Three-mass energy-saving high-frequency vibrating mesh rocking screen and method thereof

Through the design of the three-piece energy-saving high-frequency vibration mesh sway screen, three sets of vibration components work together, the problems of low screening efficiency and poor energy-saving effect of existing high-frequency vibration mesh screens are solved, and efficient screening and reduced hole blockage are achieved, which is especially suitable for the screening of fine materials and high moisture content materials.

CN120268645AInactive Publication Date: 2025-07-08NANCHANG MINE MASCH CO LTD
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Patent Information

Application Number
CN202510765598.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-10
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing high-frequency vibration mesh screens have shortcomings in screening efficiency and energy-saving effects, and are difficult to deal with the screening conditions of wet and fine materials, and are prone to screen hole blockage.

Method used

The three-piece energy-saving high-frequency vibration mesh sway screen is adopted. Through the coordinated work of three sets of vibration components (first, second and third vibration components), the simple harmonic linear vibration of the screen frame, the front and back swing and up and down slap movement of the screen mesh is realized, which simulates manual hand-crank screening, improves screening efficiency and reduces hole blockage.

Benefits of technology

The optimal grading effect of materials is achieved, the screening efficiency is improved, especially the screening effect of fine materials and high moisture content materials, the screening holes are reduced, and the screening performance of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a three-mass energy-saving high-frequency vibrating mesh rocking screen and a method thereof.The high-frequency vibrating mesh rocking screen comprises a screen frame, a screen mesh and vibrating assemblies, the vibrating assemblies are arranged on the screen frame, the screen mesh is arranged on the vibrating assemblies, the vibrating assemblies comprise the first vibrating assembly, the second vibrating assembly and the third vibrating assembly, the first vibrating assembly is arranged at the top of the screen frame, and the second vibrating assembly is arranged at the bottom of the screen frame. A second vibration assembly is arranged on the side wall of the screen frame, a third vibration assembly is arranged in the screen frame, the first vibration assembly comprises a spring supporting seat, a rubber supporting spring and a support, the spring supporting seat is connected to the bottom of the screen frame through bolts, the rubber supporting spring is arranged at the bottom of the spring supporting seat, and the support is arranged at the bottom of the rubber supporting spring. The two-stage vibration motor and the six-stage vibration motor work continuously, power is provided for conveying and screening of materials, the vibration frequency can be adjusted in real time, the equipment can achieve the optimal vibration parameters such as amplitude and frequency according to different material conditions, and the optimal fine material treatment effect is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of ore screening, and in particular to a three-mass-body energy-saving high-frequency vibrating screen and its method. Background Art

[0002] The currently applied high-frequency vibrating screen is driven by an electromagnetic vibrator through a force transmission bolt to excite the vibrating arm to vibrate the screen mesh, or a vibrating motor is used to make the screen mesh vibrate at a high frequency to achieve the purpose of screening materials. However, the existing high-frequency vibrating screens usually use a single motion mode for screening, and the screening efficiency is not high. At the same time, the existing high-frequency vibrating screens have poor energy-saving effects and are prone to the phenomenon of blocked holes in the screen mesh; there is no way to handle the screening conditions of sticky, wet and fine materials. Summary of the Invention

[0003] In order to overcome the above defects of the prior art, an embodiment of the present invention provides a three-mass-body energy-saving high-frequency vibrating screen and its method, which solves the problems mentioned in the background art.

[0004] To achieve the above object, the present invention provides the following technical solution: A three-mass-body energy-saving high-frequency vibrating screen, comprising a screen frame, a screen mesh and a vibration assembly; The screen frame is provided with a vibration assembly, and the vibration assembly is provided with a screen mesh. The vibration assembly includes a first vibration assembly, a second vibration assembly and a third vibration assembly. The three groups of vibration assemblies work simultaneously to achieve a vibration screening superposition effect on the input materials and achieve the best classification effect on the materials; The first vibration assembly is provided at the top of the screen frame, and is used to drive the screen frame and the screen mesh to perform simple harmonic linear vibration, so as to stratify and separate the materials input into the screen mesh; The second vibration assembly is provided on the side wall of the screen frame, and is used to drive the screen mesh to move back and forth, so that the materials can smoothly pass through the screen mesh; The third vibration assembly is provided inside the screen frame, and is used to drive the screen mesh to move up and down to achieve the function of cleaning the screen mesh.

