A polishing device for valve production

By combining jet polishing with a clamping device and a collection system, the problem of dust and debris residue during valve polishing was solved, achieving cleaning and protection of the valve's inner wall and improving polishing quality and efficiency.

CN120269433BActive Publication Date: 2026-02-27JIANGSU JINGYE FLANGE FITTINGS CO LTD
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Patent Information

Application Number
CN202510627203.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-27
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

The dust and debris generated during the existing valve grinding process remain inside the valve, affecting its connection and use.

Method used

A grinding device for valve production was designed, which includes air jet grinding, clamping and collection devices. The device blows away dust and debris by spraying gas through the jet pipe, clamps the valve using a hydraulic system and collects dust and debris with a collection box to ensure thorough cleaning.

Benefits of technology

It effectively prevents dust and debris residue, ensures that the inner wall of the valve is clean, avoids affecting subsequent processing and use, reduces equipment damage, and improves grinding efficiency and cleaning convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120269433B_ABST
Patent Text Reader

Abstract

The application discloses a polishing device for valve production and relates to the technical field of valve polishing.The polishing device comprises a base, supporting feet fixedly arranged at the bottom of the base, a jet polishing device arranged at the top of the base, a clamping device arranged at the top of the base, a collecting device arranged at the top of the base, a support column, a No.1 motor, a rotating shaft, a fixing disc, an extension rod, a polishing head, a push block, a sliding rod, a vertical rod, a cylinder, a cylinder push plate, a cylinder push rod, a jet pipe and a moving plate, the support column is slidingly arranged at the top of the base, the No.1 motor is fixedly arranged at the rear of the support column, and the rotating shaft is fixedly arranged at the output end of the No.1 motor, so that the polishing head is closely attached to the inner wall of the valve during polishing, the inner wall of the valve is polished clean and smooth, and the polishing head cannot be closely attached to the inner wall of the valve, thereby greatly reducing the polishing effect.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of valve polishing, and particularly relates to a polishing device for valve production. BACKGROUND

[0002] The polishing device is generally a device for precisely polishing and polishing the inner and outer surfaces of a valve, which helps to ensure that the inner and outer surfaces of the valve are smooth and accurate in size, and improves the performance and service life of the valve.

[0003] The patent with the patent publication number CN213258638U relates to the technical field of valve polishing, and provides a polishing device for valve production, which comprises a base, a support fixedly installed on the top of the base, a valve body arranged on the top of the base and located in the support, a first air cylinder fixedly installed on the top inner wall of the support, a buckle cover buckled on the top of the valve body, the top of the buckle cover being fixedly connected with the output rod of the first air cylinder, a motor fixedly installed on the top of the base and located on the right side of the valve body, an extension rod fixedly installed on the output shaft of the motor, and a sliding sleeve slidingly sleeved on the extension rod. The polishing device for valve production has the advantages of flexible operation, reduced human control and convenient adjustment of polishing spacing.

[0004] In the above patent, the motor is fixedly installed on the top of the base and located on the right side of the valve body, the extension rod is fixedly installed on the output shaft of the motor, and the sliding sleeve is slidingly sleeved on the extension rod. The polishing device for valve production has the advantages of flexible operation, reduced human control and convenient adjustment of polishing spacing. However, dust and debris generated during polishing remain in the valve, which affects the butt joint and use of the valve. SUMMARY

[0005] In view of the deficiencies of the prior art, the application provides a polishing device for valve production, which solves the problems in the background art.

[0006] To achieve the above object, the application is implemented by the following technical scheme: a polishing device for valve production, comprising a base, a support fixedly installed on the top of the base, a valve body arranged on the top of the base and located in the support, a first air cylinder fixedly installed on the top inner wall of the support, a buckle cover buckled on the top of the valve body, the top of the buckle cover being fixedly connected with the output rod of the first air cylinder, a motor fixedly installed on the top of the base and located on the right side of the valve body, an extension rod fixedly installed on the output shaft of the motor, and a sliding sleeve slidingly sleeved on the extension rod.

