Wild jujube shell charcoal processing equipment

By introducing the design of conveyor belt and cleaning part in the processing equipment of jujube shell charcoal, combined with the stirring functions of the spindle stirring and rotary drum, the problems of incomplete cleaning and low efficiency in the processing of jujube shell charcoal are solved, and efficient and automated cleaning and air-drying processes are achieved.

CN120286413APending Publication Date: 2025-07-11ZANHUANG COUNTY YUKANG ACTIVATED CARBON CO LTD
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Patent Information

Application Number
CN202510589475.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-07-11

AI Technical Summary

Technical Problem

The existing jujube shell charcoal processing equipment has problems of residual and incomplete cleaning during the flushing process, and the processing efficiency is low, requiring a lot of manual assisted operations.

Method used

A device including a pedal, a conveyor belt, a cleaning part, an air supply channel and a liquid supply channel is designed. The cleaning part is driven to stir, flush and initial air-dry during the displacement process through the conveyor belt. Combined with the design of the spindle stirring and rotary drum, a continuous cleaning work line is formed to avoid the accumulation of the fruit shell and improve efficiency.

Benefits of technology

The efficient cleaning and preliminary air-drying of the fruit shells is achieved, the cleaning quality is ensured, the production efficiency is improved, manual participation is reduced, and the problems of incomplete cleaning of the fruit shells are avoided.

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Abstract

The invention relates to the technical field of activated carbon cleaning equipment, in particular to wild jujube shell carbon processing equipment. Comprising a rack and a cleaning part, two conveying belts are symmetrically arranged above the rack, a plurality of supporting frames are evenly arranged on the conveying belts, an air supply channel and a liquid supply channel are arranged in front of and behind the upper supporting frame respectively, driving rails which are arranged up and down are arranged at the top of the rack, and a cleaning part is installed on each supporting frame. The two ends of the cleaning part are in contact connection with the air supply channel and the liquid supply channel correspondingly, and the driving track drives the cleaning part to rotate in a reciprocating mode in the displacement process. Raw materials are added into the cleaning part, stirring and washing operation is achieved in the displacement process, air drying operation is preliminarily achieved, the processing quality is guaranteed, meanwhile, a continuous working mode is formed, and the production efficiency is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of activated carbon cleaning equipment, and particularly to a processing equipment for wild jujube shell charcoal. Background Art

[0002] As an environmentally friendly adsorbent material, activated carbon is widely used in the purification treatment of air, water quality and other occasions. At present, most of the raw materials for activated carbon are mainly wood, coal and fruit shells, among which fruit shells have the best economic benefits, such as being made of wild jujube shells.

[0003] In the production of wild jujube shells, the carbonized raw materials need to be further activated with chemical reagents and then the excess chemicals are washed off after the activation treatment. However, most of the existing washing equipment uses the method of soaking in a water tank, which cannot ensure the cleanliness of the washing water flow, resulting in residues on the surface of the raw materials and easy accumulation of fruit shells, causing incomplete cleaning in some areas. While using the method of batch spraying can solve the problem of residues, the processing efficiency is slow, and a large number of personnel are required to assist in the operation during the operation, affecting the production efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present invention is, in view of the above-mentioned technical deficiencies, to provide a processing equipment for wild jujube shell charcoal, which adds raw materials into the cleaning part, realizes stirring, washing operations during the displacement process, and initially realizes air drying operation, ensuring the processing quality, and at the same time forming a relatively continuous working method to ensure the production efficiency.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is as follows: it includes a frame and a cleaning part; two conveyor belts are symmetrically arranged above the frame, and a plurality of support frames are evenly arranged on the conveyor belts. An air supply channel and a liquid supply channel are respectively arranged in front of and behind the support frame located above. The top of the frame is provided with driving tracks arranged up and down. A cleaning part is installed on each support frame. Both ends of the cleaning part are in contact connection with the air supply channel and the liquid supply channel respectively, and the driving tracks drive the cleaning part to reciprocate and rotate during the displacement process.

