. Padlock assembly: Assemble the semi-finished lock head → Rivet the rivets → Assemble the lock beam with the upper surface sheet → Insert the card → Assemble the lower surface sheet and the outer shell → Neck and flange for encapsulation. Compared with the existing cast iron lock tongue padlock, this padlock overcomes the disadvantages of being easily opened by knocking and vibration, or being forcibly pulled and cut off the lock tongue, etc. It can reduce the material usage and production cost on the premise of improving product performance.
[0030] Example 5. As Figure 17The shown mortise lock includes: a lock head body, a lock core assembly, a lock core function output connecting member, a lock beam, an interlocking snap spring, and a key. The lock head body includes various flat or undulating formed laminations, rivets, and a housing. Among them: the outer shape of the lock head body lamination corresponds to the cavity of the housing. The lock head body lamination includes upper and lower surface sheets, anti-drilling sheets, outer end sheets, cavity sheets, and middle sheets. The round holes on the left and right sides of the upper and lower surface sheets correspond to the lock beam, and the central hole on the lower surface sheet corresponds to the key insertion stop end and the anti-drilling sheet; the heights of the 5 flanges and vertical edges at the center, both sides, and the middle between the center and both sides of the outer end sheet correspond to the thickness of the anti-drilling sheet. The central cavity and notch correspond to the floating pin, axial pin, key, and the cavity of the outer end sheet of the lock core. The rivet holes are in the middle between the center and both sides and on the left and right flanges and vertical edges; the central flanged cavity of the cavity sheet corresponds to the lock core or the lock core function output connecting member, the flanged holes on both sides correspond to the lock beam, and the rivet holes correspond to the outer end sheet. The flanges and vertical edges on both sides of the rivet holes are arranged in mutual dislocation. The flanges and vertical edges of each top cavity sheet correspond to the interlocking snap spring, and the through holes respectively correspond to the lock core function output connecting member, rivets, and lock beam; the central cavity of the middle sheet corresponds to the inner end face cavity of the lock core and the lock core function connecting member, the through holes on both sides correspond to the lock beam, and the rivet holes correspond to the cavity sheet; the interlocking snap spring is arranged symmetrically in the front-back and left-right directions. The middle flat circular elastic cavity corresponds to the lock core function output connecting member, and the openings at both ends correspond to the locking notch of the lock beam, the flanges and vertical edges of the top cavity sheet, and the cavity of the housing; the lock core function output connecting member is flat circular. One end is connected to the lock core, and the other end corresponds to the interlocking snap spring and the upper surface sheet. The major and minor axes of the flat circle correspond to the opening and closing of the interlocking snap spring; the lock beam is symmetrically U-shaped. The multi-stage parallel locking notches at the inserted end of the U-shape correspond to the locking notch of the interlocking snap spring. Except for the last locking notch, there are guiding slopes that can enter the next-level notch for the other notches: the flat circular housing cavity corresponds to the outer shape of the flat or undulating formed lamination, and the flanges and necking at both ends correspond to the lock beam; the assembly process of the mortise lock: semi-finished lock head → riveting rivets → assembling the upper and lower surfaces and the housing → necking and flanging for encapsulation; compared with the existing cast iron lock tongue mortise lock, this mortise lock overcomes the defect of being easily pried and cut off the lock tongue by force, and can reduce the material consumption and production cost on the premise of improving the product performance.