[0007] The jet polishing device comprises a support, a No. 1 motor, a rotating shaft, a fixed disc, an extension rod, a polishing head, a push block, a sliding rod, a vertical rod, a cylinder, a cylinder push plate, a cylinder push rod, a jet pipe and a moving plate. The support is slidingly installed on the top of the base. The No. 1 motor is fixedly installed on the rear part of the support. The rotating shaft is fixedly installed on the output end of the No. 1 motor. The fixed disc is fixedly installed on the front part of the support. The extension rod is fixedly installed on the end of the rotating shaft away from the No. 1 motor. The polishing head is fixedly installed on the end of the extension rod away from the rotating shaft. The push block is fixedly installed on the circumferential surface of the extension rod. The sliding rod slidingly penetrates the fixed disc. The vertical rod is slidingly installed on the rear part of the fixed disc. The cylinder is fixedly installed on the rear part of the fixed disc. The cylinder push plate is slidingly installed on the inner wall of the cylinder. The cylinder push rod is fixedly installed on the rear part of the cylinder push plate. The jet pipe is fixedly installed on the front part of the cylinder. The moving plate is fixedly installed on the front part of the support. The polishing head starts to rotate by the rotation of the extension rod. The extension rod gradually extends under the action of centrifugal force as the rotating speed of the rotating shaft increases. The polishing head closely adheres to the inner wall of the valve during polishing. The inner wall of the valve is polished clean and flat. The polishing head cannot closely adhere to the inner wall of the valve to greatly reduce the polishing effect. The valve cannot closely adhere to the pipe wall during subsequent butt joint.

[0008] According to the above technical scheme, one side of the push block in contact with the sliding rod is provided with an inclined surface. One side of the sliding rod in contact with the vertical rod is provided with an inclined surface. One side of the vertical rod in contact with the cylinder push rod is provided with an inclined surface. A No. 1 spring is arranged between the extension rod and the polishing head. A No. 2 spring is arranged between the sliding rod and the fixed disc. The gas in the cylinder is pushed out from the jet pipe by the movement of the cylinder push plate. The dust and debris generated during polishing are blown away forward by the continuous jetting of the cylinder. The inner wall of the valve is cleaned. The dust and debris generated during polishing are not cleaned in time and remain on the inner wall of the valve to affect the subsequent processing or use of the valve.

[0009] According to the technical scheme, the clamping device comprises a support, a second motor, a first threaded rod, a first U-shaped clamping plate, a first hydraulic cylinder, a first hydraulic push plate, a first hydraulic push rod, a second hydraulic cylinder, a second hydraulic push plate, a second hydraulic push rod, a hydraulic pipe and a first clamping plate, the support is fixedly installed on the top of the base, the second motor is fixedly installed on the top of the support, the first threaded rod is fixedly installed on the output end of the second motor, the first U-shaped clamping plate is fixedly installed on the top of the base, the first hydraulic cylinder is fixedly installed on the left side of the first U-shaped clamping plate, the first hydraulic push plate is slidingly installed on the inner wall of the first hydraulic cylinder, the first hydraulic push rod is fixedly installed on the top of the first hydraulic push plate, the second hydraulic cylinder is fixedly installed on the top of the base, the second hydraulic push plate is slidingly installed on the inner wall of the second hydraulic cylinder, the second hydraulic push rod is fixedly installed on the top of the second hydraulic push plate, the first hydraulic cylinder and the second hydraulic cylinder are communicated through the hydraulic pipe, the first clamping plate is fixedly installed on the top of the second hydraulic push rod, and when the second U-shaped clamping plate is lowered to contact the first U-shaped clamping plate, the T-shaped pressing rod touches the second motor switch and is pressed downward to turn off the second motor, so that the second motor is turned off in time after the second U-shaped clamping plate and the first U-shaped clamping plate are clamped by mutual contact, and the second U-shaped clamping plate and the first U-shaped clamping plate are not damaged due to continuous clamping after contact.

[0010] According to the technical scheme, the clamping device further comprises a sleeve, a second U-shaped clamping plate, a T-shaped pressing rod, a second clamping plate, a second motor switch, an L-shaped push rod and a first gear, the sleeve is slidingly installed on the circumferential surface of the first threaded rod, the second U-shaped clamping plate is fixedly installed on the circumferential surface of the sleeve, the T-shaped pressing rod slidingly penetrates the support and the second U-shaped clamping plate, the second clamping plate is fixedly installed on the bottom of the T-shaped pressing rod, the second motor switch is fixedly installed on the top of the second motor, the L-shaped push rod is fixedly installed on the front of the support, and the first gear is fixedly installed on the circumferential surface of the first threaded rod, so that when the second U-shaped clamping plate is lowered to contact the first U-shaped clamping plate, the T-shaped pressing rod touches the second motor switch and is pressed downward to turn off the second motor, so that the second motor is turned off in time after the second U-shaped clamping plate and the first U-shaped clamping plate are clamped by mutual contact, and the second U-shaped clamping plate and the first U-shaped clamping plate are not damaged due to continuous clamping after contact.

