Waste glass crushing device for glass instrument processing
By setting up a waste glass crushing device for glass instrument processing with crushing rollers and guide components, the problems of high proportion of manual operation and safety hazards in the prior art are solved, and automated and efficient material crushing is achieved.
Patent Information
- Application Number
- CN202510667438.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-05-22
AI Technical Summary
In the prior art, manual operation accounts for a high proportion of the crushing process of defective products or damaged products in glass instrument production, which poses safety hazards and is inefficient, and the equipment cannot handle materials with larger specifications.
A waste glass crushing device for glass instrument processing is designed, and the material is crushed by crushing rollers. By setting up crushing rollers of different specifications, the processing of materials of different specifications is realized. The crushing components are automatically replaced by the coordination of guide components, installation components and reset components.
It has achieved improved safety, high degree of automation, able to handle materials of different specifications, improved crushing efficiency, and reduced safety hazards of manual operation.
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Figure CN120268490A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste glass product treatment equipment, and particularly relates to a waste glass crushing device for glass instrument processing. Background Art
[0002] Defective products or recycled damaged products in glass instrument production will be processed by crushing and then the raw material glass will be reused. In the prior art, the raw materials to be crushed are initially broken manually, and then the crushed materials are processed into granular form by grinding equipment. This makes the proportion of manual operation relatively high in the overall processing process. Manual handling is prone to production accidents such as being scratched by glass, and the processing efficiency is not high. Moreover, the grinding equipment cannot process large-sized whole materials. Therefore, it is necessary to develop corresponding equipment for crushing and processing whole materials. Summary of the Invention
[0003] The purpose of the present invention is to provide a waste glass crushing device for glass instrument processing in view of the defects and deficiencies of the prior art. By setting crushing rolls for crushing materials and setting crushing rolls of different specifications, it can process materials of different specifications, so that using this device to replace the traditional manual processing process can effectively ensure production safety and improve work efficiency.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions: It includes a base, a frame, and a hopper. The frame is fixedly arranged on the base, and the hopper is fixedly arranged on the frame. It further includes: A guiding component, which is arranged on the frame; An installation component, which is arranged on the guiding component and on the side of the lower port of the hopper; A crushing component, which is arranged on the installation component; A reset component, which is arranged on the installation component; During use, the guiding component drives the installation component to move, and then adjusts different crushing components on the installation component to move to the lower port of the hopper for setting. Then the material is put into the hopper, and the material is crushed by the crushing component at the lower port of the hopper. When replacing the crushing component, the reset component moves the crushing component located at the lower port of the hopper back to its original position.
[0005] Preferably, the guiding component includes: Sliding rails, two of which are in a group and there are two groups. The two groups of sliding rails are symmetrically fixed on the front and rear inner walls of the frame in the front and rear directions. The two sliding rails in one group are parallel; The guiding frame, and the guiding frame is slidably mounted on the slide rail; The lifting hydraulic rod, and the lifting hydraulic rod is fixedly arranged on the base, and the lifting hydraulic rod is arranged inside the frame.
[0006] Preferably, the mounting assembly includes: The mounting brackets, two mounting brackets in a group and arranged in several groups, the two mounting brackets in a group are symmetrically fixed on the guiding frames on the front and rear sides respectively, and the output shaft of the lifting hydraulic rod is fixedly arranged on the uppermost mounting bracket; The support frame, and the support frame is arranged between the mounting brackets on the front and rear sides, the mounting brackets are provided with sliding grooves, and the front and rear ends of the support frame are respectively slidably arranged in the sliding grooves on the mounting brackets on the front and rear sides; The horizontal pushing hydraulic rod, and the horizontal pushing hydraulic rod is fixedly arranged on the frame; The horizontal pushing frame, and the horizontal pushing frame is fixedly arranged on the output shaft of the horizontal pushing hydraulic rod, and the horizontal pushing frame is arranged in cooperation with the support frame; During use, the lifting hydraulic rod is used to push the mounting bracket to move, and then the mounting bracket drives the guiding frame to slide on the slide rail, and then the guiding frame drives the other mounting brackets to move synchronously. Then, when the corresponding crushing assembly moves to the working position, the horizontal pushing hydraulic rod is used to push the horizontal pushing frame, and then the horizontal pushing frame abuts against the support frame and pushes the support frame to move, and then the support frame moves the crushing assembly to the working position at the lower port of the hopper.
