Power cable core stranding and branching device

Through the combined design of the splitter plate, twisted wire barrel and adjustment mechanism, the problem of loose or broken cables in the twisted equipment is solved, the stability and efficient production of the twisted process are achieved, and the cable quality and equipment life are improved.

CN120280228AActive Publication Date: 2025-07-08JIANGXI YANGFAN IND
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Patent Information

Application Number
CN202510594941.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2025-07-08
Estimated Expiration
2045-05-09

AI Technical Summary

Technical Problem

The existing stranded wire equipment lacks an effective tightening and adjustment mechanism, which causes the cable to be easily loosened or broken during the stranding process, affecting the efficiency and quality of cable production.

Method used

The cable dynamic adjustment and lubrication of the cable is achieved through the design of sliding rods, threaded wire barrels, wire barrels, angle adjustment mechanisms and guide elastic adjustment mechanisms, and the design of the slide rods, thread grooves, buffer springs and lubrication systems to ensure the stability and smoothness of the stranded process.

Benefits of technology

Improves stranding efficiency, avoids cable breakage and wear, extends the service life of the equipment, reduces energy consumption, and improves the appearance quality and production efficiency of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cable stranding and branching, and discloses a power cable core stranding and branching device, which comprises a first branching disc and a second branching disc which are arranged at an interval and are used for separating multiple strands of cables to movably penetrate through the first branching disc and the second branching disc respectively for guiding; the two wire twisting cylinders are arranged on the second wire distributing plate and one side of the second wire distributing plate respectively and used for twisting wires of the cables of the first wire distributing plate and the second wire distributing plate respectively; and the wire passing cylinder is arranged in the wire distributing plate I and is used for conducting a cable. Through the branching function of the first branching disc and the second branching disc, the first auxiliary cable and the second auxiliary cable penetrate through the two wire twisting cylinders respectively for synchronous wire twisting, the wire twisting efficiency is remarkably improved, the angle adjusting mechanism can dynamically adjust the twisting angle of the first auxiliary cable and the second auxiliary cable through the design of a first sliding rod and a first threaded groove, and the wire twisting efficiency is improved. The cable is ensured to be stressed uniformly in the stranding process, and cable breakage or abrasion caused by improper angles is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable stranding and wire splitting, and particularly to a wire splitting device for power cable cores. Background Art

[0002] In the production process of power cables, core stranding is one of the key processes. The stranding process involves twisting multiple single wires or strands into one or more strands of cables through specific processes to meet the requirements of the mechanical and electrical properties of the cables for different application scenarios. However, existing stranding equipment has some problems in practical applications, which limit the efficiency and quality of cable production.

[0003] For example, during the stranding process, the tightness of the cable is crucial for the stranding quality. Traditional equipment lacks an effective tightness adjustment mechanism, which easily leads to problems such as loosening or breaking of the cable during the stranding process. Therefore, a wire splitting device for power cable cores is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a wire splitting device for power cable cores in view of the deficiencies in the above-mentioned prior art.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is: A wire splitting device for power cable cores, comprising: A first wire splitting disk and a second wire splitting disk, arranged at intervals, for separating multiple strands of cables and respectively guiding them to pass through the first wire splitting disk and the second wire splitting disk; Two stranding drums, respectively arranged on the second wire splitting disk and one side thereof, for respectively stranding the cables split by the first wire splitting disk and the second wire splitting disk; A wire passing drum, arranged inside the first wire splitting disk, for conducting the cable; A main cable, arranged on the inner wall of the wire passing drum and sequentially passing through the two stranding drums; A first sub-cable and a second sub-cable, respectively arranged on the first wire splitting disk and the second wire splitting disk, and respectively located inside the two stranding drums for sequential stranding; An angle adjustment mechanism, arranged on the first wire splitting disk and the second wire splitting disk, for adjusting the stranding angle of the first sub-cable and the second sub-cable; A guiding tightness adjustment mechanism, respectively arranged on the first wire splitting disk and the second wire splitting disk, respectively for adjusting the tightness of the first sub-cable; Among them, the angle adjustment mechanism includes: A plurality of first sliding rods, one end of which is fixedly connected to the first wire splitting disk, and the other end of which movably passes through the second wire splitting disk and is movable relative thereto; A first thread groove, opened on the outer wall of one of the first sliding rods, and the second wire splitting disk is engaged with the first sliding rod through the first thread groove; Buffer springs are respectively sleeved on the outer walls of the left wire twisting cylinder and the wire passing cylinder, and are respectively connected to the second wire distributing disc and the first wire distributing disc, for buffering the impact during the movement of the cable.

