Drying, exhausting and dust removing device for air-permeable and moisture-permeable composite textile fabric

By introducing heat recovery, cooling and dust removal and anti-static mechanisms into the breathable and moisture-permeable composite textile fabric drying device, the problems of low heat utilization and static electricity are solved, and an energy-saving and environmentally friendly fabric drying process is realized.

CN120292857AActive Publication Date: 2025-07-11HAIAN RUNTENG TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202510693885.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-07-11
Estimated Expiration
2045-05-27

AI Technical Summary

Technical Problem

The existing breathable and moisture-permeable composite textile fabric drying devices have problems with low heat utilization, waste of water resources and static electricity generation, resulting in high energy consumption and reduced fabric quality.

Method used

The heat recovery mechanism, cooling and dust removal mechanism, re-dust removal mechanism and anti-static mechanism are used to work together through the PLC controller to recover the heat in the wet and hot gas after drying, reduce energy consumption, recover moisture, and prevent static electricity.

Benefits of technology

提高了热量利用率,降低了能源消耗,避免了水资源浪费和静电产生,提升了面料的外观质量和安全性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of exhaust and dust removal, and particularly relates to an air-permeable and moisture-permeable composite textile fabric drying, exhaust and dust removal device which comprises a primary dust removal box and a fabric drying equipment main body used for mounting the primary dust removal box, and the outer wall of an air outlet pipe of the fabric drying equipment main body is fixedly sleeved with an L-shaped plate; the inner wall of the L-shaped plate is fixedly connected with a PLC. The air-exhausting and dust-removing device for drying the air-permeable and moisture-permeable composite textile fabric not only has the function of recycling heat and moisture in damp and hot gas after the fabric is dried, but also has the capacity of secondary efficient dust removal, the utilization rate of heat and water resources in the fabric drying process is increased, the energy consumption cost of an enterprise is greatly reduced, and the energy-saving and environment-friendly effects are achieved. The energy-saving and emission-reducing drying device for the breathable and moisture-permeable composite textile fabric conforms to the current industry trend of energy conservation and emission reduction, the energy-saving and environment-friendly performance of drying processing of the breathable and moisture-permeable composite textile fabric is improved, the using reliability of the device is improved, and the device further has the anti-static function through recycled water resources.
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Description

Technical Field

[0001] The invention belongs to the technical field of exhaust and dust removal, and in particular relates to an exhaust and dust removal device for drying air-permeable and moisture-permeable composite textile fabrics. Background Art

[0002] Breathable and moisture-permeable composite textile fabrics are composited from a variety of materials through a special process. They have good air permeability and moisture permeability, allowing the skin to breathe freely and quickly discharge sweat. They are widely used in sportswear, outdoor equipment and other fields. Breathable and moisture-permeable composite textile fabrics need to be dried after wet processing steps such as dyeing and washing to prevent residual moisture from causing the fabric to mold and affect the quality of the breathable and moisture-permeable composite textile fabrics. In addition, dust removal equipment is required to treat the exhaust gas during drying to ensure the cleanliness of the working environment. For example, the patent with authorization announcement number CN113654328B discloses a textile fabric dust removal and drying device.

[0003] At present, the dust removal device used for drying and exhausting air of breathable and moisture-permeable composite textile fabrics has the following problems during use: Lacking the ability to recycle heat and moisture in the hot and humid gas discharged during drying, traditional fabric drying equipment mainly relies on direct heating technology. During operation, the equipment needs to consume a lot of energy to heat the drying gas to meet the heat demand for fabric drying. However, after the fabric is dried, up to 60% of the heat is directly discarded with the hot and humid gas discharged from the exhaust hole of the equipment. This large amount of heat loss not only causes the heat utilization rate of the equipment to be at a low level for a long time, but also greatly increases the energy consumption cost of the enterprise, which runs counter to the current industry trend of energy conservation and emission reduction. Secondly, the hot and humid gas generated during the drying process contains a lot of moisture, but because the existing equipment lacks an effective moisture recovery mechanism, this moisture is directly discharged into the atmosphere without being used, which causes a huge waste of water resources and further affects the energy-saving and environmental protection performance of fabric drying processing; During the operation of the drying equipment, due to the gaps between the fabric inlet and outlet, heat continues to overflow, causing the environment around the equipment to become dry and the temperature to be high, creating extremely favorable conditions for the generation of static electricity. Static electricity will not only cause the dried fabric to absorb a large amount of dust, resulting in spots, stains and other defects on the fabric surface, seriously affecting the appearance quality and grade of the fabric, hindering the smooth progress of subsequent processing links, but may also cause fires due to static electricity discharge, posing a serious threat to personnel safety and corporate property.

[0004] To this end, we propose a breathable and moisture-permeable composite textile fabric drying exhaust and dust removal device to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a device for drying, exhausting and dust removing of air-permeable and moisture-permeable composite textile fabrics in view of the above-mentioned problems.

