Automatic demolition system

Abstract

The application relates to the technical field of battery module preparation, in particular to an automatic removal system which comprises two conveying mechanisms, a distributing mechanism, a supporting and limiting assembly, a poking mechanism and a protective cover pulling mechanism, etc. The first conveying mechanism conveys the wiring terminal to the distributing mechanism, the distributing mechanism separates the front end of a row of wiring terminals, the poking mechanism pokes the wiring terminal to the supporting and limiting assembly and pokes the wiring terminal to the protective cover pulling mechanism along the supporting and limiting assembly, the protective cover pulling mechanism pulls off the protective cover of the wiring terminal, the poking mechanism continues to poke the wiring terminal forward to the second conveying mechanism, the second conveying mechanism conveys the wiring terminal to the positioning mechanism, the positioning mechanism positions the wiring terminal, the protective pad sucking mechanism sucks away the protective pad on the wiring terminal, and then the second conveying mechanism conveys the wiring terminal to the destination. It can be seen that the device can realize the operation of pulling off the protective cover and the protective pad, and improves the work efficiency.

Description

Technical Field

[0001] This application relates to the field of battery module manufacturing technology, and in particular to an automatic dismantling system. Background Technology

[0002] Currently, energy storage battery modules generally have four terminals, positive and negative, for charging and discharging the battery module and for forming a battery pack. The positive terminal is orange, and the negative terminal is black. When the terminals arrive, they are covered with red protective covers and white protective pads. After the battery modules are manufactured, they need to undergo long-term charge and discharge tests, i.e., aging tests. This process verifies the module's performance, quality, and reliability, aiming to improve the product's lifespan, stability, and reliability. This inevitably requires the use of terminals, so the protective covers need to be removed during the production process and reinstalled after the aging test is completed. The daily demand for terminals is also very high. Currently, the work of removing the protective covers and protective pads is done by a single employee. This work is highly repetitive, extremely labor-intensive, time-consuming, and results in very low production efficiency. Summary of the Invention

[0003] The purpose of this application is to provide an automatic removal system, which to some extent solves the technical problems existing in the prior art where, when testing the performance of energy storage battery modules, it is necessary to remove the protective cover and protective gasket on the terminal block. Currently, this is done manually, which is highly repetitive, labor-intensive, time-consuming, and has seriously low production efficiency.

[0004] This application provides an automatic removal system, including: a first conveying mechanism, a sorting mechanism, a support and limiting component, a toggle mechanism, a protective cover removal mechanism, a second conveying mechanism, a shielding mechanism, a positioning mechanism, and a protective pad suction mechanism; wherein, the first conveying mechanism is used to convey the terminal blocks to the sorting mechanism; the sorting mechanism is used to separate one of the multiple terminal blocks conveyed by the first conveying mechanism; one end of the support and limiting component extends to the outlet end of the first conveying mechanism, and the other end of the support and limiting component extends to the destination; and the toggle mechanism is used to toggle the terminal block separated by the sorting mechanism to the support and limiting component, and toggle the terminal block to the protective cover removal mechanism;

[0005] The protective cover removal mechanism is used to clamp and remove the protective cover of the terminal block; the toggle mechanism is used to toggle the terminal block with the protective cover removed along the support limiting assembly until it is positioned on the second conveying mechanism; the second conveying mechanism is used to convey the terminal block with the protective cover removed to the positioning mechanism; the blocking mechanism is used to block the terminal block from moving forward and stop the terminal block at the positioning mechanism; the positioning mechanism is used to position the terminal block with the protective cover removed; the protective pad suction mechanism is used to suction and remove the protective pad on the terminal block; the second conveying mechanism is used to convey the terminal block with the protective pad removed to the destination.

[0006] The actuating mechanism includes a lateral movement component, a push drive device, a clamping support component, and an actuating component; wherein, the fixed end of the lateral movement component is fixed to the target location;

[0007] The fixed end of the push drive device is connected to the moving end of the lateral moving component, the drive end of the push drive device is connected to the clamping support member, the actuating member is connected to the clamping support member, and the actuating member forms a limit groove and is used to limit the terminal block.

[0008] The lateral movement component is used to drive the toggle member to move along the delivery direction of the terminal block, and the push drive device is used to drive the toggle member to move along a direction perpendicular to the delivery direction of the terminal block;

[0009] The protective cover removal mechanism includes two protective cover removal assemblies, and the two protective cover removal assemblies are spaced apart along a direction perpendicular to the conveying direction of the terminal block; each protective cover removal assembly includes a clamping drive device, a lifting drive device, and an auxiliary clamping member; wherein, the fixed end of the clamping drive device is fixed to the target location;

[0010] The fixed end of the lifting drive device is connected to the drive end of the clamping drive device, and the drive end of the auxiliary clamping member is connected to the lifting end of the lifting drive device. The clamping drive device is used to drive the corresponding auxiliary clamping member to move along a conveying direction perpendicular to the terminal block, so that the two auxiliary clamping members clamp the protective cover on the terminal block. The lifting drive device is used to drive the corresponding auxiliary clamping member to descend, so as to remove the protective cover from the terminal block.

[0011] The suction pad mechanism includes an auxiliary support component, a downward driving device, and an adsorption component; wherein, the auxiliary support component is used to fix it to the target location;

[0012] The fixed end of the downward driving device is connected to the auxiliary support member, and the driving end of the downward driving device is connected to the adsorption member. The downward driving device is used to drive the adsorption member to move downward toward the terminal or upward away from the terminal. The adsorption member has a clearance hole and an adsorption through hole facing the terminal. The adsorption through hole can be connected to an external air source.

[0013] The suction pad mechanism further includes a first rotary drive device and a connecting component; wherein, the first rotary drive device is connected to the drive end of the downward pressure drive device, the connecting component is connected to the first rotary drive device, and the connecting component forms two mounting portions arranged at 90° between them, and each mounting portion is equipped with the suction component.