[0006] Preferably, a plurality of guiding and tension adjusting mechanisms are provided, and the number on the first wire distributing disc and the second wire distributing disc is the same and they are arranged identically, for adjusting the tension of the first sub-cable; The guiding and tension adjusting mechanism located on the first wire distributing disc includes: A plurality of guiding wheels are circumferentially arranged in the wire passing holes formed on the first wire distributing disc, for guiding the first sub-cable; A plurality of U-shaped plates are respectively arranged on both sides of the guiding wheels and are attached to the outer wall of the roller shaft of the guiding wheels; A movable rod is fixedly connected to the bottom of the lower U-shaped plate, and a fourth spring is arranged on one side of the movable rod, for pushing the movable rod to move upward to push the guiding wheel to move and make the first sub-cable tighten under force.

[0007] Preferably, the guiding and tension adjusting mechanism further includes: A U-shaped push rod is arranged inside the first wire distributing disc, and both ends are respectively connected to the U-shaped plates on both sides, for pushing the two upper U-shaped plates to move downward to push the guiding wheel to move and reduce the tension of the first sub-cable in contact; A screw rod is threadedly connected to the circumferential outer wall of the first wire distributing disc, and one end of the screw rod abuts against the U-shaped push rod.

[0008] Preferably, an oil storage cavity is arranged inside the first wire distributing disc, for storing lubricating oil, and the oil storage cavity is communicated with the wire passing holes; An adsorption sliding rod is slidably connected at the communicating part of the oil storage cavity and the wire passing holes, and a fifth spring is fixedly connected to one end of the adsorption sliding rod, for pushing the adsorption sliding rod to move toward the guiding wheel side upward; A lubricating block is fixedly connected to the other end of the adsorption sliding rod, and the arc-shaped inner side of the lubricating block is attached to the outer wall of the guiding wheel, for lubricating the guiding wheel; An oil injection valve is installed on one side of the oil storage cavity, for adding lubricating oil into the oil storage cavity.

[0009] Preferably, a pressing mechanism is arranged on the right side of the second wire distributing disc, for pressing the first sub-cable on the outer wall of the main cable by the wire twisting; A plurality of second sliding rods are respectively slidably connected to the second wire distributing disc; A second thread groove is formed on the outer wall of one of the second sliding rods and is threadedly connected to the second wire distributing disc; A bearing is connected to the second sliding rod through an L-shaped connecting seat, and the wire twisting cylinder is arranged on the inner wall of the bearing; Wherein, one end of the second sliding rod provided with the second thread groove is rotatably connected to the L-shaped connecting seat.

[0010] Preferably, the pressing mechanism further comprises: An L-shaped fixing rod, fixedly connected to the L-shaped connecting seat; A plurality of first limiting sliding rods, two in a group, respectively passing through the second sliding rod and the L-shaped fixing rod movably; A first pressing plate, fixedly connected to the first limiting sliding rod and fitting against the outer wall of the first sub-cable after stranding; A first spring, sleeved on the outer wall of the first limiting sliding rod and connected to the first pressing plate, for pushing the first pressing plate to approach the first sub-cable.

[0011] Preferably, a rounding mechanism is provided on the right stranding cylinder for rounding the second sub-cable after stranding; The rounding mechanism comprises: Two first U-shaped rods, symmetrically arranged on both sides of the outer wall of the stranding cylinder; A second U-shaped rod, connected to the outer wall of the first U-shaped rod; A plurality of second limiting sliding rods, two in a group, movably passing through the first U-shaped rod and the second U-shaped rod; A second pressing plate, fixedly connected to the two second limiting sliding rods and fitting against the second sub-cable after stranding, for pressing the second sub-cable; A second spring, sleeved on the outer wall of the second limiting sliding rod and connected to the second pressing plate, for pushing the second pressing plate to approach the second sub-cable; A rounding cylinder, fixedly connected to the other end of the first U-shaped rod, for rounding the stranded cable.

