Full-automatic full-servo toilet paper production system

Abstract

The full-automatic full-servo toilet paper production system is characterized by comprising a feeding device, an edge cutting device, a folding device and a stacking, bagging and vacuum packaging all-in-one machine; the feeding device is used for erecting a plurality of toilet paper rolls and conveying toilet paper raw materials in a multi-layer mode. The edge cutting device is connected to the feeding device and used for cutting the two edges of the multiple layers of toilet paper. The folding device is connected to the edge cutting device and folds the multiple layers of toilet paper. The stacking, bagging and vacuum packaging all-in-one machine comprises a material distributing device, a bagging device and a vacuum sealing device. The material distributing device is connected to the folding device and used for stacking toilet paper and transferring the toilet paper left and right to form two paths of transferring lines. The two bagging devices are connected with the two transfer lines correspondingly and load the toilet paper in the stacked state into packaging bags. And the vacuum sealing device is located on a subsequent station of the bagging device, air in the bag body containing the toilet paper is pumped away, and sealing is conducted. The toilet paper production efficiency and stability can be remarkably improved.

Description

Technical Field

[0001] The invention relates to the field of toilet paper production, and in particular to a fully automatic and fully servo toilet paper production system. Background Art

[0002] The production and packaging process of toilet paper involves loading, folding, bagging, vacuuming and sealing. Therefore, traditional toilet paper production often requires multiple independent equipment and manual operation processes to complete the production of toilet paper, which not only leads to low production efficiency, large equipment footprint, high cost, but also more manual intervention, which is prone to inconsistent packaging quality. With the increase in market demand for toilet paper and the improvement of packaging quality requirements, it is of great practical significance to develop a toilet paper packaging equipment that can integrate multiple functions and has stable packaging quality. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a fully automatic and fully servo toilet paper production system, which can significantly improve the efficiency and stability of toilet paper packaging.

[0004] To achieve the above object, the present invention provides the following technical solutions: A fully automatic and fully servo toilet paper production system, characterized in that it comprises a feeding device, a trimming device, a folding device and a folding and bagging vacuum packaging integrated machine; The feeding device is used to set up multiple toilet paper rolls and to convey toilet paper raw materials in multiple layers; The edge cutting device is connected to the feeding device to cut the two sides of the multi-layer toilet paper; The folding device is connected to the trimming device to fold the multiple layers of toilet paper; The integrated folding and bagging vacuum packaging machine comprises a material dividing device, a bagging device and a vacuum sealing device; The material distribution device is connected to the folding device to stack the toilet paper and transfer it left and right to form a two-way transfer line; The bag-feeding device has two groups, which are connected to the two transfer lines respectively to put the stacked toilet paper into the packaging bag; The vacuum sealing device is located at a subsequent station of the bag-feeding device, and extracts air from the bag containing toilet paper and seals it.

[0005] Preferably, the feeding device comprises a feeding frame, a tensioning mechanism, a pulling mechanism and a cutting mechanism; The loading rack comprises a plurality of toilet paper racks arranged in parallel, each of which is used for placing and discharging toilet paper rolls; The tensioning mechanism comprises a tensioning frame connected to the end of the loading frame, a tensioning roller arranged on the tensioning frame, and a tensioning driving assembly driving the tensioning roller to swing; The pulling mechanism includes a pulling frame body connected to the end of the tensioning frame body, a pulling roller group arranged on the pulling frame body, and a pulling driving assembly for driving the pulling roller group to rotate; The cutting mechanism includes a cutting knife arranged on the pulling frame body and behind the pulling roller group, and a cutting driving assembly for driving the cutting knife to move up and down.

[0006] Preferably, the edge trimming device includes an edge trimming frame body, an edge trimming conveyor belt, an edge trimming mechanism, and a folding and discharging mechanism; The edge trimming conveyor belt is arranged on the edge trimming frame body, receives the cut toilet paper, and has an edge trimming position and a folding and discharging position; The edge trimming mechanism is arranged on the edge trimming frame body and corresponds to the edge trimming position; The folding and discharging mechanism is arranged on the frame body and corresponds to the folding and discharging position, pushes the toilet paper at the folding and discharging position out of the edge trimming conveyor belt, and completes folding in half.

[0007] Preferably, the folding device includes a folding frame body and a folding mechanism. The folding mechanism is arranged on the folding frame body and includes multiple groups of folding conveyor belt assemblies and multiple groups of folding assemblies; Multiple folding conveyor belt assemblies form multiple folding conveyor channels. The multiple folding conveyor channels are connected in sequence, and a folding position is formed between the outlet and the inlet of adjacent folding conveyor channels; The folding assemblies correspond to the folding positions, push the toilet paper in the previous folding conveyor channel into the next channel, and complete folding in half.

[0008] Preferably, the material distribution device includes a material distribution frame body, a stacking frame, a material distribution lifting driving component, a material distribution pushing driving component, and a material distribution conveyor belt; The stacking frame is installed on the material distribution frame body through the material distribution lifting driving component; The material distribution pushing driving component is installed on the material distribution frame body and corresponds to the stacking frame, and pushes the toilet paper on the stacking frame to both sides; There are two material distribution conveyor belts, which are distributed on both sides of the material distribution frame body and receive the toilet paper pushed out from the stacking frame.

[0009] Preferably, the bagging device includes a bag feeding mechanism, a paper pushing mechanism, and a bag mouth opening mechanism; The bag feeding mechanism includes a bag body conveyor belt arranged outside the material distribution conveyor belt, a bag body storage box arranged on the bag body conveyor belt, and a bag sucking component for sucking the bags in the bag body storage box onto the bag body conveyor belt; There is a bagging position on the conveying path of the bag body conveyor belt. The bag mouth opening mechanism is arranged on the bag body conveyor belt and corresponds to the bagging position, and can open the bag mouth of the bag at the bagging position; The paper pushing mechanism is arranged at the bag mouth opening mechanism, and pushes the toilet paper corresponding to the bagging position on the material distribution conveyor belt into the bag body at the bagging position.

[0010] Preferably, the bag mouth opening mechanism includes an upper adsorption component and a lower adsorption component arranged on the upper and lower sides of the bag body conveyor belt. The upper adsorption component and the lower adsorption component can respectively adsorb the upper bag wall and the lower bag wall of the bag body, drive the upper bag wall to move relative to the lower bag wall, and open the bag mouth of the bag body.

