Inductor processing device and inductor processing technology

Abstract

The invention discloses an inductor processing device and an inductor processing technology, and relates to the field of inductor processing. The inductor machining device comprises a machine table, a bearing base, a first magnetic core feeding mechanism, a coil feeding mechanism, a first transferring mechanism, a material disc circulation mechanism, a second magnetic core feeding mechanism, a die-casting mechanism and a discharging mechanism. According to the inductor machining device, the first magnetic core feeding mechanism and the coil feeding mechanism on the inductor machining device can be matched with each other and convey the coil and the first magnetic core into the bearing base to form the assembly, and the transferring mechanism can transfer the assembly to the tray circulating mechanism; the second magnetic core feeding mechanism can assemble a second magnetic core on the first magnetic core in the circulation stroke of the charging tray circulation mechanism, the charging tray circulation mechanism can directly drive the charging tray to enter the die-casting mechanism after assembly, die-casting of the inductor is completed, and the first magnetic core and the second magnetic core can be prevented from generating relative dislocation or separation before die-casting. And normal proceeding of the die-casting procedure is guaranteed, and the inductor machining efficiency is improved.

Description

Technical Field

[0001] This application relates to the technical field of inductor processing, and particularly to an inductor processing device and an inductor processing process. Background Art

[0002] With the rapid development of electronic information technology, as an important electronic component, inductors are widely used in power circuits, signal processing, wireless communication and other fields. From consumer electronics such as smart phones and tablets, to automotive electronic systems and industrial automation equipment, to high-end fields such as aerospace, the performance and quality of inductors directly affect the stability and reliability of the entire electronic device.

[0003] In the prior art, an inductor generally includes a first magnetic core and a second magnetic core that are relatively buckled, and a coil disposed between the first magnetic core and the second magnetic core. During processing, the first magnetic core, the second magnetic core and the coil are initially assembled into an inductor, and then the inductor is transferred to a hot press by a manipulator for hot pressing and forming. However, when the manipulator transfers the inductor, it can only adsorb on the first magnetic core or the second magnetic core alone. For the initially assembled inductor, the connection strength between the first magnetic core and the second magnetic core is relatively low, so that the first magnetic core and the second magnetic core may be relatively displaced or separated during the transfer process, which greatly affects the process of the subsequent die-casting process and reduces the precision and efficiency of inductor processing. Summary of the Invention

[0004] An object of this application is to provide an inductor processing device that can prevent relative displacement or separation between the first magnetic core and the second magnetic core before die-casting.

[0005] The inductor processing device provided by this application adopts the following technical solutions: An inductor processing device includes a machine table, a carrier seat is arranged on the machine table, a first magnetic core feeding mechanism, a coil feeding mechanism, a first transfer mechanism and a tray transfer mechanism are arranged on the side of the carrier seat, the first magnetic core feeding mechanism, the coil feeding mechanism and the first transfer mechanism surround the circumference of the carrier seat, the tray transfer mechanism is located at the rear end of the first transfer mechanism, a second magnetic core feeding mechanism, a die-casting mechanism and a blanking mechanism are arranged on the side of the tray transfer mechanism, and the second magnetic core feeding mechanism, the die-casting mechanism and the blanking mechanism are arranged at intervals along the transfer direction of the tray transfer mechanism.

[0006] By adopting the above technical solution, the first magnetic core feeding mechanism and the coil feeding mechanism can cooperate with each other to send the coil and the first magnetic core into the carrier to form an assembly. The transfer mechanism can transfer the assembly onto the tray transfer mechanism. The second magnetic core feeding mechanism can assemble the second magnetic core onto the first magnetic core during the transfer stroke of the tray transfer mechanism. After assembly, the tray transfer mechanism can directly drive the tray into the die-casting mechanism to complete the die-casting of the inductor. In this way, it can effectively avoid the relative misalignment or separation of the first magnetic core and the second magnetic core before die-casting, ensure the normal progress of the die-casting process, and improve the inductor processing efficiency.

[0007] Preferably, the inductor processing device further includes a turntable rotatably arranged on the machine table around the vertical direction and a first driving module for driving the turntable to rotate. There are multiple carriers, and the multiple carriers are arranged at intervals on the circumferential side surface of the turntable. There are multiple stations arranged on the circumferential side of the turntable. The multiple stations include a first feeding station, a second feeding station, and a transfer station. The first magnetic core feeding mechanism, the coil feeding mechanism, and the first transfer mechanism are respectively located at the first feeding station, the second feeding station, and the transfer station.

[0008] By adopting the above technical solution, the first magnetic core feeding mechanism, the coil feeding mechanism, and the transfer mechanism can respectively complete the feeding of the first magnetic core, the feeding of the coil, and the transfer of the assembly during the rotation of the turntable, without additionally setting a conveying mechanism, greatly improving the inductor processing efficiency.