[0014] In the above technical solution, the material distribution mechanism further includes a material distribution support member and two material distribution components; wherein, the material distribution support member is used to fix it at the target location; both material distribution components are disposed on the material distribution support member, and the two material distribution components are arranged sequentially at intervals along the conveying direction of the terminal block;

[0015] Each of the aforementioned material distribution components includes a material distribution drive device and a material distribution component. The fixed end of the material distribution drive device is connected to the material distribution support component, and the drive end of the material distribution drive device is connected to the material distribution component. The material distribution drive device is used to drive the material distribution component to separate one of the continuously conveyed terminal blocks located at the foremost end.

[0016] In any of the above technical solutions, the automatic dismantling system further includes two first photoelectric detection components, which are arranged corresponding to the two material dispensing components; each of the first photoelectric detection components includes a first auxiliary support and a first photoelectric detection component, the first auxiliary support is used to fix it at the target location, the first photoelectric detection component is disposed on the first auxiliary support along the conveying direction of the terminal block, the first photoelectric detection component is disposed on one side of the material dispensing component, and the first photoelectric detection component is used to detect whether the terminal block is located at the material dispensing working position.

[0017] In any of the above technical solutions, the number of the toggle components is two, and they are spaced apart along the conveying direction of the wiring terminals.

[0018] In any of the above technical solutions, the support limiting assembly further includes two support limiting members, and the two support limiting members are spaced apart along a direction perpendicular to the conveying direction of the terminal block, and are used to fix them to the target location; an L-shaped mounting groove is formed on the side of the two support limiting members that are close to each other, and the openings of the two L-shaped mounting grooves are arranged opposite to each other to form a total mounting groove for placing the terminal block; along the conveying direction of the terminal block, each mounting groove has a clearance opening at both ends.

[0019] In any of the above technical solutions, the two protective cover removal assemblies share one clamping drive device, and the clamping drive device has two drive ends, and the two drive ends of the clamping drive device are respectively connected to two corresponding lifting drive devices, and the clamping drive device is equipped with a support base, and the support base is used to fix it to the target location.

[0020] In any of the above technical solutions, the protective cover removal mechanism further includes a cover receiving box, and the cover receiving box is disposed below the two auxiliary clamping members.

[0021] In any of the above technical solutions, the automatic dismantling system further includes a second photoelectric detection component, which includes a second auxiliary support and a second photoelectric detection member. The second auxiliary support is used to fix the device at the target location, and the second photoelectric detection member is disposed on the second auxiliary support. The second photoelectric detection member is used to detect whether the wiring terminal is in the working position of removing the protective cover.

[0022] In any of the above technical solutions, the blocking mechanism further includes a blocking drive device support, a blocking drive device, and a blocking member; wherein, the blocking drive device support is used to fix it at the target location, the fixed end of the blocking drive device is fixed to the blocking drive device support, the driving end of the blocking drive device is connected to the blocking member, and is used to drive the blocking member to move above the support limiting assembly to block the wiring terminals on the support limiting assembly from continuing to advance.

[0023] In any of the above technical solutions, the automatic dismantling system further includes a third photoelectric detection component, which includes a third auxiliary support and a third photoelectric detection member. The third auxiliary support is used to fix the device at the target location, and the third photoelectric detection member is disposed on the third auxiliary support. The third photoelectric detection member is used to detect whether the wiring terminal is located in the working position of the protective pad.

[0024] In any of the above technical solutions, the positioning mechanism further includes a positioning support member and two positioning components; wherein, both positioning components are disposed on the positioning support member, and the two positioning components are arranged sequentially at intervals along the conveying direction of the wiring terminal;

[0025] Each of the positioning components includes a positioning drive device and a positioning member. The fixed end of the positioning drive device is connected to the positioning support member, and the driving end of the positioning drive device is connected to the positioning member. The positioning drive device is used to drive the positioning member to separate one of the continuously delivered terminals.

[0026] In any of the above technical solutions, the two positioning components share a positioning driving device, and the positioning driving device has two driving ends, and the two output ends of the positioning driving device are respectively connected to the two positioning components that correspond one-to-one.

[0027] In any of the above technical solutions, the first rotary drive device can drive the transfer member to rotate, so that one of the two adsorption members is in the working position of adsorbing the protective pad and the other is in the working position of dispensing the protective pad.

[0028] In any of the above technical solutions, the automatic dismantling system further includes a receiving box, which is located below the second conveying mechanism.

[0029] In any of the above technical solutions, the adsorption component further includes a gas guiding channel, one end of which penetrates the adsorption component, and the other end of which penetrates the adsorption component or is in a closed state, and the adsorption through hole is connected to the gas guiding channel.

[0030] In any of the above technical solutions, the automatic dismantling system further includes a feeding mechanism, wherein the second conveying mechanism is used to convey the terminal block with the protective pad removed to the feeding mechanism, and the feeding mechanism is used to feed the terminal block with the protective cover and protective pad removed to the destination.

[0031] In any of the above technical solutions, the feeding mechanism further includes a feeding support component, a feeding pipe, a blowing support component, an air pipe fixing seat, and an air pipe; wherein, the feeding support component is used to fix it at the target location, and the feeding pipe is fixed to the feeding support component;

[0032] One end of the feeding pipe extends above the second conveying mechanism, and a first clearance opening is formed on the side of the feeding pipe above the second conveying mechanism that is close to the suction protective pad mechanism.

[0033] The blowing support member is used to fix it at the target location, and the air pipe fixing seat is fixed to the blowing support member; the air pipe is fixed to the air pipe fixing seat, and the gas blown out by the air pipe is used to blow the terminal block to move along the feeding pipe to drop the material.

[0034] In any of the above technical solutions, the number of the feeding pipe, the blowing support member, the air pipe fixing seat, and the air pipe is two, and they are respectively arranged on opposite sides of the second conveying mechanism;

[0035] The feeding mechanism further includes a detection support component and a detection component; wherein, a second clearance opening is formed on the top of the structure of the feeding pipe located above the second conveying mechanism;

[0036] The detection support member is fixed to the unloading support member, and the detection member is fixed to the detection support member. The detection member is located above the second clearance opening and is used to detect the color of the wiring terminal.