Claims
1. A lock core component comprehensively produced by stamping process includes: Floating blade pin tumbler lock core, deflecting blade pin tumbler lock core, radial blade pin tumbler lock core, round pin tumbler lock core, after-sales service system process, including circular universal lock core, European standard mortise outdoor door lock core, European standard mortise indoor door lock core, characterized in that: The described circular universal lock core component includes: a lock core body, a lock core, marbles, springs, anti-drill plates, a constant torque structure, a lock core function output connecting member, and a key. The lock core body is composed of various flat or formed laminations, a lock core body lamination positioning connecting member, and a housing. The formed laminations include an outer end piece, a cavity piece, a middle piece, an inner end piece, or an outer end piece, a cavity piece, and an inner end piece. The external shape of the formed laminations corresponds to the cavity of the lock core body housing and the mortise of the lock core body lamination positioning connecting member. The anti-drill plate is arranged between the key through hole of the lock core body housing and the outer end piece. The middle through hole corresponds to the key insertion end. The outer diameter corresponds to the key through hole of the lock core body housing and the inner diameter of the flanged vertical edge of the outer end piece. The thickness corresponds to the height of the flanged vertical edge. The middle notch and cavity of the outer end piece correspond to the key insertion end, floating vane marbles, deflecting vane marbles, axial vane marbles, and the cavity of the outer end face of the lock core. The key rotation aperture is set according to the key being able to withstand a torque greater than 3 N·m without deformation + a safety factor to prevent the lock core from being damaged by violent twisting with a non-original key or other tools. The cavity piece is arranged between the front end piece and the middle piece or the inner end piece. The inner diameter of the flanged cavity corresponds to the outer diameter of the lock core. The radial notch or through hole corresponds to the marbles, marble springs, and special-shaped leaf springs. The number and cumulative length of the cavity pieces correspond to the length of the lock core and the number of marble groups. The internal cavity, notch, and through hole of the middle piece correspond to the floating vane marbles, deflecting vane marbles, axial vane marbles, the inner end face of the lock core, and the lock core function output connecting member. The middle cavity, notch, and through hole of the inner end piece or the additional middle piece correspond to the floating vane, deflecting vane, axial vane, the inner end face of the lock core, and the lock core function output connecting member. The lock core body lamination positioning connecting member is in the shape of a thin strip. The mortises on both sides correspond to the thickness of the lock core body lamination material. The central key insertion hole on the outer end face of the circular housing corresponds to the rotation diameter of the key insertion stop and the outer diameter of the anti-drill plate. The internal cavity corresponds to the outer shape of the lock core body laminations. The length corresponds to the cumulative thickness of various laminations. The inner diameter of the flanged open end corresponds to the exposed end face of the inner end piece. The lock core includes two structures: a circular tube hollow lock core + a lock core outer end piece + a lock core inner end piece, or a partially hollow lock core + a lock core outer end piece. The outer edge mortise of the lock core outer end piece corresponds to the outer end mortise of the circular tube hollow lock core or the partially hollow lock core. The middle cavity notch corresponds to the outer end edge of the floating vane marbles, the outer end edge of the deflecting vane marbles, the outer end edge of the axial vane marbles, the key insertion end, and the cavity of the outer end piece of the lock core body. The outer diameter notch of the circular tube hollow lock core corresponds to the outer edges of the floating vane marbles, deflecting vane marbles, axial vane marbles, and the special-shaped leaf spring. The inner end mortise corresponds to the outer edge mortise of the lock core inner end piece. The cavity and recess of the lock core inner end piece correspond to the inner end edge of the floating vane marbles, the inner end edge of the deflecting vane marbles, the inner end edge of the axial vane marbles, the transition vane marbles, the front end of the key, the cavity of the middle piece, and the connecting end of the lock core function connecting member. The storage recess of the transition vane is offset by a certain angle from the cavities of other vanes. The outer end face mortise of the partially hollow lock core corresponds to the mortise of the lock core outer end piece.The outer diameter notch or round hole and blind hole correspond to the axial blade or deflecting blade