[0012] Preferably, an adjusting mechanism is provided inside the wire passing cylinder for adjusting the incoming angle of the main cable; The adjusting mechanism comprises: A plurality of adjusting rods, circumferentially and equally dividedly arranged on the inner wall of the wire passing cylinder and fitting against the main cable; A push rod, connected to a movable hole opened on the inner wall of the wire passing cylinder through a third spring, for pushing the push rod and the adjusting rod to fit against the main cable; An adjusting screw, threadedly connected to the wire passing cylinder and connected to one end of the adjusting rod through a pull rope, for changing the deflection of the adjusting rod by pulling the pull rope; The diameter of the movable hole is larger than the diameter of the push rod, so as to adapt to the synchronous deflection of the push rod in the movable hole when the adjusting rod deflects.

[0013] Adopting the above technical solutions, the present invention can bring the following beneficial effects: 1. The wire splitting device for the core of the power cable significantly improves the stranding efficiency by splitting the sub-cables 1 and 2 through the wire splitting function of the first wire splitting disc and the second wire splitting disc, and passing the sub-cables 1 and 2 through two stranding drums for synchronous stranding. The angle adjustment mechanism can dynamically adjust the stranding angles of the sub-cables 1 and 2 through the design of the first slide bar and the first thread groove, ensuring uniform stress on the cables during the stranding process and avoiding cable breakage or wear caused by improper angles.

[0014] 2. The wire splitting device for the core of the power cable can automatically adjust the tightness of the sub-cable 1 through the combined design of the guide wheel, U-shaped plate, movable rod and the fourth spring. The elastic action of the fourth spring ensures that the guide wheel always closely fits the sub-cable 1, providing a stable supporting force to prevent the cable from loosening or breaking during the stranding process. Through the design of the screw rod and the U-shaped push rod, the contact force of the guide wheel on the sub-cable 1 can be manually adjusted during shutdown to further optimize the tightness of the cable and ensure the smoothness of the stranding process.

[0015] 3. For the wire splitting device for the core of the power cable, the oil storage cavity and lubricating block arranged inside the first wire splitting disc can automatically provide lubricating oil for the guide wheel, reducing the friction between the cable and the guide wheel, extending the service life of the equipment. Through the design of the adsorption slide bar and the fifth spring, the lubricating oil can be automatically applied to the outer wall of the guide wheel to form a lubricating film, reducing the friction coefficient, minimizing the wear on the cable surface, and also reducing the energy consumption of the equipment and improving production efficiency.

[0016] 4. The wire splitting device for the core of the power cable can perform a pressing process on the sub-cables 1 and 2 after stranding through the design of the first pressing plate and the second pressing plate of the pressing mechanism, ensuring the tightness and regularity of the cables. The rounding mechanism can further round the sub-cable 2 after stranding through the design of the second pressing plate and the rounding cylinder, improving the appearance quality and regularity of the cable.

[0017] 5. The wire splitting device for the core of the power cable can adjust the inlet angle of the main cable through the setting of the adjusting rod, push rod, third spring and adjusting screw rod, ensuring that the main cable maintains an appropriate deflection angle during the stranding process and avoiding cable wear or equipment failure caused by improper angles. Through the design of the adjusting screw rod and the pull rope, the inlet angle of the main cable can be manually adjusted to ensure the stability and uniformity of the stranding process and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic structural diagram of the pressing mechanism and the rounding mechanism of the present invention; Figure 3 is a schematic structural diagram of the angle adjustment mechanism of the present invention; Figure 4Schematic cross-sectional structure diagram of the wire passing cylinder of the present invention; Figure 5 Schematic cross-sectional structure diagram of the wire dividing disc of the present invention; Figure 6 For the present invention Figure 5 Enlarged structure diagram at position A in the present invention.