[0006] Preferably, the cleaning part includes a housing, a rotary cylinder and a main shaft; the housing is in a cylindrical shape and has a feeding port above. A separation layer is arranged inside the housing, and a sandwich space is formed between the outer wall of the separation layer and the housing. The rotary cylinder is rotatably connected to the housing and forms an intermediate space with the inner wall of the separation layer. Flushing channels communicating with the rotary cylinder are arranged on both sides of the sandwich space. A drain port communicating with the intermediate space is arranged below the sandwich space, and air chambers are arranged on both sides of the drain port; the main shaft is connected to the rotary cylinder and is provided with multiple groups of stirring parts, and a power belt connected to the frame is arranged at the end of the main shaft.

[0007] Preferably, a partition is provided at a position below the flushing channel in the middle space.

[0008] Preferably, a plurality of through holes are uniformly arranged at the bottom of the rotary cylinder, liquid inlets are provided on both sides, and first gears are respectively provided at the front and rear ends of the rotary cylinder.

[0009] Preferably, the main shaft is designed as a hollow shaft, and flushing holes are uniformly provided on the circumferential surface of the main shaft. A connecting member communicating with the interlayer space is provided at the front end of the main shaft.

[0010] Preferably, a central shaft for support is provided on the connecting member, and a water outlet strip hole is provided directly below the central shaft.

[0011] Preferably, a trigger rack is provided in the drain port, a sealing member is provided above the trigger rack, butt air channels are provided on both sides of the sealing member, and a blowing hole is provided at the top. An elevated track is provided on the right side of the bench between the two conveyor belts.

[0012] Preferably, a tension spring connecting to the housing is provided below the sealing member.

[0013] Preferably, a storage bin is provided in the upper left of the bench.

[0014] Preferably, a waste liquid tank is provided at the bottom of the bench.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. Multiple cleaning parts are distributed on the conveyor belt of the bench, which can form a relatively continuous cleaning work line, complete the cleaning and preliminary air-drying operations during the displacement process, ensure the cleaning quality of the fruit shells, and at the same time, there is no need for manual participation during the production process, greatly improving the work efficiency;

[0017] 2. During the displacement process, the first gear on the rotary cylinder contacts the upper and lower arranged driving tracks, and the rotary cylinder can be driven passively to reciprocate and rotate a certain angle, which can cooperate with the main shaft to realize the stirring of the fruit shells, achieve sufficient flushing, and during the shaking process, screening operations can also be realized to prevent blockage;

[0018] 3. During the fruit shell cleaning process, the fruit shells are flushed by water supply on both sides, and by controlling the water supply volume, soaking flushing can be formed in the rotary cylinder. Cooperating with the stirring of the main shaft and the shaking of the rotary cylinder itself, the flushing quality can be effectively ensured;

[0019] 4. The structural design of the main shaft and the connecting member can form vertical downward auxiliary flushing at the initial stage of soaking, improving the flushing efficiency;

[0020] 5. The design of the air chamber can, after rinsing is completed, cooperate with the design of the plugging member and the intermediate space to enable the air flow to form an air-drying treatment for the fruit shells upward through the through-hole, achieving preliminary air-drying, and having the function of cleaning the through-hole, thus stabilizing the structure.

[0021] 6. The connections of the rinsing channels and the air chamber are in sliding contact with the liquid supply channel and the air supply channel respectively, and achieve the connection operation at the specified positions, being able to match the pause operation mode during feeding. The overall structure layout of the device is reasonable, forming a complete production line. Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of a wild jujube shell carbon processing device;

[0023] Figure 2 It is a schematic diagram of the left side of the bench;

[0024] Figure 3 It is a schematic diagram of the structure of the cleaning part;

[0025] Figure 4 It is a schematic diagram of the internal structure of the cleaning part;

[0026] Figure 5 It is a schematic diagram of a partial internal structure of the cleaning part;

[0027] Figure 6 It is a schematic diagram of the connection between the main shaft and the central shaft;

[0028] Figure 7 It is a schematic diagram of the structure of the connecting part;

[0029] Figure 8 It is a schematic diagram of the layout of the power belt;

[0030] Figure 9 It is a schematic diagram of the structure at the trigger frame;

[0031] Figure 10 It is a schematic diagram of the layout of the lifting track;

[0032] Figure 11 It is a schematic diagram of the layout of the air supply channel and the liquid supply channel.