[0009] Preferably, the multiple stations further include a first waste discharging station located at the front end of the first feeding station. A first waste discharging mechanism is arranged at the first waste discharging station. The first waste discharging mechanism includes a first bracket, a first manipulator arranged on the first bracket and capable of lifting and moving in a direction close to or away from the turntable, a second driving module for driving the first manipulator to move, and a waste box arranged on the side of the turntable. The waste box is located below the movement stroke of the first manipulator.

[0010] By adopting the above technical solution, before feeding, the first manipulator can clean the residual magnetic core or coil in the carrier to prevent the residual magnetic core or coil from interfering with the subsequent feeding and assembly.

[0011] Preferably, the multiple workstations further include a second waste discharging workstation located at the front end of the first loading workstation. A second waste discharging mechanism is provided on the second waste discharging workstation. The second waste discharging mechanism includes a second support, two waste blowing boxes respectively and vertically movably arranged on the second support, and a third driving module for driving the two waste blowing boxes to move up and down. The two waste blowing boxes are symmetrically arranged on the upper and lower sides of the turntable respectively. One side of each waste blowing box facing the turntable is respectively provided with an opening, and the other side of each waste blowing box facing away from the turntable is respectively communicated with a blowing pipe. The carrier seat can pass between the two openings during the rotation of the turntable.

[0012] By adopting the above technical solution, the two waste blowing boxes can move relatively closer to blow air to the carrier seat between them, so as to blow out and collect the residual magnetic cores, coils or impurities in the carrier seat, preventing the residual magnetic cores, coils or impurities from interfering with the subsequent loading and assembly.

[0013] Preferably, the first transfer mechanism includes a transfer assembly, a first flow channel and a first pushing component. The first flow channel is communicated with the tray transfer mechanism and includes two parallel first flow channel plates with a gap therebetween. The first pushing component is located below the gap and includes a first pushing frame which is vertically movable and movable along the extension direction of the first flow channel, and a fourth driving module for driving the first pushing frame to move.

[0014] By adopting the above technical solution, after the transfer assembly transfers the assembled body to the tray, the first pushing frame can be inserted into the tray relatively from below the first flow channel and drive the tray to move, so that the tray can smoothly enter the tray transfer mechanism.

[0015] Preferably, the tray transfer mechanism includes a second flow channel and a third flow channel. The two ends of the second flow channel are respectively communicated with the output end of the first flow channel and the feeding end of the die-casting mechanism. The second magnetic core loading mechanism is located on the side of the second flow channel. The two ends of the third flow channel are respectively communicated with the discharging end of the die-casting mechanism and the input end of the first flow channel. The unloading mechanism is located on the side of the third flow channel.

[0016] By adopting the above technical solution, the second flow channel and the third flow channel can respectively convey the tray through the second magnetic core loading mechanism, the die-casting mechanism and the unloading mechanism in their respective transfer processes to complete assembly, die-casting and unloading. There is no need to use a manipulator for handling during the whole process, which can not only prevent the first magnetic core and the second magnetic core from being separated from each other, but also improve the inductance processing efficiency.

[0017] Preferably, the inductor processing device further includes a third waste discharging mechanism. The second magnetic core feeding mechanism and the third waste discharging mechanism are arranged along the extending direction of the second flow channel. The third waste discharging mechanism includes a fourth flow channel communicated with the second flow channel, and a second pushing component arranged on the side of the fourth flow channel. The second pushing component includes a third bracket, a second pushing frame which can be lifted and moved along the extending direction of the fourth flow channel, and a fifth driving module for driving the second pushing frame to move. The second pushing frame is located above the fourth flow channel.

[0018] By adopting the above technical solution, the second pushing frame can discharge the tray containing waste products through the fourth flow channel, preventing waste products from entering the die-casting mechanism and producing defective products.

[0019] Preferably, second transfer mechanisms are respectively arranged between the second flow channel and the feeding end of the die-casting mechanism, and between the discharging end of the die-casting mechanism and the third flow channel. The second transfer mechanism includes a fifth flow channel, and a third pushing component arranged on the side of the fifth flow channel. The third pushing component includes a fourth bracket, a third pushing frame which can be lifted and moved along the extending direction of the fifth flow channel, and a sixth driving module for driving the third pushing frame to move. The third pushing frame is located above the fifth flow channel.

[0020] By adopting the above technical solution, the tray can be transferred between the die-casting mechanism and the tray transfer mechanism through the cooperation of the third pushing frame and the fifth flow channel, effectively improving the die-casting efficiency of the inductor.

[0021] Preferably, the blanking mechanism includes a sixth flow channel with two ends respectively communicated with the third flow channel and the input end of the first flow channel, and a blanking component arranged on the side of the sixth flow channel. The blanking component includes a fifth bracket, a lower die base arranged on the fifth bracket, an upper die base which can be lifted and arranged above the lower die base, a seventh driving module for driving the upper die base to lift. A plurality of blanking rods are arranged at the bottom of the upper die base, and a plurality of blanking holes are formed in the lower die base. The plurality of blanking holes correspond to the plurality of blanking rods one by one. A material box is arranged below the plurality of blanking holes.