ball, radial blade ball or round ball, transition round ball, and ball spring. The blind hole of the transition round ball is offset by a certain angle from other blade notches or round ball holes. The inner end cavity and recess correspond to the inner end edge of the deflecting or floating blade ball, the inner end edge of the axial blade ball, the transition blade ball, the front end of the key, the cavity of the intermediate piece, and the connecting end of the lock core functional connector. The storage recess of the transition blade is offset by a certain angle from other blade notches or round ball holes. The other end of the lock core functional connector is connected to the controlled end. The balls include blade balls, round balls, and transition balls. The blade balls are classified according to their movement characteristics into: floating blade balls, deflecting blade balls, axial blade balls, and radial blade balls. The floating blade balls, deflecting blade balls, and axial blade balls are in the shape of thin irregular multi-sided rectangles. The h-shaped tongue cut in the middle towards the inner end edge corresponds to the inner diameter of the ball spring. The outer end edge corresponds to the outer end piece of the lock core and the cavity of the outer end piece of the lock core. The edge towards the outer diameter of the lock core corresponds to the radial notch of the lock core, the cavity piece notch of the lock core body, and the special-shaped leaf spring. The edge towards the inner end face of the lock core corresponds to the cavity of the inner end face of the lock core, the inner end piece or the cavity of the intermediate piece. The stepped shaft diameter with a two-way difference towards the key edge corresponds to the corresponding key tooth rib pattern. The outer inclined edge on the outer end edge of the deflecting blade causes the deflecting ball to move radially in a deflecting manner to lock the lock core. The middle inclined edge on the radial edge towards the lock core forces the ball to move inward to release the lock of the lock core. The radial blade consists of a blade group composed of 1 leaf spring blade on each of the left and right sides + 1 non-leaf spring blade. The non-leaf spring blade is in the shape of a parallel truncated circular thin sheet with one side open. The two ends of the parallel truncated circle correspond to the cavity piece notch. The two ends of the arc correspond to the diameter of the lock core. The width and shape of the open end correspond to the key and the blade stroke. The position of the middle convex tongue corresponds to the difference in the snake-shaped groove of the key. The non-open side corresponds to the outer diameter of the blade spring. The parallel truncated circle of the leaf spring blade has the same shape as the non-leaf spring blade. The width and shape of the open end correspond to the key shape, tooth pattern difference, and blade stroke. The outer arc of the left and right convex tongues on the non-open side corresponds to the diameter of the lock core. The straight edge of the inner open end corresponds to the outer diameter and both ends of the ball spring. The shape, specifications, and varieties of the round balls are the same as those of the existing round ball lock cores. The transition ball of the round ball is a steel ball with a ball diameter = difference. The transition blades of the floating blade, deflecting blade, and axial blade are rectangular thin sheets with a thickness = axial difference. The above-mentioned balls are distributed in a one-word, cross, or T-shaped form with the center of the lock core as the center point. The combination of balls can form different combinations of a floating blade or deflecting blade + axial blade to form a general or special lock core, a radial blade + axial blade general or special lock core, a round ball + deflecting blade or axial blade general or special lock core. The springs include ball springs, special-shaped leaf springs, other functional springs or snap rings. The ball spring is a micro compression spring. The special-shaped leaf spring is a special leaf spring for floating blades, with a wavy middle part and flat wire leaf springs with a straight shape at both ends. The two ends of the leaf spring correspond to the outer end piece, the middle piece or the inner end piece respectively. The wavy section in the middle is normally located between the notch of the lock core and the rotating surface of the cavity piece notch. It can only completely enter one side of the groove of the cavity piece under the action of the original key and the floating blade to perform the opening and closing operation of the lock core. The keys include transition keys, regular keys and master keys. The types, distributions, tooth patterns, and quantities of the tooth ribs at the front end of the key correspond to the types, distributions, tooth patterns, and quantities of the balls and the step difference. The symmetric notch at the middle part near the anti-drilling piece stop is the key torque limiting notch, which is set by multiplying the safety factor to ensure that the key has