Vibration amplitude detection device for frequency conversion and speed regulation all-in-one machine

By designing a vibration amplitude detection device for frequency conversion speed control integrated machine with multi-point contact and multi-stage conduction, the problem of local inaccurate detection is solved, and the overall vibration amplitude detection of the frequency conversion speed control integrated machine is realized, which improves the detection accuracy and reliability.

CN120274864AActive Publication Date: 2025-07-08SHANDONG RUITAITE MASCH MFG CO LTD
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Patent Information

Application Number
CN202510561567.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-07-08
Estimated Expiration
2045-04-30

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Abstract

The invention relates to the technical field of vibration amplitude detection, in particular to a frequency conversion and speed regulation all-in-one machine vibration amplitude detection device. The invention provides the vibration amplitude detection device for the frequency conversion and speed regulation all-in-one machine, which can enlarge the detection range and improve the detection accuracy. A frequency conversion and speed regulation all-in-one machine vibration amplitude detection device comprises a machine body and installation rods, the installation rods are symmetrically installed on the machine body, the installation rods are fixedly connected with a fixing frame, the fixing frame is fixedly connected with connecting rods, a movable frame is slidably connected between the connecting rods through a sliding way, and the bottom of the movable frame is symmetrically and fixedly connected with guide rods. And the guide rod is slidably connected with the vibration guide block. The connecting rod, the mounting rod and the contact plate are in contact with the machine body, the amplitude of each position of the machine body can be conducted to the vibration guide block, so that the vibration amplitude of the machine body can be obtained by detecting the vibration amplitude of the vibration guide block, the detection range of the machine body is large, and the detection precision can be improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of vibration amplitude detection, and particularly to a vibration amplitude detection device for a variable-frequency speed-regulating integrated machine. Background Art

[0002] A variable-frequency speed-regulating integrated machine is a mechanical device that combines a frequency converter and a motor. During actual use, due to the requirements of its working characteristics, the variable-frequency speed-regulating integrated machine usually vibrates to a certain extent. The amplitude of the vibration will affect the actual working effect of the device to a certain extent. Therefore, it is necessary to regularly detect the variable-frequency speed-regulating integrated machine to ensure the yield rate.

[0003] Patent Publication No. CN115014787A discloses a device for effectively detecting the vibration amplitude of an engine block, including a base. A tray for installing the engine is provided on the base. A support frame is provided on one side of the base. A cylinder mechanism is provided on the support frame. The extending arm of the cylinder mechanism can move towards the engine on the tray. A vibration sensor is provided on the extending arm of the cylinder mechanism. When detecting the vibration amplitude of the engine, this patent uses the cylinder mechanism to send the vibration sensor into contact with the engine, and then detects the vibration amplitude of the engine through the vibration sensor. However, during the process of detecting the vibration amplitude of the engine in this patent, since the vibration of the engine is not regular, the local vibration amplitudes of the engine are inconsistent. And the measuring probe of the vibration sensor in this patent only contacts one place of the engine, so it can only detect the local vibration amplitude of the engine, resulting in the inability to intuitively display the vibration intensity during the actual detection process, thus affecting the actual detection effect.

[0004] In summary, it is necessary to develop a vibration amplitude detection device for a variable-frequency speed-regulating integrated machine that can expand the detection range and improve the detection accuracy. Summary of the Invention

[0005] In order to overcome the drawback in the prior art that only the local vibration amplitude of the engine can be detected and the detection effect is poor, and aiming at the deficiencies of the prior art, the present invention provides a vibration amplitude detection device for a variable-frequency speed-regulating integrated machine that can expand the detection range and improve the detection accuracy.

[0006] To achieve the above object, the present invention is realized through the following solutions: A vibration amplitude detection device for a variable frequency speed regulation integrated machine, including a mounting rod, the mounting rods are symmetrically installed on the machine body, the mounting rods are detachable, a conduction component for conducting the amplitude on the machine body is slidably connected to the mounting rod, a push rod is fixedly connected to the conduction component, a fixing frame is fixedly connected to the mounting rod, a connecting rod for conducting the amplitude is fixedly connected to one side of the fixing frame away from the mounting rod, a moving frame is slidably connected between the connecting rods through a slideway, guide rods are symmetrically fixedly connected to the bottom of the moving frame, a shock guide block for receiving vibration is slidably connected to the guide rods, a first spring is connected between the guide rods and the bottom of the shock guide block, a support component is provided on the moving frame, a detector is installed on the support component, and the support component is used to support the detector.