[0011] Preferably, the bagging device further includes a bag mouth expanding mechanism, and the bag mouth expanding mechanism includes an expanding plate and an expanding driving component; There are two expanding plates, which are rotatably arranged symmetrically at the position corresponding to the bagging position of the bag body conveyor belt, and have an expanding position and a retracting position. When the two expanding plates are in the expanding position, the outer ends of the expanding plates are located in the bag body and abut against the inner walls on both sides of the bag mouth. When in the retracting position, the outer ends of the expanding plates are located outside the bag body; The expanding driving component is installed on the frame of the bag body conveyor belt and is connected to the two expanding plates, driving the two expanding plates to rotate between the expanding position and the retracting position.

[0012] Preferably, the vacuum sealing device includes a pressing plate mechanism, an air extraction mechanism and a sealing mechanism; The pressing plate mechanism is arranged above the bag body conveyor belt and can press the toilet paper in the bag body; The air extraction mechanism includes an air extraction displacement driving component and an air extraction component arranged on the side of the bag body conveyor belt. The air extraction displacement driving component is connected to the air extraction component and drives the air extraction end of the air extraction component to enter and exit the bag body; The sealing mechanism is arranged on the side of the bag body conveyor belt and seals the bag mouth of the bag body after air extraction is completed.

[0013] Preferably, the pressing plate mechanism includes a moving pressing component and a fixed pressing component; The moving pressing component includes a moving frame fitted on the side of the bag body conveyor belt, a sliding cylinder driving the moving frame to move, and a moving pressing group arranged on the moving frame. The moving pressing group corresponds to the rear half part of the bag body; The fixed pressing component includes a fixed frame arranged on the side of the bag body conveyor belt and a fixed pressing group arranged on the fixed frame. The fixed pressing group corresponds to the front half part of the bag body.

[0014] The advantages of the present invention are as follows: it can integrally and automatically realize the feeding, edge trimming, folding, stacking and material distribution, bagging, vacuum pumping and sealing of toilet paper raw materials, significantly improve the efficiency and stability of toilet paper packaging, and at the same time reduce labor costs. Description of the Drawings

[0015] Figure 1 Schematic diagram of the fully automatic and fully servo toilet paper production system provided by this embodiment.

[0016] Figure 2 Schematic diagram of the feeding device provided by this embodiment.

[0017] Figure 3 Schematic diagram of the tensioning mechanism, pulling mechanism and cutting mechanism provided by this embodiment.

[0018] Figure 4 Schematic diagram of the edge trimming device provided by this embodiment.

[0019] Figure 5 Schematic diagram of the folding device provided by this embodiment.

[0020] Figure 6 Schematic diagram of the stacking, bagging and vacuum packaging integrated machine provided by this embodiment.

[0021] Figure 7 Schematic diagram of the material distribution device provided by this embodiment.

[0022] Figure 8 Schematic diagram of the bagging device provided by this embodiment.

[0023] Figure 9 Schematic diagram of the bag mouth opening mechanism provided by this embodiment.

[0024] Figure 10 Schematic diagram of the vacuum sealing device provided by this embodiment. Detailed implementation manners

[0025] Combined with Figures 1 to 10 A further description is made of a fully automatic and fully servo toilet paper production system of the present invention.

[0026] A fully automatic and fully servo toilet paper production system is characterized in that it includes a feeding device 1, an edge trimming device 2, a folding device 3 and a stacking, bagging and vacuum packaging integrated machine 5.

[0027] The feeding device 1 is for mounting a plurality of toilet paper rolls and conveys the toilet paper raw materials in multiple layers; the edge trimming device 2 is connected to the feeding device 1 and trims the two sides of the multi-layer toilet paper raw materials; the folding device 3 is connected to the edge trimming device 2 and folds the multi-layer toilet paper raw materials after edge trimming.

[0028] The paper folding, bagging and vacuum packaging integrated machine 5 includes a material distributing device 51, a bagging device 52 and a vacuum sealing device 53. The material distributing device 51 is connected to the folding device 3, stacks the folded toilet paper up and down, and transfers it left and right to form two transfer lines; the bagging device 52 has two groups, which are respectively connected to the two transfer lines to pack the stacked toilet paper into the bag body; the vacuum sealing device 53 is located at the subsequent station of the bagging device 52 to evacuate the air in the bag body containing the toilet paper and seal it.

[0029] As Figure 2 shown, in the structure of the feeding device 1, it includes a feeding rack 11, a tensioning mechanism 12, a pulling mechanism 13 and a cutting mechanism 14.

[0030] The feeding rack 11 includes a plurality of toilet paper rack bodies 111 arranged along the conveying direction of the toilet paper raw material. Each toilet paper rack body 111 is for mounting and feeding the toilet paper roll, so that a plurality of toilet paper rolls can feed in the same direction at the same time, forming an upper and lower distributed multi-layer feeding structure.

[0031] The specific number of the toilet paper rack bodies 111 can be set according to the specific number of layers of the toilet paper. In this embodiment, there are nine toilet paper rack bodies 111 arranged in parallel.

[0032] Each toilet paper rack body 111 structure includes an L-shaped rack body, a toilet paper roll roller and a toilet paper raw material discharge channel arranged on the side wall of the L-shaped rack body. The toilet paper raw material discharge channel is formed by two raw material guide rollers 1111 distributed up and down.

[0033] The number of channels on the last toilet paper rack body 111 is the same as the number of toilet paper rack bodies 111. Each channel on this toilet paper rack body 111 can correspond to the toilet paper on each toilet paper rack body 111, so that the multi-layer toilet paper raw materials do not contact each other when being sent out.

[0034] As Figure 3 shown, the tensioning mechanism 12 includes a tensioning rack body 121 connected to the rear side of the last toilet paper rack body 111 at the end of the feeding rack 11, a tensioning roller 125 arranged on the tensioning rack body 121, and a tensioning drive assembly for driving the tensioning roller 125 to swing.