[0019] In the figure: 1. Wire dividing disc one; 2. Wire dividing disc two; 3. Twisting wire cylinder; 4. Wire passing cylinder; 5. Angle adjusting mechanism; 51. Slide bar one; 52. Thread groove one; 53. Buffer spring; 6. Pressing mechanism; 61. Slide bar two; 62. Thread groove two; 63. Bearing; 64. L-shaped connecting seat; 65. L-shaped fixing rod; 66. Limit slide bar one; 67. Spring one; 68. Pressing plate one; 7. Circularizing mechanism; 71. U-shaped rod one; 72. U-shaped rod two; 73. Limit slide bar two; 74. Spring two; 75. Pressing plate two; 76. Circularizing cylinder; 8. Adjusting mechanism; 81. Adjusting rod; 82. Push rod; 83. Spring three; 84. Pulling rope; 85. Adjusting screw; 9. Guide tension adjusting mechanism; 91. Spring four; 92. Moving rod; 93. U-shaped plate; 94. Guide wheel; 95. U-shaped push rod; 96. Screw; 97. Lubricating block; 98. Adsorption slide bar; 99. Spring five; 910. Oil injection valve; 10. Main cable; 11. Sub-cable one; 12. Sub-cable two. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-6 , an embodiment of the present invention is: A wire dividing device for the core twisting of a power cable, comprising: Wire dividing disc one 1 and wire dividing disc two 2, arranged at intervals, for separating multiple strands of cables and respectively guiding them to pass through wire dividing disc one 1 and wire dividing disc two 2; Two twisting wire cylinders 3, respectively arranged on wire dividing disc two 2 and one side thereof, for respectively twisting the cables divided by wire dividing disc one 1 and wire dividing disc two 2; Wire passing cylinder 4, arranged inside wire dividing disc one 1, for conducting the cable; Main cable 10, arranged on the inner wall of wire passing cylinder 4 and sequentially passing through two twisting wire cylinders 3; Sub-cable one 11 and sub-cable two 12, respectively arranged on wire dividing disc one 1 and wire dividing disc two 2 and respectively located inside two twisting wire cylinders 3 for sequential twisting; The angle adjustment mechanism 5 is arranged on the first wire distributing disc 1 and the second wire distributing disc 2 and is used to adjust the twisting angle of the first sub-cable 11 and the second sub-cable 12; The guiding tension adjustment mechanism 9 is respectively arranged on the first wire distributing disc 1 and the second wire distributing disc 2 and is respectively used to adjust the tension of the first sub-cable 11; Among them, the angle adjustment mechanism 5 includes: A plurality of first sliding rods 51, one end of which is fixedly connected to the first wire distributing disc 1, and the other end of which movably penetrates through the second wire distributing disc 2 and moves relative to it; The first thread groove 52 is opened on the outer wall of one of the first sliding rods 51, and the second wire distributing disc 2 is engaged with the first sliding rod 51 through the first thread groove 52; The buffer springs 53 are respectively sleeved on the outer walls of the left wire twisting cylinder 3 and the wire passing cylinder 4 and are respectively connected to the second wire distributing disc 2 and the first wire distributing disc 1. The buffer springs 53 can effectively buffer the impact when the cable moves, reduce the load and wear of each component of the equipment, and extend the service life of the equipment.

[0022] A plurality of guiding tension adjustment mechanisms 9 are provided, and the number on the first wire distributing disc 1 and the second wire distributing disc 2 is the same and they are arranged identically, and are used to adjust the tension of the first sub-cable 11; The guiding tension adjustment mechanism 9 located on the first wire distributing disc 1 includes: A plurality of guiding wheels 94 are circumferentially arranged in the wire passing holes opened on the first wire distributing disc 1 and are used to guide the first sub-cable 11; A plurality of U-shaped plates 93 are respectively arranged on both sides of the guiding wheels 94 and are attached to the outer wall of the roller shafts of the guiding wheels 94; The movable rod 92 is fixedly connected to the bottom of the lower U-shaped plate 93, and a fourth spring 91 is arranged on one side of the movable rod 92 and is used to push the movable rod 92 to move upward so as to push the guiding wheel 94 to move and make the first sub-cable 11 stressed and tightened.

[0023] The guiding tension adjustment mechanism 9 further includes: The U-shaped push rod 95 is arranged in the first wire distributing disc 1, and both ends of it are respectively connected to the U-shaped plates 93 on both sides and are used to push the two upper U-shaped plates 93 to move downward so as to push the guiding wheel 94 to move and reduce the tension of the first sub-cable 11 in contact; The screw rod 96 is threadedly connected to the circumferential outer wall of the first wire distributing disc 1, and one end of the screw rod 96 abuts against the U-shaped push rod 95.