[0007] Preferably, the crushing assembly includes: The crushing rollers, the number of crushing rollers is the same as that of the support frames, and the crushing rollers are rotatably arranged on the support frames through bearings one by one; The driven gears, and the driven gears are fixedly arranged on the front end shafts of the crushing rollers; The driving motors, and the driving motors are fixedly arranged on the frame; The driving gears, and the driving gears are fixedly arranged on the output shafts of the driving motors, and the driving gears are meshed with the driven gears horizontally aligned with them; During use, the support frame drives the crushing rollers to move below the hopper, so that the driven gears on the crushing rollers are meshed with the driving gears. Then, the driving motors drive the driving gears to rotate, the driving gears drive the driven gears and the crushing rollers to rotate, and the crushing rollers are used to roll and crush the materials falling from the lower port of the hopper in the hopper.
[0008] Preferably, a threaded sleeve is fixedly arranged on the bottom plate of the hopper, a threaded rod is screwed through the threaded sleeve, a support plate is rotatably arranged on the threaded rod through a bearing, and the upper side of the support plate is movably abutted against the bottom plate of the hopper. The support plate is arranged on the side of the crushing roller at the lower port of the hopper; During use, the materials in the hopper fall and are clamped between the support plate and the crushing roller. As the crushing roller rotates, the teeth on the crushing roller squeeze and crush the materials. According to the shape and size of the materials fed in one batch, by rotating the threaded rod to move within the threaded sleeve, the threaded rod drives the support plate to move, thereby adjusting the distance between the support plate and the crushing roller, so that the materials in the hopper can fall and be clamped between the support plate and the crushing roller.
[0009] Preferably, the tooth gaps of the crushing rollers from top to bottom are arranged in decreasing order.
[0010] Preferably, the reset assembly includes: A spiral roller, which is rotatably arranged on the mounting frame through bearings, and the spiral roller is arranged in the chute on the mounting frame; A guide block, a guide groove is opened on the side wall of the end of the support frame, the guide block is fixedly arranged on the inner wall of the guide groove, the spiral roller passes through the guide groove, and the guide block is slidably arranged in the thread groove on the spiral roller; A torsion spring, which is sleeved on the end of the spiral roller extending out of the mounting frame. One leg of the torsion spring is fixedly arranged on the spiral roller, and the other leg of the torsion spring is fixedly arranged on the mounting frame; During use, when replacing different crushing rollers, when the support frame is pushed by the flat push frame and the support frame drives the crushing roller to move to the working position, the support frame moves, and then the guide block on the support frame moves. The guide block moves in the thread groove on the spiral roller, driving the spiral roller to rotate, and the spiral roller drives the torsion spring to rotate and tighten. When the flat push hydraulic rod drives the flat push frame to retract, the torsion spring rotates in the reverse direction to reset, and the torsion spring drives the spiral roller to rotate in the reverse direction to reset. The spiral roller drives the support frame to move in the reverse direction to reset through the guide block, so that the crushing roller disengages from the working position.
[0011] Compared with the prior art, the beneficial effects of the present invention are: 1. The device realizes the rolling and crushing of materials through the cooperation between the crushing roller and the support plate. By setting multiple groups of crushing rollers with different teeth, different crushing rollers can be replaced to meet the requirements of different material crushing; 2. The device sets multiple groups of mounting frames through the guide frame, and then sets a slidable support frame on the mounting frame. The crushing roller is arranged on the support frame. Then, a lifting hydraulic rod is set to push the mounting frame to move, and a flat push hydraulic rod is set to push the support frame to move, realizing the replacement of different crushing rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the present invention.
[0013] Figure 2 is Figure 1 the lower left side view of
[0014] Figure 3 It is a schematic structural diagram of the guiding component, mounting component, and crushing component in the present invention.
[0015] Figure 4 It is a schematic structural diagram of the crushing roller and the support plate in the present invention.
[0016] Figure 5 It is a schematic structural diagram of the mounting frame and the support frame in the present invention.