[0007] Further, the side of the push rod close to the moving frame is an inclined surface, and the inclined surface of the push rod abuts against the moving frame.

[0008] Further, the conduction component includes a moving rod, the moving rods are symmetrically and slidably connected to the mounting rod, fixed rods are fixedly connected to the opposite sides of the moving rods, the push rod is fixedly connected to the fixed rods, contact plates for conducting the amplitude are fixedly connected to the opposite sides of the moving rods, a third spring is sleeved on the side of the moving rod close to the contact plate, and the third spring is connected to the contact plate and the mounting rod.

[0009] Further, the support component includes a guide rod, the guide rod is fixedly connected to the moving frame, a guide frame is slidably connected to the guide rod, a fixed frame for supporting the detector is slidably connected to the guide frame, the detector is installed in the fixed frame, a second spring is connected between the bottom of the fixed frame and the guide frame, and a fourth spring is connected between the bottom of the guide frame and the guide rod.

[0010] Further, it also includes a sliding rod, the sliding rods are symmetrically and slidably connected to the fixing frame, support rods are symmetrically fixedly connected to the side of the fixing frame facing away from the push rod, a rotating block for conducting the amplitude is rotatably connected to the side of the support rod close to the sliding rod, a torsion spring is sleeved on the side of the support rod close to the rotating block, and the torsion spring is connected to the support rod and the rotating block.

[0011] Further, the side of the sliding rod close to the push rod is an inclined surface, and the inclined surface of the sliding rod abuts against the push rod.

[0012] Further, it also includes a fixing plate, the fixing plates are symmetrically installed on the side of the machine body close to the push rod, a sliding rod is slidably connected to the fixing plate, a fifth spring is sleeved on the side of the sliding rod close to the push rod, the fifth spring is connected to the sliding rod and the fixing plate, and contact blocks for contacting the machine body are fixedly connected to the sides of the sliding rods on the same vertical side away from the push rod.

[0013] Further, the contact block is arc-shaped.

[0014] Furthermore, it also includes a placement rod. One side of the upper part of the fixing frame close to the connecting rod is fixedly connected with a placement rod. The placement rod is evenly provided with limiting grooves. A circular ring is placed on the placement rod. Symmetrically fixed on the inner wall of the circular ring are telescopic components. On the opposite sides of the telescopic components are fixedly connected with clamping blocks, and the clamping blocks are in contact with the placement rod.

[0015] Furthermore, the placement rod is inclined.

[0016] The present invention has at least one of the following advantages: By means of the connecting rod, the mounting rod and the contact plate contacting the machine body, the amplitudes at various positions of the machine body can be transmitted to the shock-absorbing block, so that by detecting the vibration amplitude of the shock-absorbing block, the vibration amplitude of the machine body can be obtained. In this way, the detection range of the machine body is large, and the detection accuracy can be improved; By the sliding rod pushing the push rod to move, the moving distance of the push rod is changed, and the amplitude of the up-and-down jitter of the moving frame is increased. In this way, the maximum value can be taken within different amplitudes, which is convenient for the detector to detect the maximum vibration amplitude of the machine body; By the contact block closely adhering to the machine body, the surface of the machine body can be completely fitted, avoiding the influence of the uneven surface of the machine body on the detection value; By observing the position of the circular ring, the vibration amplitude of the machine body can be more intuitively felt, which is convenient for the staff to use the detector for detection in time, and then the machine body can be repaired in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structure diagram of the present invention.

[0018] Figure 2 It is a three-dimensional structure diagram of the moving rod, the moving frame and the guiding rod, etc. of the present invention.

[0019] Figure 3 It is a three-dimensional structure diagram of the guiding rod, the first spring and the shock-absorbing block, etc. of the present invention.

[0020] Figure 4 It is a three-dimensional structure diagram of the fixing rod, the push rod and the contact plate, etc. of the present invention.

[0021] Figure 5 It is a three-dimensional structure diagram of the fixing frame, the guiding frame and the detector, etc. of the present invention.

[0022] Figure 6 It is a three-dimensional structure diagram of the support rod and the rotating block, etc. of the present invention.

[0023] Figure 7 It is a three-dimensional structure diagram of the sliding rod and the support rod, etc. of the present invention.

[0024] Figure 8 It is a three-dimensional structure diagram of the sliding rod, the fixing plate and the contact block, etc. of the present invention.

[0025] Figure 9Schematic three-dimensional structure diagram of the sliding rod, fixed plate, fifth spring, etc. of the present invention.