[0024] An oil storage cavity is arranged inside the first wire distributing disc 1 and is used to store lubricating oil, and the oil storage cavity is communicated with the wire passing holes; The adsorption sliding rod 98 is slidably connected to the communication part between the oil storage cavity and the wire passing holes, and a fifth spring 99 is fixedly connected to one end of the adsorption sliding rod 98 and is used to push the adsorption sliding rod 98 to move upward to the side of the guiding wheel 94; The lubricating block 97 is fixedly connected to the other end of the adsorption slide rod 98, and the arc-shaped inner side of the lubricating block 97 fits against the outer wall of the guide wheel 94 for lubricating the guide wheel 94; An oil injection valve 910 is installed on one side of the oil storage cavity for adding lubricating oil into the oil storage cavity.

[0025] A pressing mechanism 6 is arranged on the right side of the wire dividing disc two 2 for pressing the sub-cable one 11 of the stranded wire on the outer wall of the main cable 10; A plurality of second slide rods 61 are respectively slidably connected to the wire dividing disc two 2; A second threaded groove 62 is formed on the outer wall of one of the second slide rods 61 and is threadedly connected to the wire dividing disc two 2; A bearing 63 is connected to the second slide rod 61 through an L-shaped connecting seat 64, and the stranded wire cylinder 3 is arranged on the inner wall of the bearing 63; One end of the second slide rod 61 provided with the second threaded groove 62 is rotatably connected to the L-shaped connecting seat 64.

[0026] The pressing mechanism 6 further includes: An L-shaped fixing rod 65 is fixedly connected to the L-shaped connecting seat 64; A plurality of first limiting slide rods 66 penetrate through the second slide rod 61 and the L-shaped fixing rod 65 in groups of two; A first pressing plate 68 is fixedly connected to the first limiting slide rod 66 and fits against the outer wall of the stranded sub-cable one 11; A first spring 67 is sleeved on the outer wall of the first limiting slide rod 66 and is connected to the first pressing plate 68 for pushing the first pressing plate 68 towards the sub-cable one 11.

[0027] A rounding mechanism 7 is arranged on the right-side stranded wire cylinder 3 for rounding the stranded sub-cable two 12; The rounding mechanism 7 includes: Two first U-shaped rods 71 are symmetrically arranged on both sides of the outer wall of the stranded wire cylinder 3; A second U-shaped rod 72 is connected to the outer wall of the first U-shaped rod 71; A plurality of second limiting slide rods 73 penetrate through the first U-shaped rod 71 and the second U-shaped rod 72 in groups of two; A second pressing plate 75 is fixedly connected to the two second limiting slide rods 73 and fits against the stranded sub-cable two 12 for pressing the sub-cable two 12; A second spring 74 is sleeved on the outer wall of the second limiting slide rod 73 and is connected to the second pressing plate 75 for pushing the second pressing plate 75 towards the sub-cable two 12; A rounding cylinder 76 is fixedly connected to the other end of the first U-shaped rod 71 for rounding the stranded wire.

[0028] An adjusting mechanism 8 is arranged inside the wire passing cylinder 4 for adjusting the inlet angle of the main cable 10; The adjusting mechanism 8 includes: A plurality of adjusting rods 81, which are arranged at equal circumferential intervals on the inner wall of the wire passing cylinder 4 and are in contact with the main cable 10; A push rod 82, which is connected in a movable hole opened on the inner wall of the wire passing cylinder 4 through a third spring 83 and is used to push the push rod 82 and the adjusting rod 81 to be in contact with the main cable 10; An adjusting screw rod 85, which is threadedly connected to the wire passing cylinder 4 and is connected to one end of the adjusting rod 81 through a pull rope 84. By pulling the pull rope 84, the deflection of the adjusting rod 81 is changed; The diameter of the movable hole is larger than the diameter of the push rod 82. When the adjusting rod 81 deflects, the push rod 82 deflects synchronously in the movable hole.