[0037] In any of the above technical solutions, the air pipe fixing seat is rotatably connected to the blowing material support member; the blowing material support member is rotatably connected to the target.

[0038] In any of the above technical solutions, the automatic dismantling system further includes a receiving mechanism, and the material conveyed by the unloading mechanism is collected into the receiving mechanism.

[0039] In any of the above technical solutions, the receiving mechanism further includes a receiving hopper, an auxiliary rotary drive device, gears, an annular chain, an annular track, rollers, and multiple receiving boxes; wherein the auxiliary rotary drive device can drive the annular chain to rotate through the gears;

[0040] Multiple receiving boxes are arranged sequentially at intervals along the circumference of the annular chain and are respectively connected to the chain; the annular track surrounds the outer periphery of the annular chain, and each receiving box is provided with a roller, and the roller is in rolling cooperation with the annular track;

[0041] The receiving funnel is located below the discharge port of the feeding mechanism, and one of the receiving boxes is located below the discharge port of the receiving funnel.

[0042] In any of the above technical solutions, each of the receiving boxes is further provided with a positioning protrusion, and the receiving mechanism also includes a positioning sensor. The positioning sensor is fixed at the target location and at a position corresponding to the discharge port of the unloading mechanism. When the positioning protrusion passes through the detection groove of the positioning sensor, the positioning sensor determines that the receiving box has moved to the receiving position.

[0043] In any of the above technical solutions, the receiving mechanism further includes a box detection photoelectric sensor, which is fixed at the target location and is used to detect whether the receiving box is on the track.

[0044] In any of the above technical solutions, the receiving mechanism further includes a material detection photoelectric sensor, which is fixed at the target location and used to detect whether there are wiring terminals inside the receiving box.

[0045] In any of the above technical solutions, the automatic dismantling system further includes a rotating hopper mechanism and a vibration mechanism; wherein, the rotating hopper mechanism is used to divide the delivered terminals into sections and deliver them sequentially to the vibration mechanism; the vibration mechanism is used to discharge the incoming materials in the rotating hopper mechanism and automatically feed them to the material distribution mechanism.

[0046] In any of the above technical solutions, the rotating hopper mechanism further includes a second rotating drive device, a hopper, a distribution bottom plate, and multiple partitions; wherein the hopper is a hollow structure with openings at the top and bottom, and multiple partitions are disposed inside the hopper and are arranged sequentially and evenly at intervals along the rotation axis of the hopper to divide the hopper into multiple distribution hoppers arranged sequentially and evenly at intervals along the rotation axis of the hopper;

[0047] The material distribution base plate is disposed at the bottom opening of the hopper and is fixed to the target location. The material distribution base plate forms a discharge port. The output end of the second rotary drive device is connected to the hopper and is used to drive the hopper to rotate relative to the material distribution base plate, so that one of the material distribution hoppers is arranged corresponding to the discharge port, so that the wiring terminals in the hopper can fall into the vibration mechanism through the discharge port.

[0048] In any of the above technical solutions, the vibration mechanism is further described as a vibration feeding device.

[0049] In any of the above technical solutions, the second conveying mechanism is further defined as a conveyor belt mechanism.

[0050] In any of the above technical solutions, the automatic dismantling system further includes a workbench, on which the first conveying mechanism, the material distribution mechanism, the support and limiting component, the actuating mechanism, the protective cover removal mechanism, the second conveying mechanism, the positioning mechanism, and the protective pad suction mechanism are all disposed.

[0051] In any of the above technical solutions, the actuating mechanism and the suction protective pad mechanism are both disposed above the support limiting component, and the protective cover removal mechanism, the positioning mechanism and the second conveying mechanism are all disposed below the support limiting component.

[0052] Compared with the prior art, the beneficial effects of this application are as follows:

[0053] The automatic removal system provided in this application enables the automatic removal of protective covers and gaskets from wiring terminals, greatly improving work efficiency and freeing up labor. Attached Figure Description

[0054] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0055] Figure 1 This is a schematic diagram of the structure of the automatic demolition system provided in the embodiments of this application;

[0056] Figure 2 for Figure 1 A partially enlarged structural diagram;

[0057] Figure 3 This is a partial structural diagram of the automatic demolition system provided in an embodiment of this application;

[0058] Figure 4 This is another structural schematic diagram of the automatic demolition system provided in the embodiments of this application;

[0059] Figure 5 for Figure 4 A partially enlarged structural diagram;

[0060] Figure 6 Another structural schematic diagram of the automatic demolition system provided in the embodiments of this application;

[0061] Figure 7 A magnified schematic diagram of a portion of the structure for number 6;

[0062] Figure 8Another structural schematic diagram of the automatic demolition system provided in the embodiments of this application;

[0063] Figure 9 A partially enlarged structural diagram of 8;

[0064] Figure 10 This is another partial structural diagram of the automatic demolition system provided in the embodiments of this application;

[0065] Figure 11 This is a schematic diagram of the material distribution mechanism provided in the embodiments of this application;

[0066] Figure 12 This is a schematic diagram of the material distribution mechanism and the first photoelectric detection component provided in the embodiments of this application;

[0067] Figure 13 This is a schematic diagram of the structure of the support and limiting component provided in the embodiments of this application;

[0068] Figure 14 This is a schematic diagram of the structure of the actuating mechanism provided in the embodiments of this application;

[0069] Figure 15 This is a schematic diagram of the structure of the protective cover removal mechanism provided in the embodiments of this application;

[0070] Figure 16 This is another structural schematic diagram of the protective cover removal mechanism provided in the embodiments of this application;

[0071] Figure 17 This is a schematic diagram of the structure of the second photoelectric detection component provided in the embodiments of this application;

[0072] Figure 18 A schematic diagram of the positioning mechanism provided in the embodiments of this application;

[0073] Figure 19 This is a schematic diagram of the shielding mechanism provided in the embodiments of this application;

