Steel springboard welding equipment with automatic positioning function
The automated positioning system for steel deck panel welding addresses the challenge of accurate rib placement, ensuring consistent spacing and structural integrity through precise alignment mechanisms, enhancing welding efficiency and load-bearing capacity.
Patent Information
- Application Number
- CN202510711637.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding of steel springboards, it is difficult to accurately control the position of the reinforcement ribs, resulting in a decrease in the load-bearing capacity of the steel springboard after welding.
A steel springboard welding equipment with automatic positioning function is designed, including plate positioning mechanism, rib strip installation mechanism, frame protection installation mechanism and flip plate mechanism. Automatic positioning and welding of steel springboards is achieved through drive motors, reciprocating screws, clamping sheets, pneumatic fixtures and other components.
The symmetrical positioning and welding of steel springboard reinforcement ribs is realized, the welding efficiency is improved, and the load-bearing capacity and service life of steel springboards is ensured.
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Figure CN120306911A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel plank welding, and particularly to a steel plank welding device with an automatic positioning function. Background Art
[0002] Steel planks are plate-shaped components made of steel, used for scaffolding construction, allowing construction workers to stand and walk, and place construction tools and materials. They are mainly applied to construction sites such as building projects, bridge construction, and shipbuilding, and are indispensable safety facilities and working platforms during the construction process;
[0003] In the welding process of steel planks, when welding stiffeners and protective frames onto the steel planks, the operator needs to hold the stiffeners and protective frames by hand and insert the stiffeners into the inner frame of the steel planks for welding. To ensure the shear resistance and bearing capacity of the steel planks, the positions of the stiffeners need to be arranged at equal intervals during welding. During operation, it is not convenient to accurately control the spacing of the stiffeners. Therefore, the positions of the stiffeners on the welded steel planks are likely to deviate, which may affect the bearing capacity of the steel planks. For this reason, we have proposed a steel plank welding device with an automatic positioning function. Summary of the Invention
[0004] The purpose of the present invention is to provide a steel plank welding device with an automatic positioning function to solve the problems raised in the above background art. To achieve the above purpose, the present invention provides the following technical solutions: It includes an operating table, on both sides of the top of the operating table, driving motors are symmetrically arranged. At the rear side of the driving motor, there is a side frame fixedly connected to the operating table, and a reciprocating lead screw is rotatably connected to the side frame. The reciprocating lead screw is rotatably connected to the output end of the driving motor;
[0005] Above the operating table, a plate positioning mechanism, a rib installation mechanism, a protective frame installation mechanism, a turning plate mechanism, and a welding mechanism are respectively arranged. A fixed frame and a top frame are fixedly connected to the middle and top of the operation respectively;
[0006] The plate positioning mechanism includes a bearing plate, which is driven by the reciprocating lead screw and slidably connected to a support frame. On both sides of the bearing plate, clamping pieces are slidably connected. At the bottom of the bearing plate, a sliding frame is slidably connected. On the top of the sliding frame, a fastening strip is arranged. The fastening strip is hinged to the bearing plate. A fastening hole is opened on the top surface of the sliding frame perpendicular to the bottom of the fastening strip. The fastening strip is movably clamped to the sliding frame through the fastening hole;
[0007] At the bottom of one end of the fixed frame, a trigger rod is fixedly connected. On the side of the trigger rod, a right-angle frame rotatably connected to the bottom of the bearing plate is arranged. On both sides of the right-angle frame, it abuts against the trigger rod and one of the sliding frames respectively. The right-angle frame is used to move the two clamping pieces away from each other;
[0008] One end of the buckling strip away from the connection with the bearing plate is fixedly installed with a folding rod. The surface of the folding rod is in movable contact with a release plate. The release plate is rotatably connected to the operating table. A support rod is fixedly arranged below the release plate. The release plate is used to lift the buckling strip so that the two clamping pieces clamp the steel gangplank.
[0009] Preferably, a lower rack is fixedly connected to the side surface of one of the sliding frames. A gear is meshed with the top of the lower rack. The gear is rotatably connected to the bearing plate. An upper rack is meshed with the top of the gear. The upper rack is fixedly connected to the other sliding frame. Lifting seats are symmetrically arranged on both sides of the surface of the bearing plate for leaving a gap at the bottom of the steel gangplank.