[0011] According to the technical scheme, the first threaded rod is in threaded connection with the sleeve, the second hydraulic push plate and the second hydraulic cylinder are provided with a third spring, and the second U-shaped clamping plate and the second clamping plate are provided with a fourth spring, so that the valve is clamped by being pressed upward through the first clamping plate, and vibration of the valve during polishing is prevented, so that polishing failure is prevented and the polishing effect is improved.

[0012] According to the above technical scheme, the collecting device comprises a collecting box, a second threaded rod, a second gear, a drawer, a water tank and a fan-shaped conduit, the collecting box is slidingly installed at the top of the base, the second threaded rod is rotatably installed at the left side of the collecting box, the second gear is fixedly installed on the circumferential surface of the second threaded rod close to the first threaded rod, the drawer is slidingly installed at the bottom of the collecting box, the water tank is fixedly installed at the top of the collecting box, and the fan-shaped conduit is fixedly installed at the bottom of the water tank.

[0013] According to the above technical scheme, the collecting device further comprises a rotating valve, a valve plate, a push plate, a rotating plate, a water tank nozzle and a baffle, the rotating valve is rotatably installed at the top of the collecting box, the valve plate is fixedly installed on the inner wall of the rotating valve, the push plate is fixedly installed on the circumferential surface of the rotating valve, the rotating plate is fixedly installed on the circumferential surface of the rotating valve, the water tank nozzle is fixedly installed on the top of the inner wall of the collecting box, and the baffle is fixedly installed on the top of the collecting box.

[0014] According to the above technical scheme, the second threaded rod is threadedly connected with the collecting box, the first gear is engaged with the second gear, and the fifth spring is arranged between the rotating plate and the baffle. By rotating the valve plate, the water flow in the water tank is sprayed out from the water tank nozzle. When polishing, water is sprayed to reduce dust, so that dust and debris are more easily collected under the action of the water flow, and dust is not blown up due to high-speed polishing, so as to prevent dust from being blown up during high-speed polishing to cause collection difficulty.

[0015] The present application provides a polishing device for valve production. It has the following advantages:

[0016] (1) The present application drives the polishing head to start rotating by rotating the telescopic rod. As the rotating speed of the shaft increases, the telescopic rod gradually extends under the action of centrifugal force, so that the polishing head closely adheres to the inner wall of the valve during polishing, and the inner wall of the valve is polished clean and flat. This prevents the polishing head from not closely adhering to the inner wall of the valve, which greatly reduces the polishing effect and causes the valve to not closely adhere to the pipe wall during subsequent butt joint. The gas in the air cylinder is pushed out from the air jet pipe by moving the air cylinder push plate, so that the dust and debris generated during polishing can be blown away forward by the continuous air jet of the air cylinder, and the inner wall of the valve is cleaned. This prevents the dust and debris generated during polishing from being left on the inner wall of the valve, which affects the subsequent processing or use of the valve.

[0017] (2) In this invention, when the second U-shaped clamping plate descends to contact the first U-shaped clamping plate, the T-shaped pressure rod touches the second motor switch and presses down to turn off the second motor. This ensures that the second motor is turned off in time after the second U-shaped clamping plate and the first U-shaped clamping plate come into contact and clamp together. This prevents the second U-shaped clamping plate and the first U-shaped clamping plate from continuing to clamp after contact and causing damage. This is to prevent the second U-shaped clamping plate and the first U-shaped clamping plate from being damaged due to the second motor not being turned off and continuing to clamp. The second hydraulic push rod moves upward to push the first clamping plate to start moving upward. The first clamping plate moves upward to squeeze and clamp the valve, ensuring that the valve will not vibrate excessively during grinding. This is to prevent excessive vibration during grinding from causing grinding errors and reducing the grinding effect.