[0074] Figure 20 This is a schematic diagram of the structure of the suction pad mechanism provided in the embodiments of this application;

[0075] Figure 21 This is a schematic diagram of the structure of the adsorption component provided in the embodiments of this application;

[0076] Figure 22 This is a schematic diagram of the feeding mechanism provided in the embodiments of this application;

[0077] Figure 23 This is an assembly drawing of the trachea fixation seat, trachea, etc., provided in the embodiments of this application;

[0078] Figure 24Another assembly drawing of the trachea fixation seat, trachea, etc. provided in the embodiments of this application;

[0079] Figure 25 This is a schematic diagram of the receiving funnel provided in an embodiment of this application;

[0080] Figure 26 This is a schematic diagram of the receiving mechanism provided in an embodiment of this application;

[0081] Figure 27 Another structural schematic diagram of the receiving mechanism provided in the embodiments of this application;

[0082] Figure 28 for Figure 27 A magnified structural diagram at point A;

[0083] Figure 29 A partial structural schematic diagram of the receiving mechanism provided in an embodiment of this application;

[0084] Figure 30 This is a schematic diagram of the rotating hopper mechanism provided in the embodiments of this application;

[0085] Figure 31 This is another structural schematic diagram of the rotating hopper mechanism provided in the embodiments of this application;

[0086] Figure 32 An assembly drawing of the vibration mechanism and the first conveying mechanism provided in the embodiments of this application;

[0087] Figure 33 for Figure 32 A magnified structural diagram at point B;

[0088] Figure 34 This is a schematic diagram of the structure of the wiring terminal provided in the embodiments of this application;

[0089] Figure 35 An assembly diagram of the wiring terminals, protective covers, and protective gaskets provided in the embodiments of this application.

[0090] Figure label:

[0091] 1-First conveying mechanism; 2-Distribution mechanism, 21-Distribution support component, 22-Distribution assembly, 221-Distribution drive device, 222-Distribution component; 3-Support limiting assembly, 31-Support limiting component, 311-Mounting groove, 312-Avoidance opening; 4-Actuating mechanism, 41-Transverse movement assembly, 42-Push drive device, 43-Clamping support component, 44-Actuating component, 441-Limiting groove; 5-Protective cover removal mechanism, 51-Protective cover removal assembly, 511-Clamping drive device, 512-Lifting drive device, 513-Auxiliary clamping component, 514-Cover box, 515-Slide rail, 516-Slider, 517-Support base; 6-Second conveyor Structure; 7-Shielding mechanism, 71-Shielding drive device support, 72-Shielding drive device, 73-Shielding component; 8-Positioning mechanism, 81-Positioning support component, 82-Positioning assembly, 821-Positioning drive device, 822-Positioning component; 9-Suction protective pad mechanism, 91-Auxiliary support component, 92-Pressing drive device, 93-First rotary drive device, 94-Transfer component, 941-Mounting part, 95-Suction component, 951-Allowing hole, 952-Suction through hole, 953-Air guide channel, 96-Receiving box; 10-Discharging mechanism, 101-Discharging support component, 102-Discharging pipe, 1021-First clearance opening, 1022-Second clearance opening 103-Blowing support component, 1031-Third cut, 1032-Fourth cut, 104-Air pipe fixing seat, 1041-First cut, 1042-Second cut, 105-Air pipe, 106-Detection support component, 107-Detection component, 108-First adjusting shaft, 109-Second adjusting shaft, 1010-First bolt, 1011-Second bolt, 1012-Third bolt lock, 1013-Fourth bolt lock; 11-Collection mechanism, 111-Collection funnel, 112-Auxiliary rotary drive device, 113-Gear, 114-Annular chain, 115-Annular track, 116-Roller, 117-Collection box, 1171-Positioning protrusion, 118 - Position sensor, 119 - Box detection photoelectric sensor, 1110 - Material detection photoelectric sensor; 13 - First photoelectric detection component, 131 - First auxiliary support, 132 - First photoelectric detection component; 14 - Second photoelectric detection component, 141 - Second auxiliary support, 142 - Second photoelectric detection component; 16 - Rotary hopper mechanism, 161 - Rotary drive device, 162 - Hopper, 163 - Distributor base plate, 164 - Partition, 165 - Discharge port; 17 - Vibration mechanism, 19 - Workbench, 20 - Terminal block, 201 - Support plate, 202 - Rod, 2021 - Upper part, 2022 - Lower part, 203 - Protective cover, 204 - Protective pad. Detailed Implementation

[0092] The technical solutions of this application will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. The components of the embodiments of this application described and shown in the accompanying drawings can typically be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of this application.

[0093] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application. In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0094] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or indirect connections through an intermediate medium; and they can be internal connections between two components.

[0095] The following reference Figures 1 to 35 This application describes an automated dismantling system according to some embodiments.

[0096] See Figures 1 to 10 As shown, an embodiment of this application provides an automatic removal system, including: a first conveying mechanism 1, a material separating mechanism 2, a support limiting component 3, a toggle mechanism 4, a protective cover removal mechanism 5, a second conveying mechanism 6, a shielding mechanism 7, a positioning mechanism 8, and a protective pad suction mechanism 9; wherein, the first conveying mechanism 1 is used to convey the terminal blocks 20 to the material separating mechanism 2; the material separating mechanism 2 is used to separate one of the multiple terminal blocks 20 conveyed by the first conveying mechanism 1; one end of the support limiting component 3 extends to the outlet end of the first conveying mechanism 1, and the other end of the support limiting component 3 extends to the destination; and the toggle mechanism 4 is used to toggle the terminal block 20 separated by the material separating mechanism 2 to the support limiting component 3, and toggle the terminal block 20 to the protective cover removal mechanism 5;

[0097] The protective cover removal mechanism 5 is used to clamp and remove the protective cover 203 of the terminal 20; the toggle mechanism 4 is used to toggle the terminal 20 with the protective cover 203 removed along the support limiting assembly 3 to be located on the second conveying mechanism 6; the second conveying mechanism 6 is used to convey the terminal 20 with the protective cover 203 removed to the positioning mechanism 8; the blocking mechanism 7 is used to block the terminal 20 from moving forward and to stop the terminal 20 at the positioning mechanism 8; the positioning mechanism 8 is used to position the terminal 20 with the protective cover 203 removed; the protective pad suction mechanism 9 is used to suction and remove the protective pad 204 on the terminal 20; the second conveying mechanism 6 is used to convey the terminal 20 with the protective pad 204 removed to the destination.