[0022] By adopting the above technical solution, the tray can reach the blanking component under the cooperation of the third flow channel and the sixth flow channel. Subsequently, the plurality of blanking rods and the plurality of blanking holes can cooperate with each other to send the inductors in the tray into the material box, effectively improving the blanking efficiency.

[0023] Another object of the present application is to provide an inductor processing process.

[0024] An inductor processing process provided by the present application adopts the following technical solution: An inductor processing technology, which is based on the above-mentioned inductor processing device, comprises the following steps: Step 1, the first magnetic core feeding mechanism feeds the first magnetic core into the carrier, and the coil feeding mechanism feeds the coil into the carrier and assembles the coil and the first magnetic core into an assembly; Step 2, the tray transfer mechanism transfers the empty tray to the first transfer mechanism, and the first transfer mechanism transfers the assembly in the carrier to the tray; Step 3, the tray transfer mechanism drives the tray to the second magnetic core feeding mechanism, and the second magnetic core feeding mechanism feeds the second magnetic core into the tray and preliminarily assembles it with the assembly; Step 4, the tray transfer mechanism drives the tray to the die-casting mechanism, and the die-casting mechanism presses the first magnetic core, the coil and the second magnetic core in the tray into an inductor; Step 5, the tray transfer mechanism drives the tray to the discharging mechanism, and the discharging mechanism discharges the inductor in the tray.

[0025] By adopting the above technical solution, the first magnetic core feeding mechanism and the coil feeding mechanism can cooperate with each other to feed the coil and the first magnetic core into the carrier to form an assembly. The transfer mechanism can transfer the assembly to the tray transfer mechanism. The second magnetic core feeding mechanism can assemble the second magnetic core on the first magnetic core during the transfer stroke of the tray transfer mechanism. After assembly, the tray transfer mechanism can directly drive the tray into the die-casting mechanism to complete the die-casting of the inductor. In this way, the relative misalignment or separation of the first magnetic core and the second magnetic core before die-casting can be effectively avoided, ensuring the normal progress of the die-casting process and improving the inductor processing efficiency.

[0026] In summary, the present invention includes at least one of the following beneficial technical effects: The first magnetic core feeding mechanism and the coil feeding mechanism can cooperate with each other to feed the coil and the first magnetic core into the carrier to form an assembly. The transfer mechanism can transfer the assembly to the tray transfer mechanism. The second magnetic core feeding mechanism can assemble the second magnetic core on the first magnetic core during the transfer stroke of the tray transfer mechanism. After assembly, the tray transfer mechanism can directly drive the tray into the die-casting mechanism to complete the die-casting of the inductor. In this way, the relative misalignment or separation of the first magnetic core and the second magnetic core before die-casting can be effectively avoided, ensuring the normal progress of the die-casting process and improving the inductor processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic structural diagram of the inductor processing device in Embodiment 1 of the present application; Figure 2 is a first partial structural diagram of the inductor processing device in Embodiment 1 of the present application; Figure 3It is a second partial structural schematic diagram of the inductor processing device in Embodiment 1 of the present application; Figure 4 It is a structural schematic diagram of the die-casting mechanism in Embodiment 1 of the present application.

[0028] Labels in the attached drawings: 1, machine platform; 2, bearing seat; 3, first magnetic core feeding mechanism; 4, coil feeding mechanism; 5, first transfer mechanism; 51, transfer assembly; 511, sixth bracket; 512, third manipulator; 513, ninth driving module; 52, first runner; 53, first pushing component; 531, first pushing rack; 532, fourth driving module; 6, tray transfer mechanism; 61, second runner; 62, third runner; 7, second magnetic core feeding mechanism; 8, die-casting mechanism; 9, blanking mechanism; 91, sixth runner; 911, first runner section; 912, second runner section; 92, blanking component; 921, fifth bracket; 922, lower die base; 923, upper die base; 924, seventh driving module; 925, blanking rod; 926, blanking hole; 927, material box; 93, fourth pushing component; 931, fourth pushing rack; 932, eighth driving module; 94, fifth pushing component; 941, fifth pushing rack; 942, eleventh driving module; 10, turntable; 11, first driving module; 12, first waste discharging mechanism; 121, first bracket; 122, first manipulator; 123, second driving module; 124, waste product box; 13, second waste discharging mechanism; 131, second bracket; 132, waste blowing box; 133, third driving module; 134, opening; 135, air blowing pipe; 14, third waste discharging mechanism; 141, fourth runner; 142, second pushing component; 1421, third bracket; 1422, second pushing rack; 1423, fifth driving module; 15, second transfer mechanism; 151, fifth runner; 152, third pushing component; 1521, fourth bracket; 1522, third pushing rack; 1523, sixth driving module; 16, first detection camera; 17, second detection camera; 18, material blocking block; 19, tenth driving module. Detailed implementation manners

[0029] The following further elaborates on the present invention in conjunction with the attached Figures 1-4 drawings.