[0006] To achieve the above object, the present invention adopts the following technical solutions: A drying, exhaust, dust-removing device for a breathable and moisture-permeable composite textile fabric, including a primary dust-removing box and a fabric drying equipment main body for installing the primary dust-removing box. An L-shaped plate is fixedly sleeved on the outer wall of the air outlet pipe of the fabric drying equipment main body. A PLC controller is fixedly connected to the inner wall of the L-shaped plate. An alarm is fixedly connected to the upper surface of the L-shaped plate. The bottom end of the L-shaped plate is fixedly connected to the upper surface of the fabric drying equipment main body and the lower surface of the primary dust-removing box. A heat-insulating plate is fixedly connected to the inner wall of the primary dust-removing box. A heat recovery mechanism and a cooling and dust-removing mechanism are fixedly embedded on the upper surface of the heat-insulating plate; A bottom plate is fixedly connected to the outer walls of the four support legs of the fabric drying equipment main body. A secondary dust-removing mechanism and an air intake mechanism are fixedly connected to the upper surface of the bottom plate; An anti-static mechanism is fixedly communicated with the top side wall of the secondary dust-removing mechanism.

[0007] In the above-mentioned drying, exhaust, and dust-removing device for a breathable and moisture-permeable composite textile fabric, the heat recovery mechanism includes a plurality of heat pipes fixedly embedded and connected to the upper surface of the heat-insulating plate. Metal mesh covers are fixedly sleeved at the bottom end and the top end of the heat pipes. The heat-insulating plate divides the internal cavity of the primary dust-removing box into a heat conduction area and a heat recovery area. A baffle is arranged inside the heat conduction area. The bottom end of the baffle is fixedly connected to the bottom inner wall of the primary dust-removing box. A bent pipe is fixedly communicated with the side wall of the primary dust-removing box located in the heat conduction area. The air intake end of the bent pipe is fixedly communicated with the top end of the air outlet pipe of the fabric drying equipment main body. An exhaust pipe is fixedly communicated with the side end outer wall of the primary dust-removing box located in the heat conduction area. A connecting thread ring is fixedly communicated with the side wall of the primary dust-removing box located in the heat recovery area. An activated carbon filter tank is threadedly connected to the outer wall of the connecting thread ring. A rubber ring for sealing connection is fixedly connected to the exhaust end of the activated carbon filter tank.

[0008] In the above-mentioned drying, exhaust, and dust-removing device for a breathable and moisture-permeable composite textile fabric, the cooling and dust-removing mechanism includes a heat-conducting metal plate fixedly embedded in the upper surface of the heat-insulating plate. A plurality of metal mesh plates are fixedly connected to the bottom end of the heat-conducting metal plate. A plurality of semiconductor refrigeration chips are fixedly connected to the upper surface of the heat-conducting metal plate. A radiator is fixedly connected to the common heat dissipation side of the plurality of semiconductor refrigeration chips. The radiator is located in the heat recovery area.

[0009] In the above-mentioned drying, exhaust, and dust-removing device for a breathable and moisture-permeable composite textile fabric, the air intake mechanism includes an air suction fan fixedly connected to the upper surface of the bottom plate. A suction pipe is fixedly communicated with the air suction end of the air suction fan. The air intake end of the suction pipe is fixedly communicated with the side wall of the primary dust-removing box located in the heat recovery area. An air supply pipe is fixedly communicated with the air outlet end of the air suction fan. The air outlet end of the air supply pipe is fixedly communicated with the air intake end of the fabric drying equipment main body.

[0010] In the above-mentioned drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric, the secondary dust removal mechanism includes a purification box fixedly connected to the upper surface of the bottom plate. A through hole is formed in the side wall of the purification box, and a rubber sleeve is fixedly connected to the hole wall of the through hole. The inner wall of the rubber sleeve is fixedly connected to the air outlet end of the exhaust pipe. The outer wall of the rubber sleeve is hermetically and movably sleeved with a ceramic filter cartridge. A threaded hole is formed in the side wall of the purification box, and a fixed threaded cover is threadedly connected to the hole wall of the threaded hole. The inner wall of the fixed threaded cover is fixedly connected to the outer wall of the side end of the ceramic filter cartridge. A counterbore is formed in the outer wall of the fixed threaded cover, and a pressure sensor is fixedly connected to the hole wall of the counterbore.

[0011] In the above-mentioned drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric, the anti-static mechanism includes a rigid pipe fixedly communicated with the top side wall of the purification box. The top end of the rigid pipe is fixedly connected with an arc-shaped hollow block. A plurality of nozzles are fixedly communicated with the outer wall of the arc-shaped hollow block. The air inlet end of the rigid pipe is fixedly communicated with an arc-shaped pipe. The bottom end of the arc-shaped pipe is movably connected with an L-shaped gate plate. The outer wall of the L-shaped gate plate is fixedly connected with a miniature waterproof electric push rod. The fixed end of the miniature waterproof electric push rod is fixedly embedded and connected to the inner wall of the purification box. A water inlet pipe is fixedly communicated with the pipe wall of the arc-shaped pipe. The internal cavity of the purification box is filled with a water liquid layer. The water inlet end of the water inlet pipe extends downward and extends into the bottom end of the water liquid layer. A humidity sensor is fixedly connected to the upper surface of the L-shaped plate.