[0026] Figure 10 Enlarged three-dimensional structure diagram of A of the present invention.

[0027] Figure 11 Schematic three-dimensional structure diagram of the circular ring, telescopic assembly, clamping block, etc. of the present invention.

[0028] Figure 12 Schematic three-dimensional structure diagram of the placement rod and circular ring, etc. of the present invention.

[0029] Names and serial numbers of components in the figure: 1 - machine body, 2 - mounting rod, 3 - fixing rod, 4 - pushing rod, 5 - contact plate, 6 - connecting rod, 7 - fixing frame, 8 - moving rod, 9 - moving frame, 10 - guiding rod, 11 - first spring, 12 - shock guiding block, 13 - fixing frame, 14 - guiding frame, 15 - second spring, 16 - detector, 17 - third spring, 18 - guiding rod, 19 - fourth spring, 20 - sliding rod, 21 - support rod, 22 - rotating block, 23 - torsion spring, 24 - sliding rod, 25 - fixing plate, 26 - contact block, 27 - fifth spring, 28 - placement rod, 29 - circular ring, 30 - telescopic assembly, 31 - clamping block, 32 - limiting groove. Detailed implementation manners

[0030] The preferred technical solutions of the present invention will be described in detail below with reference to the accompanying drawings.

[0031] Embodiment 1: A vibration amplitude detection device for a variable frequency speed regulation integrated machine, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, including an installation rod 2, the installation rod 2 is symmetrically installed on the machine body 1, the installation rod 2 can be disassembled, four moving rods 8 are symmetrically and slidably connected to the installation rod 2, fixing rods 3 are fixedly connected to the outer sides of the front and rear moving rods 8, pushing rods 4 are fixedly connected to the tops of the two fixing rods 3, the upper sides of the two pushing rods 4 are inclined planes, contact plates 5 for conducting amplitude are fixedly connected to the inner sides of the front and rear moving rods 8, a third spring 17 is sleeved on the inner side of each moving rod 8, and the two ends of the third spring 17 are respectively connected to the contact plate 5 and the installation rod 2. A fixing frame 7 is fixedly connected to the left sides of the two installation rods 2, connecting rods 6 for conducting amplitude are fixedly connected to the front and rear sides of the upper part of the fixing frame 7, a moving frame 9 is slidably connected between the two connecting rods 6, guide rods 10 are fixedly connected to the front and rear sides of the bottom of the moving frame 9, a shock guide block 12 for receiving vibration is slidably connected to the two guide rods 10, a first spring 11 is connected between the lower parts of the two guide rods 10 and the bottom of the shock guide block 12, two guide rods 18 are fixedly connected to the left side of the moving frame 9, a guide frame 14 is slidably connected to the two guide rods 18, a fixing frame 13 is slidably connected to the upper part of the guide frame 14, a detector 16 is installed inside the fixing frame 13, two second springs 15 are connected between the bottom left side of the fixing frame 13 and the lower part of the guide frame 14, and a fourth spring 19 is connected between the bottom of the guide frame 14 and the lower parts of the two guide rods 18.

[0032] To ensure the accuracy of the detection results, the vibration frequencies of a large range of the body 1 can be detected. The mounting rod 2 is installed on the body 1 so that the connecting rod 6 is located at the top of the body 1 and contacts the body 1. When it is necessary to detect the vibration amplitude of the body 1, the body 1 is started. During the operation of the body 1, the vibration generated will drive the contact plate 5 to shake, and then drive the fixed rod 3 to move through the moving rod 8. The third spring 17 undergoes adaptive deformation. The fixed rod 3 drives the push rod 4 to move in and out, so that the push rod 4 pushes the moving frame 9 to move up and down. Then, the moving frame 9 drives the shock guide block 12 to shake. And the connecting rod 6 contacts the body 1, and can conduct the overall vibration frequency of the body 1 to the shock guide block 12. The staff can manually press the detector 16 to move downward to contact the shock guide block 12. The detector 16 drives the fixed frame 13 to move downward, and the second spring 15 is compressed. During the vibration of the moving frame 9, the fourth spring 19 undergoes adaptive deformation to prevent the detector 16 from affecting the vibration of the shock guide block 12 and affecting the detection results. In this way, the vibration amplitude of the shock guide block 12 can be detected, and thus the vibration amplitude of the body 1 can be detected. If the vibration is too intense, it means that the body 1 needs to be repaired. After the detection is completed, the detector 16 is released, and the second spring 15 resets, driving the fixed frame 13 and the detector 16 to move upward and reset. The staff can also, according to needs, detect the local vibration of the body 1. Manually control the moving frame 9 to move to the position to be detected, and then press the detector 16, so that the detector 16 drives the shock guide block 12 to move downward, and the first spring 11 is compressed, so that the shock guide block 12 contacts the body 1. In this way, the specific local vibration can be detected, and more data can be obtained to improve the detection accuracy. After the end, the detector 16 is released, the first spring 11 resets, driving the shock guide block 12 to move upward and reset, and the detector 16 resets under the reset action of the second spring 15, and then the moving frame 9 is controlled to reset.