[0098] Based on the structure described above, the working process of the automatic dismantling system provided in this application is roughly as follows: The first conveying mechanism 1 conveys the terminal block 20 to the sorting mechanism 2. The sorting mechanism 2 separates the terminal block 20 located at the front of the row of terminal blocks 20 conveyed by the first conveying mechanism 1. The actuating mechanism 4 moves the terminal block 20 separated by the sorting mechanism 2 to the support limiting component 3 and moves the terminal block 20 to the protective cover removal mechanism 5. The protective cover removal mechanism 5 clamps and removes the protective cover 203 of the terminal block 20. Then, the actuating mechanism 4 removes the protective cover 203. The terminal 20 of 03 continues to move forward along the support limiting assembly 3 to the second conveying mechanism 6. The second conveying mechanism 6 conveys the terminal 20 with the protective cover 203 removed to the positioning mechanism 8. The blocking mechanism 7 blocks the terminal 20 from moving forward and stops the terminal 20 at the positioning mechanism 8. Then the positioning mechanism 8 positions the terminal 20 with the protective cover 203 removed. The protective pad suction mechanism 9 suctions and removes the protective pad 204 on the terminal 20. The second conveying mechanism 6 conveys the terminal 20 with the protective cover 203 and protective pad 204 removed to the destination.

[0099] It is evident that the automatic removal system provided in this application can automatically remove the protective cover and protective gasket from the terminal block, greatly improving work efficiency and freeing up labor.

[0100] It should be noted that the terminal block 20 generally includes a rod and a support plate 201. The support plate 201 is arranged perpendicular to the rod 202 and surrounds the outer periphery of the rod 202. Along the height direction of the rod 202, the support plate 201 divides the rod 202 into an upper part 2021 and a lower part 2022, which is also the connector part. The protective cover 203 is fitted over the lower part 2022 of the rod 202, i.e., the outside of the connector part. The protective gasket 204 is fitted over the upper part 2021 of the rod 202 and abuts against the side of the support plate 201 opposite to the connector part. During the transportation of the terminal block 20, along the vertical direction, the lower part 2022 of the terminal block 20, i.e., the connector part, is located at the bottom, and the support plate 201 and the upper part 2021 of the rod 202 are located at the top.

[0101] In this embodiment, preferably, as follows: Figure 11 and Figure 12 As shown, the material distribution mechanism 2 includes a material distribution support member 21 and two material distribution components 22; wherein, the material distribution support member 21 is used to fix it at the target location; both material distribution components 22 are disposed on the material distribution support member 21, and the two material distribution components 22 are arranged sequentially at intervals along the conveying direction of the terminal 20, and the material distribution support member 21 serves to support the two material distribution components 22.

[0102] Each material distribution component 22 includes a material distribution drive device 221 and a material distribution member 222. The fixed end of the material distribution drive device 221 is connected to the material distribution support member 21, and the drive end of the material distribution drive device 221 is connected to the material distribution member 222. The material distribution drive device 221 is used to drive the material distribution member 222 to separate one of the continuously conveyed terminal blocks 20 located at the front end.

[0103] As can be seen from the structure described above, the material distribution drive device 221 of each material distribution component 22 will drive the corresponding material distribution component 222 to move toward a column of terminals 20 that are being transported, so that the two material distribution components 222 move to both sides of the terminal 20 at the front end, thereby separating the terminal 20 at the front end. Then, the toggle mechanism 4 is used to toggle the separated terminal 20 at the front end, so that the terminal 20 is located on the support limiting component 3 and moves along the support limiting component 3.

[0104] Further, preferably, the material dispensing drive device 221 is a cylinder, but of course, it is not limited to this. Further, preferably, the material dispensing component 222 is L-shaped, with one part along the vertical direction and the other part along the horizontal direction, and the structure along the horizontal direction can be inserted into the queue of terminals 20. Of course, it is not limited to this.

[0105] In this embodiment, preferably, as follows: Figure 12As shown, the automatic dismantling system also includes two first photoelectric detection components 13, which are correspondingly arranged with the two material dispensing components 22. Each first photoelectric detection component 13 includes a first auxiliary support 131 and a first photoelectric detection component 132. The first auxiliary support 131 is used to fix it at the target location. The first photoelectric detection component 132 is arranged on the first auxiliary support 131. Along the conveying direction of the terminal 20, the first photoelectric detection component 132 is arranged on one side of the material dispensing component 222, and the first photoelectric detection component 132 is used to detect whether the terminal 20 is located in the material dispensing working position.

[0106] As described above, the two first photoelectric detection components 132 detect whether the terminal 20 is in the sorting position. When it is in the sorting position, the sorting mechanism 2 is activated to separate the terminal 20 at the front, i.e., the one in the sorting position. Of course, the first photoelectric detection components 132 can also be omitted, relying on human observation, etc. Furthermore, preferably, the first photoelectric detection component 132 can be a photoelectric sensor, but it is not limited to this.

[0107] In this embodiment, preferably, as follows: Figure 14 As shown, the actuating mechanism 4 includes a lateral moving component 41, a push driving device 42, a clamping support member 43, and an actuating member 44; wherein, the fixed end of the lateral moving component 41 is fixed to the target location; the fixed end of the push driving device 42 is connected to the moving end of the lateral moving component 41, the driving end of the push driving device 42 is connected to the clamping support member 43, the actuating member 44 is connected to the clamping support member 43, the actuating member 44 forms a limiting groove 441, and is used to limit the terminal 20; the lateral moving component 41 is used to drive the actuating member 44 to move along the conveying direction of the terminal 20, and the push driving device 42 is used to drive the actuating member 44 to move along a direction perpendicular to the conveying direction of the terminal 20.