no obvious deformation and can be used normally after being subjected to a torque of 3 N·m. The notch corresponds to the key rotation hole diameter of the outer end piece. The axial tooth pattern length of the transition key of the blade pin tumbler is one transition blade thickness longer than that of the regular key. The tooth pattern of the tooth rib of the round pin tumbler of the transition key is one step deeper than that of the regular key of the round pin tumbler. When the original regular key is inserted to open the lock core, the transition ball enters the concave hole at the inner end face of the lock core or the radial blind hole of the lock core under the action of the spring, and the transition key is scrapped. The master key, according to the principle of arranging the key secret key amount and functional requirements, includes: a base piece, a snap ring, replaceable axially or deflecting ball step-shaped tooth ribs, replaceable inclined tooth ribs, a sliding collar, and a spring. The tooth pattern and step difference of the tooth at the key end of the key base piece, the replaceable tooth rib and the round pin tumbler correspond to the blade pin tumbler and the round pin tumbler. The notch or through hole in the middle part facing the outer end corresponds to the shape of the positioning side of the replaceable tooth rib. The rest is basically the same as the regular key. The snap ring is a wire snap ring, and the wire diameter corresponds to the inner snap ring groove at the outer end of the sliding collar. The internal cross sliding notches of the sliding collar correspond to the base piece and the replaceable tooth rib respectively. The internal cavity at the key handle end corresponds to the outer diameter of the spring. The two ends of the spring correspond to the sliding collar and the handle end of the key base piece respectively. The key of the floating blade pin tumbler or deflecting blade pin tumbler lock core is a handle part with a partially hollow one-word key composed of front and back surface pieces + a base piece. The flanging holes in the middle of the front and back surface pieces correspond to the through holes of the base piece. The flanging holes of the front and back surface pieces and the front end of the key are fixed simultaneously by spot welding. The tooth pattern of the key of the radial blade pin tumbler lock core is distributed in a T shape, and the tooth pattern of the key of the round pin tumbler lock core is distributed in a cross shape; The European standard plug-in core outdoor door lock core component that comprehensively applies the stamping process includes an outdoor door lock core assembly, an indoor door lock core assembly, an indoor and outdoor lock core body connecting piece, a lock core function output connecting piece, a fork, and a key, whose internal structure, layout, combination are basically the same as those of a general lock core. The lock core assembly adds a locking piece and a locking piece spring compared with the general lock core, and can cancel the floating blade, the deflecting blade, the middle tongue of the axial blade and the ball spring (this structural combination can also be used for a circular general lock core). By adjusting the number of cavity pieces, different length specifications are met. The length-adjusting cavity piece is arranged between the middle piece and the inner end piece, and its structure and shape are the same as those of other cavity pieces. The locking piece is arranged in the length-adjusting cavity piece, and its outer shape corresponds to the inner cavity of the cavity piece. The locking protrusion corresponds to the cavity of the middle piece and the inner end face of the lock core, the floating blade or the deflecting blade, the inner end of the axial blade, and the transition blade. The internal through hole corresponds to the rotating outer diameter of the lock core function output connecting piece. The reverse side edge of the locking protrusion corresponds to the locking piece spring. The flanging through hole of the inner end piece corresponds to the radial support outer diameter of the lock core function output connecting piece. The flanging outer diameter corresponds to the rotating inner diameter of the fork or the gear. The flanging end face corresponds to the axial positioning partition rib of the rotating inner diameter of the fork or the gear. The lock core body laminated positioning connecting piece is arranged on both sides of the parallel side edges of the formed laminate and at the circular top of the symmetric line of the gourd shape, and the rest of the structure is the same as that of the general lock core. The indoor and outdoor lock core body connecting piece includes an indoor and outdoor lock core body U-shaped connecting piece + a U-shaped reinforcing connecting piece. The U-shaped convex and concave tenon of the connecting piece corresponds to the thickness and spacing of the indoor and outdoor lock core laminates. The left and right connecting and fixing tongues in the middle correspond to the U-shaped reinforcing connecting piece. The left and right end faces of the U-shaped