[0033] Embodiment 2: On the basis of Embodiment 1, please refer to Figure 6 and Figure 7 , and further includes a sliding rod 20. The sliding rod 20 is symmetrically and slidably connected to the fixed frame 7. The right sides of the two sliding rods 20 are both inclined planes. Two support rods 21 are fixedly connected to the upper left side of the fixed frame 7. The support rods 21 are L-shaped. Rotating blocks 22 for conducting the amplitude are rotatably connected to the lower parts of the two support rods 21. A torsion spring 23 is sleeved on the lower part of each support rod 21. The two ends of the torsion spring 23 are respectively connected to the lower part of the support rod 21 and the rotating block 22.

[0034] To ensure the accuracy of the detection results, the contact points for amplitude conduction can be increased. The rotating block 22 contacts the body 1. When the body 1 vibrates, it will strike the rotating block 22 to make it rotate. The torsion spring 23 undergoes adaptive deformation, causing the rotating block 22 to push the sliding rod 20 to move to the right. If the distance that the sliding rod 20 moves is greater than the distance that the contact plate 5 moves, it indicates that the amplitude on the left side of the body 1 is stronger than that in the middle of the body 1. And the side with larger vibration can push the push rod 4 to move a greater distance, thereby increasing the amplitude of the up-and-down jitter of the moving frame 9. In this way, the maximum value can be taken within different amplitudes, facilitating the detector 16 to detect the maximum vibration amplitude of the body 1, thus improving the accuracy of the detection results and facilitating the staff to judge whether the body 1 needs maintenance.

[0035] Please refer to Figure 8 and Figure 9 It also includes fixing plates 25. The two fixing plates 25 are respectively installed on the front and rear sides of the upper middle part of the body 1. The fixing plates 25 can be disassembled. Three sliding rods 24 are slidably connected to each of the two fixing plates 25. A fifth spring 27 is sleeved on the outside of each sliding rod 24. The two ends of the fifth spring 27 are respectively connected to the sliding rod 24 and the outside of the fixing plate 25. Contact blocks 26 for contacting the body 1 are fixedly connected to the rear sides of the three sliding rods 24 on the front side, and contact blocks 26 are fixedly connected to the front sides of the three sliding rods 24 on the rear side. The contact blocks 26 are arc-shaped.

[0036] To ensure the accuracy of the detection results, the contact blocks 26 are in close contact with the body 1. In this way, it can completely fit the surface of the body 1, avoiding the uneven surface of the body 1, which will affect the detection value. When the body 1 vibrates, the contact blocks 26 vibrate accordingly, and the fifth spring 27 undergoes adaptive deformation, so that a more intuitive amplitude can be conducted to the shock conduction block 12, improving the detection effect.

[0037] Please refer to Figure 10 、 Figure 11 and Figure 12 It also includes placing rods 28. Placing rods 28 are fixedly connected to the front and rear sides of the upper part of the fixing frame 7. The placing rods 28 are inclined. Limiting grooves 32 are evenly opened on the placing rods 28. Two rings 29 are placed on the two placing rods 28. Two clamping blocks 31 are fixedly connected to the inner walls of the two rings 29 through two telescopic components 30. The clamping blocks 31 contact the placing rods 28. The telescopic component 30 is composed of a telescopic rod and a spring. The telescopic rod is connected to the ring 29, and the spring is sleeved on the telescopic rod.

[0038] In order to be able to feel the vibration amplitude of the body 1 more intuitively, the position of the ring 29 can be observed. When the body 1 vibrates, the fixing frame 7 will vibrate accordingly, thereby driving the placement rod 28 to vibrate. The vibration of the placement rod 28 will drive the ring 29, the telescopic component 30 and the block 31 to vibrate. The telescopic component 30 performs adaptive deformation here. If the vibration is too severe, the ring 29 will move downward along the placement rod 28 during the vibration process. If the staff sees that the ring 29 descends too fast, they can immediately use the detector 16 to detect it, and then determine whether to perform maintenance, so that the staff can perform maintenance on the body 1 in time.