[0035] There are two symmetrically arranged tensioning swing arms 122 on the tensioning rack body 121. Each tensioning swing arm 122 is provided with a tensioning plate 123. A plurality of tensioning rollers 125 are arranged. Both ends of each tensioning roller 125 are respectively fixed on two tensioning plates 123. The multi-layer toilet paper raw materials sent out from the feeding device 1 bypass a plurality of tensioning rollers 125 and then are sent out through the tensioning guide roller 128 on the tensioning rack body 121. When the toilet paper raw materials are conveyed, the up and down swing of the tensioning roller 125 can achieve the tensioning effect.

[0036] The tensioning drive assembly includes a tensioning cylinder 124, a tensioning link group, and a swing arm link 129. A tensioning connection frame 1211 is built on the tensioning frame body 121; both ends of the swing arm link 129 are connected to two tensioning swing arms 122; the tensioning link group includes a tensioning upper link 126 and a tensioning lower link 127. The upper end of the tensioning upper link 126 is rotatably connected to the rear cross beam of the tensioning connection frame 1211, the lower end is rotatably connected to the upper end of the tensioning lower link 127, and the lower end of the tensioning lower link 127 is rotatably connected to the swing arm link 129. The cylinder body of the tensioning cylinder 124 is rotatably connected to the front cross beam of the tensioning connection frame 1211, and the piston rod of the tensioning cylinder 124 is rotatably connected to a position near the lower end of the tensioning upper link 126. When the tensioning cylinder 124 extends, it drives the tensioning swing arm 122 to swing downward, and when the tensioning cylinder 124 contracts, it drives the tensioning swing arm 122 to swing upward, thereby driving the tensioning roller 125 to swing up and down, playing a role in tensioning the multi-layer toilet paper raw material.

[0037] The pulling mechanism 13 includes a pulling frame body 133 connected to the end of the tensioning frame body 121, a pulling roller group rotatably arranged on the pulling frame body 133, and a pulling drive assembly for driving the pulling roller group to rotate.

[0038] The pulling roller group includes an upper pulling roller 131 and a lower pulling roller 132, and a pulling channel for the multi-layer stacked toilet paper to pass through is formed between the upper pulling roller 131 and the lower pulling roller 132.

[0039] The pulling drive assembly includes a pulling motor and a pulling gear group. The pulling gear group is connected between the end of the upper pulling roller 131 and the rotating shaft of the pulling motor. The pulling motor drives the upper pulling roller 131 and the lower pulling roller 132 to rotate in opposite directions, playing a role in pulling the multi-layer stacked toilet paper passing through the pulling channel.

[0040] In order to improve the stability of pulling, two sets of front and rear pulling mechanisms 13 are provided.

[0041] The cutting mechanism 14 includes a cutting knife 141 arranged on the pulling frame body 133 and located behind the pulling roller group, and a cutting drive assembly for driving the cutting knife 141 to move up and down. Both ends of the cutting knife 141 are fitted with sliders in the slideways extending up and down on the pulling frame body 133 and can move up and down. The cutting drive assembly is a cutting cylinder arranged in the pulling frame body 133. The cylinder body of the cutting cylinder is fixed in the pulling frame body 133, and the piston rod is connected to the slider at the end of the cutting knife 141, driving the cutting knife 141 to move up and down to cut the toilet paper in transmission.

[0042] As Figure 4 shown, in the structure of the edge trimming device 2, it includes an edge trimming frame body 21, an edge trimming conveyor belt 22, an edge trimming mechanism 23, and a folding and discharging mechanism 24.

[0043] The trimming conveyor belt 22 is arranged on the trimming frame 21. The feeding end of the trimming conveyor belt 22 is docked with the cutting mechanism 14 to receive the toilet paper in a multi-layer stacked state after cutting. The trimming conveyor belt 22 has a trimming position and a folding and discharging position on its conveying path.

[0044] There are two groups of the trimming mechanisms 23, which are arranged on the trimming frame 21, on the left and right sides of the trimming conveyor belt 22, and correspond to the trimming positions, and trim the left and right ends of the toilet paper so that the size of the toilet paper meets the preset requirements.

[0045] Each group of trimming mechanisms 23 includes a trimming mounting plate 231, a trimming lifting plate 235, a trimming master cylinder 232, a trimming cylinder 233 and a trimming cutter 234. The trimming mounting plate 231 is installed on the trimming frame 21; the trimming lifting plate 235 is slidably matched up and down on the trimming mounting plate 231; the cylinder body of the trimming master cylinder 232 is installed on the trimming mounting plate 231, and the piston rod is connected to the trimming lifting plate 235 to drive the trimming lifting plate 235 to move up and down; the cylinder body of the trimming cylinder 233 is installed on the trimming lifting plate 235, and the piston rod is connected to the trimming cutter 234 to drive the trimming cutter 234 to move up and down to trim the left and right edges of the toilet paper. After the trimming master cylinder 232 contracts, it can drive the trimming lifting plate 235, the trimming cylinder 233 and the trimming cutter 234 to move up as a whole. In this state, even if the trimming cylinder 233 extends, the trimming cutter 234 cannot contact the toilet paper.

[0046] The folding and discharging mechanism 24 is arranged on the trimming frame 21, corresponding to the folding and discharging position, and pushes out the toilet paper at the folding and discharging position from the trimming conveyor belt 22 and completes the folding.

[0047] The trimming conveyor belt 22 includes trimming conveyor rollers, a plurality of trimming belts wound around the trimming conveyor rollers, and a trimming drive motor that drives the trimming conveyor rollers to rotate. The plurality of trimming belts are arranged at intervals and have belt gaps, and there is such a belt gap 25 at the folding and discharging position. The folding and discharging mechanism 24 includes a folding and discharging push rod motor 241 and a folding and discharging push plate 242. The folding and discharging push rod motor 241 is arranged on the trimming frame 21 and above the folding and discharging position. The folding and discharging push plate 242 is arranged on the slider of the folding and discharging push rod motor 241 and is driven by the folding and discharging push rod motor 241 to move up and down and is located directly above the belt gap 25. When the folding and discharging push rod motor 241 drives the folding and discharging push plate 242 to move downward, the lower end of the folding and discharging push plate 242 can press against the center line position of the toilet paper, and push the toilet paper on the trimming conveyor belt 22 out of the trimming conveyor belt 22 through the belt gap, and at the same time complete the first folding effect of the toilet paper.