[0010] Preferably, the rib installation mechanism includes a support frame fixedly connected to the bearing plate. Top frames are symmetrically arranged at the top of the support frame. Inner sleeves are rotatably connected to the tops of the top frames. Outer sleeves are slidably connected to the outer sides of the inner sleeves. Pneumatic clamps are fixedly connected to the bottoms of the outer sleeves. Lifting seats are rotatably connected to the tops of the outer sleeves. The lifting seats are slidably connected to the top frames. Guide rods are fixedly connected to the tops of the inner sleeves.
[0011] Preferably, a first tension spring is fixedly connected to one end of the guide rod away from the connection with the inner sleeve. The first tension spring is connected to the top frame. Tracks and guide discs are respectively arranged on the top frame. The middle part of the track is arranged in a concave shape and the bottom surface abuts against the lifting seat. The side surface of the guide disc abuts against the guide rod for rotating the guide rod. The guide disc is arranged as a flat-angle triangle, which is used to make the guide rod return after rotation.
[0012] Preferably, the guard frame installation mechanism includes push seats arranged on both sides of the operating table. Electric push rod one is fixedly installed on the push seats. The output shaft of the electric push rod one is fixedly connected to a push table. The push table is slidably connected to the push seats. An extension guide rail is fixedly connected to the bottom of the push table. The extension guide rail is slidably connected to the push seats. A baffle is fixedly installed on the front side of the top surface of the push table.
[0013] Preferably, a slope frame is fixedly intercepted on the top surface of the push table. A positioning auxiliary bar is rotatably connected to the front side of the push seat. A roller is rotatably installed near the connection of the positioning auxiliary bar with the push seat. The roller abuts against the slope frame. A torsion spring is arranged at the connection of the positioning auxiliary bar with the push seat.
[0014] Preferably, the flap mechanism includes a guide bar slidably installed on a fixed frame. A flipping rack is slidably connected to the guide bar. Above the flipping rack, there is a receiving frame rotatably connected to the operating table. The receiving frame is arranged in a frame shape with an opening at one end.
[0015] Preferably, a disc is fixedly connected to the receiving frame, a pressing plate is hinged to the disc, a second tension spring is connected to the side of the pressing plate close to the disc, a toothed ring is sleeved and installed on the disc, an internal toothed opening is formed on the inner wall of the toothed ring, and the outer surface of the toothed ring is movably engaged with a rotating rack.
[0016] Preferably, a check member is slidably connected to the receiving frame, the bottom of the check member is wedge-shaped, a placement table is fixedly installed at the rear side of the operating table, and extension plates are symmetrically arranged on the placement table.
[0017] Preferably, the welding mechanism includes a second electric push rod arranged on the top frame, a first welding head is fixedly connected to the output shaft of the second electric push rod, a second welding head is fixedly connected to the side of the first welding head, the second welding head is slidably connected to the top frame, a third electric push rod is arranged on the placement table, and a third welding head is fixedly connected to the output shaft of the third electric push rod.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. In the present invention, through the provided plate positioning mechanism, when the bearing plate slides on the side frame towards the other end of the operating table, when the folding rod passes above the release plate, it is lifted upwards by the release plate, so that the buckle strip disengages from the buckle hole on the sliding frame, and the two clamping pieces approach relatively, realizing the automatic positioning of the steel formwork body, making the steel formwork located in the middle of the bearing plate, and clamping the steel formwork;