[0039] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A vibration amplitude detection device for a variable frequency speed regulation integrated machine, characterized in that It includes a mounting rod (2), the mounting rods (2) are symmetrically mounted on the machine body (1), the mounting rods (2) are detachable, a conduction component for conducting the amplitude on the machine body (1) is slidably connected to the mounting rods (2), a push rod (4) is fixedly connected to the conduction component, a fixing frame (7) is fixedly connected to the mounting rod (2), a connecting rod (6) for conducting the amplitude is fixedly connected to one side of the fixing frame (7) away from the mounting rod (2), a moving frame (9) is slidably connected between the connecting rods (6), guide rods (10) are symmetrically and fixedly connected to the bottom of the moving frame (9), a shock guide block (12) for receiving vibration is slidably connected to the guide rods (10), a first spring (11) is connected between the guide rods (10) and the bottom of the shock guide block (12), a support component is provided on the moving frame (9), and a detector (16) is mounted on the support component, and the support component is used to support the detector (16).

2. The vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 1, characterized in that, One side of the push rod (4) close to the moving frame (9) is an inclined surface, and the inclined surface of the push rod (4) abuts against the moving frame (9).

3. The vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 1, characterized in that, The conduction component includes a moving rod (8), the moving rods (8) are symmetrically and slidably connected to the mounting rod (2), fixed rods (3) are fixedly connected to the opposite sides of the moving rods (8), the push rod (4) is fixedly connected to the fixed rods (3), contact plates (5) for conducting the amplitude are fixedly connected to the opposite sides of the moving rods (8), a third spring (17) is sleeved on one side of the moving rod (8) close to the contact plate (5), and the third spring (17) is connected to the contact plate (5) and the mounting rod (2).

4. A vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 1, characterized in that The support component includes a guide rod (18), the guide rod (18) is fixedly connected to the moving frame (9), a guide frame (14) is slidably connected to the guide rod (18), a fixed frame (13) for supporting the detector (16) is slidably connected to the guide frame (14), the detector (16) is mounted in the fixed frame (13), a second spring (15) is connected between the bottom of the fixed frame (13) and the guide frame (14), and a fourth spring (19) is connected between the bottom of the guide frame (14) and the guide rod (18).

5. A vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 1, characterized in that, It also includes sliding rods (20), the sliding rods (20) are symmetrically and slidably connected to the fixing frame (7), support rods (21) are symmetrically and fixedly connected to one side of the fixing frame (7) facing away from the push rod (4), a rotating block (22) for conducting the amplitude is rotatably connected to one side of the support rod (21) close to the sliding rod (20), a torsion spring (23) is sleeved on one side of the support rod (21) close to the rotating block (22), and the torsion spring (23) is connected to the support rod (21) and the rotating block (22).

6. The vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 5, characterized in that, One side of the sliding rod (20) close to the push rod (4) is an inclined surface, and the inclined surface of the sliding rod (20) abuts against the push rod (4).

7. The vibration amplitude detection device of a variable frequency speed regulation integrated machine according to claim 1, characterized in that It further includes a fixed plate (25), the fixed plate (25) is symmetrically installed on one side of the machine body (1) close to the push rod (4), a slide rod (24) is slidably connected to the fixed plate (25), a fifth spring (27) is sleeved on the side of the slide rod (24) close to the push rod (4), the fifth spring (27) is connected to the slide rod (24) and the fixed plate (25), and a contact block (26) for contacting the machine body (1) is fixedly connected to the side of the slide rod (24) on the same vertical side and far from the push rod (4).

8. The vibration amplitude detection device of a variable frequency speed regulation integrated machine according to claim 7, characterized in that, The contact block (26) is arc-shaped.

9. The vibration amplitude detection device for a variable frequency speed regulation integrated machine according to claim 1, wherein, It further includes a placement rod (28), a placement rod (28) is fixedly connected to one side of the upper part of the fixed frame (7) close to the connecting rod (6), a plurality of limiting grooves (32) are evenly formed in the placement rod (28), a ring (29) is placed on the placement rod (28), telescopic assemblies (30) are symmetrically fixedly connected to the inner wall of the ring (29), a clamping block (31) is fixedly connected to the opposite sides of the telescopic assemblies (30), and the clamping block (31) contacts the placement rod (28).

10. The vibration amplitude detection device of a variable frequency speed regulation integrated machine according to claim 9, characterized in that, The placement rod (28) is inclined.

Citation Information

Patent Citations

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