Eddy current dust removal suction nozzle of laser welding machine

The laser welding machine with a vortex dust removal nozzle addresses inefficiencies in traditional systems by using a movable structure driven by a linear motor to ensure stable and efficient dust removal, enhancing the working environment and product quality.

CN120306798APending Publication Date: 2025-07-15HUNAN JIAN KUN LASER TECH CO LTD
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Patent Information

Application Number
CN202510707704.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The traditional laser welding dust removal device vibrates greatly when moving, resulting in low suction and dust removal efficiency, affecting welding quality and production efficiency.

Method used

A mobile device including a fixed seat, a slide structure, a linear motor and an auxiliary structure is designed. A vacuum cleaner device combining a vortex nozzle, a fixed board, a cover plate and a main machine is designed. The slide structure is driven to slide through a linear motor, and smoke and dust are absorbed efficiently using the vortex principle, and vibration is reduced through the auxiliary structure to ensure the vacuum cleaner effect.

Benefits of technology

It realizes efficient and stable dust removal effect during laser welding, improves vacuum efficiency and welding quality, and reduces the impact of device vibration on production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a laser welding machine eddy current dust removal suction nozzle which is characterized in that the laser welding machine eddy current dust removal suction nozzle comprises a moving device, the moving device comprises a fixing base, a sliding base structure, a linear motor and an auxiliary structure, the fixing base is fixed to a machine tool, the sliding base structure is arranged on the fixing base in a sliding mode, the linear motor is used for driving the sliding base structure to slide, and the auxiliary structure is arranged on the side edge of the sliding base structure; the dust collection device comprises a vortex suction nozzle, a fixing plate, a covering plate and a main machine, the fixing plate is fixedly arranged on the sliding base structure, the vortex suction nozzle is fixedly arranged at one end of the fixing plate, the main machine is arranged on one face of the fixing plate, the covering plate is buckled to the main machine and fixedly connected with the fixing plate, and the main machine is used for controlling the vortex suction nozzle. The auxiliary structure is installed on the side edge of the sliding base structure, the linear guiding precision of the sliding base in the moving process is enhanced, vibration possibly generated in the high-speed moving or working process of the sliding base is effectively compensated through the structural characteristics of the auxiliary structure, and stable movement is guaranteed. And efficient dust removal in the laser welding process is achieved.
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Description

Technical Field

[0001] The present invention relates to the field of laser welding equipment, in particular to an eddy current dust removal suction nozzle for a laser welding machine. Background Art

[0002] In the field of laser welding, the smoke, dust and particulate matter generated during the welding process have a significant impact on the working environment, the service life of the equipment and the product quality. Therefore, an efficient dust removal system is crucial for improving the welding quality and production efficiency.

[0003] Traditional dust removal methods often use simple dust suction devices, resulting in extremely large vibrations during movement, so that the suction force and dust removal efficiency of the device are relatively low, affecting the dust suction effect. Summary of the Invention

[0004] In view of the above situation, it is necessary to provide an eddy current dust removal suction nozzle for a laser welding machine that solves at least one of the above problems, including:

[0005] A moving device, including a fixed seat, a sliding seat structure, a linear motor and an auxiliary structure. The fixed seat is fixed to the machine tool. The sliding seat structure is slidably arranged on the fixed seat. The linear motor is used to drive the sliding seat structure to slide. The auxiliary structure is arranged on the side of the sliding seat structure;

[0006] And a dust suction device, including an eddy current suction nozzle, a fixing plate, a covering plate and a main unit. The fixing plate is fixedly arranged on the sliding seat structure. The eddy current suction nozzle is fixedly arranged at one end of the fixing plate. The main unit is arranged on one side of the fixing plate. The covering plate is buckled on the main unit and fixedly connected to the fixing plate. The main unit is used to control the eddy current suction nozzle.

[0007] Preferably, chutes are provided on both sides of the fixed seat.

[0008] Preferably, the sliding seat structure includes a sliding bottom plate, a connecting plate, a retaining plate and a support member. The sliding bottom plate is provided with sliders matching the chutes. The connecting plates are vertically arranged at both ends of the sliding bottom plate. The retaining plate is fixedly connected to the connecting plates. The linear motor is located between the retaining plate and the connecting plates. The retaining plate and the connecting plates are arranged in alignment. The support members are fixedly arranged at both ends of the retaining plate.

