172 results about "Intelligent manufacturing system" patented technology

User interface for reporting event-based production information in product manufacturing. Some of the disclosed embodiments include a system, method, computer-readable medium, and display device for processing data stored in a database. The data includes automatically collected event-based production information records in a manufacturing system wherein each record represents an event and includes a timestamp, an event code, and a measure of cost or production loss associated with the event. The embodiments are operable in an intelligent manufacturing system including a process for converting raw materials to a product, a process control system including one or more sensors capable of generating an alarm in response to an event that results in one of waste, machine delay, or decrease product quality, a data logger associated with the process control system for obtaining event parameters associated with the event, a database on a server for recording event parameters obtained by the data logger, and a reporting system cooperatively associated with the database for reporting productivity parameters regarding the process derived at least in part from the event parameters.

The invention relates to an intelligent manufacturing system based on an industrial robot. The system comprises a welding delivery frame for placing workpieces, a welding finished product delivery and storage shelf, a stacking visual manipulator, a stack carrying manipulator and an automatic stack lifting device; and the stack carrying manipulator is positioned on one side of the welding delivery frame, and is corresponding to one end of the automatic stack lifting device. The system is characterized by further comprising a stack carrying robot, a welding stacking manipulator, a multi-station welding automatic tool table, a laser marking machine, an AGV automatic remote control guide car device and a central control cabinet. Compared with the prior art, the system is low in design and manufacturing costs and simple in structure, is provided with the AGV automatic remote control guide car device, has no need to lay such fixing devices as rails and bracket frames in a moving area of an AGV car in material conveying, is not limited by places, roads and space, and is high in automation degree and convenient and simple in operation.

Provided are a workshop-grade smart manufacture system based on digital twins and a configuration method thereof. According to the workshop-grade smart manufacture system, a system architecture composed of a physical layer, a network layer and an information layer is adopted. According to the configuration method of the workshop-grade smart manufacture system, digital twins of an article in process and a manufacture source are built, mapping relations between the digital twins and the article in process and between the digital twins and the manufacture source are also built, in this way, a workshop human-machine-article self-government interaction mechanism is formed, and workshop perception-calculation-execution-feedback-decision closed-loop manufacture logic is achieved. By the adoptionof the workshop-grade smart manufacture system based on the digital twins and the configuration method thereof, a digital twin technology is applied to workshop-grade smart manufacture system modelingand simulating, an optimized smart workshop production operation scheme is given, support is provided for improving the production flexibility, self-government capacity and dynamic response capacityof industry workshops, and certain references are provided for transforming and upgrading traditional manufacture workshops into smart manufacture workshops.

A robot-contained multi-unit intelligent manufacturing system based on smart-RFID tags includes intelligent work pieces, an initialization workstation, processing workstations, sorting workstations, intelligent warehouses, and a conveyer belt conveying system, wherein each processing workstation includes a processing machine tool and a measuring workbench; and each intelligent work piece is provided with a smart-RFID tag, and production process information of the work pieces is written in the tag on the initialization workstation through RFID reading-writing devices. In a production process, the intelligent work pieces and the processing devices can perform production information interaction through radio-frequency signals, the sorting workstations can achieve on-line sorting of different types of the work pieces through smart-RFID tag information of the intelligent work pieces, and the intelligent warehouses can perform automatic statistics on work piece storage information according to the smart-RFID tag information. The intelligent manufacturing system includes independent control modules, each control module can automatically perform relevant operations and can receive control instructions sent by a cloud/web server; and distributed control of the intelligent manufacturing system can be achieved, and each module has the control ability, so that the flexibility of the intelligent manufacturing system can be improved, and the response time of the intelligent manufacturing system can be shortened.

The invention provides a multi-dosage-form Chinese and western medicine product full-process intelligent manufacturing system and a construction method. The invention breaks through a multi-dosage-form Chinese and western medicine product manufacturing process and a digital equipment technology. Advanced intelligent equipment such as intelligent equipment facilities, intelligent sensors, intelligent instruments and meters, industrial robots and the like are applied to implementation, and an advanced industrial control system, industrial control software and the like are integrated through technologies such as the Internet of Things technology, the big data technology, cloud computing, artificial intelligence, information security and the like. The information intercommunication between people and equipment, the information intercommunication between equipment and equipment, the information intercommunication between equipment and systems and the information intercommunication between systems are achieved. The full-life-cycle information integration of products from research and development design, planned purchasing, production and manufacturing, quality inspection, sales delivery,product tracing, after-sales service and the like is achieved.