[0108] As described above, when the material distribution drive device 221 of the two material distribution components 22 drives the corresponding material distribution member 222 to move toward the incoming row of terminal blocks 20, the two material distribution members 222 move to both sides of the foremost terminal block 20, thus separating the foremost terminal block 20, the lateral movement component 41 drives the push drive device 42 together with the clamping support member 43 and the toggle member 44 to move toward the separated terminal block 20. When the limiting groove 441 of the toggle member 44 corresponds to the separated terminal block 20, the push drive device 42 drives the clamping support member 43 together with the toggle member 44 to move toward the terminal block 20, so that the terminal block 20 can enter the limiting groove 441. Then, the material distribution drive device 221 near the protective cover removal mechanism 5 drives the corresponding material distribution member 222 to move toward the separated terminal block 20. The terminal 20 moves forward and then the lateral moving component 41 drives the toggle component 44 to move toward the support limiting component 3, thereby toggling and pushing the terminal 20 to move synchronously, so that the terminal 20 enters the support limiting component 3 and moves forward along the support limiting component 3 to the protective cover removal mechanism 5. When the protective cover 203 and protective pad 204 are removed from this terminal 20, when the action of removing the protective cover 203 and protective pad 204 needs to be performed on the next terminal 20, the material distribution drive device 221 on the side away from the protective cover 203 mechanism will drive the corresponding material distribution component 222 to move away from the front of the separated terminal 20 and put in the second terminal 20. The two material distribution drive devices 221 will drive the corresponding material distribution component 222 to separate the second terminal 20 again, and then repeat the aforementioned action of removing the protective cover 203 and protective pad 204.

[0109] Further, preferably, the lateral movement component 41 can be a linear module, but of course, it is not limited to this. Further, preferably, the drive device 42 is a cylinder, but of course, it is not limited to this.

[0110] In this embodiment, preferably, as follows: Figure 14 As shown, there are two actuating components 44, spaced apart along the conveying direction of the terminal 20. Based on the structure described above, this application designs two actuating components 44, each corresponding to a terminal 20, allowing the two terminals 20 to be in different positions at the same time. For example, one could be in the position of adsorbing the protective pad 204, while the other is in the position of removing the protective cover 203; or one could be in the position of removing the protective cover 203, while the other is in the initial mating position with the terminal 20. This helps improve work efficiency and ensures continuous and efficient production. Of course, this is not limited to this; only one actuating component 44 can be provided, depending on actual needs.

[0111] Furthermore, preferably, the clamping support member 43 extends along the conveying direction of the terminal 20 to support the two actuating members 44.

[0112] In this embodiment, preferably, as follows: Figure 13 As shown, the support limiting assembly 3 includes two support limiting members 31, which are spaced apart along a direction perpendicular to the conveying direction of the terminal 20 and are used to fix it to the target location. An L-shaped mounting groove 311 is formed on the side of the two support limiting members 31 that is close to each other, and the openings of the two L-shaped mounting grooves 311 are arranged opposite to each other to form a total mounting groove 311 for placing the terminal 20. Along the conveying direction of the terminal 20, each mounting groove 311 has a clearance opening 312 at both ends.

[0113] As can be seen from the structure described above, the two L-shaped mounting grooves 311 of the two supporting and limiting members 31 are arranged opposite to each other. When the terminal 20 moves into the two L-shaped mounting grooves 311 of the two supporting and limiting members 31, the two L-shaped mounting grooves 311 can effectively support the two sides of the support plate portion 201 of the terminal 20. The rod portion 202 of the terminal 20 is located in the space between the two supporting and limiting members 31, which will not affect the forward movement of the terminal 20. In addition, the gap between the two supporting and limiting members 31 can also avoid the lower part 2022 of the terminal 20, thus avoiding interference.

[0114] In this embodiment, preferably, as follows: Figure 15 and Figure 16 As shown, the protective cover removal mechanism 5 includes two protective cover removal assemblies 51, and the two protective cover removal assemblies 51 are spaced apart along a direction perpendicular to the conveying direction of the terminal 20; each protective cover removal assembly 51 includes a clamping drive device 511, a lifting drive device 512, and an auxiliary clamping member 513; wherein, the fixed end of the clamping drive device 511 is fixed to the target location.

[0115] The fixed end of the lifting drive device 512 is connected to the driving end of the clamping drive device 511, and the driving end of the auxiliary clamping member 513 is connected to the lifting end of the lifting drive device 512. The clamping drive device 511 is used to drive the corresponding auxiliary clamping member 513 to move along the conveying direction perpendicular to the terminal 20, so that the two auxiliary clamping members 513 clamp the protective cover 203 on the terminal 20. The lifting drive device 512 is used to drive the corresponding auxiliary clamping member 513 to descend, so as to remove the protective cover 203 from the terminal 20.

[0116] As can be seen from the structure described above, firstly, two lifting drive devices 512 drive two auxiliary clamping members 513 to rise to opposite sides of the protective cover 203 located on the terminal 20. Then, two clamping drive devices 511 drive the two auxiliary clamping members 513 to move towards each other, thereby clamping the protective cover 203. Finally, two lifting drive devices 512 drive the two auxiliary clamping members 513 to descend simultaneously, thereby removing the protective cover 203 from the terminal 20. Then, the toggle mechanism 4 sends the terminal 20 with the protective cover 203 removed to the positioning mechanism 8.

[0117] Further, preferably, the lifting drive device 512 is a cylinder or a linear motor, but of course, it is not limited to these. Further, preferably, the clamping drive device 511 is a cylinder or a linear motor, but of course, it is not limited to these. Further, preferably, the auxiliary clamping member 513 is a flat plate, and a clamping groove is formed on the side near the terminal 20, and it is adapted to the terminal 20, but of course, it is not limited to these.