[0009] Preferably, the support member is ax-shaped, and a square through hole is provided on the ax face of the support member.

[0010] Preferably, the auxiliary structure includes a drag chain and a limiting slider. The drag chain is slidably arranged on the limiting slider. The drag chain is connected to the side of the support member through a reinforcing rib. The limiting slider is fixedly arranged on the machine tool.

[0011] Preferably, two eddy current suction nozzles are provided, and the two eddy current suction nozzles are arranged in series linearly.

[0012] Preferably, a retaining member is further included, the retaining member is fixedly arranged on the fixing plate, and the handle of the eddy current suction nozzle is clamped to the retaining member. Description of the Drawings

[0013] 1. Moving device; 11. Fixed seat; 111. Slide groove; 12. Slide seat structure; 121. Sliding bottom plate; 122. Connecting plate; 123. Retaining plate; 124. Support member; 125. Slide block; 13. Linear motor; 14. Auxiliary structure; 141. Drag chain; 142. Limit slide member; 2. Dust suction device; 21. Eddy current suction nozzle; 22. Fixing plate; 23. Cover plate; 24. Main body; 25. Retaining member.

[0014] Figure 1 is a schematic structural diagram of the eddy current dust suction nozzle of the laser welding machine according to the embodiment of the present invention from the first perspective.

[0015] Figure 2 is a schematic structural diagram of the eddy current dust suction nozzle of the laser welding machine according to the embodiment of the present invention from the second perspective.

[0016] Figure 3 is a schematic structural diagram of the eddy current dust suction nozzle of the laser welding machine according to the embodiment of the present invention from the third perspective.

[0017] Figure 4 is a schematic structural diagram of the eddy current dust suction nozzle of the laser welding machine according to the embodiment of the present invention from the fourth perspective.

[0018] Figure 5 is a schematic structural diagram of the dust suction device according to the embodiment of the present invention.

[0019] Figure 6 is a schematic structural diagram of the eddy current suction nozzle according to the embodiment of the present invention. Detailed Embodiments

[0020] In order to make the objectives, technical solutions and advantages of the present invention clearer, the eddy current dust suction nozzle of the laser welding machine of the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0021] In the description of the present invention, unless otherwise specified, "a plurality of" means two or more; the terms "center", "longitudinal", "transverse", "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0022] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] Please refer to Figures 1 to 6 , the eddy current dust suction nozzle of the laser welding machine according to the embodiment of the present invention includes a moving device 1, which includes a fixed seat 11, a sliding seat structure 12, a linear motor 13, and an auxiliary structure 14. The fixed seat 11 is fixed to the machine tool. The sliding seat structure 12 is slidably arranged on the fixed seat 11. The linear motor 13 is used to drive the sliding seat structure 12 to slide. The auxiliary structure 14 is arranged on the side of the sliding seat structure 12; and a dust suction device 2, which includes an eddy current suction nozzle 21, a fixing plate 22, a covering plate 23, and a main unit 24. The fixing plate 22 is fixedly arranged on the sliding seat structure 12. The eddy current suction nozzle 21 is fixedly arranged at one end of the fixing plate 22. The main unit 24 is arranged on one side of the fixing plate 22. The covering plate 23 is buckled on the main unit 24 and fixedly connected to the fixing plate 22. The main unit 24 is used to control the eddy current suction nozzle 21.