The invention discloses a configurable multi-protocol data access method and device under an industrial 4.0 environment. The device comprises a terminal for remote protocol configuration, an industrial wireless network, and a data access card supporting the multi-protocol; the device function comprises a manufacturing equipment communication protocol base, a configurable communication protocol format parameter, and a newly added manufacturing equipment convenient access intelligent manufacturing system; the method comprises the following steps: establishing an editable application layer protocol base on a computer or a mobile phone according to different manufacturing equipment communication protocol format requirements; configuring an application layer communication protocol on the computer or an intelligent mobile phone according to a new equipment communication requirement when the new manufacturing equipment is accessed into the manufacturing system; downloading the configured application layer communication protocol data to the data access card, storing and updating the communication protocol, and accessing the newly added equipment into the manufacturing system. The device adopts the configurable multi-protocol data access device aiming at the manufacturing equipment access problem under the industrial 4.0 background, so that the manufacturing equipment can be conveniently accessed into the manufacturing system.

The invention provides an MES electrode intelligent manufacturing and detecting system, a mould manufacturing system and a mould manufacturing method. The MES electrode intelligent manufacturing and detecting system comprises a feeding frame, a CNC electrode machining center, a coordinate measuring machine (CMM), a robot travelling guide rail, a robot and a central control system. Each electrode workpiece is provided with an RFID chip, a mechanical claw of the robot is provided with an RFID reading and writing device, and the robot is mounted on the robot travelling guide rail. An AGV magneticstripe navigation line is arranged between the CMM and the robot travelling guide rail, and an AGV logistics vehicle is arranged on the AGV magnetic stripe navigation line. A CNC system, a CMM control system, a robot control system and an AGV control system are all connected to the central control system. The mould manufacturing system comprises the MES electrode intelligent manufacturing and detecting system and an electric discharge machine (EDM). The invention further provides the method for manufacturing a mould through the mould manufacturing system. The manufacturing efficiency of the electrode workpieces and the mould is effectively improved, and the product passing rates of the electrode workpieces and the mould are effectively increased.

The invention discloses a cooperative control method for an intelligent manufacturing system, which comprises the steps as follows: acquiring state, input and output data of each production equipmentin the intelligent manufacturing system; according to the state, input and output data of the equipment, obtaining a dynamic error of the equipment at a certain moment; based on the dynamic error, obtaining an evaluation function of the equipment by utilizing a performance index function in an optimality principle; obtaining an optimal parameter which meets the evaluation function by utilizing a neural network algorithm; and according to the optimal parameter, carrying out setting control on the equipment. According to the invention, based on knowledgeability and automation, each intelligent equipment has a reinforcement signal determined by all adjacent production equipment, and influence of outside interference and equipment condition changes on the intelligent manufacturing system can be adaptively eliminated, so that the intelligent manufacturing system has good robustness.

The invention discloses a coking intelligent manufacturing system based on big data. The system comprises a collection and transmission terminal module, a big data server module and an application display module, wherein the collection and transmission terminal module collects whole-plant data of an existing coking plant and uploads the whole-plant data to the big data server module; the big dataserver module stores, analyzes and calculates the uploaded data and uploads the result to the application display module; and the application display module controls and displays whole-plant production of the coking plant according to the uploaded result. Through setup of the intelligent big data system, monitoring, data collection, control and centralized display on the whole coking plant and each section are realized; overall parameters and control parameters of the system can be optimized in real time according to the monitoring data of each section, and optimal control over each section isrealized; and meanwhile, optimal and intelligent control is performed on the whole plant, so that reliability is high, cost is low, and efficiency is high.

The invention relates to an intelligent manufacturing system for precise speed reducer planetary gears, and belongs to the field of machining. The system comprises planetary gear machining equipment,an information physical system and a material system. The planetary gear machining equipment is used for completing a machining process of the planetary gears from blanks to production of finished workpieces; the information physical system is used for optimizing, analyzing and intelligently controlling the planetary gears in the machining process; and the material system is used for completing automatic supply, loading and unloading of workpieces and tool clamps in a planetary gear production process. The production process of the planetary gears is optimized and analyzed, waste of resourcesis relieved, the amount of labor of operators is reduced, the production quality and efficiency of the planetary gears are improved, and thus, intelligent manufacturing of the precise speed reducer planetary gears is realized.

The invention provides an intelligent manufacturing system for precisely forming a high-precision mechanical basic part, comprising a plurality of electromagnetic induction moulding curing and precise forming devices, an intelligent monitoring system and the like. The intelligent manufacturing system is used for carrying out moulding curing and precise forming as well as automatic de-moulding on the mechanical basic part, and carrying out distribution type online monitoring, display and intelligent optimized control on the technological parameters and state information of each device, including temperature, pressure, time, displacement and the like. According to comprehensive performance requirements on product structure, material, size, working condition, load, application environment and the like, and a product quality condition in the production process, distribution type intelligent monitoring and control can be carried out on the plurality of the electromagnetic induction moulding curing and precise forming devices through wired and wireless communication modules by utilizing a neural network and a genetic algorithm and combining an effective vulcanization process system knowledge base with a historical top-quality product qualification database, thereby improving the qualification rate and the production efficiency of top-quality products; and therefore, the system can not only meet the significant requirement on industrialization of various high-precision mechanical basic parts, but also realize efficient, energy-saving, green and intelligent manufacturing.