[0048] As Figure 5As shown, in the structure of the folding device 3, it includes a folding frame body 31 and a folding mechanism. The folding mechanism is arranged on the folding frame body 31 and includes multiple sets of folding conveyor belt assemblies and multiple sets of folding assemblies 33. Multiple folding conveyor channels are formed between the multiple sets of folding conveyor belt assemblies. The multiple folding conveyor channels are connected in sequence, and a folding position 34 is formed between the outlet and the inlet of adjacent folding conveyor channels.

[0049] The specific number of folding conveyor channels can be set according to the number of times of folding. In this embodiment, the toilet paper needs to be folded twice in the folding device 3. Therefore, there are three folding conveyor channels, namely the first channel 321, the second channel 322, and the third channel 323. A folding position 34 for folding the toilet paper is formed between the outlet of the first channel 321 and the inlet of the second channel 322. Similarly, a folding position 34 for folding the toilet paper is formed between the outlet of the second channel 322 and the inlet of the third channel 323. The inlet of the first channel 321 faces upward and is docked with the belt seam at the folding discharge position of the edge trimming device 2 to receive the folded toilet paper.

[0050] The folding assembly 33 corresponds to the folding position 34, pushes the toilet paper in the previous channel into the next channel, and completes the folding. The number of folding assemblies 33 is the same as the number of folding positions 34, which is two groups. The two groups of folding assemblies 33 are respectively located at the two folding positions 34, push the toilet paper sent out from the first channel 321 into the second channel 322, and push the toilet paper sent out from the second channel 322 into the third channel 323, while completing the folding.

[0051] Each set of folding conveyor belt assemblies is composed of a folding roller shaft 3311 installed on the side wall of the folding frame body 31, a folding belt 3312 wound around the folding roller shaft 3311, and a folding motor arranged on the folding frame body 31 and connected to the folding roller shaft 3311. The arrangement positions of the folding roller shafts 3311 in each set of folding conveyor belt assemblies are different. Therefore, the running directions of the folding belts 3312 in different sets are also different, specifically as Figure 5 shown.

[0052] In this embodiment, there are 8 sets of folding conveyor belt assemblies, namely the first conveyor belt assembly 331, the second conveyor belt assembly 332, the third conveyor belt assembly 333, the fourth conveyor belt assembly 334, the fifth conveyor belt assembly 335, the sixth conveyor belt assembly 336, the seventh conveyor belt assembly 337, and the eighth conveyor belt assembly 338. Part of the folding belt 3312 in the first conveyor belt assembly 331 is attached to part of the folding belt 3312 in the second conveyor belt assembly 332 to form the first channel 321; part of the folding belt 3312 in the second conveyor belt assembly 332 is attached to part of the folding belt 3312 in the third conveyor belt assembly 333 to form channel one 3221, part of the folding belt 3312 in the fourth conveyor belt assembly 334 is attached to part of the folding belt 3312 in the fifth conveyor belt assembly 335 to form channel two 3222, part of the folding belt 3312 in the sixth conveyor belt assembly 336 is attached to part of the folding belt 3312 in the seventh conveyor belt assembly 337 to form channel three 3223. The second channel 322 is formed by sequentially connecting channel one 3221, channel two 3222, and channel three 3223 to increase the conveying distance of the second channel 322 and achieve a compaction effect on the folded toilet paper; part of the folding belt 3312 in the seventh conveyor belt assembly 337 is attached to part of the folding belt 3312 in the eighth conveyor belt assembly 338 to form the third channel 323.

[0053] Folding support plates 32 are provided at the outlets of the first channel 321 and the second channel 322, and the folding support plates 32 are fixed on the folding frame 31. When the toilet paper is conveyed to the outlet position of the first channel 321 or the second channel 322, both sides of the toilet paper are located on the folding support plates 32 in the first channel 321 or the second channel 322 respectively, and at the same time the toilet paper corresponds to the inlet of the next channel, that is, the second channel 322 or the third channel 323. In this state, the folding assembly 33 can push against the middle part of the toilet paper and push the toilet paper into the next channel while completing the folding operation.

[0054] To facilitate the pushing of the toilet paper from the previous channel into the next channel, the inlets of the first channel 321, the second channel 322, and the third channel 323 are all in a flared structure, that is, the two folding belts 3312 forming the channel are in a non-attached state at the position corresponding to the channel inlet.

[0055] The folding assembly 33 includes a folding cylinder 331 and a folding top plate 332. The folding cylinder 331 is fixed on the folding frame 31 through a mounting rod. The folding top plate 332 is mounted on the slider of the folding cylinder 331, corresponding to the inlet of the second channel 322 or the third channel 323, and perpendicular to the folding support plate 32. The folding cylinder 331 can drive the folding top plate 332 to move towards the inlet of the second channel 321 or the third channel 322, push the toilet paper sent from the previous channel into the inlet of the next channel, and complete the transfer and folding of the toilet paper.

[0056] The outlets and inlets of adjacent folding transfer channels are vertically arranged, which is convenient for the folding top plate 332 to push the toilet paper into the next channel, and at the same time effectively complete the folding operation of the toilet paper.

[0057] As Figure 1 、 6 、7, and 8 show that in the structure of the material distribution device 51, it includes a material distribution frame body 511, a stacking frame 512, a material distribution lifting drive component, a material distribution pushing drive component, and a material distribution conveyor belt 514.

[0058] The stacking frame 512 is installed on the material distribution frame body 511 through a material distribution lifting drive component, and is connected to the discharge port of the toilet paper transfer channel through a conveyor line 4.

[0059] The stacking frame 512 includes a vertical plate 5121 and a plurality of stacking plates 5122 arranged vertically on one side of the vertical plate 5121 facing the conveyor line 4. The plurality of stacking plates 5122 cooperate to form a stacking groove 5123. The inlet of the stacking groove 5123 is connected to the discharge end of the conveyor line 4, and is used for the folded toilet paper to be placed on the stacking plates 5122 in a vertically distributed manner after being sent out from the conveyor line 4. The specific number of the stacking plates 5122 can be set according to the number of toilet paper stacks.