[0118] Furthermore, preferably, the protective cover removal mechanism 5 also includes a slide rail 515 and a slider 516. The slider 516 is connected to the lifting drive device 512. The slide rail 515 is fixed at the target location and is arranged along the conveying direction perpendicular to the terminal 20. The slider 516 is slidably connected to the slide rail 515, which serves as a sliding guide.

[0119] In this embodiment, preferably, as follows: Figure 15 and Figure 16 As shown, the two protective cover assemblies 51 share a clamping drive device 511, and the clamping drive device 511 has two drive ends. The two drive ends of the clamping drive device 511 are respectively connected to two corresponding lifting drive devices 512. The clamping drive device 511 is equipped with a support base 517, and the support base 517 is used to fix it to the target location. That is, the support base 517 is fixed to the target location, and the fixed end of the clamping drive device 511 is fixed on the support base 517 and remains stationary.

[0120] As can be seen from the structure described above, the two protective cover removal assemblies 51 share a single clamping drive device 511, which saves on equipment investment, reduces costs, and occupies little space, making layout easier. Of course, this is not the only option; the two protective cover removal assemblies 51 may also not share a single clamping drive device 511, meaning each protective cover removal assembly 51 may be equipped with its own separate clamping drive device 511, depending on actual needs.

[0121] In this embodiment, preferably, as follows: Figure 2As shown, the protective cover removal mechanism 5 also includes a cover receiving box 514, which is located below the two auxiliary clamping members 513. It can be seen that the removed protective cover 203 can be placed into the cover receiving box 514 below.

[0122] In this embodiment, preferably, as follows: Figure 18 As shown, the positioning mechanism 8 includes a positioning support member 81 and two positioning components 82; wherein, both positioning components 82 are disposed on the positioning support member 81, and the two positioning components 82 are arranged sequentially at intervals along the conveying direction of the terminal 20; each positioning component 82 includes a positioning drive device 821 and a positioning member 822, the fixed end of the positioning drive device 821 is connected to the positioning support member 81, the driving end of the positioning drive device 821 is connected to the positioning member 822, and the positioning drive device 821 is used to drive the positioning member 822 to separate one of the continuously conveyed terminal 20.

[0123] As can be seen from the structure described above, the toggle mechanism 4 sends the terminal 20 with the protective cover 203 removed to the positioning mechanism 8, while the blocking mechanism 7 blocks the terminal 20 from moving forward and stops the terminal 20 at the positioning mechanism 8. Then, the positioning mechanism 8 positions the terminal 20. Preferably, two positioning drive devices 821 drive two positioning members 822 to move towards each other, thereby clamping the terminal 20. Then, the protective pad mechanism 9 is used to absorb the protective pad 204 on the terminal 20.

[0124] Further, preferably, the positioning drive device 821 is a cylinder or a linear motor, but of course, it is not limited to these. Further, preferably, the positioning member 822 is an L-shaped plate, and a positioning groove is formed on the side near the terminal 20, which is adapted to the terminal 20, but of course, it is not limited to these.

[0125] In this embodiment, preferably, as follows: Figure 17 As shown, the automatic dismantling system also includes a second photoelectric detection component 14, which includes a second auxiliary support 141 and a second photoelectric detection component 142. The second auxiliary support 141 is used to fix it to the target location, and the second photoelectric detection component 142 is disposed on the second auxiliary support 141. The second photoelectric detection component 142 is used to detect whether the wiring terminal 20 is in the working position of the protective cover 203.

[0126] As described above, the second photoelectric detection component 142 can be used to detect whether the terminal 20 is in the working position of the protective cover 203. When the terminal 20 is in the working position of the protective cover 203, the protective cover removal mechanism 5 is activated to first fix the terminal 20, and then the protective cover 203 is removed. Of course, the second photoelectric detection component 142 can also be omitted, and human observation can be used, etc.

[0127] Furthermore, preferably, the second photoelectric detection component 142 can be a photoelectric sensor, but of course, it is not limited to this.

[0128] In this embodiment, preferably, as follows: Figure 19 As shown, the blocking mechanism 7 includes a blocking drive device support 71, a blocking drive device 72, and a blocking member 73; wherein, the blocking drive device support 71 is used to fix it to the target location, the fixed end of the blocking drive device 72 is fixed to the blocking drive device support 71, the driving end of the blocking drive device 72 is connected to the blocking member 73, and is used to drive the blocking member 73 to move above the support limiting assembly 3 to block the wiring terminal 20 on the support limiting assembly 3 from continuing to advance.

[0129] As can be seen from the structure described above, when the terminal 20 is conveyed to the position of the protective pad 204, which is directly above the positioning mechanism 8, the driving end of the blocking drive device 72 and the blocking member 73 move in front of the terminal 20, thereby blocking the terminal 20 from continuing to move forward and stopping it at this working position, so as to facilitate the operation of the protective pad 204.

[0130] In this embodiment, preferably, the automatic dismantling system further includes a third photoelectric detection component (not shown in the figure). The third photoelectric detection component includes a third auxiliary support and a third photoelectric detection component 107. The third auxiliary support is used to fix it to the target location. The third photoelectric detection component 107 is disposed on the third auxiliary support and is used to detect whether the terminal 20 is located in the working position of the protective pad 204.

[0131] As described above, the third photoelectric detection component 107 can be used to detect whether the terminal 20 is located in the working position of the protective pad 204. When the terminal 20 is in the working position of the protective pad 204, the blocking drive device 72 is activated. The drive end of the blocking drive device 72 and the blocking component 73 move in front of the terminal 20, thereby blocking the terminal 20 from moving forward and stopping it in this working position, which facilitates the operation of the protective pad 204. Of course, the third photoelectric detection component can also be omitted, relying on human observation, etc. Furthermore, preferably, the second photoelectric detection component 142 can be a photoelectric sensor, but it is not limited to this.

[0132] In this embodiment, preferably, as follows: Figure 18 As shown, the two positioning components 82 share a positioning drive device 821, and the positioning drive device 821 has two drive ends, and the two output ends of the positioning drive device 821 are respectively connected to two corresponding positioning components 822.