[0020] 2. In the present invention, through the provided rib installation mechanism, when the lifting seat moves towards the depression of the track, it drives the outer sleeve and the pneumatic fixture to move downwards. Subsequently, when the lifting seat contacts the bottom surface of the track, the lifting seat keeps the rib horizontal, the guide rod at the top of the inner sleeve contacts the surface of the guide disc, and the outer sleeve, the pneumatic fixture and the rib rotate synchronously, causing the rib to rotate 90 degrees after fitting with the surface of the steel formwork, and the two ends of the rib fit with the two sides of the inner wall of the steel formwork, realizing the automatic positioning and installation of the rib, and the rib is symmetrical with the steel formwork. After welding, the bearing capacity of the steel formwork can be guaranteed during use;
[0021] 3. In the present invention, through the provided guard frame installation mechanism, after the steel formwork enters the inside of the receiving frame, it is blocked by the check member. The pushing table pushes the guard frame towards both ends of the steel formwork. During this process, the slope frame presses the roller, and the positioning auxiliary strip swings away from the end connected to the pushing seat to the side of the steel formwork. The guard frame frames the end face of the steel formwork, and the positioning auxiliary strip keeps the guard frame centered during the positioning process to avoid deviation;
[0022] 4. In the present invention, by setting up a flipping mechanism, after the welding of the ribs is completed, when the bearing plate drives the guide bar to pass under the receiving frame, the guide bar drives the flipping rack to move, thereby driving the gear ring to rotate, so that the receiving frame drives the steel springboard to rotate 180 degrees with its connection with the operating table as the axis, so that the steel springboard after preliminary welding is turned over, so that the other side of the steel springboard can be welded quickly and conveniently, so as to improve the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a side view structural schematic diagram of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the carrying plate and the clamping sheet of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the plate positioning mechanism of the present invention;
[0027] Figure 5 It is a structural schematic diagram of a buckle strip and a buckle hole of the present invention;
[0028] Figure 6 For the present invention Figure 3 Schematic diagram of the enlarged structure of the A area in the middle;
[0029] Figure 7 It is a schematic diagram of the unfolded structure of the rib installation mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the track and the guide plate of the present invention;
[0031] Figure 9 It is a structural schematic diagram of the frame installation mechanism of the present invention;
[0032] Figure 10 It is a structural schematic diagram of the flap mechanism of the present invention;
[0033] Figure 11 It is a schematic diagram of the unfolded structure of the copying mechanism of the present invention.
[0034] In the figure:
[0035] 1. Operating table; 2. Driving motor; 3. Side frame; 4. Reciprocating screw;
[0036] 5. Plate positioning mechanism; 501. Loading plate; 502. Clamping sheet; 503. Sliding frame; 504. Buckle strip; 505. Buckle hole; 506. Trigger lever; 507. Right angle frame; 508. Angle lever; 509. Lower rack; 510. Gear; 511. Upper rack; 512. Release plate; 513. Support rod; 514. Lifting seat;
[0037] 6. Rib installation mechanism; 601. Support frame; 602. Top frame; 603. Inner sleeve; 604. Outer sleeve; 605. Pneumatic fixture; 606. Lifting seat; 607. Guide rod; 608. First tension spring; 609. Track; 610. Guide disc;
[0038] 7. Frame installation mechanism; 701. Pushing seat; 702. First electric push rod; 703. Pushing table; 704. Extension guide rail; 705. Baffle; 706. Slope frame; 707. Positioning auxiliary strip; 708. Roller; 709. Torsion spring;
[0039] 8. Flap mechanism; 801. Guide strip; 802. Flipping rack; 803. Receiving frame; 804. Disc; 805. Counter board; 806. Second tension spring; 807. Tooth ring; 808. Inner tooth opening; 809. Check part; 810. Placing table; 811. Extension plate;
[0040] 9. Welding mechanism; 901. Second electric push rod; 902. First welding head; 903. Second welding head; 904. Third electric push rod; 905. Third welding head;
[0041] 10. Plate body; 11. Fixed frame; 12. Top frame. Detailed implementation mode
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.