[0018] (3) In this invention, when the No. 2 U-shaped clamp moves downward, the collection box moves synchronously to wrap the other end of the valve, so that the dust and debris from grinding can be collected into the drawer at the bottom of the collection box. This ensures that all the dust and debris from grinding can be completely collected, preventing dust and debris from splashing and making cleaning difficult. The valve plate rotates to spray water from the water tank nozzle, which sprays water to suppress dust during grinding. This makes it easier to collect dust and debris under the action of water flow, and prevents dust from being raised due to high-speed grinding, thus preventing dust from being raised during high-speed grinding and causing collection difficulties. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a cross-sectional schematic diagram of the air jet polishing structure of the present invention;

[0021] Figure 3 This is a cross-sectional schematic diagram of the clamping device structure of the present invention;

[0022] Figure 4 This is a cross-sectional schematic diagram of the collection device structure of the present invention;

[0023] Figure 5 For the present invention Figure 2 Enlarged schematic diagram of structure A in the middle;

[0024] Figure 6 For the present invention Figure 3 Enlarged schematic diagram of the B-structure;

[0025] Figure 7 For the present invention Figure 4 Enlarged schematic diagram of the C-structure.

[0026] In the figure: 1, base; 2, support foot; 301, support column; 302, No. 1 motor; 303, rotating shaft; 304, fixed disc; 305, telescopic rod; 306, polishing head; 307, push block; 308, sliding rod; 309, vertical rod; 310, air cylinder; 311, air cylinder push plate; 312, air cylinder push rod; 313, air jet pipe; 314, moving plate; 401, support; 402, No. 2 motor; 403, No. 1 threaded rod; 404, No. 1 U-shaped clamping plate; 405, No. 1 hydraulic cylinder; 406, No. 1 hydraulic push plate; 407, No. 1 hydraulic push rod; 408, No. 2 hydraulic cylinder; 409, No. 2 hydraulic push plate; 410, No. 2 hydraulic push rod; 411, hydraulic pipe; 412, No. 1 clamping plate; 413, sleeve; 414, No. 2 U-shaped clamping plate; 415, T-shaped pressing rod; 416, No. 2 clamping plate; 417, No. 2 motor switch; 418, L-shaped push rod; 419, No. 1 gear; 501, collection box; 502, No. 2 threaded rod; 503, No. 2 gear; 504, drawer; 505, water tank; 506, fan-shaped guide pipe; 507, rotating valve; 508, valve plate; 509, push plate; 510, rotating plate; 511, water tank spray head; 512, baffle. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0028] Please refer to Figures 1-7 An embodiment of the present application is a polishing device for valve production, comprising a base 1, the bottom of the base 1 is fixedly installed with a support foot 2, and the top of the base 1 is provided with a jet polishing device.

[0029] The air jet polishing device comprises a support column 301, a No. 1 motor 302, a rotating shaft 303, a fixed disc 304, an extension rod 305, a polishing head 306, a push block 307, a sliding rod 308, a vertical rod 309, an air cylinder 310, an air cylinder push plate 311, an air cylinder push rod 312, an air jet pipe 313 and a moving plate 314. The support column 301 is slidingly installed on the top of the base 1, the No. 1 motor 302 is fixedly installed at the rear of the support column 301, the rotating shaft 303 is fixedly installed at the output end of the No. 1 motor 302, the fixed disc 304 is fixedly installed at the front of the support column 301, and the extension rod 305 is fixedly installed at the end of the rotating shaft 303 away from the No. 1 motor 302. The polishing head 306 is fixedly installed at the end of the extension rod 305 away from the rotating shaft 303, the push block 307 is fixedly installed on the circumferential surface of the extension rod 305, the sliding rod 308 is slidingly penetrated through the fixed disc 304, the vertical rod 309 is slidingly installed at the rear of the fixed disc 304, the air cylinder 310 is fixedly installed at the rear of the fixed disc 304, the air cylinder push plate 311 is slidingly installed on the inner wall of the air cylinder 310, the air cylinder push rod 312 is fixedly installed at the rear of the air cylinder push plate 311, the air jet pipe 313 is fixedly installed at the front of the air cylinder 310, and the moving plate 314 is fixedly installed at the front of the support column 301. The polishing head 306 starts to rotate by rotating the extension rod 305, and the extension rod 305 gradually extends under the action of centrifugal force as the rotating speed of the rotating shaft 303 increases, so that the polishing head 306 closely adheres to the inner wall of the valve during polishing, and the inner wall of the valve is polished clean and flat, so as to prevent the polishing head 306 from not closely adhering to the inner wall of the valve, which greatly reduces the polishing effect and causes the valve to not closely adhere to the pipe wall during subsequent butt joint.