[0030] In the description of the present invention, it should be understood that when it comes to orientation descriptions, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., it is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0031] Embodiment 1: Refer to Figure 1 As shown, there is shown an inductor processing device, and the inductor processed by it includes a first magnetic core, a second magnetic core, and a coil. The first magnetic core and the second magnetic core are buckled relative to each other, and the coil is accommodated between the first magnetic core and the second magnetic core. The inductor processing device includes a machine table 1. At one end in the length direction of the machine table 1, there is provided a turntable 10 that can rotate around the vertical direction, and a first driving module 11 for driving the turntable 10 to rotate. The turntable 10 is horizontally arranged, and the first driving module 11 is a motor provided at the bottom of the turntable 10.

[0032] Combined with Figure 2 As shown, a plurality of carrier seats 2 for carrying inductors are arranged at intervals on the circumferential side surface of the turntable 10. A plurality of workstations are also arranged on the circumferential side of the turntable 10. The plurality of workstations include a first loading station, a second loading station, and a transfer station. A first magnetic core loading mechanism 3 for loading the first magnetic core is provided at the first loading station. A coil loading mechanism 4 for loading the coil is provided at the second loading station. A first transfer mechanism 5 is provided at the transfer station. A tray transfer mechanism 6 for transferring trays is provided at the rear end of the first transfer mechanism 5. The tray transfer mechanism 6 is arranged at the other end in the length direction of the machine table 1. A second magnetic core loading mechanism 7, a die-casting mechanism 8, and a blanking mechanism 9 for loading the second magnetic core are arranged on the side of the tray transfer mechanism 6. The second magnetic core loading mechanism 7, the die-casting mechanism 8, and the blanking mechanism 9 are arranged at intervals along the transfer direction of the tray transfer mechanism 6. A control mechanism (not shown in the figure) for controlling the overall operation of the inductor processing device is also provided on the machine table 1.

[0033] Among them, the first magnetic core loading mechanism 3, the coil loading mechanism 4, and the second magnetic core loading mechanism 7 respectively include a vibrating feeding tray and a second manipulator that can move in multiple axes. Both are prior arts, and the specific structures and principles will not be elaborated. The die-casting mechanism 8 is a hot press in the prior art, and the control mechanism is a PLC controller in the prior art.

[0034] During processing, the carrier base 2 passes through the first loading station, the second loading station, and the transfer station in sequence during the rotation of the turntable 10. The first core loading mechanism 3 feeds the first core into the carrier base 2, the coil loading mechanism 4 feeds the coil into the first core, and the transfer mechanism transfers the assembly of the first core and the coil to the tray on the tray transfer mechanism 6. The second core loading mechanism 7 can assemble the second core onto the first core during the transfer stroke of the tray transfer mechanism 6. After assembly, the tray transfer mechanism 6 can directly drive the tray into the die-casting mechanism 8 to complete the hot pressing of the inductor. In this way, the relative misalignment or separation of the first core and the second core before hot pressing can be effectively avoided, ensuring the normal progress of the hot pressing process and improving the inductor processing efficiency.

[0035] In this embodiment, the multiple stations further include a first detection station located between the first loading station and the second loading station, a second detection station located between the second loading station and the transfer station, and a first waste discharging station located at the front end of the first loading station. The first detection station and the second detection station are respectively provided with a first detection camera 16. The two first detection cameras 16 are respectively suspended above the turntable 10, and the carrier base 2 can pass under the two first detection cameras 16 in sequence during the rotation of the turntable 10.

[0036] After the first core loading mechanism 3 and the coil loading mechanism 4 feed the first core and the coil into the carrier base 2, the two first detection cameras 16 can respectively take pictures of the assembly postures of the first core and the coil in the carrier base 2 and transmit the shooting results to the control mechanism. If the assembly postures of the first core and the coil do not meet the processing requirements, the control mechanism controls the carrier base 2 to directly pass through the transfer station and reach the first waste discharging station, and the transfer mechanism pauses the transfer action when the carrier base 2 passes by.

[0037] In this embodiment, a first waste discharging mechanism 12 is arranged at the first waste discharging station. The first waste discharging mechanism 12 includes a first support 121, a first manipulator 122 which is arranged on the first support 121 and can be lifted and moved in a direction close to or away from the turntable 10, a second driving module 123 for driving the first manipulator 122 to move, and a waste box 124 arranged on the side of the turntable 10. The waste box 124 is located below the movement stroke of the first manipulator 122. Among them, the second driving module 123 is a combined structure of a translation cylinder and a lifting cylinder. After the carrier base 2 reaches the first waste discharging station, the first manipulator 122 can take out the first core or the coil with an assembly posture that does not meet the processing requirements during its movement stroke and put it into the waste box 124 to prevent the first core or the coil from interfering with the subsequent loading and assembly.