[0043] Please refer to Figures 1 to 6 , the present invention provides a technical solution: including an operation table 1, driving motors 2 are symmetrically arranged on both sides of the top of the operation table 1, a side frame 3 fixedly connected to the operation table 1 is arranged at the rear of the driving motor 2, a reciprocating lead screw 4 is rotatably connected to the side frame 3, and the reciprocating lead screw 4 is rotatably connected to the output end of the driving motor 2;
[0044] Above the operation table 1, a plate positioning mechanism 5, a rib installation mechanism 6, a frame installation mechanism 7, a flap mechanism 8 and a welding mechanism 9 are respectively arranged, and a fixed frame 11 and a top frame 12 are fixedly connected to the middle and top of the operation respectively;
[0045] The plate positioning mechanism 5 includes a bearing plate 501, which is driven by a reciprocating screw rod 4 and is slidably connected to a support frame 601. Clamping pieces 502 are slidably connected to both sides of the bearing plate 501. A slide 503 is slidably connected to the bottom of the bearing plate 501. A buckle strip 504 is provided on the top of the slide 503. The buckle strip 504 is hinged to the bearing plate 501. A buckle hole 505 is provided on the top surface of the slide 503 perpendicular to the bottom of the buckle strip 504. The buckle strip 504 is movably connected to the slide 503 through the buckle hole 505.
[0046] A trigger rod 506 is fixedly connected to the bottom of one end of the fixing frame 11, and a right angle frame 507 is provided on the side of the trigger rod 506 and is rotatably connected to the bottom of the carrying plate 501. The two sides of the right angle frame 507 are respectively in contact with the trigger rod 506 and one of the slides 503, and the right angle frame 507 is used to keep the two clamping pieces 502 away from each other.
[0047] A folding rod 508 is fixedly installed at one end of the buckle strip 504 away from the bearing plate 501, and a release plate 512 is movably contacted on the surface of the folding rod 508. The release plate 512 is rotatably connected to the operating table 1, and a support rod 513 is fixedly arranged below the release plate 512. The release plate 512 is used to prop up the buckle strip 504 so that the two clamping pieces 502 clamp the steel springboard;
[0048] A lower rack 509 is fixedly connected to the side of one of the slides 503, a gear 510 is meshed on the top of the lower rack 509, the gear 510 is rotatably connected to the carrier plate 501, an upper rack 511 is meshed on the top of the gear 510, the upper rack 511 is fixedly connected to the other slide 503, and lifting seats 514 are symmetrically arranged on both sides of the surface of the carrier plate 501 to leave a gap at the bottom of the steel springboard;
[0049] In this embodiment, when the carrying plate 501 is returning to its original position, after it approaches the trigger rod 506, the right-angle frame 507 is abutted by the trigger rod 506, and the right-angle frame 507 rotates at the connection between it and the carrying plate 501, and pushes a slide 503 abutted on the other side to slide to the outside of the carrying plate 501, and under the action of the spring pressure above the buckle strip 504, the bottom of the buckle strip 504 buckles into the buckle hole 505, so that the carrying plate 501 automatically opens the clamping piece 502 during the returning process to automatically position the steel springboard;
[0050] In this embodiment, when the slide 503 on one side slides toward the outer side of the carrier plate 501, the upper rack 511 drives the gear 510 to rotate, so that the lower rack 509 pushes the slide 503 on the forest side to slide synchronously, so that the clamping pieces 502 on both sides are opened synchronously;
[0051] In this embodiment, during the return process of the angled rod 508, it passes under the release plate 512 and jacks up the release plate 512 by a certain distance. Subsequently, the release plate 512 automatically drops, the angled rod 508 disconnects from the release plate 512, and the height of the angled rod 508 is above the bottom surface height of the release plate 512.
[0052] Please refer to Figure 5 , Figure 7 , Figure 8 As shown in [relevant figures], the present invention provides a technical solution: The rib installation mechanism 6 includes a support frame 601 fixedly connected to the bearing plate 501. At the top of the support frame 601, top frames 602 are symmetrically arranged. An inner sleeve 603 is rotatably connected to the top of the top frame 602. An outer sleeve 604 is slidably connected to the outside of the inner sleeve 603. A pneumatic clamp 605 is fixedly connected to the bottom of the outer sleeve 604. The top end of the outer sleeve 604 is rotatably connected to a lifting seat 606. The lifting seat 606 is slidably connected to the top frame 602. A guide rod 607 is fixedly connected to the top end of the inner sleeve 603.