[0005] Further, the first vibration assembly includes a first vibration motor, and the first vibration motor is installed at the top of the screen frame. There are two first vibration motors in total.

[0006] Further, the first vibration assembly includes a spring support seat, a rubber support spring and a support. The bottom of the screen frame is bolted with a spring support seat. The bottom of the spring support seat is provided with a rubber support spring, and the bottom of the rubber support spring is provided with a support.

[0007] Further, equal eccentric mass flywheels are arranged on the internal rotating shafts of the two first vibration motors.

[0008] Further, the second vibration assembly includes a floating screen frame, a first shear spring, and a fixing plate; the fixing plate is bolted to the side wall of the screen frame, the floating screen frame is arranged inside the fixing plate, and the first shear spring is arranged between both ends of the floating screen frame and the fixing plate.

[0009] Further, one end of the floating screen frame is provided with a first connecting member. There are two first connecting members in total, and the first connecting members are arranged on both sides of the screen frame.

[0010] Further, the third vibration assembly includes a vibration beam and a second vibration motor. Second shear springs are arranged at both ends of the vibration beam, and the other ends of the second shear springs are connected to the middle parts of the inner sides of the two first connecting members. A second vibration motor is arranged at the bottom of the vibration beam, and a screen is arranged above the vibration beam.

[0011] Further, the screen is connected to the vibration beam through a second connecting member.

[0012] A three-mass energy-saving high-frequency vibrating screen and its method, applied to the described three-mass energy-saving high-frequency vibrating screen, includes: The first vibration motor drives the screen frame and the rubber support spring to vibrate on the support, so that the screen frame performs simple harmonic linear vibration, enabling the materials put into the screen frame to move forward quickly on the screen, and stratifying and separating the input materials; Driven by the first vibration motor, the floating screen frame and the first shear spring move back and forth inside the fixing plate, and the floating screen frame drives the screen to perform a back-and-forth swinging motion to imitate manual screening, enabling the qualified particles in the materials to smoothly pass through the screen; Driven by the second vibration motor, the vibration beam and the second connecting member move up and down, and the second connecting member beats the screen up and down, so that the materials moving forward on the screen will not block the screen holes of the screen, realizing the function of cleaning the screen.

[0013] Compared with the existing technology, the present invention has the following beneficial effects: By continuously operating the secondary and six-level vibration motors, power is provided for the conveying and screening of materials, and the vibration frequency can be adjusted in real time, enabling the equipment to achieve the best vibration parameters such as amplitude and frequency for different material conditions, and achieving the best fine material processing effect. Description of the Drawings

[0014] Figure 1 It is the front view structural schematic diagram of the implementation general drawing of the present invention.

[0015] Figure 2 It is the left view structural schematic diagram of the implementation general drawing of the present invention.

[0016] Figure 3 It is the schematic diagram of the centrifugal force cancellation structure of the present invention.

[0017] Figure 4Schematic diagram of the centrifugal force superposition structure of the present invention.

[0018] Markings in the figure: 1. Sieve frame; 2. First vibration motor; 21. Flyweight; 3. Sieve mesh; 4. Floating sieve mesh frame; 5. Spring support seat; 6. Rubber support spring; 7. Support; 8. First shear spring; 9. Second shear spring; 10. Vibration beam; 11. Second vibration motor; 12. Fixed plate; 13. First connecting piece; 14. Second connecting piece. Detailed implementation manners

[0019] As Figures 1-4 shown, the present invention provides a technical solution: a three-mass body energy-saving high-frequency vibrating screen with a vibrating mesh, including a sieve frame 1, a sieve mesh 3 and a vibration assembly; A vibration assembly is provided on the sieve frame 1, and a sieve mesh 3 is provided on the vibration assembly. The vibration assembly includes a first vibration assembly, a second vibration assembly and a third vibration assembly. The three groups of vibration assemblies work simultaneously to achieve a vibration screening superposition effect on the input materials and realize the best classification effect on the materials; A first vibration assembly is provided at the top of the sieve frame 1, which is used to drive the sieve frame 1 and the sieve mesh 3 to perform a 45-degree simple harmonic linear vibration, so as to stratify and separate the materials input into the sieve mesh 3; A second vibration assembly is provided on the side wall of the sieve frame 1, which is used to drive the sieve mesh 3 to move back and forth, so that the materials can smoothly pass through the sieve mesh 3; A third vibration assembly is provided inside the sieve frame 1, which is used to drive the sieve mesh 3 to move up and down to realize the cleaning function of the sieve mesh 3.