[0029] Working principle: When stranding the cable, by stranding the cable layer by layer onto the main cable 10, the fastening performance of the stranded cable is improved. Therefore, by passing the first sub-cable 11 and the second sub-cable 12 through the first wire distributing disc 1 and the second wire distributing disc 2 respectively for wire distribution, and then passing the first sub-cable 11 and the second sub-cable 12 through the two stranding cylinders 3 respectively for sequential stranding, synchronous stranding is achieved, and the stranding efficiency is improved; However, when stranding, it is necessary to adjust the distance between the two wire distributing discs. To prevent the first sub-cable 11 from detaching from the guide wheel 94, at this time, by rotating the sliding rod 51 with the first thread groove 52, the second wire distributing disc 2 will be pushed to move to one side, and then the distance between the second wire distributing disc 2 and the first wire distributing disc 1 can be changed, thereby changing the angle of the first sub-cable 11 entering the stranding cylinder 3, so as to achieve adjustment and prevent the first sub-cable 11 from being broken due to force; When the angle between the first sub-cable 11 and the main cable 10 becomes larger, at this time, the supporting force of the guide wheel 94 on the first sub-cable 11 decreases. Under the action of the fourth spring 91, the guide wheel 94 is pushed upward, so that the guide wheel 94 always pushes and abuts against the first sub-cable 11 to support the first sub-cable 11 and prevent the first sub-cable 11 from detaching from the guide wheel 94 and affecting its guiding; Furthermore, when the fourth spring 91 deforms and pushes, when the guide wheel 94 is overly pushed and abuts against the first sub-cable 11, by rotating the screw rod 96, the U-shaped push rod 95 will be pushed to move at this time, and then the two upper U-shaped plates 93 will be pushed and the guide wheel 94 will be pushed downward, thereby reducing the abutting force on the first sub-cable 11, so as to prevent the first sub-cable 11 from being overly tightened and avoid breakage, and improve the smooth effect of stranding; When the stranding operation is in progress, the wire distributing disc 1 will rotate, driving the oil in the oil storage cavity to rotate. When the oil storage cavity rotates to the upper side, the oil inside will fall by gravity and be adsorbed and conducted through the adsorption slide rod 98 to the lubricating block 97 which also has the function of adsorption and conduction, and smear the outer wall of the guide wheel 94, thereby lubricating the secondary cable 11 to prevent the secondary cable 11 from directly rubbing against the stranding drum 3 during stranding. This lubrication can form a lubricating film on both surfaces, reduce the friction coefficient, reduce the wear on the surface of the wire, make the cable surface smoother, and at the same time extend the service life of the stranding drum and the equipment, reduce production costs. At the same time, due to the reduction of friction, the pulling force required during the stranding process will also be correspondingly reduced, thus reducing the energy consumption of the equipment and improving production efficiency. Moreover, by lubricating the cable, heat will be generated due to the deformation and friction of the metal wire during stranding, and the lubricating liquid can quickly carry away this heat, preventing the wire and the equipment from being damaged due to overheating. This helps to maintain the physical properties of the wire, avoid changes in the metal structure caused by high temperature, and at the same time protect the equipment and extend its service life; When rotating the slide rod 61 with the threaded groove 62 on the rotating belt, the L-shaped connecting seat 64 and the bearing 63 will be driven to move synchronously. When it moves left and right, the distance between the stranding drum 3 and the wire distributing disc 2 can be adjusted, thereby changing the angle between the secondary cable 12 and the main cable 10. The subsequent adjustment and effect are the same as above; After the secondary cable 11 and the secondary cable 12 are stranded in sequence, the spring 67 pushes the pressing plate 68 to abut against the outer wall of the secondary cable 11, squeezing and tightening it. Then the spring 74 pushes the pressing plate 75 to realize the pressing of the secondary cable 12; and when the cable rotates during stranding, it rotates relative to the pressing plate 75, thereby promoting the rotational pressing of the secondary cable 12. At the same time, after being rotationally pressed, it enters the integral cylinder 76 to realize further circularity processing and improve the regularity of the cable; Furthermore, when the angle of the main cable 10 deflects during the transmission process, it is necessary to adjust the angle of the main cable 10 to ensure that the appropriate deflection angle can make the auxiliary cable evenly twisted around the main cable according to the design requirements to avoid the situation where the twisted wires are not uniformly tight. At the same time, if the deflection angle is improperly set, the auxiliary cable may be subjected to excessive tension or friction during the twisting process, resulting in damage such as wear and breakage of the single wire surface. At this time, the push rod 82 is directly pushed by the spring three 83, and then the adjustment rod 81 is pushed toward the main cable 10 to achieve resistance to the main cable 10. When the main cable 10 deviates, the adjustment screw 85 in the opposite direction of the deviation is directly adjusted to rotate. At this time, the adjustment rod 81 will be driven to deflect through the pull rope 84, thereby changing the force on the entry angle of the main cable 10, thereby resetting the deflection angle, thereby ensuring the entry angle of the main cable 10, so as to reduce the load and wear of various components of the equipment, extend the service life of the equipment, reduce the downtime caused by equipment failure, improve production efficiency, and enable the twisting machine to run at a higher speed. Because the deflection angle is reasonable and the twisting state of the single wire is stable, the equipment can maintain a good working condition when running at high speed, thereby improving production efficiency.