[0053] One end of the guide rod 607 away from its connection with the inner sleeve 603 is fixedly connected to a first tension spring 608, and the first tension spring 608 is connected to the top frame 602. On the top frame 12, a track 609 and a guide disk 610 are respectively arranged. The middle of the track 609 is recessed and its bottom surface abuts against the lifting seat 606. The side surface of the guide disk 610 abuts against the guide rod 607 for causing the guide rod 607 to rotate. The guide disk 610 is set as a flat-angle triangle, and its function is to cause the guide rod 607 to return after rotation.
[0054] In this embodiment, a guide groove is provided on the inner sleeve 603, and the outer sleeve 604 is slidably connected to the inner sleeve 603 through the guide groove. When the guide rod 607 drives the inner sleeve 603 to rotate, it can drive the rib to rotate synchronously through the outer sleeve 604.
[0055] In this embodiment, in the initial state, the rib is parallel to the bearing plate 501. The rib is a reinforcing rib material for improving the load-bearing strength of the steel plank. It is arranged perpendicular to the length direction of the steel plank. The perpendicularly arranged reinforcing ribs help to improve the shear strength of the plank, can enhance the load-bearing capacity and disperse the load.
[0056] Please refer to Figure 9 As shown in [relevant figures], the present invention provides a technical solution: The guard frame installation mechanism 7 includes push seats 701 arranged on both sides of the operation table 1. An electric push rod 702 is fixedly installed on the push seat 701. The output shaft of the electric push rod 702 is fixedly connected to a push table 703. The push table 703 is slidably connected to the push seat 701. An extension guide rail 704 is fixedly connected to the bottom of the push table 703. The extension guide rail 704 is slidably connected to the push seat 701. A baffle 705 is fixedly installed on the front side of the top surface of the push table 703.
[0057] The top surface of the pushing platform 703 is fixedly intercepted with a slope frame 706. A positioning auxiliary bar 707 is rotatably connected to the front side of the pushing seat 701. A roller 708 is rotatably installed near the connection of the positioning auxiliary bar 707 to the pushing seat 701. The roller 708 abuts against the slope frame 706. A torsion spring 709 is arranged at the connection of the positioning auxiliary bar 707 and the pushing seat;
[0058] In this embodiment, since the edges of the steel gangplank are prone to wear, collision and other external forces during use, by welding guard frames at both ends of the steel gangplank, the thickness and strength of the edges can be increased, the risk of edge deformation and damage can be reduced, the service life of the steel gangplank can be extended, and the size of the guard frame is slightly larger than that of the steel gangplank, which is convenient for installation;
[0059] Please refer to Figures 10 to 11 , the present invention provides a technical solution: the turning plate mechanism 8 includes a guide bar 801 slidably installed on the fixed frame 11. A turning rack 802 is slidably connected to the guide bar 801. Above the turning rack 802, there is a receiving frame 803 rotatably connected to the operating table 1. The receiving frame 803 is arranged in a frame shape with an opening at one end;
[0060] A disc 804 is fixedly connected to the receiving frame 803. A pressing plate 805 is hinged to the disc 804. A second tension spring 806 is connected to the side of the pressing plate 805 close to the disc 804. A toothed ring 807 is sleeved and installed on the disc 804. Inner tooth openings 808 are opened on the inner wall of the toothed ring 807. The outer surface of the toothed ring 807 is meshed with the rotating rack movably;
[0061] A check member 809 is slidably connected to the receiving frame 803. The bottom of the check member 809 is wedge-shaped. A placing table 810 is fixedly installed at the rear side of the operating table 1. Extension plates 811 are symmetrically arranged on the placing table 810 respectively;
[0062] The welding mechanism 9 includes a second electric push rod 901 arranged on the top frame 12. A first welding head 902 is fixedly connected to the output shaft of the second electric push rod 901. A second welding head 903 is fixedly connected to the side of the first welding head 902. The second welding head 903 is slidably connected to the top frame 12. A third electric push rod 904 is arranged on the placing table 810. A third welding head 905 is fixedly connected to the output shaft of the third electric push rod 904;
[0063] In this embodiment, please refer to Figure 10 , a cross bar is fixedly installed on the back of the receiving frame 803, and a stop bar is arranged above it, which can keep the receiving frame 803 in a horizontal state after returning to its position and will not continue to rotate and swing downward;