[0024] In the above embodiment, for the mobile device 1 part, the fixed base 11 is firmly installed on the machine tool and serves as the support foundation of the entire system. The slide structure 12 can slide along the direction set by the fixed base 11. The linear motor 13 serves as the power source and directly drives the slide structure 12 to perform linear movement. The auxiliary structure 14 is installed on the side of the slide structure 12, which not only enhances the linear guiding accuracy of the slide during movement but also effectively compensates for the vibration that may occur during high-speed movement or operation of the slide through its structural characteristics, ensuring smooth movement. For the dust suction device 2, the fixing plate 22 is connected to the slide structure 12 and moves together with the slide to achieve flexible adjustment of the dust suction position. The eddy current suction nozzle 21 is fixedly installed at the front end of the fixing plate 22 and uses the eddy current principle to efficiently adsorb the dust generated during the welding process. The main unit 24 is integrated at the rear side of the fixing plate 22 and is firmly encapsulated by the cover plate 23, which not only protects the internal components but also facilitates overall installation and maintenance. The control system is integrated inside the main unit 24 and is responsible for regulating the working state of the eddy current suction nozzle 21 to ensure the synchronization of the dust suction efficiency and the welding operation. The overall structure is designed compactly with clear functions, achieving efficient dust removal during the laser welding process.

[0025] Please refer to Figures 1 to 6 , in another embodiment, chutes 111 are provided on both sides of the fixed base 11. The slide structure 12 includes a sliding bottom plate 121, a connecting plate 122, a retaining plate 123, and a support member 124. The sliding bottom plate 121 is provided with sliders 125 that match the chutes 111. The connecting plate 122 is vertically arranged at both ends of the sliding bottom plate 121. The retaining plate 123 is fixedly connected to the connecting plate 122. The linear motor 13 is located between the retaining plate 123 and the connecting plate 122. The retaining plate 123 and the connecting plate 122 are arranged in alignment. The support member 124 is fixedly arranged at both ends of the retaining plate 123.

[0026] In the above embodiment, the slider structure 12 is composed of a sliding bottom plate 121, a connecting plate 122, a retaining plate 123 and a support member 124, forming a stable and flexible motion unit. The slider 125 installed at the bottom of the sliding bottom plate 121 is in close fit with the sliding groove 111 of the fixed seat 11, ensuring the smooth sliding of the slider structure 12 in the horizontal direction. The connecting plates 122 are vertically installed at both ends of the sliding bottom plate 121, enhancing the overall rigidity of the slider structure 12 and serving as the installation base for the retaining plate 123 and the support member 124. The retaining plate 123 is arranged opposite to the connecting plate 122, and the linear motor 13 is located between the retaining plate 123 and the connecting plate 122. A pulley is provided on the slider 125, and the linear motor 13 drives the pulley to achieve the precise linear movement of the slider structure 12. At the same time, the linear motor 13 is fixedly arranged on the sliding bottom plate 121, and the sliding bottom plate 121 is directly connected to the fixed seat 11, with a relatively stable center of gravity, which can effectively reduce the vibration generated by the linear motor 13. The support members 124 are fixed at both ends of the retaining plate 123, providing additional support force for the entire slider structure 12 and enhancing its stability under high-speed or heavy-load conditions. This structural design principle ensures that the slider structure 12 can achieve efficient and precise linear sliding under the guidance of the fixed seat 11, meeting the requirement of flexible adjustment of the position of the dust suction nozzle during the laser welding process.

[0027] Please refer to Figures 1 to 6 , in another embodiment, the support member 124 is provided in an axe shape, and a square through hole is provided on the axe surface of the support member 124.

[0028] In the above embodiment, the overall weight of the support member 124 is reduced, which is beneficial to reducing the inertial force during the movement process and improving the accuracy of movement.

[0029] Please refer to Figures 1 to 6 , in another embodiment, the auxiliary structure 14 includes a drag chain 141 and a limit slider 142. The drag chain 141 is slidably arranged on the limit slider 142. The drag chain 141 is connected to the side surface of the support member 124 through a reinforcing rib, and the limit slider 142 is fixedly arranged on the machine tool.

[0030] In the above embodiment, the drag chain 141, as a flexible connecting member, can accommodate and protect auxiliary components such as cables and air pipes inside, preventing them from being pulled or damaged during the movement of the sliding seat. The drag chain 141 is slidably arranged on the limiting sliding member 142, and the latter is firmly fixed on the machine tool, providing a clear sliding path and limiting boundary for the drag chain 141. By using the reinforcing ribs to firmly connect the drag chain 141 with the side surface of the support member 124, not only is it ensured that the drag chain 141 moves synchronously with the sliding seat structure 12, but also the flexible characteristics of the drag chain 141 are utilized to absorb and buffer the vibrations that may occur during the movement of the sliding seat structure 12 to a certain extent. At the same time, the limiting sliding member 142 precisely guides the sliding of the drag chain 141 to prevent it from deviating from the predetermined path, thereby ensuring the accuracy and stability of the linear sliding of the sliding seat structure 12.