[0030] The present invention provides a power cable core twisted wire splitting device. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A power cable core stranding and branching device, characterized in that, Including: A first wire distributing disc (1) and a second wire distributing disc (2), which are arranged at intervals and used to separate multiple strands of cables so that the cables can respectively pass through the first wire distributing disc (1) and the second wire distributing disc (2) movably for guiding; Two wire twisting cylinders (3), which are respectively arranged on the second wire distributing disc (2) and one side thereof and used to twist the cables separated by the first wire distributing disc (1) and the second wire distributing disc (2); A wire passing cylinder (4), which is arranged in the first wire distributing disc (1) and used to conduct the cable; A main cable (10), which is arranged on the inner wall of the wire passing cylinder (4) and sequentially passes through the two wire twisting cylinders (3); A first sub-cable (11) and a second sub-cable (12), which are respectively arranged on the first wire distributing disc (1) and the second wire distributing disc (2) and are respectively located in the two wire twisting cylinders (3) for sequential wire twisting; An angle adjusting mechanism (5), which is arranged on the first wire distributing disc (1) and the second wire distributing disc (2) and used to adjust the twisting angle of the first sub-cable (11) and the second sub-cable (12); A guiding tightness adjusting mechanism (9), which is respectively arranged on the first wire distributing disc (1) and the second wire distributing disc (2) and used to adjust the tightness of the first sub-cable (11); Wherein, the angle adjusting mechanism (5) includes: A plurality of first sliding rods (51), one end of which is fixedly connected to the first wire distributing disc (1), and the other end movably passes through the second wire distributing disc (2) and is movable relative to it; A first thread groove (52), which is opened on the outer wall of one of the first sliding rods (51), and the second wire distributing disc (2) is engaged with the first sliding rod (51) through the first thread groove (52); Buffer springs (53), which are respectively sleeved on the outer walls of the left wire twisting cylinder (3) and the wire passing cylinder (4) and are respectively connected to the second wire distributing disc (2) and the first wire distributing disc (1) and used to buffer the impact when the cable moves.

2. The wire dividing device for stranding the core of a power cable according to claim 1, wherein: A plurality of guiding tightness adjusting mechanisms (9) are provided, and the number on the first wire distributing disc (1) and the second wire distributing disc (2) is the same and they are arranged in the same way, and are used to adjust the tightness of the first sub-cable (11); The guiding tightness adjusting mechanism (9) located on the first wire distributing disc (1) includes: A plurality of guiding wheels (94), which are circumferentially arranged in the wire passing holes opened on the first wire distributing disc (1) and used to guide the first sub-cable (11); A plurality of U-shaped plates (93), which are respectively arranged on both sides of the guiding wheels (94) and are attached to the outer walls of the rollers of the guiding wheels (94); A movable rod (92), which is fixedly connected to the bottom of the lower U-shaped plate (93), and a fourth spring (91) is arranged on one side of the movable rod (92) and used to push the movable rod (92) to move upward so as to push the guiding wheel (94) to move and make the first sub-cable (11) be tightened under force.

3. The wire splitting device for the core stranding of a power cable according to claim 2, characterized in that: The guiding tightness adjusting mechanism (9) further includes: A U-shaped push rod (95), which is arranged in the first wire distributing disc (1) and both ends of which are respectively connected to the two U-shaped plates (93) on both sides and used to push the two upper U-shaped plates (93) to move downward so as to push the guiding wheel (94) to move and reduce the tightness of the first sub-cable (11) in contact; A screw rod (96), which is threadedly connected to the circumferential outer wall of the first wire distributing disc (1), and one end of the screw rod (96) abuts against the U-shaped push rod (95).