[0033] In the figure: 1, bench; 2, cleaning section; 3, outer shell; 4, rotary cylinder; 5, main shaft; 6, interlayer space; 7, intermediate space; 8, trigger frame; 9, storage bin; 10, waste liquid tank; 101, conveyor belt; 102, support frame; 103, air supply channel; 104, liquid supply channel; 105, drive track; 301, feed inlet; 302, separation layer; 401, through hole; 402, liquid inlet; 403, first gear; 501, stirring member; 502, power belt; 503, flushing hole; 504, connecting member; 505, central shaft; 506, water outlet slot; 601, flushing channel; 602, drain outlet; 603, air chamber; 701, partition board; 801, plugging member; 802, butt joint air duct; 803, air blowing hole; 804, elevation track; 805, tension spring. Detailed implementation mode

[0034] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with the specific implementation modes and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.

[0035] Detailed implementation mode one: In combination with Figures 1-11 As shown, a processing device for wild jujube shell charcoal includes: a bench 1 and a cleaning section 2; two conveyor belts 101 are symmetrically arranged above the bench 1, and a plurality of support frames 102 are evenly arranged on the conveyor belts 101. An air supply channel 103 and a liquid supply channel 104 are respectively arranged in front of and behind the support frame 102 located above. A drive track 105 arranged up and down is provided at the top of the bench 1. A cleaning section 2 is installed on each support frame 102. The two ends of the cleaning section 2 are in sliding contact connection with the air supply channel 103 and the liquid supply channel 104 respectively, and are internally connected at a specified position. And during the process of the conveyor belt 101 driving the cleaning section 2 to displace, the drive track 105 drives the cleaning section 2 to reciprocate and rotate, adjusts the position of the internal fruit shells, realizes stirring and shaking, avoids the situation of fruit shell accumulation, and ensures the cleaning effect.

[0036] Preferred embodiment, in combination with Figures 3-6As shown in the figure, the cleaning section 2 includes a housing 3, a rotary drum 4 and a main shaft 5; the housing 3 is cylindrical, with a feed inlet 301 at the upper part. Inside the housing 3, a separation layer 302 is provided. A sandwich space 6 is formed between the outer wall of the separation layer 302 and the housing 3. The rotary drum 4 is rotatably connected to the housing 3 and forms an intermediate space 7 with the inner wall of the separation layer 302. On both sides of the sandwich space 6, there are flushing channels 601 communicating with the rotary drum 4. Behind the flushing channels 601, there is a liquid inlet pipe communicating with the inside. The liquid inlet pipe is in sliding contact with the liquid supply channel 104. Below the sandwich space 6, there is a drain port 602 communicating with the intermediate space 7, and air chambers 603 are provided on both sides of the drain port 602. In front of the air chambers 603, there is an air pipe communicating with the inside. The air pipe is in sliding contact with the air supply channel 103; the main shaft 5 is connected to the rotary drum 4 and is provided with multiple groups of stirring members 501. At the end of the main shaft 5, there is a power belt 502 connected to the gantry 1. A pulley is installed at the end of the main shaft 5 and meshes with the teeth on the power belt 502, which can drive the main shaft 5 to rotate, realizing the stirring of the fruit shells and ensuring that the fruit shells can be fully flushed; among them, the stirring members 501 are composed of multiple cylindrical rods arranged along the axis of the main shaft 5, and each group of stirring members 501 is arranged staggeredly, so as to fully realize stirring and mixing.

[0037] As a structure of the cleaning section, in combination with Figures 2-4 As shown in the figure, the rotational connection between the rotary drum 4 and the housing 3 is designed as a fixed connection method, and the driving track 105 design is omitted. The structures of the other parts are the same, and it no longer has the shaking and screening function, but the structure runs reliably. Relying on the rotation of the main shaft 5 can also meet the stirring and flushing operations.

[0038] In a preferred embodiment, in combination with Figure 4 As shown in the figure, when the rotary drum 4 and the housing 3 are rotatably connected, a partition 701 is provided at a position below and close to the flushing channel 601 in the intermediate space 7. The partition 701 is in contact connection with the outer wall of the rotary drum 4. At the same time, a rubber layer can be added at the contact position between the two to improve the sealing effect and play a braking role on the rotary drum 4, which can facilitate the discharging operation, and during the liquid supply process of the flushing channel 601, it can prevent the leaked water flow from leaking out through the intermediate space 7, reducing the waste of water resources.