[0012] In the above-mentioned drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric, an installation hole is formed in the top end of the purification box, and a liquid level gauge for measuring the liquid level of the water liquid layer is fixedly connected to the hole wall of the installation hole. A liquid supplement solenoid valve is fixedly communicated with the side wall of the purification box.

[0013] In the above-mentioned drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric, a U-shaped handle is fixedly connected to the outer wall of the fixed threaded cover, and a sealing ring is movably sleeved on the outer wall of the fixed threaded cover.

[0014] Compared with the prior art, the advantages of a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric are as follows: Through the provided heat recovery mechanism and air intake mechanism, when the breathable and moisture-permeable composite textile fabric is dried by the fabric drying equipment, the PLC controller controls the operation of the air intake mechanism. After the hot and humid gas generated after the fabric drying equipment dries the fabric is transported to the heat recovery mechanism, the heat in the hot and humid air is transferred to the flowing air suctioned by the air intake mechanism through the heat pipe. The flowing air carries the heat and returns to the fabric drying equipment main body for reuse. At this time, since the air entering the fabric drying equipment main body has its own heat, the temperature control component of the fabric drying equipment main body will automatically adjust the heating power of the fabric drying equipment main body. On the premise of meeting the air temperature rise requirement, the heating power is reduced, thereby reducing energy consumption. This mechanism enables the breathable and moisture-permeable composite textile fabric drying exhaust dust removal device to have the function of recovering the heat in the hot and humid gas after fabric drying, improving the utilization rate of heat during the fabric drying process, greatly reducing the enterprise's energy consumption cost, and conforming to the current industry trend of energy conservation and emission reduction, improving the energy conservation and environmental protection performance of the breathable and moisture-permeable composite textile fabric drying and processing.

[0015] Through the provided cooling and dust removal mechanism, the hot and humid gas preliminarily cooled by the heat recovery mechanism will pass through the baffle and enter the cooling and dust removal mechanism. At this time, the PLC controller controls the operation of the cooling and dust removal mechanism and cools the preliminarily cooled hot and humid gas again. Under the low-temperature environment, water vapor condenses on the metal mesh plate with the dust carried in the hot and humid air as the crystal nucleus and gradually accumulates into water droplets, and finally drips to the bottom of the heat conduction area of the primary dust removal box through the metal mesh plate, completing the primary dust removal of the hot and humid gas. During the dust removal process, the heat dissipation sides of multiple semiconductor refrigeration chips will conduct heat to the heat sink, and the heat sink will then transfer the heat to the air flowing in the heat recovery area at the top of the primary dust removal box, further improving the heat recovery effect during the fabric drying process and enhancing the utilization rate of heat, thereby reducing the energy consumption of fabric drying.

[0016] Through the provided secondary dust removal mechanism, when the hot and humid air carrying water liquid is transported to the ceramic filter cartridge of the purification box through the exhaust pipe, the hot and humid air will be dusted again by the ceramic filter cartridge at this time, and the gas and water liquid will pass through the ceramic filter cartridge and enter the purification box. Among them, the water liquid is replenished to the water liquid layer for reuse, and the dust-free and low-temperature air is discharged through the anti-static mechanism. This mechanism enables the breathable and moisture-permeable composite textile fabric drying exhaust dust removal device to not only have the function of recovering and reusing water, but also have the function of secondary dust removal, avoiding waste of water resources, improving the dust removal effect of the device, further enhancing the energy conservation and environmental protection performance of the fabric drying and processing, and improving the reliability of the device use.

[0017] Through the provided anti-static mechanism, when the gas discharged into the purification box is ejected through the nozzles of the anti-static mechanism, the water liquid in the water liquid layer will be sprayed onto the surrounding environment of the main body of the fabric drying equipment, avoiding the static electricity generated due to too low humidity around the main body of the fabric drying equipment. Moreover, through the humidity sensor and the micro waterproof electric push rod, the water liquid volume entering the anti-static mechanism can be adjusted. In a dry environment, the more water liquid is ejected with the gas, the better the anti-drying effect, that is, the better the anti-static effect. The water liquid volume entering through the water inlet pipe is inversely proportional to the ventilation diameter of the air inlet end of the arc-shaped pipe, reducing the probability of static electricity generation around the main body of the fabric drying equipment due to dryness. This mechanism enables the device to have the function of anti-static, and will not cause a large amount of dust to be adsorbed on the dried fabric, avoiding the situation of flaws on the fabric surface, improving the appearance quality and grade of the fabric, and at the same time reducing the probability of static electricity ignition, providing efficient protection for personnel safety and enterprise property. Brief Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 2 is a schematic side structural diagram of a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 3 is a schematic structural diagram of a heat recovery mechanism in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 4 is a schematic structural diagram of a cooling and dust removal mechanism in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 5 is a schematic structural diagram of a secondary dust removal mechanism in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 6 is a schematic structural diagram of a ceramic filter cartridge part in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 7 is a schematic structural diagram of a rubber sleeve part in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 8 is a schematic structural diagram of a suction fan in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention; Figure 9 is a schematic structural diagram of an anti-static mechanism in a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric provided by the present invention.