4. The wire splitting device for the core stranded wire of a power cable according to claim 3, characterized in that: Inside the wire distributing disc 1 (1), there is an oil storage cavity for storing lubricating oil, and the oil storage cavity is communicated with the wire distributing holes; The adsorption slide bar (98) is slidably connected at the communication part of the oil storage cavity and the wire distributing holes, and one end of the adsorption slide bar (98) is fixedly connected with a fifth spring (99) for pushing the adsorption slide bar (98) to move towards the guide wheel (94) side upwards; The lubricating block (97) is fixedly connected to the other end of the adsorption slide bar (98), and the arc-shaped inner side of the lubricating block (97) is attached to the outer wall of the guide wheel (94) for lubricating the guide wheel (94); An oil injection valve (910) is installed on one side of the oil storage cavity for adding lubricating oil into the oil storage cavity.

5. The wire splitting device for power cable cores as described in claim 4, wherein: On the right side of the wire distributing disc 2 (2), there is a pressing mechanism (6) for pressing the sub-cable 1 (11) on the outer wall of the main cable (10); A plurality of second slide bars (61) are respectively slidably connected to the wire distributing disc 2 (2); A second threaded groove (62) is formed on the outer wall of one of the second slide bars (61) and is threadedly connected to the wire distributing disc 2 (2); The bearing (63) is connected to the second slide bar (61) through an L-shaped connecting seat (64), and the wire twisting cylinder (3) is arranged on the inner wall of the bearing (63); One end of the second slide bar (61) provided with the second threaded groove (62) is rotatably connected to the L-shaped connecting seat (64).

6. The wire splitting device for power cable core stranding according to claim 5, characterized in that: The pressing mechanism (6) further includes: An L-shaped fixing rod (65) is fixedly connected to the L-shaped connecting seat (64); A plurality of first limiting slide bars (66) are respectively movably penetrating through the second slide bar (61) and the L-shaped fixing rod (65) in groups of two; A first pressing plate (68) is fixedly connected to the first limiting slide bar (66) and is attached to the outer wall of the twisted sub-cable 1 (11); A first spring (67) is sleeved on the outer wall of the first limiting slide bar (66) and is connected to the first pressing plate (68) for pushing the first pressing plate (68) to approach the sub-cable 1 (11).

7. The wire splitting device for the stranded core of a power cable according to claim 6, characterized in that: On the right side wire twisting cylinder (3), there is a rounding mechanism (7) for rounding the twisted sub-cable 2 (12); The rounding mechanism (7) includes: Two first U-shaped rods (71) are symmetrically arranged on both sides of the outer wall of the wire twisting cylinder (3); A second U-shaped rod (72) is connected to the outer wall of the first U-shaped rod (71); A plurality of second limiting slide bars (73) are respectively movably penetrating through the first U-shaped rod (71) and the second U-shaped rod (72) in groups of two; A second pressing plate (75) is fixedly connected to the two second limiting slide bars (73) and is attached to the twisted sub-cable 2 (12) for pressing the sub-cable 2 (12); A second spring (74) is sleeved on the outer wall of the second limiting slide bars (73) and is connected to the second pressing plate (75) for pushing the second pressing plate (75) to approach the sub-cable 2 (12); A rounding cylinder (76) is fixedly connected to the other end of the first U-shaped rod (71) for rounding the twisted cable.

8. The wire dividing device for the core stranded wire of a power cable according to claim 7, wherein: Inside the wire passing cylinder (4), there is an adjusting mechanism (8) for adjusting the incoming line angle of the main cable (10); The adjusting mechanism (8) includes: A plurality of adjusting rods (81) are arranged at equal circumferential intervals on the inner wall of the wire passing cylinder (4) and are in contact with the main cable (10); A push rod (82) is connected in a movable hole formed in the inner wall of the wire passing cylinder (4) through a third spring (83) and is used for pushing the push rod (82) and the adjusting rod (81) to be in contact with the main cable (10); An adjusting screw rod (85) is threadedly connected to the wire passing cylinder (4) and is connected to one end of the adjusting rod (81) through a pull rope (84), and the deflection of the adjusting rod (81) is changed by pulling the pull rope (84); The diameter of the movable hole is larger than the diameter of the push rod (82), so as to adapt to the synchronous deflection of the push rod (82) in the movable hole when the adjusting rod (81) deflects.

Citation Information

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