[0064] The usage method and advantages of the present invention: The steel gangplank welding equipment with an automatic positioning function works as follows:
[0065] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 shown below:
[0066] S1: In the initial state, the plate positioning mechanism 5 is located on one side of the operating table 1 close to the driving motor 2, and the clamping pieces 502 on both sides of the bearing plate 501 are far away from each other. The operator places the opening of the steel gangplank to be welded upward on the bearing plate 501, places the rib and the guard frame in front of the pneumatic fixture 605 and the pushing table 703 respectively, and then starts the driving motor 2 to work. By rotating the reciprocating lead screw 4, the bearing plate 501 is driven to slide on the side frame 3 towards the other end of the operating table 1. During this process, the folding rod 508 passes above the release plate 512 and contacts the release plate 512, and is pushed upward by the release plate 512. The buckle strip 504 moves upward synchronously, so that the buckle strip 504 disengages from the buckle hole 505 on the sliding frame 503. The spring at the connection between the clamping piece 502 and the bearing plate 501 is quickly released, so that the two clamping pieces 502 approach each other relatively. When contacting the side of the steel gangplank, the positioning of the steel gangplank body is realized, so that the steel gangplank is located in the middle of the bearing plate 501, and the steel gangplank is clamped. As the bearing plate 501 continues to move, the lifting seat 606 contacts the depression of the track 609, so that the lifting seat 606 drives the outer sleeve 604 and the pneumatic fixture 605 to move downward. The rib on the pneumatic fixture 605 approaches the steel gangplank. When the lifting seat 606 is close to the bottom end of the track 609, the bottom surface of the steel gangplank is close to the surface of the steel gangplank. Subsequently, the lifting seat 606 contacts the bottom surface of the track 609. Since the bottom surface is a plane, the lifting seat 606 keeps the rib horizontal. At this time, the guide rod 607 at the top of the inner sleeve 603 contacts the surface of the guide disk 610. As the bearing plate 501 continues to move, friction is generated between the guide rod 607 and the guide disk 610, and rotation gradually occurs, pulling the first tension spring 608 outward. Through the notch opened on the inner sleeve 603, the outer sleeve 604, the pneumatic fixture 605 and the rib rotate synchronously, so that the rib rotates 90 degrees after fitting with the surface of the steel gangplank. The two ends of the rib fit with both sides of the inner wall of the steel gangplank, realizing the automatic positioning and installation of the rib. The relative positions of the two ribs and the steel gangplank are symmetrical. After the bearing plate 501 continues to move, the guide seat moves upward gradually away from the bottom surface of the track 609, so that the pneumatic fixture 605 is moved away from the steel gangplank;
[0067] S2: After the rib positioning is completed, the steel plank enters the interior of the receiving rack 803. During this process, the bearing plate 501 pushes the flipping rack 802 to pass under the receiving rack 803. The flipping rack 802 drives the gear ring 807 to rotate. The side frame of the steel plank contacts the surface of the check member 809 and jacks up the check member 809. Subsequently, the check member 809 automatically drops and catches the side frame of the steel plank. Then, under the action of the reciprocating lead screw 4, the bearing plate 501 returns to its original position, and the steel plank is left on the receiving rack 803. The extension plates 811 on both sides support the steel plank. The two clamping pieces 502 automatically disengage from both sides of the steel plank during the return of the bearing plate 501. Then, the first electric push rod 702 is activated to drive the pushing platform 703 to extend outwards and approach the side of the steel plank. During this process, the slope frame 706 squeezes the roller 708, causing the roller 708 to rotate with the positioning auxiliary bar 707 as the axis at its connection with the pushing seat 701. The end of the positioning auxiliary bar 707 away from the connection with the pushing seat swings to the side of the steel plank. The guard frame on the pushing platform 703 is synchronously pushed by the pushing platform 703 and frames the side of the steel plank. The positioning auxiliary bar 707 keeps the guard frame centered during the positioning process to avoid deviation. Then, the second electric push rod 901 is activated to control the first welding head 902 and the second welding head 903 to move downwards to perform welding operations on the installation ribs and guard frame of the steel plank. After the welding is completed, the electric push rod controls the first welding head 902 and the second welding head 903 to quickly lift upwards. The first electric push rod 702 controls the pushing platform 703 to return to its original position. The positioning auxiliary bar 707 automatically returns to its original position under the action of the torsion spring 709;