[0017] Figure 6 It is Figure 3 the enlarged view of part A in
[0018] Explanation of reference numerals in the drawings: Base 1, frame 2, hopper 3, guiding component 4, slide rail 4-1, guiding frame 4-2, lifting hydraulic rod 4-3, mounting component 5, mounting frame 5-1, support frame 5-2, sliding groove 5-3, horizontal pushing hydraulic rod 5-4, horizontal pushing frame 5-5, crushing component 6, crushing roller 6-1, driven gear 6-2, driving motor 6-3, driving gear 6-4, reset component 7, spiral roller 7-1, guiding groove 7-2, guiding block 7-3, torsion spring 7-4, threaded sleeve 8, threaded rod 9, support plate 10. Detailed implementation manners
[0019] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention. Embodiment
[0020] As Figures 1-6 shown, this embodiment includes a base 1, a frame 2, and a hopper 3. The frame 2 is fixedly arranged on the base 1, and the hopper 3 is fixedly arranged on the frame 2. It further includes: Guiding component 4, the guiding component 4 includes: Slide rails 4-1, two slide rails 4-1 are in a group and there are two groups. The two groups of slide rails 4-1 are symmetrically fixedly arranged on the front and rear inner walls of the frame 2 in the front and rear directions. The two slide rails 4-1 in one group are arranged in parallel; Guiding frame 4-2, the guiding frame 4-2 is slidably mounted on the slide rail 4-1; Lifting hydraulic rod 4-3, the lifting hydraulic rod 4-3 is fixedly arranged on the base 1 and is arranged inside the frame 2; Mounting component 5, the mounting component 5 includes: Mounting frame 5-1. Two of the mounting frames 5-1 are in a group and are arranged in an array. The two mounting frames 5-1 in a group are symmetrically fixed on the front and rear guide frames 4-2 respectively, and the output shaft of the lifting hydraulic rod 4-3 is fixedly arranged on the uppermost mounting frame 5-1. Support frame 5-2. The support frame 5-2 is arranged between the front and rear mounting frames 5-1. There are sliding grooves 5-3 on the mounting frames 5-1, and the front and rear ends of the support frame 5-2 are respectively slidably arranged in the sliding grooves 5-3 on the front and rear mounting frames 5-1. Flat push hydraulic rod 5-4. The flat push hydraulic rod 5-4 is fixedly arranged on the frame 2. Flat push frame 5-5. The flat push frame 5-5 is fixedly arranged on the output shaft of the flat push hydraulic rod 5-4, and the flat push frame 5-5 is arranged in cooperation with the support frame 5-2. Crushing assembly 6. The crushing assembly 6 includes: Crushing roller 6-1. The number of the crushing rollers 6-1 is the same as that of the support frames 5-2, and the crushing rollers 6-1 are rotatably arranged on the support frames 5-2 one by one through bearings. Teeth are arranged in an array on the crushing roller 6-1, and the gap between the teeth on the crushing roller 6-1 from top to bottom decreases successively. Driven gear 6-2. The driven gear 6-2 is fixedly arranged on the front end shaft of the crushing roller 6-1. Drive motor 6-3. The drive motor 6-3 is fixedly arranged on the frame 2. Driving gear 6-4. The driving gear 6-4 is fixedly arranged on the output shaft of the drive motor 6-3, and the driving gear 6-4 is meshed with the driven gear 6-2 aligned horizontally with it. Threaded sleeve 8. The threaded sleeve 8 is fixedly arranged on the bottom plate of the hopper 3. Threaded rod 9. The threaded rod 9 is screwed through the threaded sleeve 8. Support plate 10. The support plate 10 is rotatably arranged on one end of the threaded rod 9 near the lower port of the hopper 3 through a bearing, and the upper side of the support plate 10 is movably abutted against the lower surface of the bottom plate of the hopper 3. When crushing the material, the material is put into the hopper 3, and then the material falls from the lower port of the hopper 3 between the crushing roller 6-1 and the support plate 10. Then, by rotating the crushing roller 6-1, the material is pressed against the support plate 10 by the teeth on the crushing roller 6-1 and crushed. At this time, the smaller the gap between the teeth on the crushing roller 6-1, the smaller the particle size of the crushed material. Reset assembly 7. The reset assembly 7 includes: Spiral roller 7-1, the spiral roller 7-1 is rotatably arranged on the mounting frame 5-1 through bearings, and the spiral roller 7-1 is arranged in the chute 5-3 on the mounting frame 5-1; Guide block 7-3, a guide groove 7-2 is formed on the end side wall of the support frame 5-2, the guide block 7-3 is fixedly arranged on the inner wall of the guide groove 7-2, the spiral roller 7-1 is inserted into the guide groove 7-2, and the guide block 7-3 is slidably arranged in the thread groove on the spiral roller 7-1; Torsion spring 7-4, the torsion spring 7-4 is sleeved on the end of the spiral roller 7-1 extending out of the mounting frame 5-1, wherein one leg of the torsion spring 7-4 is fixedly arranged on the spiral roller 7-1, and the other leg of the torsion spring 7-4 is fixedly arranged on the mounting frame 5-1.