[0030] The side of the push block 307 in contact with the sliding rod 308 is provided with an inclined surface, the side of the sliding rod 308 in contact with the vertical rod 309 is provided with an inclined surface, the side of the vertical rod 309 in contact with the air cylinder push rod 312 is provided with an inclined surface, a No. 1 spring is arranged between the extension rod 305 and the polishing head 306, and a No. 2 spring is arranged between the sliding rod 308 and the fixed disc 304. The gas in the air cylinder is pushed out from the air jet pipe 313 by moving the air cylinder push plate 311, so that the dust and debris generated during polishing are blown away forward by the continuous air jet of the air cylinder 310, and the inner wall of the valve is cleaned, so as to prevent the dust and debris generated during polishing from being left on the inner wall of the valve and affecting the subsequent processing or use of the valve.

[0031] In operation, the mobile plate 314 is pushed to move the support column 301 to the valve port, and then the first motor 302 is started to drive the rotating shaft 303 to rotate, and the rotating shaft 303 drives the telescopic rod 305 to rotate, and the telescopic rod 305 drives the polishing head 306 to rotate. As the rotating speed of the rotating shaft 303 increases, the telescopic rod 305 gradually extends under the action of centrifugal force, so that the polishing head 306 closely adheres to the inner wall of the valve during polishing, and the inner wall of the valve is polished clean and flat, so that the polishing head 306 cannot closely adhere to the inner wall of the valve, which greatly reduces the polishing effect and causes the valve to not closely adhere to the pipe wall during subsequent butt joint.

[0032] Please refer to Figures 1-7On the basis of the above-mentioned embodiment, in another embodiment of the present application, the top of the base 1 is provided with a clamping device, and the top of the base 1 is provided with a collecting device. The clamping device comprises a support 401, a second motor 402, a first threaded rod 403, a first U-shaped clamping plate 404, a first hydraulic cylinder 405, a first hydraulic push plate 406, a first hydraulic push rod 407, a second hydraulic cylinder 408, a second hydraulic push plate 409, a second hydraulic push rod 410, a hydraulic pipe 411 and a first clamping plate 412. The support 401 is fixedly installed on the top of the base 1. The second motor 402 is fixedly installed on the top of the support 401. The first threaded rod 403 is fixedly installed on the output end of the second motor 402. The first U-shaped clamping plate 404 is fixedly installed on the top of the base 1. The first hydraulic cylinder 405 is fixedly installed on the left side of the first U-shaped clamping plate 404. The first hydraulic push plate 406 is slidingly installed on the inner wall of the first hydraulic cylinder 405. The first hydraulic push rod 407 is fixedly installed on the top of the first hydraulic push plate 406. The second hydraulic cylinder 408 is fixedly installed on the top of the base 1. The second hydraulic push plate 409 is slidingly installed on the inner wall of the second hydraulic cylinder 408. The second hydraulic push rod 410 is fixedly installed on the top of the second hydraulic push plate 409. The first hydraulic cylinder 405 and the second hydraulic cylinder 408 are communicated through the hydraulic pipe 411. The first clamping plate 412 is fixedly installed on the top of the second hydraulic push rod 410. When the second U-shaped clamping plate 414 is lowered to contact the first U-shaped clamping plate 404, the T-shaped pressing rod 415 touches the second motor switch 417 and presses down to turn off the second motor 402, so that the second motor 402 is turned off in time after the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 are clamped by each other, and the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 will not be damaged due to continuous clamping after contact. The second motor 402 is prevented from being damaged due to continuous clamping.

[0033] The clamping device further comprises a sleeve 413, a second U-shaped clamping plate 414, a T-shaped pressing rod 415, a second clamping plate 416, a second motor switch 417, an L-shaped push rod 418 and a first gear 419. The sleeve 413 is slidingly installed on the circumferential surface of the first threaded rod 403. The second U-shaped clamping plate 414 is fixedly installed on the circumferential surface of the sleeve 413. The T-shaped pressing rod 415 slidingly penetrates the bracket 401 and the second U-shaped clamping plate 414. The second clamping plate 416 is fixedly installed at the bottom of the T-shaped pressing rod 415. The second motor switch 417 is fixedly installed at the top of the second motor 402. The L-shaped push rod 418 is fixedly installed at the front of the bracket 401. The first gear 419 is fixedly installed on the circumferential surface of the first threaded rod 403. When the second U-shaped clamping plate 414 is lowered to contact the first U-shaped clamping plate 404, the T-shaped pressing rod 415 touches the second motor switch 417 and presses downward to turn off the second motor 402, so that the second motor 402 is turned off in time after the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 are clamped by contacting each other, and the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 will not be damaged due to continuous clamping after contacting.