[0019] In the figure: 1 primary dust removal box, 2 main body of fabric drying equipment, 3 L-shaped plate, 4 PLC controller, 5 heat recovery mechanism, 51 heat pipe, 52 metal mesh cover, 53 heat conduction area, 54 heat recovery area, 55 baffle plate, 56 elbow pipe, 57 exhaust pipe, 58 connecting thread ring, 59 activated carbon filter tank, 510 rubber ring, 6 cooling and dust removal mechanism, 61 heat conducting metal plate, 62 metal mesh plate, 63 semiconductor refrigeration sheet, 64 heat sink, 7 secondary dust removal mechanism, 71 purification box, 72 rubber sleeve, 73 ceramic filter cartridge, 74 fixed thread cover, 75 pressure sensor, 8 air intake mechanism, 81 suction fan, 82 suction pipe, 83 air supply pipe, 9 anti-static mechanism, 91 rigid pipe, 92 arc-shaped hollow block, 93 nozzle, 94 arc-shaped pipe, 95 L-shaped shutter, 96 micro waterproof electric push rod, 97 water inlet pipe, 98 water layer, 99 humidity sensor, 10 alarm, 11 heat insulation plate, 12 bottom plate, 13 liquid level gauge, 14 liquid supplement solenoid valve, 15 U-shaped handle, 16 sealing ring. Specific embodiments

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] As Figures 1-9As shown in the figure, a drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric includes a primary dust removal box 1 and a fabric drying equipment main body 2 for installing the primary dust removal box 1. An L-shaped plate 3 is fixedly sleeved on the outer wall of the air outlet pipe of the fabric drying equipment main body 2. A PLC controller 4 is fixedly connected to the inner wall of the L-shaped plate 3. An alarm 10 is fixedly connected to the upper surface of the L-shaped plate 3. The bottom end of the L-shaped plate 3 is fixedly connected to the upper surface of the fabric drying equipment main body 2 and the lower surface of the primary dust removal box 1. A heat insulation plate 11 is fixedly connected to the inner wall of the primary dust removal box 1. A heat recovery mechanism 5 is fixedly embedded on the upper surface of the heat insulation plate 11. The heat recovery mechanism 5 includes a plurality of heat pipes 51 fixedly embedded and connected to the upper surface of the heat insulation plate 11. Metal mesh covers 52 are fixedly sleeved at both the bottom end and the top end of the heat pipe 51. The heat insulation plate 11 divides the internal cavity of the primary dust removal box 1 into a heat conduction area 53 and a heat recovery area 54. A baffle 55 is provided inside the heat conduction area 53. The bottom end of the baffle 55 is fixedly connected to the inner wall of the bottom end of the primary dust removal box 1. A bent pipe 56 is fixedly communicated with the side wall of the primary dust removal box 1 located in the heat conduction area 53. The air inlet end of the bent pipe 56 is fixedly communicated with the top end of the air outlet pipe of the fabric drying equipment main body 2. An exhaust pipe 57 is fixedly communicated with the side end outer wall of the primary dust removal box 1 located in the heat conduction area 53. A connecting threaded ring 58 is fixedly communicated with the side wall of the primary dust removal box 1 located in the heat recovery area 54. An activated carbon filter tank 59 is threadedly connected to the outer wall of the connecting threaded ring 58. A rubber ring 510 for sealing connection is fixedly connected to the exhaust end of the activated carbon filter tank 59. This mechanism enables the drying, exhaust and dust removal device for the breathable and moisture-permeable composite textile fabric to have the function of recovering the heat in the hot and humid gas after fabric drying, improving the utilization rate of heat during the fabric drying process, greatly reducing the energy consumption cost of enterprises, conforming to the current industry trend of energy conservation and emission reduction, and improving the energy conservation and environmental protection performance of the drying and processing of the breathable and moisture-permeable composite textile fabric.

[0022] A cooling and dust removal mechanism 6 is fixedly embedded on the upper surface of the heat insulation plate 11. The cooling and dust removal mechanism 6 includes a heat-conducting metal plate 61 fixedly embedded on the upper surface of the heat insulation plate 11. A plurality of metal mesh plates 62 are fixedly connected to the bottom end of the heat-conducting metal plate 61. A plurality of semiconductor refrigeration chips 63 are fixedly connected to the upper surface of the heat-conducting metal plate 61. A heat sink 64 is fixedly connected to the common heat dissipation side of the plurality of semiconductor refrigeration chips 63. The heat sink 64 is located in the heat recovery area 54. This mechanism enables the device to have the function of cooling and primary dust removal, and also has the ability to recover heat again.