reinforcing connecting piece correspond to the flanging end faces of the left and right inner end pieces and the left and right tongues in the middle of the lock core body connecting piece. The material thickness of the lock core body connecting piece is set according to that 2 times the thickness of the connecting piece + 2 times the thickness of the reinforcing connecting piece + 2 times the thickness of the outer shell is greater than or equal to 5 times the pitch of the M5 screw, and there is no thread slipping or tripping phenomenon after the screw hole bears a static tension of 3000N. The outer shell includes an outer shell + the surface piece of the outdoor lock core assembly + the surface piece of the indoor lock core assembly. The key insertion hole in the middle of the outdoor or indoor lock core surface piece corresponds to the rotating diameter of the key insertion stop and the outer diameter of the anti-drilling piece. The outdoor or indoor lock core surface piece is firmly spot-welded to the outer end piece of the indoor or outdoor lock core with the anti-drilling piece installed to form an integral body, and it is ensured that the anti-drilling piece can rotate flexibly. The outer shape of the outdoor lock core surface piece corresponds to the outer shape of the outer shell. The outer shape of the indoor lock core surface piece corresponds to the inner cavity of the outer shell. The inner cavity of the gourd-shaped outer shell corresponds to the outer shape of the formed laminate, the U-shaped indoor and outdoor lock core body connecting piece, and the outer shape of the fork. The parallel notch in the middle corresponds to the fork or the gear. The length of the indoor and outdoor lock cores corresponds to the lock core specifications, the cumulative thickness of various laminates, and the indoor and outdoor lock core body connecting piece. The lock core function output connecting piece is a hollow octagonal sleeve. Its shape towards the lock core end corresponds to the cavity of the inner end face of the lock core, the inner end of the floating blade or the deflecting blade, the inner end of the axial blade, and the front end of the key. The other end corresponds to the connecting cavity of the fork or the gear. The middle flanging support rotating outer diameter corresponds to the inner diameter of the flanging of the inner end piece.The axial position of the flanging support corresponds to the separation stroke of the connection between the shift fork or gear and the inner end piece flanging cavity length. When the lock core is in the locked state, the indoor and outdoor lock core function output connectors are connected to the shift fork at the same time. The lock core pushes the lock core function output connector through the front end of the key to disconnect the other lock core function output connector. The shift fork is composed of a cavity ring and left and right shift fork connecting pieces. The cavity ring is an elastic open ring. The shape of its shift fork part is the same as that of the existing shift fork, and the rest is appropriately adjusted with reference to the shape of the inner end piece and the outer shell cavity. Its opening is located at the top of the circular part of the radial symmetry axis. The connecting tenon holes on both sides of the left and right axial symmetry lines correspond to the tenon mouths of the left and right shift fork connecting pieces. The middle cavity of the left and right shift fork connecting pieces corresponds to the lock core function connector, and the peripheral tenon mouths correspond to the tenon holes of the cavity ring. The locking piece spring is a small compression spring. The inner diameter of the spring corresponds to the rotating outer diameter of the lock core function output connector, and the two ends respectively correspond to the reverse side of the locking protrusion of the locking piece or the flanging support end face of the lock core function output connector. The lock core is welded at the middle piece of the outdoor lock core + the left and right cavity pieces with a pneumatic spot welder, or the encapsulation and positioning are completed by compressing the hollow parts on both sides of this part. After the encapsulation and fixation are completed, the m5 screw hole is machined; The European standard plug-in core indoor door lock core component that comprehensively applies the stamping process includes an outdoor door lock core assembly, an indoor door lock core assembly, an indoor and outdoor lock core body connecting piece, a lock core function output connecting piece, a fork, and a key. Except that a fork detachment connecting spring is added to the cavity at the connecting end of the lock core function output connecting piece and the fork in the outdoor lock core assembly, the rest is the same as the European standard plug-in core outdoor door lock core. The outer diameter of the fork detachment connecting spring corresponds to the internal cavity of the lock core function output connecting piece, and the two ends respectively correspond to the partition wall of the internal cavity of the lock core function output