[0034] The first threaded rod 403 is threadedly connected with the sleeve 413. The second hydraulic push plate 409 is provided with a third spring between the second hydraulic cylinder 408. The second U-shaped clamping plate 414 is provided with a fourth spring between the second clamping plate 416. The valve is clamped by upward movement of the first clamping plate 412 to prevent excessive vibration during polishing to prevent polishing errors and reduce polishing effect.

[0035] The collecting device comprises a collecting box 501, a second threaded rod 502, a second gear 503, a drawer 504, a water tank 505 and a fan-shaped conduit 506. The collecting box 501 is slidingly installed at the top of the base 1. The second threaded rod 502 is rotatably installed at the left side of the collecting box 501. The second gear 503 is fixedly installed on the circumferential surface of the second threaded rod 502 close to the first threaded rod 403. The drawer 504 is slidingly installed at the bottom of the collecting box 501. The water tank 505 is fixedly installed at the top of the collecting box 501. The fan-shaped conduit 506 is fixedly installed at the bottom of the water tank 505. When the second U-shaped clamping plate 414 moves downward, the collecting box 501 moves synchronously to wrap the other end of the valve, so that the dust and debris generated during polishing are collected into the drawer 504 at the bottom of the collecting box 501, ensuring that the dust and debris generated during polishing can be completely collected to prevent dust and debris from splashing during polishing to make cleaning work difficult.

[0036] The collecting device further comprises a rotary valve 507, a valve plate 508, a push plate 509, a rotary plate 510, a water tank nozzle 511 and a baffle 512. The rotary valve 507 is rotatably installed on the top of the collecting tank 501. The valve plate 508 is fixedly installed on the inner wall of the rotary valve 507. The push plate 509 is fixedly installed on the circumferential surface of the rotary valve 507. The rotary plate 510 is fixedly installed on the circumferential surface of the rotary valve 507. The water tank nozzle 511 is fixedly installed on the top of the inner wall of the collecting tank 501. The baffle 512 is fixedly installed on the top of the collecting tank 501. When the No. 2 U-shaped clamp plate 414 moves downward, the collecting tank 501 moves synchronously to wrap the other end of the valve, so that the dust and debris generated during polishing can be collected into the drawer 504 at the bottom of the collecting tank 501, ensuring that the dust and debris generated during polishing can be completely collected.

[0037] The No. 2 threaded rod 502 is threadedly connected with the collecting tank 501. The No. 1 gear 419 is engaged with the No. 2 gear 503. The rotary plate 510 and the baffle 512 are provided with a No. 5 spring. The water flow in the water tank 505 is sprayed out from the water tank nozzle 511 through the rotation of the valve plate 508. The water is sprayed during polishing to reduce dust, so that the dust and debris are more easily collected under the action of the water flow and are not easily raised due to high-speed polishing, preventing the dust from being raised during high-speed polishing to cause collection difficulty.

[0038] The valve to be polished is placed in the inner wall of the first U-shaped clamping plate 404, and then the second motor 402 is started to drive the first threaded rod 403 to start rotating, the rotation of the first threaded rod 403 drives the sleeve 413 to start moving downward, the downward movement of the sleeve 413 drives the second U-shaped clamping plate 414 to start moving downward, the downward movement of the second U-shaped clamping plate 414 drives the second clamping plate 416 to start moving downward, the downward movement of the second clamping plate 416 drives the T-shaped pressing rod 415 to start moving downward, when the second U-shaped clamping plate 414 descends to contact the first U-shaped clamping plate 404, the T-shaped pressing rod 415 touches the second motor switch 417 and presses down to turn off the second motor 402, so that the second motor 402 is turned off in time after the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 are clamped by each other, and the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 will not be damaged due to continuous clamping after contact, so as to prevent the second U-shaped clamping plate 414 and the first U-shaped clamping plate 404 from being damaged due to continuous clamping caused by the second motor 402 not being turned off; when the second U-shaped clamping plate 414 moves downward and presses the first hydraulic push rod 407 to start moving downward, the first hydraulic push rod 407 moves downward to push the first hydraulic push plate 406 to start moving downward, the downward movement of the first hydraulic push plate 406 extrudes the liquid in the first hydraulic cylinder through the hydraulic pipe 411 to flow to the second hydraulic cylinder 408, extrudes the second hydraulic push plate 409 to make the second hydraulic push plate 409 start moving upward, the upward movement of the second hydraulic push plate 409 pushes the second hydraulic push rod 410 to start moving upward, the upward movement of the second hydraulic push rod 410 pushes the first clamping plate 412 to start moving upward, the upward movement of the first clamping plate 412 extrudes and clamps the valve, so as to prevent the valve from vibrating excessively during polishing, which may cause polishing failure and reduce the polishing effect.