[0068] S3: After the rib welding is completed, when the bearing plate 501 drives the guide bar 801 to pass under the receiving rack 803, the flipping rack 802 contacts the end of the guide bar 801, keeping the flipping rack 802 and the guide bar 801 in a relatively stationary state so that the guide bar 801 can drive the flipping rack 802 to move, thereby driving the gear ring 807 to rotate. During this process, the gear ring 807 flips and catches the abutment plate 805 through the internal tooth openings 808 opened on its inner surface. During the rotation, the disk 804 is driven to rotate through the abutment plate 805, so that the receiving rack 803 drives the steel plank to rotate 180 degrees with its connection with the operating table 1 as the axis, turning over the preliminarily welded steel plank. The steel plank falls on the placing table 810. The bearing plate 501 continues to move forward, causing the flipping rack 802 to disengage from the gear ring 807. The third electric push rod 904 is activated to drive the third welding head 905 to approach the steel plank, above both sides of the steel plank where the guard frame is installed. The third welding head 905 performs welding here to complete the welding operation of the steel plank. The check member 809 slidably connected to the receiving rack 803 automatically drops under the action of gravity. After the welding is completed, the operator can directly take away the steel plank from the placing table 810.
[0069] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel plank welding device with an automatic positioning function, characterized in that, It includes an operating table (1). On both sides of the top of the operating table (1), driving motors (2) are symmetrically arranged. At the rear of the driving motor (2), a side frame (3) fixedly connected to the operating table (1) is provided. On the side frame (3), a reciprocating lead screw (4) is rotatably connected. The reciprocating lead screw (4) is rotatably connected to the output end of the driving motor (2). Above the operating table (1), a plate positioning mechanism (5), a rib installation mechanism (6), a guard frame installation mechanism (7), a flap mechanism (8) and a welding mechanism (9) are respectively arranged. A fixed frame (11) and a top frame (12) are fixedly connected to the middle and top of the operation respectively. The plate positioning mechanism (5) includes a bearing plate (501). The bearing plate (501) is driven by the reciprocating lead screw (4) and is slidably connected to the support frame (601). On both sides of the bearing plate (501), clamping pieces (502) are slidably connected. At the bottom of the bearing plate (501), a sliding frame (503) is slidably connected. On the top of the sliding frame (503), a fastening strip (504) is provided. The fastening strip (504) is hinged to the bearing plate (501). A fastening hole (505) is opened on the top surface of the sliding frame (503) perpendicular to the bottom of the fastening strip (504). The fastening strip (504) is movably clamped with the sliding frame (503) through the fastening hole (505). At the bottom of one end of the fixed frame (11), a trigger rod (506) is fixedly connected. On the side of the trigger rod (506), a right-angle frame (507) rotatably connected to the bottom of the bearing plate (501) is provided. On both sides of the right-angle frame (507), it abuts against the trigger rod (506) and one of the sliding frames (503) respectively. The right-angle frame (507) is used to separate the two clamping pieces (502) from each other. At the end of the fastening strip (504) far from its connection with the bearing plate (501), a folding-angle rod (508) is fixedly installed. The surface of the folding-angle rod (508) is in movable contact with a release plate (512). The release plate (512) is rotatably connected to the operating table (1). Below the release plate (512), a support rod (513) is fixedly arranged. The release plate (512) is used to prop up the fastening strip (504) so that the two clamping pieces (502) clamp the steel gangplank.
2. The steel plank welding device with an automatic positioning function according to claim 1, characterized in that: On the side of one of the sliding frames (503), a lower rack (509) is fixedly connected. At the top of the lower rack (509), a gear (510) is meshed. The gear (510) is rotatably connected to the bearing plate (501). At the top of the gear (510), an upper rack (511) is meshed. The upper rack (511) is fixedly connected to the other sliding frame (503). On both sides of the surface of the bearing plate (501), lifting seats (514) are symmetrically arranged to keep a gap at the bottom of the steel gangplank.