[0060] The material distribution lifting drive component includes a material distribution slide plate, a material distribution track 513, and a material distribution motor 515. The material distribution track 513 is installed vertically on the material distribution frame body 511. There are rotating shafts at the upper and lower positions inside the material distribution track 513, and a material distribution lifting drive belt is wound between the upper and lower rotating shafts. The material distribution slide plate is slidably fitted on the material distribution track 513 and is fixedly connected to the material distribution lifting drive belt. The vertical plate 5121 in the stacking frame 512 is fixed on the material distribution slide plate. The material distribution motor 515 is installed on the material distribution track 513, and the material distribution motor 515 is connected to the rotating shaft in the material distribution track 513 to drive the material distribution lifting drive belt to drive, thereby driving the material distribution slide plate and the stacking frame 512 to move up and down, so that the stacking plates 5122 at different heights can be docked with the discharge end of the conveyor line 4, and the toilet paper sent out from the conveyor line 4 can be placed on the stacking plates 5122 at different heights to achieve the function of vertical stacking.

[0061] The material separation and pushing drive component is installed on the material separation frame body 511, corresponding to the stacked material frame 512, that is, located opposite the stacked material frame 512, and pushes the toilet paper on the stacked material frame 512 to both sides.

[0062] The material separation and pushing drive component includes a material separation drive cylinder 516 and a material separation push plate 517. The material separation push plate 517 includes a material separation mounting plate connected to the slider of the material separation drive cylinder 516 and a material separation plate 5171 formed on the material separation mounting plate and extending towards the stacking groove 5123. When it is necessary to push out the toilet paper in the stacking groove 5123, the material separation motor 515 drives the stacking groove 5123 filled with toilet paper to rise and fall to the same height as the material separation plate 5171, and then the material separation drive cylinder 516 drives the material separation push plate 517 to move towards the left and right sides, pushing the toilet paper stacked in the stacking groove 5123 out to the left or right at the same time, realizing the feeding of the toilet paper to the left and right sides.

[0063] There are two material separation conveyor belts 514, which are distributed on both sides of the material separation frame body 511, that is, the two ends of the material separation frame body 511 are fixed on the frame bodies 5143 of the two material separation conveyor belts 514, and the two material separation conveyor belts 514 receive the toilet paper pushed out from the stacked material frame 512.

[0064] There is a toilet paper groove 5141 on the material separation conveyor belt 514, which is composed of two limiting baffles arranged on the material separation conveyor belt 514, avoiding the random movement of the toilet paper on the material separation conveyor belt 514 and enabling the toilet paper to be stably conveyed on the material separation conveyor belt 514.

[0065] As Figure 6 、 8 shown, in the structure of the bagging device 52, it includes a bag feeding mechanism 522, a paper pushing mechanism 523 and a bag mouth opening mechanism 521.

[0066] The bag feeding mechanism 522 includes a bag conveyor belt 5244 arranged outside the material separation conveyor belt 514, a bag storage box 5241 arranged above the bag conveyor belt 5244, and a bag suction component that adsorbs the bags in the bag storage box 5241 onto the bag conveyor belt 5244.

[0067] There are two bag storage boxes 5241, which are arranged in sequence along the conveying direction of the bag conveyor belt 5244 above the starting end position of the bag conveyor belt 5244. The bag storage box 5241 is a quadrilateral frame structure with upper and lower openings, and there is a supporting inner edge 5242 on the inner side wall of the bottom of the frame structure for supporting the edge position of the bag body 10, so that the stacked bag bodies 10 are stored in the bag storage box 5241.

[0068] The bag suction assembly is arranged in the frame 52441 of the bag conveyor 5244 and corresponds to two bag storage boxes 5241 at the same time. The bag suction assembly includes a bag suction lifting frame that is vertically and movably fitted in the frame 52441 of the bag conveyor 5244, a plurality of first suction nozzles 5243 arranged on the bag suction lifting frame, and a bag suction lifting drive component arranged in the frame of the bag conveyor 5244 and connected to the bag suction lifting frame at the same time. The plurality of first suction nozzles 5243 are divided into two groups, corresponding to the two bag storage boxes 5241 respectively. After the bag suction lifting drive component drives the bag suction lifting frame and the first suction nozzles 5243 to rise, the two groups of first suction nozzles 5243 can pass through the conveying surface of the bag conveyor 5244 and contact the bags at the bottom of the two bag storage boxes 5241 respectively, adsorb the bags at the bottom, and then the bag suction lifting drive component drives the first suction nozzles 5243 to move downward, suck the corresponding bags out of the bottom of the bag storage box 5241, move the bags onto the bag conveyor 5244, and convey them along with the bag conveyor 5244.

[0069] The plurality of first suction nozzles 5243 are connected to a vacuum pump through pipelines. When the bags move from the bag storage box 5241 onto the bag conveyor 5244, the vacuum pump stops working, so that the first suction nozzles 5243 have no adsorption force on the bags, and the bags can stably fall onto the bag conveyor 5244.

[0070] There is a bagging position on the conveying path of the bag conveyor 5244. The bag mouth opening mechanism 521 is arranged on the frame 52441 of the bag conveyor 5244, corresponding to the bagging position, and can open the bag mouth of the bag at the bagging position.

[0071] The bag mouth opening mechanism 521 includes an upper adsorption assembly and a lower adsorption assembly arranged on the frame of the bag conveyor 5244 and located on the upper and lower sides of the bagging position. The upper adsorption assembly and the lower adsorption assembly can respectively adsorb the upper bag wall 101 and the lower bag wall of the bag, drive the upper bag wall 101 to move relative to the lower bag wall, and open the bag mouth of the bag.

[0072] The upper adsorption assembly and the lower adsorption assembly have the same structure, and both include a bag mouth opening frame 5211, a bag mouth opening cylinder 5212 arranged on the bag mouth opening frame 5211, a bag mouth opening lifting frame 5214 arranged on the slide plate of the bag mouth opening cylinder 5212, and a plurality of second suction nozzles 5213 arranged on the bag mouth opening lifting frame 5214. The upper adsorption assembly and the lower adsorption assembly are symmetrically arranged on the upper and lower sides of the bagging position. The second suction nozzles 5213 in the upper adsorption assembly are located above the bag body conveyor belt 5244 and adsorb the upper bag wall 101 of the bag mouth of the bag body. The second suction nozzles 5213 in the lower adsorption assembly are located in the frame of the bag body conveyor belt 5244 and below the bag body conveyor belt 5244, and adsorb the lower bag wall of the bag mouth of the bag body. During the opening process of the bag body, the second suction nozzles 5213 in the lower adsorption assembly move upward driven by the bag mouth opening cylinder, pass through the bag body conveyor belt 5244 and then adsorb the lower bag wall of the bag mouth of the bag body at the bagging position. The second suction nozzles 5213 in the upper adsorption assembly move downward driven by the bag mouth opening cylinder and adsorb the upper bag wall 101 of the bag mouth of the bag body at the bagging position. The bag mouth opening cylinder in the upper adsorption assembly drives the second suction nozzles 5213 to move upward, and the bag mouth of the bag body at the bagging position can be opened. The second suction nozzles 5213 are also connected to a vacuum pump through a pipeline.