[0023] Four support legs of the main body 2 of the fabric drying equipment are fixedly connected to the outer wall of the bottom plate 12. A secondary dust removal mechanism 7 is fixedly connected to the upper surface of the bottom plate 12. The secondary dust removal mechanism 7 includes a purification box 71 fixedly connected to the upper surface of the bottom plate 12. A through hole is provided on the side wall of the purification box 71, and a rubber sleeve 72 is fixedly connected to the hole wall of the through hole. The inner wall of the rubber sleeve 72 is fixedly connected to the air outlet end of the exhaust pipe 57. The outer wall of the rubber sleeve 72 is hermetically and movably sleeved with a ceramic filter cartridge 73. The ceramic filter cartridge 73 has the ability to intercept dust impurities and does not pose an obstacle to the passage of water and gas. A threaded hole is provided on the side wall of the purification box 71, and a fixed threaded cover 74 is threadedly connected to the hole wall of the threaded hole. The inner wall of the fixed threaded cover 74 is fixedly connected to the outer wall of the side end of the ceramic filter cartridge 73. A counterbore is provided on the outer wall of the fixed threaded cover 74, and a pressure sensor 75 is fixedly connected to the hole wall of the counterbore. This mechanism enables the breathable and moisture-permeable composite textile fabric drying and exhaust dust removal device to not only have the function of recycling and reusing moisture, but also have the function of secondary dust removal, not only avoiding waste of water resources, but also improving the dust removal effect of the device.

[0024] An air intake mechanism 8 is fixedly connected to the upper surface of the bottom plate 12. The air intake mechanism 8 includes a suction fan 81 fixedly connected to the upper surface of the bottom plate 12. The air suction end of the suction fan 81 is fixedly communicated with a suction pipe 82. The air intake end of the suction pipe 82 is fixedly communicated with the side wall of the primary dust removal box 1 located in the heat recovery area 54. The air outlet end of the suction fan 81 is fixedly communicated with an air supply pipe 83. The air outlet end of the air supply pipe 83 is fixedly communicated with the air intake end of the main body 2 of the fabric drying equipment.

[0025] The top side wall of the secondary dust removal mechanism 7 is fixedly communicated with an anti-static mechanism 9. The anti-static mechanism 9 includes a rigid pipe 91 fixedly communicated with the top side wall of the purification box 71. The top of the rigid pipe 91 is fixedly connected with an arc-shaped hollow block 92. A plurality of nozzles 93 are fixedly communicated with the outer wall of the arc-shaped hollow block 92. The air intake end of the rigid pipe 91 is fixedly communicated with an arc-shaped pipe 94. The bottom end of the arc-shaped pipe 94 is movably connected with an L-shaped shutter 95. The outer wall of the L-shaped shutter 95 is fixedly connected with a micro waterproof electric push rod 96. The fixed end of the micro waterproof electric push rod 96 is fixedly embedded and connected to the inner wall of the purification box 71. A water inlet pipe 97 is fixedly communicated with the pipe wall of the arc-shaped pipe 94. The inner cavity of the purification box 71 is filled with a water layer 98. The water inlet end of the water inlet pipe 97 extends downward and extends into the bottom end of the water layer 98. A humidity sensor 99 is fixedly connected to the upper surface of the L-shaped plate 3. This mechanism enables the device to have the function of anti-static, and will not cause a large amount of dust to be adsorbed on the dried fabric, avoiding the situation of defects on the surface of the fabric.

[0026] The top of the purification box 71 is provided with an installation hole, and the hole wall of the installation hole is fixedly connected with a liquid level gauge 13 for measuring the liquid level of the water liquid layer 98. The side wall of the purification box 71 is fixedly communicated with a liquid supplement solenoid valve 14. The liquid level gauge 13 can detect the water level of the water liquid layer 98 and send the detected result to the PLC controller 4 in the form of an electrical signal. If the water level of the water liquid layer 98 is lower than the low water level threshold preset by the PLC controller 4, the PLC controller 4 controls the liquid supplement solenoid valve 14 to open, and then the external water supply pipeline supplies water liquid to the purification box 71. The amount of water liquid supplemented is also monitored by the liquid level gauge 13 to prevent excessive water liquid supplementation. The outer wall of the fixed threaded cover 74 is fixedly connected with a U-shaped handle 15, and the outer wall of the fixed threaded cover 74 is movably sleeved with a sealing ring 16. The U-shaped handle 15 can facilitate the rotation of the fixed threaded cover 74.

[0027] The semiconductor refrigeration sheet 63, the suction fan 81, the micro waterproof electric push rod 96, the alarm 10 and the liquid supplement solenoid valve 14 are all electrically connected to the output end of the PLC controller 4 through wires. The pressure sensor 75 and the humidity sensor 99 are all electrically connected to the input end of the PLC controller 4 through wires. The above-mentioned electrified devices and electrical connections are all prior arts, and the technology of the heat pipe 51 conducting heat is also a prior art, which will not be elaborated here.