connecting piece or the inner end face of the indoor lock core shaft. The elastic force of the fork detachment connecting spring is greater than that of the locking piece spring, so that the lock core function output connecting piece and the fork are in a detached connection state and can only be connected to the fork under the push of the key. The fork connecting piece connected to the indoor lock core is welded to the indoor lock core shaft as a whole, and the rest is the same as the fork of the European standard plug-in core outdoor door lock core. The indoor lock core assembly includes an indoor lock core shaft, a handle, a surface piece, an indoor lock core shaft support piece, an outer end piece, a lock core body laminated positioning connecting piece, and an inner end piece. Among them, the surface piece, the outer end piece, the inner end piece, and the lock core body laminated positioning connecting piece are the same as those of the outdoor lock core. The internal through hole of the indoor lock core shaft support piece corresponds to the indoor lock core shaft, and the rest is the same as the anti-drilling piece. The indoor lock core shaft is a cold-drawn round bar, and its outer diameter corresponds to the inner diameter of the lock core shaft support piece, the inner diameter of the connecting end of the handle, and the inner diameter of the center hole of the fork connecting piece, and is welded to the fork connecting piece. The handle is a hollow cylindrical handle, and the reduced inner diameter of the connecting end with the indoor lock core shaft corresponds to the lock core shaft. The connection between the hollow handle and the indoor lock core shaft is fixed by flattening the connecting end of the handle after the lock core is encapsulated and positioned. The lock core encapsulation and positioning, the processing of the m5 screw hole is the same as that of the outdoor lock core; The lock core service system process including a floating vane tumbler or a reversing vane tumbler lock core, a radial vane tumbler lock core, a round tumbler lock core, and a lock core component that comprehensively applies the stamping process includes a coding chip, a master key, and a product after-sales service system. The coding chip is a bar code card printed with the product manufacturer, type, key secret, quality grade, and other relevant original information represented by digital symbols. The information content is covered by a paint that can be scraped off. The service system process has functions such as product information registration, after-sales service application, after-sales service customer legitimacy certification, product after-sales service allocation, and product after-sales service information registration through the Internet and telephone. The end customer registers and registers key information with the product after-sales service terminal using the code obtained by scraping the card, including the bar code, customer contact information, and brief information about the location. When the customer needs to purchase additional keys or provide services, the customer can choose to let the after-sales service personnel deliver the additional keys or the master key to a location near the residence, solve the problem by himself / herself, or allow the after-sales service personnel to solve the problem and then replace the lock core.
2. A padlock according to claim 1, comprising: Lock body, lock core assembly, lock core function output connecting piece, lock beam, card, interlocking snap ring, spring, key, characterized in that: the lock body is composed of a variety of flat or formed laminations, rivets, and a housing; the outer shape of the lock body laminations corresponds to the cavity of the housing; the lock body laminations include upper and lower surface sheets, anti-drill sheets, outer end sheets, cavity sheets, and intermediate sheets; the round holes on both sides of the upper surface sheet correspond to the lock beam; the central hole of the lower surface sheet corresponds to the key insertion stop end and the anti-drill sheet; the height of the flanges and vertical edges at 5 positions, namely the center, both sides, and the middle between the center and both sides of the outer end sheet, corresponds to the thickness of the anti-drill sheet; the central cavity and notch correspond to the floating pins, axial pins, key, and the cavity of the outer end sheet of the lock core; the rivet holes are in the middle between the center and both sides, with the flanges and vertical edges on the left and right being offset from each other; the flanges and vertical edges of the top cavity sheet correspond to the interlocking snap ring; the right flange and vertical edge has no hole; the central cavity of the intermediate sheet corresponds to the inner end face cavity of the lock core and the lock core function connecting piece; the rivet holes correspond to the cavity sheet; the left side corresponds to the U-shaped open end of the card; the outer shape of the intermediate sheet + card corresponds to the cavity of the housing; the U-shaped opening of the card corresponds to the anti-disengagement