[0073] The plurality of second suction nozzles 5213 are divided into two groups and can simultaneously perform the bag mouth opening operation on two bag bodies at the bagging position.

[0074] The paper pushing mechanism 523 is arranged at the bag mouth opening mechanism 521 and pushes the toilet paper corresponding to the bagging position on the material distribution conveyor belt 514 into the bag body at the bagging position.

[0075] The paper pushing mechanism 523 includes two paper pushing cylinders 5231 arranged on the frame 5143 of the material distribution conveyor belt 514 and a paper pushing rod 5232 connected to the sliders of the two paper pushing cylinders 5231. The paper pushing rod 5232 is provided with a paper pushing plate 5233 that can correspond to the toilet paper groove 5141. The two paper pushing cylinders 5231 are arranged along the conveying direction of the material distribution conveyor belt 514 and drive the paper pushing rod 5232 to move in a direction perpendicular to the material distribution conveyor belt 514, pushing the toilet paper in the toilet paper groove 5141 towards the bagging position side and pushing the toilet paper into the bag body at the bagging position that is in the bag mouth opening state.

[0076] As Figure 9 shown, the bagging device 52 further includes a bag mouth expanding mechanism, and the bag mouth expanding mechanism includes an expanding plate 5251 and an expanding driving assembly.

[0077] There are two spreading plates 5251, which are rotatably arranged symmetrically at the position corresponding to the bagging position of the bag conveyor 5244, and have a spreading position and a retracting position. When the two spreading plates 5251 are in the spreading position, the outer ends of the spreading plates 5251 are located in the bag body and abut against the inner walls on both sides of the bag mouth. When in the retracting position, the outer ends of the spreading plates 5251 are located outside the bag body. The spreading driving assembly is installed in the frame of the bag conveyor 5244 and is connected to the two spreading plates 5251 to drive the two spreading plates 5251 to rotate between the spreading position and the retracting position. After the upper suction assembly and the lower suction assembly open the bag mouth of the bag body, the spreading driving assembly drives the spreading plates 5251 to rotate to the spreading position, so that the outer ends of the two spreading plates 5251 are turned into the bag body and abut against the inner walls on both sides of the bag mouth of the bag body, so that the bag mouth of the bag body is opened in a quadrilateral state, which is convenient for the toilet paper on the dispensing conveyor 514 to be pushed into the bag body.

[0078] The spreading plates 5251 are installed on the frame of the bag conveyor 5244 through a rotating shaft 5252 and correspond to one side of the bag mouth of the bag body. The spreading driving assembly includes a spreading driving motor and a spreading gear set. The spreading driving motor and the spreading gear set are both arranged in the frame of the bag conveyor 5244. The spreading driving motor is connected to the rotating shafts of the two spreading plates 5251 through the spreading gear set to drive the two spreading plates 5251 to rotate in the opposite direction and rotate and switch between the spreading position and the retracting position.

[0079] As Figure 8 、 10 shown, in the structure of the vacuum sealing device 53, it includes a pressing plate mechanism, an air extraction mechanism 534 and a sealing mechanism 533.

[0080] The pressing plate mechanism is arranged above the bag conveyor 5244 and can compact the toilet paper in the bag body. The pressing plate mechanism includes a moving pressing component 531 and a fixed pressing component 532.

[0081] The moving pressing component 531 includes a moving frame 5315 fitted on the side of the bag conveyor 5244, a sliding cylinder 5311 driving the moving frame 5315 to move, and a moving pressing group arranged on the moving frame 5315, and the moving pressing group corresponds to the rear half part of the bag body.

[0082] The sliding cylinder 5311 is arranged on the frame 52441 of the bag conveyor 5244, located on the side of the bag conveyor 5244 and extending along the conveying direction of the bag conveyor 5244; the moving frame 5315 is arranged on the slider of the sliding cylinder 5311 and is driven by the sliding cylinder 5311 to move, that is, to drive the moving frame 5315 to move between the bagging position and the sealing position of the bag conveyor 5244.

[0083] The moving downward pressing group includes a first downward pressing cylinder 5312, a first pressing plate 5314 and a first pressing block 5313. The first downward pressing cylinder 5312 is arranged in an inverted state on a moving frame 5315; the first pressing plate 5314 is arranged on the piston rod of the first downward pressing cylinder 5312 and is driven by the first downward pressing cylinder 5312 to move up and down. The first pressing block 5313 is arranged on the lower surface of the first pressing plate 5314 and corresponds to the second half of the bag body. After the toilet paper is loaded into the bag body, the first downward pressing cylinder 5312 drives the first pressing block 5313 to move downward, so that the first pressing block 5313 presses tightly on the second half of the bag body. At the same time, a sliding cylinder 5311 drives the first pressing block 5313 to move synchronously with the bag body containing the toilet paper on a bag body conveyor belt 5244 to a sealing position. During this process, the first pressing block 5313 presses downward on the bag body containing the toilet paper and moves synchronously with the bag body, which can ensure that the position of the bag body will not move randomly. At the same time, since it presses on the second half of the bag body, the bag mouth of the bag body can also be opened, which is convenient for the air extraction operation of an air extraction mechanism 534.

[0084] There are multiple first pressing blocks 5313. After the first pressing plate 5314 moves downward, the multiple first pressing blocks 5313 can press down on two bag bodies simultaneously.

[0085] In order to improve the stability of the up and down movement of the first pressing plate 5314, a guiding component is arranged between the moving frame 5315 and the first pressing plate 5314. The guiding component includes a guiding rod arranged on the first pressing plate 5314 and a guiding sleeve arranged on the moving frame 5315 for the upper end of the guiding rod to pass through.