[0028] Now, the operation principle of the present invention is described as follows: When the breathable and moisture-permeable composite textile fabric is dried by the fabric drying device, first pass the breathable and moisture-permeable composite textile fabric through the main body 2 of the fabric drying device, and set the corresponding drying temperature threshold on the control panel of the main body 2 of the fabric drying device according to the drying temperature requirement of the breathable and moisture-permeable composite textile fabric. Subsequently, start the main body 2 of the fabric drying device, and at the same time start the suction fan 81 through the PLC controller 4. The suction fan 81 sucks air through the air extraction pipe 82, the heat recovery area 54 of the primary dust removal box 1 and the activated carbon filter tank 59, and then conveys the sucked air into the main body 2 of the fabric drying device to be heated. In order to raise the temperature of the injected air to the preset drying temperature threshold in a short time, the main body 2 of the fabric drying device needs to heat the air with high power and high energy consumption. After the air temperature reaches the standard, the air is ejected through the pipes and air nozzles inside the main body 2 of the fabric drying device, and the wet breathable and moisture-permeable composite textile fabric is dried by using the hot air flow. The dried hot and humid gas is discharged through the air outlet pipe at the top of the main body 2 of the fabric drying device, and the air is filtered and purified during the process of passing through the activated carbon filter tank 59 to ensure the cleanliness of the air entering the main body 2 of the fabric drying device; When the humid and hot gas discharged from the main body 2 of the fabric drying equipment is injected into the heat recovery mechanism 5 area of the primary dust removal box 1 through the elbow 56, the heat carried by the humid and hot gas is transferred to the bottom position of the heat pipe 51 through the metal mesh cover 52 at this time, and the primary cooling of the humid and hot gas is completed. Specifically, the liquid refrigerant at the bottom of the heat pipe 51 evaporates and absorbs heat, and the evaporated refrigerant will rise along the internal channel of the heat pipe 51 to the top position of the heat pipe 51. However, since the top of the heat pipe 51 is located in the heat recovery area 54, and the air sucked by the suction fan 81 will flow in the heat recovery area 54, then the flowing air will contact the top of the heat pipe 51. During this process, the flowing air will cool and liquefy the evaporated refrigerant at the top of the heat pipe 51 into a liquid state, and during the liquefaction process, the heat pipe 51 will dissipate the absorbed heat into the flowing air. These heats will return to the main body 2 of the fabric drying equipment through the intake mechanism 8 along with the flowing air. At this time, since the air entering the main body 2 of the fabric drying equipment carries its own heat, the temperature control component of the main body 2 of the fabric drying equipment will automatically adjust the heating power of the main body 2 of the fabric drying equipment. On the premise of meeting the air temperature rise requirement, the heating power is reduced, thereby reducing energy consumption. This mechanism enables the breathable and moisture-permeable composite textile fabric drying exhaust and dust removal device to have the function of recovering the heat in the humid and hot gas after fabric drying, improving the utilization rate of heat during the fabric drying process, greatly reducing the energy consumption cost of enterprises, and conforming to the current industry trend of energy conservation and emission reduction, improving the energy conservation and environmental protection performance of the breathable and moisture-permeable composite textile fabric drying and processing; The humid and hot gas preliminarily cooled by the heat recovery mechanism 5 will pass through the baffle 55 and enter the cooling and dust removal mechanism 6. At this time, the PLC controller 4 controls multiple semiconductor refrigeration chips 63 to work. The multiple semiconductor refrigeration chips 63 reduce the temperature of multiple metal mesh plates 62 through the heat conduction metal plate 61. And when the preliminarily cooled humid and hot gas passes through the multiple low-temperature metal mesh plates 62, it will be cooled again. The low-temperature environment causes the moisture in the humid and hot gas to liquefy into water droplets and drip to the bottom of the primary dust removal box 1. Under the low-temperature environment, the moisture condenses on the metal mesh plate 62 with the dust carried in the humid and hot air as the crystal nucleus and gradually accumulates into water droplets, and finally drips to the bottom of the heat conduction area 53 of the primary dust removal box 1 through the metal mesh plate 62, completing the primary dust removal of the humid and hot gas. During the dust removal process, the heat dissipation side of the multiple semiconductor refrigeration chips 63 will conduct the heat to the heat sink 64, and the heat sink 64 will further transfer the heat to the air flowing in the heat