[0038] A second waste discharge station is also provided between the first waste discharge station and the first loading station, and a second waste discharge mechanism 13 is provided on the second waste discharge station. The second waste discharge mechanism 13 includes a second bracket 131, two waste blowing boxes 132 which can be lifted and lowered respectively and are arranged on the second bracket 131, and a third driving module 133 for driving the two waste blowing boxes 132 to lift and lower. The third driving module 133 is a lifting cylinder. The two waste blowing boxes 132 are symmetrically arranged on the upper and lower sides of the turntable 10, respectively. Each waste blowing box 132 has an opening 134 on one side facing the turntable 10, and is connected to an air blowing pipe 135 on one side away from the turntable 10. The air blowing pipe 135 is connected to an external air compressor, and the supporting seat 2 can pass between the two openings 134 during the rotation stroke of the turntable 10.

[0039] Among them, a first through hole is opened through the supporting seat 2, and a second through hole connected to the first through hole is opened on the turntable 10. The two waste blowing boxes 132 can be relatively close to each other, and the upper waste blowing box 132 is covered on the supporting seat 2, and the lower waste blowing box 132 is covered on the second through hole. Then the two waste blowing boxes 132 blow air relative to each other, and the blown compressed air can clean the supporting seat 2, so as to blow out the first magnetic core and coil not discharged by the first waste discharge mechanism 12, and the impurities remaining in the supporting seat 2 and accommodate them in the waste blowing box 132, so as to completely prevent the residual magnetic core, coil or impurities from interfering with the subsequent loading and assembly.

[0040] In this embodiment, the first transfer mechanism 5 includes a transfer component 51, a first flow channel 52 and a first pushing component 53. The first flow channel 52 extends along the width direction of the machine 1 and is connected to the tray circulation mechanism 6. It includes two first flow channel plates parallel to each other. There is a gap between the two first flow channel plates. The tray is accommodated in the gap. The first pushing component 53 is located below the gap. It includes a first pushing rack 531 that can be raised and lowered and is movable along the extension direction of the first flow channel 52, and a fourth driving module 532 for driving the first pushing rack 531 to move. The fourth driving module 532 includes a linear motor for driving the first pushing rack 531 to translate, and a cylinder for driving the first pushing rack 531 to rise and fall. There are several positioning holes on the material tray, and a first positioning rod is arranged on the top of the first pushing rack 531. After the transfer component 51 transfers the assembly to the material tray, the first pushing rack 531 can rise and insert the first positioning rod thereon into the positioning hole of the material tray. Then the first pushing rack 531 is translated along the extension direction of the first flow channel 52 and transfers the material tray to the material tray circulation mechanism 6.

[0041] Among them, the transfer component 51 includes a sixth bracket 511, a third manipulator 512 that can be lifted and translated along the direction from the transfer station to the first runner 52, and a ninth driving module 513 for driving the movement of the third manipulator 512. The ninth driving module 513 includes a motor screw structure for driving the translation of the third manipulator 512 and a cylinder for driving the lifting of the third manipulator 512.

[0042] In this embodiment, in combination with Figure 3 As shown, the tray transfer mechanism 6 includes a second runner 61 and a third runner 62. Both the second runner 61 and the third runner 62 are belt conveyors, which are parallel to each other and extend along the length direction of the machine table 1 respectively. The two ends of the second runner 61 are respectively communicated with the output end of the first runner 52 and the feeding end of the die-casting mechanism 8. The second magnetic core feeding mechanism 7 is located on the side of the second runner 61. The two ends of the third runner 62 are respectively communicated with the discharging end of the die-casting mechanism 8 and the input end of the first runner 52. The discharging mechanism 9 is located on the side of the third runner 62. The second runner 61 and the third runner 62 can respectively convey the trays through the second magnetic core feeding mechanism 7, the die-casting mechanism 8 and the discharging mechanism 9 in their respective transfer strokes to complete assembly, die-casting and discharging. During the whole process, there is no need to use a manipulator for handling, which can not only prevent the first magnetic core and the second magnetic core from being relatively separated, but also improve the inductance processing efficiency.

[0043] In this embodiment, there are two die-casting mechanisms 8. The second runner 61 sequentially passes through the feeding ends of the two die-casting mechanisms 8 along its extending direction. The third runner 62 sequentially passes through the discharging ends of the two die-casting mechanisms 8 along its extending direction. The two die-casting mechanisms 8 can synchronously die-cast the inductors in the two trays, greatly improving the inductance processing efficiency.

[0044] A second detection camera 17 is also arranged on one side of the second magnetic core feeding mechanism 7. A third waste discharging mechanism 14 is arranged on the side of the second detection camera 17. The second magnetic core feeding mechanism 7, the second detection camera 17 and the third waste discharging mechanism 14 are arranged along the extending direction of the second runner 61. The second detection camera 17 is suspended above the second runner 61. The second detection camera 17 can take pictures of the second magnetic cores fed onto the trays by the second magnetic core feeding mechanism 7 and transmit the shooting results to the control mechanism. If the assembly postures of the second magnetic cores do not meet the processing requirements, the control mechanism controls the third waste discharging mechanism 14 to discharge the trays loaded with unqualified second magnetic cores outwards.