[0021] After adopting the technical solution disclosed by the present invention, the following can be achieved: When using this device, adjust this device according to the shape and specification of the crushed material and the particle size of the required crushed material. First, retract the push frame 5-5 by the push hydraulic rod 5-4 to disengage from the support frame 5-2, and then drive the mounting frame 5-1 to move by the lifting hydraulic rod 4-3. At this time, all the mounting frames 5-1 arranged up and down drive the movement through the guide frame 4-2. The guide frame 4-2 slides on the slide rail 4-1, so that the corresponding type of crushing roller 6-1 moves to the side of the lower port of the hopper 3. Then, move the push frame 5-5 by the push hydraulic rod 5-4 to abut against the support frame 5-2 and push the support frame 5-2 to move. The support frame 5-2 drives the crushing roller 6-1 to move to the working position at the lower port of the hopper 3. When the support frame 5-2 moves, the support frame 5-2 drives the spiral roller 7-1 to rotate through the movement of the guide block 7-3. Then, the spiral roller 7-1 drives the torsion spring 7-4 to tighten and hold force. Then, drive the support plate 10 to move by rotating the threaded rod 9, and adjust the distance between the support plate 10 and the crushing roller 6-1 at the working position, that is, complete the adjustment of this device; Put the material into the hopper 3, the material falls from the lower port of the hopper 3 and is clamped between the support plate 10 and the crushing roller 6-1. Then, drive the driving gear 6-4 to rotate by the driving motor 6-3. The driving gear 6-4 drives the driven gear 6-2 meshing with it to rotate. The driven gear 6-2 drives the crushing roller 6-1 to rotate. Then, the crushing roller 6-1 presses the material against the support plate 10 for rolling and crushing. Then, the crushed material falls downward, that is, the crushing process of the material is completed.
[0022] Adopting the above technical solution, the following technical advantages can be achieved: 1. This device realizes the rolling and crushing of materials through the cooperation between the crushing roller 6-1 and the support plate 10. By setting multiple groups of crushing rollers 6-1 with different tooth profiles, different crushing rollers 6-1 can be replaced to meet the requirements of different material crushing; 2. The device is provided with multiple sets of mounting brackets 5-1 through the guide frame 4-2. Furthermore, a slidable support frame 5-2 is arranged on the mounting bracket 5-1, and the crushing roller 6-1 is arranged on the support frame 5-2. Then, a lifting hydraulic rod 4-3 is provided to push the mounting bracket 5-1 to move, and a flat-pushing hydraulic rod 5-4 is provided to push the support frame 5-2 to move, so as to realize the replacement of different crushing rollers 6-1.
[0023] For those skilled in the art, they can modify the technical solutions recorded in the foregoing embodiments and make equivalent replacements for some technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An apparatus for crushing waste glass used in glass instrument processing, which comprises a base (1), a frame (2), and a hopper (3), wherein the frame (2) is fixedly arranged on the base (1), and the hopper (3) is fixedly arranged on the frame (2); characterized in that, It also includes: A guiding component (4), and the guiding component (4) is arranged on the rack (2); A mounting component (5), and the mounting component (5) is arranged on the guiding component (4), and the mounting component (5) is arranged on the side of the lower port of the hopper (3); A crushing component (6), and the crushing component (6) is arranged on the mounting component (5); A reset component (7), and the reset component (7) is arranged on the mounting component (5).