recovery area 54 at the top of the primary dust removal box 1, further improving the heat recovery effect during the fabric drying process and enhancing the utilization rate of heat, thereby reducing the energy consumption of fabric drying; When the humid and hot air carrying water liquid is transported to the ceramic filter cartridge 73 of the purification box 71 through the exhaust pipe 57, the humid and hot air will be dust-removed again by the ceramic filter cartridge 73 at this time, and the gas and water liquid will pass through the ceramic filter cartridge 73 and enter the purification box 71. Among them, the water liquid is supplemented to the water liquid layer 98 for reuse, and the dust-free and low-temperature air is discharged through the antistatic mechanism 9. During this process, the pressure sensor 75 detects the air pressure inside the ceramic filter cartridge 73 in real time, and the air pressure value is sent to the PLC controller 4 in the form of an electrical signal. If the ceramic filter cartridge 73 reduces the effect of secondary dust removal due to dust clogging the filter channel, the air pressure inside the ceramic filter cartridge 73 will gradually increase and exceed the warning air pressure threshold preset by the PLC controller 4. Then, the PLC controller 4 controls the alarm 10 to alarm. The alarm 10 alarming reminds the staff that there is too much dust and impurities in the ceramic filter cartridge 73 in the purification box 71, which affects the dust removal effect, and the ceramic filter cartridge 73 needs to be cleaned and maintained in time. This mechanism enables the breathable and moisture-permeable composite textile fabric drying, exhaust, and dust removal device to not only have the function of water recovery and reuse but also have the function of secondary dust removal. It not only avoids wasting water resources but also improves the dust removal effect of the device, further enhances the energy conservation and environmental protection performance of fabric drying and processing, and improves the reliability of device use; When the gas discharged into the purification box 71 is ejected through the nozzle 93 of the anti-static mechanism 9, the water liquid in the water liquid layer 98 will be sprayed onto the surrounding environment of the fabric drying equipment main body 2, avoiding the static electricity situation caused by the too low humidity around the fabric drying equipment main body 2. Moreover, the humidity sensor 99 will detect the humidity of the surrounding environment of the fabric drying equipment main body 2 in real time, and convert the humidity value into an electric signal and transmit it to the PLC controller 4. If the humidity sensor 99 detects that the humidity value around the fabric drying equipment main body 2 is lower than the drying threshold preset by the PLC controller 4, the PLC controller 4 controls the mobile end of the micro waterproof electric push rod 96 to extend. The mobile end of the micro waterproof electric push rod 96 pushes the L-shaped shutter 95 to block the air inlet end at the bottom of the arc-shaped pipe 94. And the lower the humidity value detected by the humidity sensor 99, the greater the extension amount of the mobile end of the micro waterproof electric push rod 96. Until the mobile end of the micro waterproof electric push rod 96 is fully extended, at this time, the micro waterproof electric push rod 96 pushes the L-shaped shutter 95 to block three-quarters of the air inlet at the bottom end of the arc-shaped pipe 94. At this time, due to the reduction of the air inlet diameter of the arc-shaped pipe 94, the discharge speed and discharge volume of the gas in the purification box 71 through the arc-shaped pipe 94, the hard pipe 91, the arc-shaped hollow block 92 and the nozzle 93 are both reduced. Synchronously, the gas inside the purification box 71 increases, and the air pressure rises. The increased air pressure at the top of the purification box 71 will press down the water liquid in the water liquid layer 98 and discharge it into the arc-shaped pipe 94 through the water inlet pipe 97. The amount of water liquid entering through the water inlet pipe 97 is inversely proportional to the ventilation diameter of the air inlet end of the arc-shaped pipe 94, that is, the drier the surrounding of the fabric drying equipment main body 2 and the smaller the air inlet diameter of the arc-shaped pipe 94, the more water liquid is transported by the water inlet pipe 97 to the water liquid layer 98. At this time, more water liquid is carried by the gas entering the arc-shaped pipe 94 and finally sprayed onto the surrounding of the fabric drying equipment main body 2 through the arc-shaped hollow block 92 and the nozzle 93, improving the humidity of the surrounding environment, reducing the probability of static electricity generation due to dryness around the fabric drying equipment main body 2. This mechanism enables the device to have the function of anti-static, and will not cause a large amount of dust to be adsorbed on the dried fabric, avoiding the situation of defects on the fabric surface, improving the appearance quality and grade of the fabric, and at the same time reducing the probability of static electricity ignition, providing efficient protection for personnel safety and enterprise property.