[0020] Among them, the first vibration assembly includes a first vibration motor 2. The first vibration motor 2 is installed at the top of the sieve frame 1. There are two first vibration motors 2 in total, and the two first vibration motors 2 form a 45-degree angle at the top of the sieve frame 1.

[0021] Among them, the first vibration assembly includes a spring support seat 5, a rubber support spring 6 and a support 7. The spring support seat 5 is bolted to the bottom of the sieve frame 1. The rubber support spring 6 is provided at the bottom of the spring support seat 5, and the support 7 is provided at the bottom of the rubber support spring 6.

[0022] Among them, the first vibration motor 2 is a six-level vibration motor.

[0023] Among them, flyweights 21 with the same eccentric mass are arranged on the internal rotating shafts of the two first vibration motors 2.

[0024] Among them, the second vibration assembly includes a sieve mesh 3, a floating sieve mesh frame 4, a first shear spring 8 and a fixed plate 12; the fixed plate 12 is bolted to the side wall of the sieve frame 1, the floating sieve mesh frame 4 is arranged inside the fixed plate 12, and the first shear spring 8 is arranged between the two ends of the floating sieve mesh frame 4 and the fixed plate 12.

[0025] Among them, one end of the floating screen frame 4 is provided with a first connecting member 13. There are two first connecting members 13 in total, and the first connecting members 13 are arranged on both sides of the screen frame 1.

[0026] Among them, the third vibration assembly includes a vibration beam 10 and a second vibration motor 11. Second shear springs 9 are provided at both ends of the vibration beam 10, and the other ends of the second shear springs 9 are connected to the middle parts of the inner sides of the two first connecting members 13. A second vibration motor 11 is provided at the bottom of the vibration beam 10, and a screen 3 is provided above the vibration beam 10.

[0027] Among them, the screen 3 is connected to the vibration beam 10 through a second connecting member 14.

[0028] Among them, the second vibration motor 11 is a two-stage vibration motor.

[0029] A three-mass energy-saving high-frequency vibrating screen and its method, applied to the described three-mass energy-saving high-frequency vibrating screen, includes; Driven by two groups of first vibration motors 2, the screen frame 1 makes a simple harmonic linear vibration at 45 degrees under the support of the rubber support springs 6, so that the materials put into the screen frame 1 can move forward quickly on the screen 3, realizing the layering and separation of the input material particles; The specific process of the screen frame 1 making a simple harmonic linear vibration at 45 degrees is as follows: During the working process, two groups of first vibration motors 2 are started simultaneously, but the rotation directions of the shafts of the two groups of first vibration motors 2 are opposite; the flywheel 21 with eccentric mass on the half shaft of the first vibration motor 2 generates a centrifugal force F during high-speed rotation. Due to the opposite rotation directions, through the superposition and cancellation of two groups of centrifugal forces F in opposite directions, finally, under the force coupling effect, an effect of a force at 45 degrees to the horizontal is formed, driving the screen frame 1 and the rubber support springs 6 to vibrate on the support 7, so that the screen frame 1 makes a simple harmonic linear vibration at 45 degrees, enabling the materials put into the screen frame 1 to move forward quickly on the screen 3, screening the input materials, realizing the layering and separation of the material particles, and achieving the effects of material conveying and passing through the screen; Driven by the first vibration motor 2, the floating screen frame 4 makes a back-and-forth swinging motion under the support of the first shear spring 8. The purpose of this motion is to imitate manual hand shaking screening, so that the qualified particles in the materials can smoothly pass through the screen 3 and do not get lost with the material flow; The specific process of the floating screen frame 4 making a back-and-forth swinging motion is as follows: Driven by the first vibration motor 2, the floating screen frame 4 and the first shear spring 8 move back and forth in the fixed plate 12, and the floating screen frame 4 drives the screen 3 to make a back-and-forth swinging motion. The purpose of this motion is to imitate manual hand shaking screening. Manual hand shaking screening can achieve the maximum screening efficiency, greatly improving the passing rate of the materials moving forward on the screen 3, enabling the qualified particles in the materials to smoothly pass through the screen 3 and not get lost with the material flow; Driven by the second vibration motor 11, the vibrating beam 10 makes an up-and-down beating motion on the screen 3 through the support of the second shear spring 9, making it difficult for the materials moving forward on the screen 3 to block the screen holes of the screen 3 and reducing the blockage rate of the screen holes; The specific process of making an up-and-down beating motion on the screen 3 through the support of the second shear spring 9 is as follows: Driven by the secondary vibration motor, the vibrating beam 10 and the second connecting member 14 move up and down, and the second connecting member 14 makes an up-and-down beating motion on the screen 3. Since this beating motion has a high frequency and a low amplitude, it has unique advantages for screening fine-grained materials. At the same time, through the high-frequency beating of the screen 3, it is difficult for the materials moving forward on the screen 3 to block the screen holes of the screen 3, reducing the blockage rate of the screen holes, realizing the function of cleaning the screen, improving the screening performance of the equipment, and having a good screening effect especially for materials with a higher moisture content.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-plastid energy-saving high-frequency vibrating screen, characterized in that, It includes a screen frame, a screen mesh and a vibration assembly; A vibration assembly is provided on the screen frame, and a screen mesh is provided on the vibration assembly. The vibration assembly includes a first vibration assembly, a second vibration assembly and a third vibration assembly. The three groups of vibration assemblies work simultaneously to achieve a vibration screening superposition effect on the input materials and realize the best classification effect of the materials; A first vibration assembly is provided at the top of the screen frame to drive the screen frame and the screen mesh to perform simple harmonic linear vibration, and to stratify and separate the materials input into the screen mesh; A second vibration assembly is provided on the side wall of the screen frame to drive the screen mesh to move back and forth, so that the materials can smoothly pass through the screen mesh; A third vibration assembly is provided inside the screen frame to drive the screen mesh to move up and down to realize the screen cleaning function.