2. The waste glass crushing device for processing glass instruments according to claim 1, wherein: The guiding component (4) includes: Sliding rails (4-1), two of the sliding rails (4-1) are in a group and there are two groups. The two groups of sliding rails (4-1) are symmetrically fixed on the front and rear inner walls of the rack (2) in the front and rear. The two sliding rails (4-1) in one group are arranged in parallel; A guiding frame (4-2), and the guiding frame (4-2) is slidably mounted on the sliding rails (4-1); A lifting hydraulic rod (4-3), and the lifting hydraulic rod (4-3) is fixedly arranged on the base (1), and the lifting hydraulic rod (4-3) is arranged inside the rack (2).
3. An apparatus for crushing waste glass used in the processing of glass instruments according to claim 2, characterized in that: The mounting component (5) includes: Mounting frames (5-1), two of the mounting frames (5-1) are in a group and there are several groups. The two mounting frames (5-1) in one group are symmetrically fixed on the front and rear guiding frames (4-2) on the front and rear sides respectively. The output shaft of the lifting hydraulic rod (4-3) is fixedly arranged on the uppermost mounting frame (5-1); A support frame (5-2), and the support frame (5-2) is arranged between the front and rear mounting frames (5-1). There are chutes (5-3) on the mounting frames (5-1). The front and rear ends of the support frame (5-2) are respectively slidably arranged in the chutes (5-3) on the front and rear mounting frames (5-1); A flat-pushing hydraulic rod (5-4), and the flat-pushing hydraulic rod (5-4) is fixedly arranged on the rack (2); A flat-pushing frame (5-5), and the flat-pushing frame (5-5) is fixedly arranged on the output shaft of the flat-pushing hydraulic rod (5-4), and the flat-pushing frame (5-5) is arranged in cooperation with the support frame (5-2).
4. An apparatus for crushing waste glass used in the processing of glass instruments according to claim 3, characterized in that: The crushing component (6) includes: Crushing rollers (6-1), and the number of the crushing rollers (6-1) is the same as that of the support frame (5-2), and the crushing rollers (6-1) are rotatably arranged on the support frame (5-2) one by one through bearings; Driven gears (6-2), and the driven gears (6-2) are fixedly arranged on the front end shafts of the crushing rollers (6-1); A driving motor (6-3), and the driving motor (6-3) is fixedly arranged on the rack (2); A driving gear (6-4), and the driving gear (6-4) is fixedly arranged on the output shaft of the driving motor (6-3), and the driving gear (6-4) is meshed with the driven gear (6-2) horizontally aligned with it.
5. The waste glass crushing device for glass instrument processing according to claim 4, wherein: A threaded sleeve (8) is fixedly arranged on the bottom plate of the hopper (3). A threaded rod (9) is screwed through the threaded sleeve (8). A support plate (10) is rotatably arranged on the threaded rod (9) through a bearing. The upper side of the support plate (10) is movably abutted against the bottom plate of the hopper (3). The support plate (10) is arranged on the side of the crushing roller (6-1) at the lower port of the hopper (3).
6. An apparatus for crushing waste glass used in the processing of glass instruments according to claim 5, wherein: The tooth gaps of the crushing rollers (6-1) from top to bottom are sequentially decreased.
7. An apparatus for crushing waste glass used in glassware processing according to claim 6, characterized in that: The reset assembly (7) includes: A spiral roller (7-1) which is rotatably arranged on the mounting frame (5-1) through a bearing, and the spiral roller (7-1) is arranged in a chute (5-3) on the mounting frame (5-1); A guide block (7-3). A guide groove (7-2) is formed on the end side wall of the support frame (5-2). The guide block (7-3) is fixedly arranged on the inner wall of the guide groove (7-2). The spiral roller (7-1) is arranged in the guide groove (7-2), and the guide block (7-3) is slidably arranged in a threaded groove on the spiral roller (7-1); A torsion spring (7-4) which is sleeved on the end of the spiral roller (7-1) extending out of the mounting frame (5-1). One leg of the torsion spring (7-4) is fixedly arranged on the spiral roller (7-1), and the other leg of the torsion spring (7-4) is fixedly arranged on the mounting frame (5-1).
Citation Information
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