[0039] In a preferred embodiment, in combination with Figure 3 and Figure 5As shown, a plurality of through holes 401 are evenly arranged in the bottom area of the rotary cylinder 4, which can perform screening and drainage functions. Liquid inlets 402 are provided on both sides of the rotary cylinder. The width dimension of the liquid inlet 402 is greater than the outlet dimension of the water outlet at the flushing channel 601, so that during the reciprocating rotation of the rotary cylinder 4, the liquid supply operation can be maintained. At the same time, first gears 403 are respectively provided at the front and rear ends of the rotary cylinder 4, and the driving operation is realized by connecting with the driving track 105. The specific process is as follows: There are two driving tracks 105 arranged up and down, and the tooth parts on the upper and lower driving tracks 105 are divided into multiple groups and arranged with a certain distance between each group. And the teeth on the upper and lower driving tracks 105 just form a complete rack structure after splicing, so that during the displacement of the housing 3 driven by the conveyor belt 101, the reciprocating rotation of the rotary cylinder 4 can be realized, and no additional power structure needs to be configured, and the structural design is reasonable.

[0040] Preferred embodiment, in combination with Figure 6 As shown, the main shaft 5 is designed as a hollow shaft, and a plurality of flushing holes 503 are evenly provided on the circumferential surface of the main shaft 5. A connecting member 504 communicating with the interlayer space 6 is provided at the front end of the main shaft 5. The connecting member 504 realizes the communication with the inside of the flushing channel 601. During the water outlet process, liquid is supplied to the inside of the main shaft 5 at the same time, and the water flow sprays out from the flushing holes 503, which can perform flushing operations above the fruit shell and improve the cleaning efficiency.

[0041] Preferred embodiment, in combination with Figure 6 and Figure 7 As shown, a central shaft 505 for support is provided on the connecting member 504. The central shaft 505 is sleeved into the main shaft 5, and a water outlet strip hole 506 is provided directly below the central shaft 505. After the flushing holes 503 on the main shaft 5 rotate to the position of the water outlet strip hole 506, water outlet flushing is realized, which can enhance the flushing intensity of the water outlet and avoid the situation where the other flushing holes 503 drain and do work in vain.

[0042] Preferred embodiment, in combination with Figure 4 、 Figure 5 and Figure 9As shown, a trigger frame 8 is provided inside the drain port 602. Above the trigger frame 8, there is a plugging member 801. On both sides of the plugging member 801, there are butt-joint air channels 802, and on the top, there is a blowing hole 803. On the right side of the bench 1 between the two conveyor belts 101, there is a rising track 804. During the flushing process, the drain port 602 is in an open state, that is, the plugging member 801 does not coincide with the interruption below the separation layer 302. When it is necessary to air-dry and clean the through-hole 401 after the cleaning is completed, as the conveyor belt 101 drives the whole to move to the right area of the bench 1 and contacts the rising track 804, when continuing to move, it can push the trigger frame 8 upward and maintain it after reaching the specified height, realizing the connection of the butt-joint air channels 802 on both sides of the plugging member 801 with the air chamber 603, and the blowing hole 803 is located in the middle space 7, so that the air flow in the air chamber 603 directly enters the middle space 7 and is discharged upward through the through-hole 401, realizing the air-drying of the fruit shells, reducing the loss of air flow, cooperating with the main shaft 5 to continue stirring the fruit shells, effectively reducing the moisture content of the fruit shells themselves, realizing the preliminary air-drying treatment. At the same time, the design of the partition 701 can ensure the tightness of the area below the middle space 7 and avoid gas leakage.

[0043] In a preferred embodiment, in combination with Figure 9 As shown, a tension spring 805 connected to the outer shell 3 is provided below the plugging member 801, which can assist in resetting the trigger frame 8, opening the drain port 602, and ensuring the stable operation of the structure.

[0044] In a preferred embodiment, in combination with Figure 1 As shown, a storage bin 9 is provided in the upper left of the bench 1. The storage bin 9 is used for storing the carbonized fruit shells, and there is a discharge port below. A gate that can be opened and closed is provided at the discharge port to realize automatic feeding and achieve the purpose of automated production.

[0045] In a preferred embodiment, in combination with Figure 1 As shown, a waste liquid tank 10 is provided at the bottom of the bench 1, which is used to collect the sewage discharged from the drain port 602 and achieve the function of collection.