2. The three-plasmid energy-saving high-frequency vibrating screen according to claim 1, characterized in that: The first vibration assembly includes a first vibration motor, and the first vibration motor is installed at the top of the screen frame. There are two first vibration motors in total.

3. The three-plasmid energy-saving high-frequency vibrating screen according to claim 2, characterized in that: The first vibration assembly includes a spring support seat, a rubber support spring and a support. The spring support seat is bolted to the bottom of the screen frame. The rubber support spring is provided at the bottom of the spring support seat, and the support is provided at the bottom of the rubber support spring.

4. A three-plasmid energy-saving high-frequency vibrating screen according to claim 3, characterized in that: Eccentric masses of the same weight are provided on the internal rotating shafts of the two first vibration motors.

5. A triple-plasmid energy-saving high-frequency vibrating screen according to claim 4, characterized in that: The second vibration assembly includes a floating screen frame, a first shear spring and a fixing plate; the fixing plate is bolted to the side wall of the screen frame, the floating screen frame is provided inside the fixing plate, and the first shear spring is provided between the two ends of the floating screen frame and the fixing plate.

6. A triple-plasmid energy-saving high-frequency vibrating screen according to claim 5, characterized in that: A first connecting member is provided at one end of the floating screen frame. There are two first connecting members in total, and the first connecting members are provided on both sides of the screen frame.

7. The three-plasmid energy-saving high-frequency vibrating screen according to claim 6, characterized in that: The third vibration assembly includes a vibration beam and a second vibration motor. Second shear springs are provided at both ends of the vibration beam, and the other ends of the second shear springs are connected to the middle parts inside the two first connecting members. The second vibration motor is provided at the bottom of the vibration beam, and the screen mesh is provided above the vibration beam.

8. A triple-plasmid energy-saving high-frequency vibrating screen according to claim 7, characterized in that: The screen mesh is connected to the vibration beam through a second connecting member.

9. A three-mass-body energy-saving high-frequency vibrating screen net shaker and its method, applied to the three-mass-body energy-saving high-frequency vibrating screen net shaker described in any one of claims 1-8, characterized in that, It includes: The first vibration motor drives the screen frame and the rubber support spring to vibrate on the support, so that the screen frame performs simple harmonic linear vibration, enabling the materials input into the screen frame to move forward quickly on the screen mesh, and stratifying and separating the input materials; Driven by the first vibration motor, the floating screen frame and the first shear spring move back and forth inside the fixing plate, and the floating screen frame drives the screen mesh to perform a back-and-forth swinging motion to imitate manual screening, so that the qualified particles in the materials can smoothly pass through the screen mesh; Driven by the second vibration motor, the vibration beam and the second connecting member move up and down, and the second connecting member beats the screen mesh up and down, so that the materials moving forward on the screen mesh will not block the screen holes of the screen mesh, realizing the screen cleaning function.

Citation Information

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