[0031] Please refer to Figures 1 to 6 , in another embodiment, two eddy current suction nozzles 21 are provided, and the two eddy current suction nozzles 21 are arranged in series linearly.

[0032] In the above embodiment, the dust suction range and efficiency are expanded by increasing the dust suction points. The eddy current suction nozzles 21 arranged in series can act on both sides or front and back of the welding area simultaneously, forming a wider dust suction coverage area, and effectively capturing the dust and spatter generated during the welding process.

[0033] Please refer to Figures 1 to 6 , in another embodiment, a retaining member 25 is further included, the retaining member 25 is fixedly arranged on the fixing plate 22, and the handle of the eddy current suction nozzle 21 is clamped to the retaining member 25.

[0034] In the above embodiment, the shape of the handle part of the eddy current suction nozzle 21 matches the card slot or buckle of the retaining member 25, and it is firmly connected to the retaining member 25 by directly inserting or rotating and engaging, thereby realizing the fixed installation of the eddy current suction nozzle 21 on the fixing plate 22. This structure ensures the stability and detachability of the eddy current suction nozzle 21 during use, facilitating maintenance and replacement.

[0035] The above is only the preferred embodiment of the present invention, and it does not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to the equivalent embodiments with equivalent changes within the scope of the technical solution of the present invention without departing from the technical solution of the present invention. However, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An eddy current dust removal suction nozzle for a laser welding machine, characterized in that, Comprising: A mobile device, including a fixed seat, a sliding seat structure, a linear motor, and an auxiliary structure. The fixed seat is fixed to a machine tool. The sliding seat structure is slidably arranged on the fixed seat. The linear motor is used to drive the sliding of the sliding seat structure. The auxiliary structure is arranged on the side of the sliding seat structure; And a dust suction device, including a vortex suction nozzle, a fixing plate, a covering plate, and a main body. The fixing plate is fixedly arranged on the sliding seat structure. The vortex suction nozzle is fixedly arranged at one end of the fixing plate. The main body is arranged on one side of the fixing plate. The covering plate is buckled on the main body and fixedly connected to the fixing plate. The main body is used to control the vortex suction nozzle.

2. The eddy current dust suction nozzle of the laser welding machine according to claim 1, wherein: Chute grooves are provided on both sides of the fixed seat.

3. The eddy current dust suction nozzle of the laser welding machine according to claim 2, characterized in that: The sliding seat structure includes a sliding bottom plate, a connecting plate, a retaining plate, and a support member. The sliding bottom plate is provided with sliders matching the chute grooves. The connecting plate is vertically arranged at both ends of the sliding bottom plate. The retaining plate is fixedly connected to the connecting plate. The linear motor is located between the retaining plate and the connecting plate. The retaining plate and the connecting plate are arranged in alignment. The support member is fixedly arranged at both ends of the retaining plate.

4. The eddy current dust suction nozzle of the laser welding machine according to claim 3, characterized in that: The support member is in an ax-shaped setting. A square through hole is provided on the ax surface of the support member.

5. The eddy current dust suction nozzle of the laser welding machine according to claim 3, characterized in that: The auxiliary structure includes a drag chain and a limit sliding member. The drag chain is slidably arranged on the limit sliding member. The drag chain is connected to the side surface of the support member through a reinforcing rib. The limit sliding member is fixedly arranged on the machine tool.

6. The eddy current dust suction nozzle of the laser welding machine according to claim 1, wherein: Two vortex suction nozzles are provided. The two vortex suction nozzles are arranged in a linear series.

7. The eddy current dust suction nozzle of the laser welding machine according to claim 6, characterized in that: A retaining member is further included. The retaining member is fixedly arranged on the fixing plate. The handle of the vortex suction nozzle is clamped in the retaining member.