annular groove of the lock beam; the interlocking snap ring is arranged symmetrically in the front, back, left, and right directions; the middle flat circular elastic cavity corresponds to the lock core function output connecting piece; the openings at both ends correspond to the locking openings of the lock beam, the flanges and vertical edges of the top cavity sheet, and the cavity of the housing; the lock core function output connecting piece is flat circular, one end is connected to the lock core or is integral with it, and the other end corresponds to the interlocking snap ring and the upper surface sheet; the major and minor axes of the flat circle correspond to the opening and closing of the interlocking snap ring; the lock beam is U-shaped with left and right asymmetry, the left and right parallel clamping openings correspond to the locking openings of the interlocking snap ring, the outer diameter of the anti-disengagement annular groove at the long side end corresponds to the U-shaped opening of the card, and the length of the anti-disengagement annular groove corresponds to the opening and closing stroke of the lock beam and the disengagement stroke of the short side end from the housing; the spring is a small compression spring, one end corresponds to the lock beam and the other end corresponds to the outer end sheet; the housing is flat circular, the cavity corresponds to the outer shape of the lamination, the upper end flange corresponds to the lock beam, and the other end is open; The padlock assembly: Assemble the semi-finished lock body → Rivet the rivets → Assemble the lock beam with the upper surface sheet → Insert the card → Assemble the lower surface sheet and the housing → Neck and flange for encapsulation.
3. A plug lock according to claim 1, comprising: Lock body, lock core assembly, lock core function output connecting piece, lock beam, interlocking snap ring, key, characterized in that: the lock body comprises a variety of flat or undulating formed laminations, rivets, and a housing. The outer shape of the lock body lamination corresponds to the cavity of the housing. The lock body lamination includes upper and lower surface sheets, anti-drilling sheets, outer end sheets, cavity sheets, and intermediate sheets. The round holes on the left and right sides of the upper and lower surface sheets correspond to the lock beam. The central hole of the lower surface sheet corresponds to the key insertion stop end and the anti-drilling sheet. The heights of the 5 flanging vertical edges at the center, both sides, and the middle between the center and both sides of the outer end sheet correspond to the thickness of the anti-drilling sheet. The central cavity and notch correspond to the floating pins, axial pins, key, and the cavity of the outer end sheet of the lock core. The rivet holes are in the middle between the center and both sides with left and right flanging vertical edges. The central flanging cavity of the cavity sheet corresponds to the lock core or the lock core function output connecting piece. The flanging holes on both sides correspond to the lock beam. The rivet holes correspond to the outer end sheet. The flanging vertical edges on both sides of the rivet holes are arranged in a mutually offset manner. The flanging vertical edges of each top cavity sheet correspond to the interlocking snap ring. Each through hole corresponds to the lock core function output connecting piece, rivet, and lock beam respectively. The central cavity of the intermediate sheet corresponds to the cavity of the inner end face of the lock core and the lock core function connecting piece. The through holes on both sides correspond to the lock beam. The rivet holes correspond to the cavity sheet. The interlocking snap ring is arranged symmetrically in the front-back and left-right directions. The middle flat circular elastic cavity corresponds to the lock core function output connecting piece. The openings at both ends correspond to the locking openings of the lock beam, the flanging vertical edges of the top cavity sheet, and the cavity of the housing. The lock core function output connecting piece is flat circular. One end is connected to the lock core, and the other end corresponds to the interlocking snap ring and the upper surface sheet. The major and minor axes of the flat circle correspond to the opening and closing of the interlocking snap ring. The lock beam is symmetrically U-shaped. The multi-stage parallel locking notches at the U-shaped insertion end correspond to the locking openings of the interlocking snap ring. Except for the last-stage locking notch, there are guiding slopes that can enter the next-stage notch for the other notches. The flat circular housing cavity corresponds to the outer shape of the flat or undulating formed lamination. The flanging and necking at both ends correspond to the lock beam. The assembly process of the plug lock: semi-finished lock body → riveting rivets → assembling the upper and lower surfaces and the housing → necking and flanging for encapsulation.
Citation Information
Patent Citations
Application of punching process to lock cylinder part
CN104895411A