[0045] In this embodiment, the third row of waste discharging mechanism 14 includes a fourth flow channel 141 that is vertically communicated with the second flow channel 61, and a second pushing component 142 disposed on the side of the fourth flow channel 141. The fourth flow channel 141 is a horizontally arranged flow channel plate, on which a flow channel groove for accommodating a material tray is provided. The second pushing component 142 includes a third bracket 1421, a second pushing frame 1422 that is liftable and movable along the extending direction of the fourth flow channel 141, and a fifth driving module 1423 for driving the movement of the second pushing frame 1422. The fifth driving module 1423 includes a linear motor for driving the second pushing frame 1422 to translate and a cylinder for driving the second pushing frame 1422 to lift. The second pushing frame 1422 is located above the fourth flow channel 141, and a second positioning rod is provided at its bottom. When the second detection camera 17 detects that the assembly posture of the second magnetic core does not meet the processing requirements, the second pushing frame 1422 descends and inserts the second positioning rod at its bottom into the positioning hole on the material tray. Subsequently, the second pushing frame 1422 moves along the fourth flow channel 141 and discharges the material tray outwards.

[0046] In this embodiment, as shown in combination with Figure 4 A second transfer mechanism 15 is respectively provided between the second flow channel 61 and the feeding end of the die-casting mechanism 8, and between the discharging end of the die-casting mechanism 8 and the third flow channel 62. The second transfer mechanism 15 includes a fifth flow channel 151 that is vertically communicated with the second flow channel 61 or the third flow channel 62, and a third pushing component 152 disposed on the side of the fifth flow channel 151. The fifth flow channel 151 is a horizontally arranged flow channel plate, on which a flow channel groove for accommodating a material tray is provided. The third pushing component 152 includes a fourth bracket 1521, a third pushing frame 1522 that is liftable and movable along the extending direction of the fifth flow channel 151, and a sixth driving module 1523 for driving the movement of the third pushing frame 1522. The sixth driving module 1523 includes a linear motor for driving the third pushing frame 1522 to translate and a cylinder for driving the third pushing frame 1522 to lift. The third pushing frame 1522 is located above the fifth flow channel 151, and a third positioning rod is provided at its bottom. When the material tray reaches the feeding end of the die-casting mechanism 8 or the material tray is output from the discharging end of the die-casting mechanism 8, the third pushing frame 1522 descends and inserts the third positioning rod at its bottom into the positioning hole on the material tray. Subsequently, the third pushing frame 1522 moves along the fifth flow channel 151 and feeds the material tray into the die-casting mechanism 8 or outputs it from the die-casting mechanism 8.

[0047] Liftable material blocking blocks 18 and a tenth driving module 19 for driving the lifting of the material blocking blocks 18 are respectively provided above the second flow channel 61 and the third flow channel 62. The tenth driving module 19 is a cylinder. The material blocking block 18 is located in the extending direction of the fifth flow channel 151, and it can descend and block the material tray after the material tray is in place. Subsequently, the second transfer mechanism 15 can transfer the material tray.

[0048] Further, two second transfer mechanisms 15 are respectively arranged between the second runner 61 and the feeding end of the die-casting mechanism 8, and between the discharging end of the die-casting mechanism 8 and the third runner 62. The two second transfer mechanisms 15 can synchronously transfer two trays, so that the die-casting mechanism 8 can synchronously die-cast the inductors in the two trays, improving the die-casting efficiency.

[0049] In this embodiment, referring again to Figure 3 As shown, the blanking mechanism 9 includes a sixth runner 91 with two ends respectively communicating with the third runner 62 and the input end of the first runner 52, and a blanking component 92 arranged on the side of the sixth runner 91. The sixth runner 91 is a horizontally arranged runner plate, on which a runner groove for accommodating the tray is opened. The blanking component 92 includes a fifth bracket 921, a lower die base 922 arranged on the fifth bracket 921, an upper die base 923 arranged above the lower die base 922 in a liftable manner, and a seventh driving module 924 for driving the upper die base 923 to lift. The seventh driving module 924 is a cylinder. A plurality of blanking rods 925 are arranged at the bottom of the upper die base 923, and a plurality of blanking holes 926 are opened on the lower die base 922. The plurality of blanking holes 926 correspond to the plurality of blanking rods 925 one by one. A material box 927 is arranged below the plurality of blanking holes 926. The tray can reach the blanking component 92 under the cooperation of the third runner 62 and the sixth runner 91. Subsequently, the plurality of blanking rods 925 and the plurality of blanking holes 926 can cooperate with each other and send the inductors in the tray into the material box 927, effectively improving the blanking efficiency.