A method for realizing an intelligent manufacturing system by using memory type RFID tags includes the following steps of: storing an ID code of a work piece, basic manufacturing information of the work piece, and detailed manufacturing information of the work piece into each memory type RFID tag; establishing a dynamic mapping relationship between each intelligent work piece and an intelligent manufacturing system data base through each memory type RFID tag; physically binding the memory unit memory type RFID tag of each intelligent work piece and a corresponding work piece entity to realize that each intelligent work piece has an independent memory unit; and finally realizing intellectualization of a manufacturing unit and intellectualization of a conveying device. According to the invention, intellectualization of the work pieces can be realized through the memory type RFID tags, and a work piece manufacturing process can be smooth in a manufacturing environment without network; and meanwhile, in the manufacturing process, the work pieces and the manufacturing system can perform a negotiation and dynamically adjust the manufacturing process.

The invention discloses a platformization intelligent manufacturing system. The platformization intelligent manufacturing system comprises a blanking module, a processing module, an inspection moduleand a packing module; the output end of the blanking module is connected with the processing module through a first mechanical arm; the output end of the processing module is connected with the inspection module through a second mechanical arm; the output end of the inspection module is connected with the packing module; the processing module comprises a stamping unit, a drilling unit and a polishing unit, and the stamping unit, the drilling unit and the polishing unit are positioned at the same working station; and the output end of the processing module is connected with a scrap collecting module, and the processing module is connected with an auxiliary mechanical arm unit. According to the platformization intelligent manufacturing system, the processing procedure is fewer, the stampingunit, the drilling unit and the polishing unit are integrated in one working station and made into one device, a workpiece does not need to be operated repeatedly, the equipment cost is low, and the processing efficiency is high.

The invention discloses an intelligent manufacturing system based on an industrial robot. The intelligent manufacturing system comprises a first conveying belt, a middle transferring module and a stacking frame, wherein the middle transferring module transfers goods on the first conveying belt to the stacking frame; the middle transferring module comprises an intelligent grabbing device and a lifting transferring device; and the intelligent grabbing device is located on the front side of the lifting transferring device, and the intelligent grabbing device and the lifting transferring device are detachably connected. According to the intelligent manufacturing system, the goods can be conveniently, rapidly and safely transferred to the stacking frame, the goods are automatically stacked in order, the intelligent degree is high, the system cost is low, and the stacking efficiency is greatly improved; and the middle transferring module serves as an independent module and can move, and the intelligent manufacturing system is not limited to use places and can be repeatedly used in different places.

The invention relates to the technical field of intelligent manufacturing, and specifically relates to a cloud intelligent manufacturing system based on a public cloud. The cloud intelligent manufacturing system includes a MES system that achieves interaction of cloud production data collected by a public cloud with a production system through production modeling and industrial big data analysis,and achieves intelligent control of cloud production; an intelligent perception module that exchanges data with an application module and the MES system through an ethernet communication module of a PLC, receives data instructions transmitted by an OPC for automatic production control and process adjustment while feeding back a status of each device; a communication module that is used to provideinternet services for the intelligent perception module, the application module and a model module to achieve data interaction; and a model module that is used for data interaction with the intelligent perception module, thereby achieving intelligent production.

The invention discloses an offline programming postposition code conversion method, and a double-robot collaborative intelligent manufacturing system and a double-robot collaborative intelligent manufacturing method based on the offline programming postposition code conversion method. The offline programming postposition code conversion method comprises the steps of: importing entity models of a simulation robot, a machining tool and a part into a simulation system, carrying out reasonable layout and calibration of the system according to the machining demands, and generating a machining track; detecting whether track points are reachable or not through simulation, and adjusting abnormal track points such as unreachable and axis overrun track points; and converting the adjusted track points into operation codes of entity robots of the corresponding models through adopting a track points code conversion algorithm, and completing single-machine machining, double-machine synchronous independent machining and double-machine cooperative machining through utilizing the operation codes under the condition that the two entity robots meet mutual communication. The whole system is safe, reliable, high in precision and high in robustness, meets the machining requirements of robots of various different brands and models and various types, and can meet the application of double-robot collaborative intelligent manufacturing.