[0029] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An air-permeable and moisture-permeable composite textile fabric drying, exhaust, dust-removing device, comprising a primary dust-removing box (1) and a fabric drying equipment main body (2) for installing the primary dust-removing box (1), characterized in that, An L-shaped plate (3) is fixedly sleeved on the outer wall of the air outlet pipe of the main body (2) of the fabric drying equipment. A PLC controller (4) is fixedly connected to the inner wall of the L-shaped plate (3). An alarm (10) is fixedly connected to the upper surface of the L-shaped plate (3). The bottom end of the L-shaped plate (3) is fixedly connected to the upper surface of the main body (2) of the fabric drying equipment and the lower surface of the primary dust removal box (1). A heat insulation plate (11) is fixedly connected to the inner wall of the primary dust removal box (1). A heat recovery mechanism (5) and a cooling and dust removal mechanism (6) are fixedly embedded in the upper surface of the heat insulation plate (11). A bottom plate (12) is fixedly connected to the outer walls of the four support legs of the main body (2) of the fabric drying equipment. A secondary dust removal mechanism (7) and an air intake mechanism (8) are fixedly connected to the upper surface of the bottom plate (12). An anti-static mechanism (9) is fixedly communicated with the top side wall of the secondary dust removal mechanism (7).

2. The drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric according to claim 1, wherein, The heat recovery mechanism (5) includes a plurality of heat pipes (51) fixedly embedded and connected to the upper surface of the heat insulation plate (11). Metal mesh covers (52) are fixedly sleeved at the bottom end and the top end of the heat pipe (51). The heat insulation plate (11) divides the inner cavity of the primary dust removal box (1) into a heat conduction area (53) and a heat recovery area (54). A baffle (55) is arranged inside the heat conduction area (53). The bottom end of the baffle (55) is fixedly connected to the bottom inner wall of the primary dust removal box (1). A bent pipe (56) is fixedly communicated with the side wall of the primary dust removal box (1) located in the heat conduction area (53). The air inlet end of the bent pipe (56) is fixedly communicated with the top end of the air outlet pipe of the main body (2) of the fabric drying equipment. An exhaust pipe (57) is fixedly communicated with the side end outer wall of the primary dust removal box (1) located in the heat conduction area (53). A connecting thread ring (58) is fixedly communicated with the side wall of the primary dust removal box (1) located in the heat recovery area (54). An activated carbon filter tank (59) is threadedly connected to the outer wall of the connecting thread ring (58). A rubber ring (510) for sealing connection is fixedly connected to the exhaust end of the activated carbon filter tank (59).

3. The drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric according to claim 2, characterized in that, The cooling and dust removal mechanism (6) includes a heat-conducting metal plate (61) fixedly embedded in the upper surface of the heat insulation plate (11). A plurality of metal mesh plates (62) are fixedly connected to the bottom end of the heat-conducting metal plate (61). A plurality of semiconductor refrigeration chips (63) are fixedly connected to the upper surface of the heat-conducting metal plate (61). A heat sink (64) is fixedly connected to the heat dissipation sides of the plurality of semiconductor refrigeration chips (63). The heat sink (64) is located in the heat recovery area (54).

4. The drying, exhaust and dust removal device for a breathable and moisture-permeable composite textile fabric according to claim 1, characterized in that, The air intake mechanism (8) includes a suction fan (81) fixedly connected to the upper surface of the bottom plate (12). A suction pipe (82) is fixedly communicated with the air suction end of the suction fan (81). The air inlet end of the suction pipe (82) is fixedly communicated with the side wall of the primary dust removal box (1) located in the heat recovery area (54). The air outlet end of the suction fan (81) is fixedly communicated with an air supply pipe (83). The air outlet end of the air supply pipe (83) is fixedly communicated with the air inlet end of the main body (2) of the fabric drying equipment.

5. An exhaust dust removal device for drying a breathable and moisture-permeable composite textile fabric according to claim 1, characterized in that, The secondary dust removal mechanism (7) includes a purification box (71) fixedly connected to the upper surface of the bottom plate (12). A through hole is formed in the side wall of the purification box (71), and a rubber sleeve (72) is fixedly connected to the hole wall of the through hole. The inner wall of the rubber sleeve (72) is fixedly connected to the air outlet end of the exhaust pipe (57). The outer wall of the rubber sleeve (72) is hermetically and movably sleeved with a ceramic filter cartridge (73). A threaded hole is formed in the side wall of the purification box (71), and a fixed threaded cover (74) is threadedly connected to the hole wall of the threaded hole. The inner wall of the fixed threaded cover (74) is fixedly connected to the outer wall of the side end of the ceramic filter cartridge (73). A counterbore is formed in the outer wall of the fixed threaded cover (74), and a pressure sensor (75) is fixedly connected to the hole wall of the counterbore.

6. The drying, exhaust, dust removal device for a breathable and moisture-permeable composite textile fabric according to claim 5, characterized in that, The anti-static mechanism (9) includes a hard pipe (91) fixedly and communicatively connected to the top side wall of the purification box (71). The top end of the hard pipe (91) is fixedly connected to an arc-shaped hollow block (92). A plurality of nozzles (93) are fixedly communicatively connected to the outer wall of the arc-shaped hollow block (92). The air inlet end of the hard pipe (91) is fixedly communicatively connected to an arc-shaped pipe (94). The bottom end of the arc-shaped pipe (94) is movably connected to an L-shaped gate plate (95). A micro waterproof electric push rod (96) is fixedly connected to the outer wall of the L-shaped gate plate (95). The fixed end of the micro waterproof electric push rod (96) is fixedly embedded and connected to the inner wall of the purification box (71). A water inlet pipe (97) is fixedly communicatively connected to the pipe wall of the arc-shaped pipe (94). The inner cavity of the purification box (71) is filled with a water liquid layer (98). The water inlet end of the water inlet pipe (97) extends downward and extends into the bottom end of the water liquid layer (98). A humidity sensor (99) is fixedly connected to the upper surface of the L-shaped plate (3).

7. An exhaust dust removal device for drying a breathable and moisture-permeable composite textile fabric according to claim 6, characterized in that, An installation hole is formed in the top end of the purification box (71), and a liquid level gauge (13) for measuring the liquid level of the water liquid layer (98) is fixedly connected to the hole wall of the installation hole. A liquid supplement solenoid valve (14) is fixedly communicatively connected to the side wall of the purification box (71).

8. An exhaust dust removal device for drying a breathable and moisture-permeable composite textile fabric according to claim 5, characterized in that A U-shaped handle (15) is fixedly connected to the outer wall of the fixed threaded cover (74). A sealing ring (16) is movably sleeved on the outer wall of the fixed threaded cover (74).

Citation Information

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