[0046] In combination with Figure 11 As shown, on the air supply channel 103 and the liquid supply channel 104, communication holes are arranged at specified positions along the length direction. After coincidence, feeding operations for the air chamber 603 and the flushing channel 601 are realized; and in order to avoid leakage, at the connection between the two, that is, at the ends of the liquid inlet pipe and the air pipe, a rectangular slider structure can be designed, and a sealing strip is installed at the connection with the air supply channel 103 or the liquid supply channel 104 to increase the contact area and improve the sealing effect, thereby preventing leakage and facilitating air supply or liquid supply.

[0047] In combination with Figure 10As shown, this embodiment provides a structure for stabilizing the trigger frame 8, so that the fruit shells after cleaning can be smoothly discharged from the feed port 301. That is, a U-shaped track is welded at the right end position of the lifting track 804. During the process of the conveyor belt 101 driving the cleaning part 2 to change its position, the sealing member 801 maintains the seal of the notch, so as to maintain the stability of the rotary cylinder 4 itself.

[0048] It should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A processing equipment for wild jujube shell charcoal, characterized in that, Including: A bench (1) and a cleaning unit (2); above the bench (1), two conveyor belts (101) are symmetrically arranged. A plurality of support frames (102) are evenly provided on the conveyor belts (101). An air supply channel (103) and a liquid supply channel (104) are respectively provided in front of and behind the support frame (102) located above. On the top of the bench (1), driving tracks (105) are arranged up and down. A cleaning unit (2) is installed on each support frame (102). The two ends of the cleaning unit (2) are respectively in contact connection with the air supply channel (103) and the liquid supply channel (104), and during the displacement process, the driving track (105) drives the cleaning unit (2) to reciprocate and rotate.

2. The processing equipment for wild jujube shell charcoal according to claim 1, characterized in that: The cleaning unit (2) includes a housing (3), a rotary cylinder (4) and a main shaft (5); the housing (3) is in a cylindrical shape and has a feed inlet (301) above. A separation layer (302) is provided inside the housing (3). A sandwich space (6) is formed between the outer wall of the separation layer (302) and the housing (3). The rotary cylinder (4) is rotatably connected to the housing (3) and forms an intermediate space (7) with the inner wall of the separation layer (302). Flushing channels (601) communicating with the rotary cylinder (4) are provided on both sides of the sandwich space (6). A drain port (602) communicating with the intermediate space (7) is provided below the sandwich space (6), and air chambers (603) are provided on both sides of the drain port (602); the main shaft (5) is connected to the rotary cylinder (4) and is provided with multiple groups of stirring members (501). A power belt (502) connected to the bench (1) is provided at the end of the main shaft (5).

3. The processing equipment for wild jujube shell charcoal according to claim 2, characterized in that: A partition plate (701) is provided at a position below and near the flushing channel (601) in the intermediate space (7).

4. A processing device for wild jujube shell charcoal according to claim 2, wherein: A plurality of through holes (401) are evenly arranged at the bottom of the rotary cylinder (4), and liquid inlet ports (402) are provided on both sides. First gears (403) are respectively provided at the front and rear ends of the rotary cylinder (4).

5. The processing equipment for wild jujube shell charcoal according to claim 2, characterized in that: The main shaft (5) is designed as a hollow shaft, and flushing holes (503) are evenly provided on the circumferential surface of the main shaft (5). A connecting member (504) communicating with the sandwich space (6) is provided at the front end of the main shaft (5).

6. The processing equipment for wild jujube shell charcoal according to claim 5, wherein: A central shaft (505) for support is provided on the connecting member (504), and a water outlet slot hole (506) is provided directly below the central shaft (505).

7. The processing equipment for wild jujube shell charcoal according to claim 2, characterized in that: A trigger frame (8) is provided in the drain port (602). A blocking member (801) is provided above the trigger frame (8). Docking air channels (802) are provided on both sides of the blocking member (801), and a blowing hole (803) is provided at the top. An elevation track (804) is provided on the right side of the bench (1) between the two conveyor belts (101).

8. A processing device for wild jujube shell charcoal according to claim 7, characterized in that: A tension spring (805) connected to the housing (3) is provided below the blocking member (801).

9. The processing equipment for wild jujube shell charcoal according to claim 1, characterized in that: A storage box (9) is provided at the upper left of the bench (1).

10. A processing device for wild jujube shell charcoal according to claim 1, characterized in that: A waste liquid tank (10) is provided at the bottom of the bench (1).

Citation Information

Patent Citations

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