[0050] In this embodiment, the sixth runner 91 is L-shaped, including a first runner segment 911 and a second runner segment 912 that are perpendicular to each other. The first runner segment 911 communicates with the third runner 62, and the second runner segment 912 communicates with the first runner 52. The blanking component 92 is located at the included angle between the first runner segment 911 and the second runner segment 912. Fifth pushing components 94 are respectively arranged on the sides of the first runner segment 911 and the second runner segment 912. The fifth pushing component 94 includes a fifth pushing frame 941 that can be lifted and translated along the extending direction of the first runner segment 911 or the second runner segment 912, and an eleventh driving module 942 for driving the fifth pushing frame 941 to move. The eleventh driving module 942 includes a linear motor for driving the fifth pushing frame 941 to translate and a cylinder for driving the fifth pushing frame 941 to lift. The fifth pushing frame 941 is located above the first runner segment 911 or the second runner segment 912, and a fourth positioning rod is arranged at its bottom. When the tray reaches the sixth runner 91, the two fifth pushing frames 941 can cooperate with each other to realize the transfer of the tray on the sixth runner 91.

[0051] On one side where the blanking component 92 and the second section 912 are away from each other, a fourth pusher component 93 is respectively arranged. Each fourth pusher component 93 respectively includes a fourth pusher frame 931 which is liftable and translatable along the direction from the blanking component 92 to the second section 912, and an eighth driving module 932 for driving the movement of the fourth pusher frame 931. The eighth driving module 932 is a linear motor for driving the translation of the fourth pusher frame 931 and a cylinder for driving the lifting of the fourth pusher frame 931.

[0052] When the tray flows to the second section 912, the fourth pusher frame 931 on the side of the second section 912 rises and translates and pushes the tray into the blanking component 92, so that the inductors in the tray can be smoothly blanked; after the inductors are blanked, the fourth pusher frame 931 on the side of the blanking component 92 rises and translates and pushes the tray back onto the second section 912, so that the tray can flow into the first flow channel 52 again after blanking, and the tray entering the first flow channel 52 can receive the assembly again, thereby realizing the cyclic flow of the tray.

[0053] Embodiment 2: This embodiment discloses an inductor processing process of an inductor processing device based on Embodiment 1, which includes the following steps: Step 1, the first magnetic core feeding mechanism 3 feeds the first magnetic core onto the bearing seat 2, and the coil feeding mechanism 4 feeds the coil onto the bearing seat 2 and assembles the coil and the first magnetic core into an assembly. Step 2, the tray flow mechanism 6 flows the empty tray to the first transfer mechanism 5, and the first transfer mechanism 5 transfers the assembly in the bearing seat 2 into the tray. Step 3, the tray flow mechanism 6 drives the tray to flow to the second magnetic core feeding mechanism 7, and the second magnetic core feeding mechanism 7 feeds the second magnetic core onto the tray and preliminarily assembles it with the assembly. Step 4, the tray flow mechanism 6 drives the tray to flow to the die-casting mechanism 8, and the die-casting mechanism 8 die-casts the first magnetic core, the coil and the second magnetic core in the tray into an inductor. Step 5, the tray flow mechanism 6 drives the tray to flow to the blanking mechanism 9, and the blanking mechanism 9 blanks the inductors in the tray.

[0054] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. An inductor processing device, comprising a machine table (1), characterized in that: A supporting seat (2) is arranged on the machine platform (1); a first magnetic core loading mechanism (3), a coil loading mechanism (4), a first transfer mechanism (5) and a tray circulation mechanism (6) are arranged on the side of the supporting seat (2); the first magnetic core loading mechanism (3), the coil loading mechanism (4) and the first transfer mechanism (5) surround the circumference of the supporting seat (2); the tray circulation mechanism (6) is located at the rear end of the first transfer mechanism (5); a second magnetic core loading mechanism (7), a die-casting mechanism (8) and a discharge mechanism (9) are arranged on the side of the tray circulation mechanism (6); the second magnetic core loading mechanism (7), the die-casting mechanism (8) and the discharge mechanism (9) are arranged at intervals along the circulation direction of the tray circulation mechanism (6).

2. The inductance processing device according to claim 1, wherein: The inductive processing device also includes a turntable (10) rotatable in a vertical direction and arranged on the machine platform (1), and a first driving module (11) for driving the turntable (10) to rotate. There are multiple bearing seats (2), and the multiple bearing seats (2) are arranged at intervals on the peripheral disk surface of the turntable (10). A plurality of workstations are arranged on the peripheral side of the turntable (10), and the plurality of workstations include a first loading station, a second loading station and a transfer station. The first magnetic core loading mechanism (3), the coil loading mechanism (4) and the first transfer mechanism (5) are respectively located at the first loading station, the second loading station and the transfer station.

3. An inductance processing device according to claim 2, characterized in that: The plurality of workstations further include a first waste discharge workstation, the first waste discharge workstation being located at the front end of the first loading workstation, the first waste discharge workstation being provided with a first waste discharge mechanism (12), the first waste discharge mechanism (12) comprising a first bracket (121), a first manipulator (122) disposed on the first bracket (121) and being liftable and movable in a direction approaching or moving away from the turntable (10), a second driving module (123) for driving the first manipulator (122) to move, and a waste box (124) disposed on the side of the turntable (10), the waste box (124) being located below the movement stroke of the first manipulator (122).