[0086] The fixed downward pressing component 532 includes a fixed frame 5322 arranged on the side of the bag body conveyor belt 5244 and a fixed downward pressing group arranged on the fixed frame 5322. The fixed downward pressing group corresponds to the first half of the bag body.

[0087] The fixed frame 5322 is arranged on the frame of the bag body conveyor belt 5244 at a position corresponding to the sealing position of the bag body conveyor belt 5244. The fixed downward pressing group includes a second downward pressing cylinder 5321, a second pressing plate 5323 and a second pressing block 5324. The second downward pressing cylinder 5321 is fixed on the fixed frame 5322 in an inverted state. The second pressing plate 5323 is fixed on the piston rod of the second downward pressing cylinder 5321. There are multiple second pressing blocks 5324, which are fixed on the lower surface of the second pressing plate 5323 and correspond to the first half of the bag body at the sealing position. The second downward pressing cylinder 5321 drives the second pressing block 5324 to move downward, so that the second pressing block 5324 presses tightly on the first half of the bag body, and cooperates with the first pressing block 5313 to compact the toilet paper in the bag body, which is convenient for the air extraction and sealing operations.

[0088] The vacuum mechanism 534 includes a vacuum displacement driving component and a vacuum assembly arranged on the side of the bag body conveyor belt 5244. The vacuum displacement driving component is connected to the vacuum assembly to drive the vacuum end of the vacuum assembly to enter and exit the bag body.

[0089] The suction displacement driving component is a suction displacement driving cylinder 5343, which is fixed on the frame of the material distribution conveyor belt 514, and the piston rod can extend or retract toward the bag body conveyor belt 5244. The suction assembly includes a suction pipe 5341 and a suction sliding plate 5342. The suction pipe 5341 is arranged on the suction sliding plate 5342, and is connected to a suction pump through a pipeline; the suction sliding plate 5342 is slidably arranged on the frame of the material distribution conveyor belt 514 and is connected to the piston rod of the suction displacement driving cylinder 5343, and the suction displacement driving cylinder 5343 drives the suction pipe 5341 to move toward or away from the sealing position of the bag body conveyor belt 5244. When the suction displacement driving cylinder 5343 drives the suction pipe 5341 to move toward the sealing position, the suction end of the suction pipe 5341 can extend into the bag body containing toilet paper at the sealing position to extract the air in the bag body. After the air is completely extracted, the suction displacement driving cylinder 5343 drives the suction pipe 5341 to separate from the bag body. It should be noted that the second pressing plate 5323 is pressed down on the front half of the bag body only after the suction pipe 5341 extends into the bag body.

[0090] The sealing mechanism 533 is arranged on the side of the bag conveyor belt 5244 to seal the bag mouth of the bag after the air is evacuated.

[0091] The sealing mechanism 533 includes a sealing cylinder 5331, a sealing plate 5333 and a hot knife 5332. The sealing cylinder 5331 is inverted and arranged on the fixing frame 5322 and is located outside the second downward-pressing cylinder 5321. The sealing plate 5333 is installed on the piston rod of the sealing cylinder 5331, and the hot knife 5332 is arranged on the sealing plate 5333. When the bag containing toilet paper is vacuumed, the sealing cylinder 5331 drives the sealing plate 5333 and the hot knife 5332 to move downward, so that the hot knife 5332 contacts the bag openings of the two bags at the sealing position at the same time, completing the simultaneous sealing operation of the two bags.

[0092] After the bag is sealed, it is conveyed out of the bag conveyor 5244.

[0093] During specific operation, multiple toilet paper rolls are mounted on the feeding device 1 to realize the multi-layer feeding function of the feeding device 1, and at the same time, the multi-layer toilet paper raw materials are tensioned, pulled, and cut; The multi-layer toilet paper in a stacked state after being cut enters the trimming conveyor belt 22 of the trimming device 2, and the excess edge material of the toilet paper is trimmed by the trimming mechanism 23 at the trimming position. After trimming, it is conveyed to the folding and discharging position, ejected from the trimming conveyor belt 22, and the first folding is completed simultaneously. The folding device 3 receives the toilet paper that has been folded for the first time, and then continues to perform two folding operations on the toilet paper and sends it out. After passing through the conveyor line 4, the toilet paper is divided into two upper and lower stacks and placed on the stacking rack 512. It is alternately pushed to the two side feeding conveyor belts 514 by the feeding and pushing drive components, and the bagging, vacuum pumping, and sealing operations are synchronously performed on the toilet paper using two lines. After receiving the stacked toilet paper, the feeding conveyor belt 514 conveys it. At the same time, the bag body conveyor belt 5244 conveys empty bags. When the empty bag is conveyed to the bagging position, the bag mouth of the bag body is opened by the bag mouth opening mechanism 521. At this time, the toilet paper corresponding to the bagging position on the feeding conveyor belt 514 is pushed into the bag body at the bagging position by the paper pushing mechanism 523. The first pressing block 5313 presses on the bag body containing the toilet paper and moves to the sealing position synchronously with the bag body. The air extraction end of the air extraction pipe 5341 driven by the air extraction displacement drive cylinder 5343 extends into the bag body. Then, the second pressing block 5324 presses down on the front half part of the bag body, and the air extraction pipe 5341 performs an air extraction operation to evacuate the air in the bag body. When the air is exhausted, the sealing cylinder 5331 drives the hot knife 5332 to move down and contact the bag mouth part of the bag body. At the same time, the air extraction pipe 5341 withdraws from the bag mouth, and the bag mouth is heat-sealed by the hot knife 5332 to complete the packaging, and finally it is sent out from the bag body conveyor belt 5244.

[0094] In the above process, the full-automatic packaging function of the toilet paper can be realized, significantly improving the packaging efficiency and stability of the toilet paper, and at the same time reducing the labor cost.

[0095] The above is only the preferred implementation manner of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.

Claims

1. A fully automatic and fully servo toilet paper production system, characterized in that: It includes a feeding device, a trimming device, a folding device and a folding and bagging vacuum packaging machine; The feeding device is used to set up multiple toilet paper rolls and to convey toilet paper raw materials in multiple layers; The edge cutting device is connected to the feeding device to cut the two sides of the multi-layer toilet paper; The folding device is connected to the trimming device to fold the multiple layers of toilet paper; The integrated folding and bagging vacuum packaging machine comprises a material dividing device, a bagging device and a vacuum sealing device; The material distribution device is connected to the folding device to stack the toilet paper and transfer it left and right to form a two-way transfer line; The bag-feeding device has two groups, which are connected to the two transfer lines respectively to put the stacked toilet paper into the packaging bag; The vacuum sealing device is located at a subsequent station of the bag-feeding device, and extracts air from the bag containing toilet paper and seals it.