3. A steel plank welding device with an automatic positioning function according to claim 1, characterized in that: The rib installation mechanism (6) includes a support frame (601) fixedly connected to the bearing plate (501). At the top of the support frame (601), top frames (602) are symmetrically arranged. An inner sleeve (603) is rotatably connected to the top of the top frame (602). An outer sleeve (604) is slidably connected to the outside of the inner sleeve (603). A pneumatic clamp (605) is fixedly connected to the bottom of the outer sleeve (604). The top end of the outer sleeve (604) is rotatably connected to a lifting seat (606). The lifting seat (606) is slidably connected to the top frame (602). A guide rod (607) is fixedly connected to the top end of the inner sleeve (603).
4. The steel plank welding device with an automatic positioning function according to claim 3, characterized in that: One end of the guide rod (607) far from the connection with the inner sleeve (603) is fixedly connected with a first tension spring (608). The first tension spring (608) is connected to the top frame (602). A track (609) and a guide disc (610) are respectively arranged on the top frame (12). The middle part of the track (609) is arranged in a concave shape and its bottom surface abuts against the lifting seat (606). The side surface of the guide disc (610) abuts against the guide rod (607) for rotating the guide rod (607). The guide disc (610) is arranged as a flat-angled triangle, and its function is to make the guide rod (607) return after rotation.
5. A steel plank welding device with an automatic positioning function according to claim 1, characterized in that: The guard frame installation mechanism (7) includes push seats (701) arranged on both sides of the operating table (1). An electric push rod one (702) is fixedly installed on the push seat (701). The output shaft of the electric push rod one (702) is fixedly connected with a push table (703). The push table (703) is slidably connected to the push seat (701). An extension guide rail (704) is fixedly connected to the bottom of the push table (703). The extension guide rail (704) is slidably connected to the push seat (701). A baffle (705) is fixedly installed on the front side of the top surface of the push table (703).
6. The steel plank welding device with an automatic positioning function according to claim 5, characterized in that: A slope frame (706) is fixedly intercepted on the top surface of the push table (703). A positioning auxiliary bar (707) is rotatably connected to the front side of the push seat (701). A roller (708) is rotatably installed near the connection of the positioning auxiliary bar (707) with the push seat (701). The roller (708) abuts against the slope frame (706). A torsion spring (709) is arranged at the connection of the positioning auxiliary bar (707) with the push seat.
7. The steel plank welding device with an automatic positioning function according to claim 1, characterized in that: The flap mechanism (8) includes a guide bar (801) slidably installed on the fixed frame (11). A flipping rack (802) is slidably connected to the guide bar (801). Above the flipping rack (802), a receiving frame (803) rotatably connected to the operating table (1) is arranged. The receiving frame (803) is arranged in a frame shape with an opening at one end.
8. A steel plank welding device with an automatic positioning function according to claim 7, characterized in that: A disc (804) is fixedly connected to the receiving frame (803). A pressing plate (805) is hinged to the disc (804). A second tension spring (806) is connected to the side of the pressing plate (805) close to the disc (804). A toothed ring (807) is sleeved and installed on the disc (804). An internal tooth opening (808) is formed on the inner wall of the toothed ring (807). The outer surface of the toothed ring (807) is movably meshed with a rotating rack.
9. The steel plank welding equipment with an automatic positioning function according to claim 8, characterized in that: A check member (809) is slidably connected to the receiving frame (803). The bottom of the check member (809) is wedge-shaped. A placing table (810) is fixedly installed at the rear side of the operating table (1). Extension plates (811) are symmetrically arranged on the placing table (810).
10. The steel plank welding device with an automatic positioning function according to claim 1, characterized in that: The welding mechanism (9) includes a second electric push rod (901) arranged on the top frame (12). A first welding head (902) is fixedly connected to the output shaft of the second electric push rod (901). A second welding head (903) is fixedly connected to the side of the first welding head (902). The second welding head (903) is slidably connected to the top frame (12). A third electric push rod (904) is arranged on the placing table (810). A third welding head (905) is fixedly connected to the output shaft of the third electric push rod (904).
Citation Information
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