4. An inductance processing device according to claim 2, wherein: The plurality of workstations further include a second waste discharge workstation, the second waste discharge workstation being located at the front end of the first loading workstation, the second waste discharge workstation being provided with a second waste discharge mechanism (13), the second waste discharge mechanism (13) comprising a second bracket (131), two waste blowing boxes (132) respectively arranged on the second bracket (131) and capable of being lifted and lowered, and a third driving module (133) for driving the two waste blowing boxes (132) to be lifted and lowered, the two waste blowing boxes (132) being respectively symmetrically arranged on the upper and lower sides of the turntable (10), each of the waste blowing boxes (132) having an opening (134) on a side facing the turntable (10), and a blowing pipe (135) on a side facing away from the turntable (10), and the bearing seat (2) being able to pass between the two openings (134) during the rotation stroke of the turntable (10).

5. An inductance processing device according to claim 1, characterized in that: The first transfer mechanism (5) includes a transfer component (51), a first runner (52), and a first pusher component (53). The first runner (52) communicates with the tray transfer mechanism (6). It includes two mutually parallel first runner plates with a gap therebetween. The first pusher component (53) is located below the gap and includes a first pusher frame (531) that can be lifted and moved along the extension direction of the first runner (52), and a fourth drive module (532) for driving the movement of the first pusher frame (531).

6. An inductor processing device according to claim 5, characterized in that: The tray transfer mechanism (6) includes a second runner (61) and a third runner (62). The two ends of the second runner (61) are respectively communicated with the output end of the first runner (52) and the feeding end of the die-casting mechanism (8). The second magnetic core feeding mechanism (7) is located on the side of the second runner (61). The two ends of the third runner (62) are respectively communicated with the discharging end of the die-casting mechanism (8) and the input end of the first runner (52). The discharging mechanism (9) is located on the side of the third runner (62).

7. An inductance processing device according to claim 6, characterized in that: The inductor processing device further includes a third waste discharging mechanism (14). The second magnetic core feeding mechanism (7) and the third waste discharging mechanism (14) are arranged along the extension direction of the second runner (61). The third waste discharging mechanism (14) includes a fourth runner (141) communicated with the second runner (61), and a second pusher component (142) arranged on the side of the fourth runner (141). The second pusher component (142) includes a third support (1421), a second pusher frame (1422) that can be lifted and moved along the extension direction of the fourth runner (141), and a fifth drive module (1423) for driving the movement of the second pusher frame (1422). The second pusher frame (1422) is located above the fourth runner (141).

8. An inductor processing device according to claim 6, characterized in that: Second transfer mechanisms (15) are respectively arranged between the second runner (61) and the feeding end of the die-casting mechanism (8), and between the discharging end of the die-casting mechanism (8) and the third runner (62). The second transfer mechanism (15) includes a fifth runner (151), and a third pusher component (152) arranged on the side of the fifth runner (151). The third pusher component (152) includes a fourth support (1521), a third pusher frame (1522) that can be lifted and moved along the extension direction of the fifth runner (151), and a sixth drive module (1523) for driving the movement of the third pusher frame (1522). The third pusher frame (1522) is located above the fifth runner (151).

9. An inductor processing device according to claim 6, wherein: The blanking mechanism (9) includes a sixth runner (91) with two ends respectively communicating with the input ends of the third runner (62) and the first runner (52), and a blanking component (92) arranged on the side of the sixth runner (91). The blanking component (92) includes a fifth bracket (921), a lower die base (922) arranged on the fifth bracket (921), an upper die base (923) arranged above the lower die base (922) in a liftable manner, and a seventh driving module (924) for driving the lifting of the upper die base (923). A plurality of blanking rods (925) are arranged at the bottom of the upper die base (923), and a plurality of blanking holes (926) are formed in the lower die base (922). The plurality of blanking holes (926) correspond to the plurality of blanking rods (925) one by one, and a material box (927) is arranged below the plurality of blanking holes (926).

10. An inductance processing technology, characterized in that: The inductor processing technology is based on the inductor processing device according to any one of claims 1-9, and includes the following steps: Step 1, the first magnetic core feeding mechanism (3) feeds the first magnetic core into the carrier seat (2), and the coil feeding mechanism (4) feeds the coil into the carrier seat (2) and assembles the coil and the first magnetic core into an assembly; Step 2, the tray transfer mechanism (6) transfers the empty tray to the first transfer mechanism (5), and the first transfer mechanism (5) transfers the assembly in the carrier seat (2) into the tray; Step 3, the tray transfer mechanism (6) drives the tray to the second magnetic core feeding mechanism (7), and the second magnetic core feeding mechanism (7) feeds the second magnetic core into the tray and preliminarily assembles it with the assembly; Step 4, the tray transfer mechanism (6) drives the tray to the die-casting mechanism (8), and the die-casting mechanism (8) die-casts the first magnetic core, the coil and the second magnetic core in the tray into an inductor; Step 5, the tray transfer mechanism (6) drives the tray to the blanking mechanism (9), and the blanking mechanism (9) blanks the inductor in the tray.

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