2. The fully automatic and fully servo toilet paper production system according to claim 1, characterized in that: The feeding device comprises a feeding frame, a tensioning mechanism, a pulling mechanism and a cutting mechanism; The loading rack comprises a plurality of toilet paper racks arranged in parallel, each of which is used for placing and discharging toilet paper rolls; The tensioning mechanism comprises a tensioning frame connected to the end of the loading frame, a tensioning roller arranged on the tensioning frame, and a tensioning driving assembly driving the tensioning roller to swing; The pulling mechanism comprises a pulling frame connected to the end of the tensioning frame, a pulling roller group arranged on the pulling frame, and a pulling driving component driving the pulling roller group to rotate; The cutting mechanism comprises a cutting knife which is arranged on the pulling frame and located at the rear side of the pulling roller group, and a cutting driving component which drives the cutting knife to move up and down.

3. The fully automatic and fully servo toilet paper production system according to claim 2, characterized in that: The edge trimming device comprises an edge trimming frame, an edge trimming conveyor belt, an edge trimming mechanism and a folding and discharging mechanism; The trimming conveyor belt is arranged on the trimming frame, receives the cut toilet paper, and has a trimming position and a folding and discharging position; The trimming mechanism is arranged on the trimming frame, corresponding to the trimming position; The folding and discharging mechanism is arranged on the frame, corresponding to the folding and discharging position, and pushes the toilet paper on the folding and discharging position out of the trimming conveyor belt, and completes the folding.

4. A fully automatic and fully servo toilet paper production system according to claim 1, characterized in that: The folding device comprises a folding frame and a folding mechanism, wherein the folding mechanism is arranged on the folding frame and comprises a plurality of folding conveyor belt assemblies and a plurality of folding assemblies; A plurality of folding conveying channels are formed between the plurality of folding conveying belt assemblies, the plurality of folding conveying channels are connected in sequence, and a folding position is formed between the outlet and the inlet of adjacent folding conveying channels; The folding assembly corresponds to the folding position, pushes the toilet paper in the previous folding and conveying channel into the next channel, and completes the folding.

5. A fully automatic and fully servo toilet paper production system according to claim 1, characterized in that: The material distribution device comprises a material distribution frame, a material stacking frame, a material distribution lifting and lowering driving component, a material distribution pushing and pushing driving component and a material distribution conveyor belt; The stacking frame is installed on the material distribution frame body through the material distribution lifting and lowering driving components; The material distributing and pushing driving component is installed on the material distributing frame body, corresponding to the material stacking frame, and pushes the toilet paper on the material stacking frame to both sides; The material distribution conveyor belts are provided with two belts, which are distributed on both sides of the material distribution frame body and receive the toilet paper pushed out from the material stacking frame.

6. The fully automatic and fully servo toilet paper production system according to claim 5, characterized in that: The bag feeding device comprises a bag feeding mechanism, a paper pushing mechanism and a bag opening mechanism; The bag feeding mechanism includes a bag body conveyor belt arranged outside the material distribution conveyor belt, a bag body storage box arranged on the bag body conveyor belt, and a bag sucking component that sucks the bags in the bag body storage box onto the bag body conveyor belt; There is a bagging position on the conveying path of the bag body conveyor belt. The bag mouth opening mechanism is arranged on the bag body conveyor belt, corresponding to the bagging position, and can open the bag mouth of the bag at the bagging position; The paper pushing mechanism is arranged at the bag mouth opening mechanism and pushes the toilet paper corresponding to the bagging position on the material distribution conveyor belt into the bag at the bagging position.

7. The fully automatic full servo toilet paper production system according to claim 6, characterized in that: The bag mouth opening mechanism includes an upper suction component and a lower suction component arranged on the upper and lower sides of the bag body conveyor belt. The upper suction component and the lower suction component can respectively suck the upper bag wall and the lower bag wall of the bag body, drive the upper bag wall to move relative to the lower bag wall, and open the bag mouth of the bag body.

8. A fully automatic and fully servo toilet paper production system according to claim 6, characterized in that: The bagging device further includes a bag mouth expanding mechanism, and the bag mouth expanding mechanism includes an expanding plate and an expanding driving component; There are two expanding plates, which are symmetrically rotatably arranged at the position of the bag body conveyor belt corresponding to the bagging position, and have an expanding position and a retracting position. When the two expanding plates are in the expanding position, the outer ends of the expanding plates are located in the bag body and abut against the inner walls on both sides of the bag mouth. When in the retracting position, the outer ends of the expanding plates are located outside the bag body; The expanding driving component is installed on the frame of the bag body conveyor belt and is connected to the two expanding plates to drive the two expanding plates to rotate between the expanding position and the retracting position.

9. The full-automatic and full-servo toilet paper production system according to claim 6, characterized in that: The vacuum sealing device includes a pressing plate mechanism, an air extraction mechanism, and a sealing mechanism; The pressing plate mechanism is arranged above the bag body conveyor belt and can press the toilet paper in the bag body; The air extraction mechanism includes an air extraction displacement driving component and an air extraction component arranged on the side of the bag body conveyor belt. The air extraction displacement driving component is connected to the air extraction component and drives the air extraction end of the air extraction component to enter and exit the bag body; The sealing mechanism is arranged on the side of the bag body conveyor belt and seals the bag mouth of the bag after air extraction is completed.

10. A fully automatic and fully servo toilet paper production system according to claim 9, characterized in that: The pressing plate mechanism includes a moving pressing component and a fixed pressing component; The moving pressing component includes a moving frame fitted on the side of the bag body conveyor belt, a sliding cylinder that drives the moving frame to move, and a moving pressing group arranged on the moving frame. The moving pressing group corresponds to the rear half part of the bag body; The fixed pressing component includes a fixed frame arranged on the side of the bag body conveyor belt and a fixed pressing group arranged on the fixed frame. The fixed pressing group corresponds to the front half part of the bag body.

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