An intelligent manufacturing system for making cleaning sheet includes a multi-stage drying apparatus and a continuous track with non-stick coating. The drying apparatus has at least two stages and a lifting roller arranged between the two stages of the drying apparatus. The continuous track is at its exterior surface coated with the non-stick coating or covered by a medium having the non-stick coating, so that the manufactured cleaning sheet can have active cleaning ingredients therein protected and be easily removed from the continuous track after being dried. The lifting roller between the two stages of the drying apparatus prevents the adhesion between adjacent layers in the rolled cleaning sheet. The intelligent manufacturing system also has an enzyme-adding apparatus for spraying active enzyme that increases cleaning capacity onto the dried cleaning sheet so as to ensure the enzyme to retain good activity.

The invention discloses a high melting point metal electric arc spraying intelligent manufacturing system which has the advantages of reasonable structure, convenient use, high modularization degree and low cost. The system which comprises an equipment body, a 6-DOF (degree of freedom) parallel platform, a 3-DOF head, a master mold heating device and a control computer is characterized in that: the pedestal of the equipment body is provided with the 6-DOF parallel platform chucked with a master mold; the crossbeam of the equipment body is provided with the 3-DOF head; the 3-DOF head which is provided with a nozzle is opposite to a movable platform of the 6-DOF parallel platform and cooperates with the movable platform to work; the movable platform of the 6-DOF parallel platform is provided with the master mold heating device; the 3-DOF head has a feed movement in a Z-axial direction with the crossbeam along a vertical column; and the 6-DOF parallel platform, the 3-DOF head, the mastermold heating device are all connected with the control computer. The system which allows the spraying on any complex curved surface master mold matrix to be realized, and the spray processing of large master mold substrates, especially large automobile cover member substrates, to be realized, has obvious economic and social effects.

The invention discloses an intelligent manufacturing MES system, and the system comprises a production scheduling module, a work order issuing module, a work order coordination module, a work order execution module, a production control module, a production monitoring module, a data collection module, equipment management, quality process control, monitoring information publishing, production management, and a production report. The intelligent manufacturing MES system has the advantages of individuation, high applicability, low cost and quick delivery, has the characteristics of easiness in learning, easiness in use and quickness in starting, and can be used for quickly entering an application interface of each operator to find a required function menu and clarify a full-service process related to each operator after each operator enters the system in an actual application process. Meanwhile, a large number of dragging and linking modes similar to Win7 and Win10 operation modes are adopted to achieve rapid and convenient combination, disassembly, enlargement, reduction and hiding operation.

The invention discloses an adaptable planning design simulation platform construction method for an intelligent manufacturing system. The method comprises the following steps: establishing a mapping relationship between manufacturing requirements and product design parameters and a mapping relationship between the manufacturing requirements and the intelligent manufacturing system design parameters; extracting the processing characteristics of the part, performing process planning design on the part, matching a processing type module corresponding to the product design parameters and generating a process route; establishing an adaptable manufacturing resource library; carrying out production scheduling and generating a production scheme comprising a manufacturing resource configuration scheme and a production process management and control instruction; performing processing simulation on adaptable processing equipment, and performing simulation verification on the manufacturing resource configuration scheme and the production process management and control instruction; and deciding whether adaptive processing equipment reconstruction optimization is carried out or not according tothe processing simulation result of the adaptive processing equipment, and deciding whether production scheme reconstruction is carried out or not according to the manufacturing resource configurationscheme and the result of production process control instruction simulation verification.

The invention discloses an intelligent manufacturing system of a multifunctional industrial robot and a manufacturing method. The intelligent manufacturing system comprises a main console, a feeding module, a laser coding module, an intelligent assembling and packaging module and an automatic sorting module which are arranged on a base rack. According to the manufacturing system, the manufacturingmodules are scientifically and reasonably arranged from the perspective of intelligentization. Meanwhile, the step of manual operation is canceled, and cooling and curing treatment is further effectively carried out on the laser coding system and the coding identification area, so that the service life of the machine is prolonged, the laser coding quality is improved, the later packaging qualityis guaranteed, the whole system saves the time by one time compared with an existing manufacturing production line in operation, the manufacturing quality is remarkably improved at the same time, thefinished product rate and the defective rate are classified accurately, and the finished product rate is close to 100%.

The invention discloses a flexible intelligent manufacturing system for hybrid multi-workpiece processing. The system comprises a central platform, wherein the central platform is connected with a network control system through a power supply wire, the network control system comprises an operation system and a database management system, the operation system is connected with an FMS operation control system through a power supply wire, the database management system is connected with a transmission module through a power supply wire, the transmission module is connected with a data storage module through a power supply wire, and the FMS operation control system comprises a production preparation system, a material management control system, a dynamic scheduling system and a real-time faultdiagnosis system. The flexible intelligent manufacturing system is advantaged in that productivity is high, the equipment is fixed, the equipment utilization rate for flexible manufacturing is further high, cost of single products is low, one or several similar parts can be processed, production of many varieties of small and medium batches can be carried out, efficiency of hybrid workpiece processing is improved, and labor intensity of operators is reduced.