[0039] When the second U-shaped clamping plate 414 moves downward, the first threaded rod 403 rotates to drive the first gear 419 to start rotating, the first gear 419 rotates to drive the second gear 503 to start rotating, the second gear 503 rotates to drive the second threaded rod 502 to start rotating, and the second threaded rod 502 rotates to drive the collecting box 501 to start moving. When the second U-shaped clamping plate 414 moves downward, the collecting box 501 moves synchronously to wrap the other end of the valve, so that the dust and debris generated during polishing can be collected into the drawer 504 at the bottom of the collecting box 501, ensuring that the dust and debris generated during polishing can be completely collected, preventing the dust and debris from flying and making the cleaning work difficult; when the collecting box 501 moves, the L-shaped push rod 418 gradually approaches, and when it approaches to a certain distance, the L-shaped push rod 418 pushes the push plate 509 to start rotating, the push plate 509 rotates to drive the rotating valve 507 to start rotating, the rotating valve 507 rotates to drive the valve plate 508 to start rotating, and the valve plate 508 rotates to make the water flow in the water tank 505 sprayed from the water tank nozzle 511. When polishing, water is sprayed to reduce dust, so that dust and debris are more easily collected under the action of water flow and are not easily blown up by high-speed polishing, preventing dust from being blown up during high-speed polishing to cause collection difficulties.

[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A grinding device for valve manufacturing, comprising a base (1), characterized in that: The base (1) is fixedly installed with a support foot (2) at the bottom, the base (1) is provided with an air jet polishing device at the top, the base (1) is provided with a clamping device at the top, and the base (1) is provided with a collecting device at the top. The air-jet polishing device includes a support column (301), a primary motor (302), a rotating shaft (303), a fixed plate (304), a telescopic rod (305), a polishing head (306), a push block (307), a sliding rod (308), a vertical rod (309), a cylinder (310), a cylinder push plate (311), a cylinder push rod (312), an air jet pipe (313), and a moving plate (314). The support column (301) is slidably mounted on the top of the base (1). The primary motor (302) is fixedly mounted on the rear of the support column (301). The rotating shaft (303) is fixedly mounted on the output end of the primary motor (302). The fixed plate (304) is fixedly mounted on the front of the support column (301). The telescopic rod (305) is fixedly mounted on the rotating shaft (306). 03) At the end away from the No. 1 motor (302), the grinding head (306) is fixedly installed at the end of the telescopic rod (305) away from the rotating shaft (303), the push block (307) is fixedly installed on the circumferential surface of the telescopic rod (305), the sliding rod (308) slides through the fixed plate (304), the vertical rod (309) slides on the rear of the fixed plate (304), the cylinder (310) is fixedly installed on the rear of the fixed plate (304), the cylinder push plate (311) slides on the inner wall of the cylinder (310), the cylinder push rod (312) is fixedly installed on the rear of the cylinder push plate (311), the jet pipe (313) is fixedly installed on the front of the cylinder (310), and the moving plate (314) is fixedly installed on the front of the support column (301); The clamping device includes a bracket (401), a second motor (402), a first threaded rod (403), a first U-shaped clamping plate (404), a first hydraulic cylinder (405), a first hydraulic push plate (406), a first hydraulic push rod (407), a second hydraulic cylinder (408), a second hydraulic push plate (409), a second hydraulic push rod (410), a hydraulic pipe (411), and a first clamping plate (412). The bracket (401) is fixedly installed on the top of the base (1), the second motor (402) is fixedly installed on the top of the bracket (401), the first threaded rod (403) is fixedly installed on the output end of the second motor (402), and the first U-shaped clamping plate (404) is fixedly installed on the top of the base (1). Hydraulic cylinder No. 1 (405) is fixedly installed on the left side of U-shaped clamping plate No. 1 (404). Hydraulic push plate No. 1 (406) is slidably installed on the inner wall of hydraulic cylinder No. 1 (405). Hydraulic push rod No. 1 (407) is fixedly installed on the top of hydraulic push plate No. 1 (406). Hydraulic cylinder No. 2 (408) is fixedly installed on the top of base (1). Hydraulic push plate No. 2 (409) is slidably installed on the inner wall of hydraulic cylinder No. 2 (408). Hydraulic push rod No. 2 (410) is fixedly installed on the top of hydraulic push plate No. 2 (409). Hydraulic cylinder No. 1 (405) and hydraulic cylinder No. 2 (408) are connected through hydraulic pipe (411). Clamping plate No. 1 (412) is fixedly installed on the top of hydraulic push rod No. 2 (410). The collection device includes a collection box (501), a second threaded rod (502), a second gear (503), a drawer (504), a water tank (505), and a fan-shaped conduit (506). The collection box (501) is slidably mounted on the top of the base (1). The second threaded rod (502) is rotatably mounted on the left side of the collection box (501). The second gear (503) is fixedly mounted on the circumferential surface of the second threaded rod (502) near the first threaded rod (403). The drawer (504) is slidably mounted on the bottom of the collection box (501). The water tank (505) is fixedly mounted on the top of the collection box (501). The fan-shaped conduit (506) is fixedly mounted on the bottom of the water tank (505). The collection device also includes a rotary valve (507), a valve plate (508), a push plate (509), a rotary plate (510), a water tank nozzle (511), and a baffle (512). The rotary valve (507) is rotatably mounted on the top of the collection tank (501). The valve plate (508) is fixedly mounted on the inner wall of the rotary valve (507). The push plate (509) is fixedly mounted on the circumferential surface of the rotary valve (507). The rotary plate (510) is fixedly mounted on the circumferential surface of the rotary valve (507). The water tank nozzle (511) is fixedly mounted on the top of the inner wall of the collection tank (501). The baffle (512) is fixedly mounted on the top of the collection tank (501).

2. The grinding device for valve production according to claim 1, characterized in that: The side of the push block (307) that contacts the sliding rod (308) is set as an inclined surface, the side of the sliding rod (308) that contacts the vertical rod (309) is set as an inclined surface, the side of the vertical rod (309) that contacts the cylinder push rod (312) is set as an inclined surface, a first spring is provided between the telescopic rod (305) and the grinding head (306), and a second spring is provided between the sliding rod (308) and the fixed plate (304).

3. The grinding device for valve production according to claim 1, characterized in that: The clamping device further includes a sleeve (413), a second U-shaped clamping plate (414), a T-shaped pressure rod (415), a second clamping plate (416), a second motor switch (417), an L-shaped push rod (418), and a first gear (419). The sleeve (413) is slidably mounted on the circumferential surface of the first threaded rod (403). The second U-shaped clamping plate (414) is fixedly mounted on the circumferential surface of the sleeve (413). The T-shaped pressure rod (415) slides through the bracket (401) and the second U-shaped clamping plate (414). The second clamping plate (416) is fixedly mounted at the bottom of the T-shaped pressure rod (415). The second motor switch (417) is fixedly mounted at the top of the second motor (402). The L-shaped push rod (418) is fixedly mounted at the front of the bracket (401). The first gear (419) is fixedly mounted on the circumferential surface of the first threaded rod (403).

4. A grinding device for valve manufacturing according to claim 3, characterized in that: The first threaded rod (403) is threadedly connected to the sleeve (413), the second hydraulic push plate (409) is provided with a third spring between the second hydraulic cylinder (408), and the second U-shaped clamping plate (414) is provided with a fourth spring between the second clamping plate (416).

5. A grinding device for valve manufacturing according to claim 3, characterized in that: The second threaded rod (502) is threadedly connected to the collection box (501), the first gear (419) meshes with the second gear (503), and a fifth spring is provided between the rotating plate (510) and the baffle (512).

Citation Information

Patent Citations

  • Polishing device for valve production

    CN213258638U

  • Metal pipeline inner wall welding device

    CN118989778A