[0133] As can be seen from the structure described above, the two positioning components 82 share a single positioning drive device 821, which saves on equipment investment, reduces costs, and occupies little space, making layout easier. Of course, this is not the only option; the two positioning components 82 may also not share a single positioning drive device 821, meaning each positioning component 82 may be equipped with its own independent positioning drive device 821, depending on actual needs.

[0134] In this embodiment, preferably, as follows: Figure 20 and Figure 21 As shown, the suction protective pad mechanism 9 includes an auxiliary support member 91, a downward driving device 92, and an adsorption member 95; wherein, the auxiliary support member 91 is used to fix it to the target location;

[0135] The fixed end of the downward driving device 92 is connected to the auxiliary support member 91, and the driving end of the downward driving device 92 is connected to the adsorption member 95. The downward driving device 92 is used to drive the adsorption member 95 to move downward toward the terminal 20 or upward away from the terminal 20. The adsorption member 95 is formed with a clearance hole 951 facing the terminal 20 and an adsorption through hole 952. The adsorption through hole 952 can be connected to an external air source.

[0136] Furthermore, preferably, the protective pad suction mechanism 9 further includes a first rotary drive device 93 and a connecting member 94; wherein, the first rotary drive device 93 is connected to the drive end of the pressing drive device 92, the connecting member 94 is connected to the first rotary drive device 93, the connecting member 94 has two mounting portions 941 arranged at 90° between them, and each mounting portion 941 is equipped with an adsorption member 95; the first rotary drive device 93 can drive the connecting member 94 to rotate, so that one of the two adsorption members 95 is in the working position of adsorbing the protective pad 204, and the other is in the working position of dispensing the protective pad 204;

[0137] The automatic dismantling system also includes a receiving box 96, which is located below the second conveying mechanism 6.

[0138] As described above, after the terminal 20 is positioned using the two positioning components 82, the first rotary drive device 93 drives the adapter 94 to rotate the two suction components 95, so that one is aligned with the terminal 20 on the working position and the other is aligned with the receiving box 96. This means that the suction and unloading of the protective pad 204 can be performed simultaneously, i.e., dual-operation, which helps improve work efficiency. Then, the downward drive device 92 drives the suction component 95 to descend, and the terminal 20 is positioned in the protective pad 96. The structure above the protective pad 204 enters the clearance hole 951 of the adsorption member 95, and the adsorption through hole 952 is aligned with the protective pad 204, thereby turning on the negative pressure device to adsorb the protective pad 204 from the terminal 20. Then, the downward driving device 92 drives the adsorption member 95 to rise, so that the protective pad 204 is completely separated from the terminal 20. Then, the positioning components 82 are released from the terminal 20, and the second conveying mechanism 6 drives the terminal 20 forward to continue moving forward, repeating the above actions to achieve continuous operation.

[0139] It should be noted that the aforementioned first rotary drive device 93 and adapter 94 may not be required, and only one adsorption component 95 may be provided. The specific operation is as follows: After the terminal 20 is positioned by the two positioning components 82, the adsorption component 95 is driven to descend by the downward drive device 92. The structure of the terminal 20 located above the protective pad 204 enters the clearance hole 951 of the adsorption component 95, and the adsorption through hole 952 is aligned with the protective pad 204, thereby turning on the negative pressure device and adsorbing the protective pad 204 off the terminal 20. Then, the adsorption component 95 is driven to rise by the downward drive device 92, so that the protective pad 204 is completely detached from the terminal 20. Then, the positioning of the terminal 20 by the two positioning components 82 is released, and the terminal 20 is driven forward by the second conveying mechanism 6 to continue moving forward.

[0140] In addition, it should be noted that: the receiving box 117 may not be set up, and other containers may be used for receiving materials at the bottom.

[0141] Furthermore, preferably, the adsorption component 95 is a cuboid structure, and the aforementioned clearance hole 951 is provided at the center of its bottom. Multiple adsorption through holes 952 are provided on the outer periphery of the clearance hole 951, and the multiple adsorption through holes 952 are evenly distributed around the outer periphery of the clearance hole 951.

[0142] Furthermore, preferably, the adsorption component 95 forms an air guiding channel 953, one end of which is connected to the outside, and the other end of which passes through the adsorption component 95 or is in a closed state. The adsorption through hole 952 is connected to the air guiding channel 953, so that the negative pressure device can be directly connected to the open end of the air guiding channel 953.

[0143] In this embodiment, preferably, as follows: Figure 3 and Figure 22 As shown, the automatic removal system also includes a feeding mechanism 10. A second conveying mechanism 6 is used to convey the terminal block 20 of the removed protective pad 204 to the feeding mechanism 10. The feeding mechanism 10 is used to feed the terminal block 20 of the removed protective cover 203 and protective pad 204 to its destination. Based on the structure described above, it can be seen that the feeding mechanism 10 enables automated feeding operations, which helps improve work efficiency.

[0144] In this embodiment, preferably, as follows: Figures 22 to 24 As shown, the feeding mechanism 10 includes a feeding support member 101, a feeding pipe 102, a detection support member 106, a detection member 107, a blowing support member 103, an air pipe fixing seat 104, and an air pipe 105; wherein, the feeding support member 101 is used to fix it to the target location, and the feeding pipe 102 is fixed to the feeding support member 101; one end of the feeding pipe 102 extends to the top of the second conveying mechanism 6, and a first clearance opening 1021 is formed on the side of the structure of the feeding pipe 102 above the second conveying mechanism 6 near the suction protection pad mechanism 9, and a second clearance opening 1022 is formed on its top;

[0145] The detection support member 106 is fixed to the feeding support member 101, and the detection member 107 is fixed to the detection support member 106. The detection member 107 is located above the second clearance opening 1022 and is used to detect the color of the terminal 20. The blowing support member 103 is used to fix it to the target location, and the air pipe fixing seat 104 is fixed to the blowing support member 103. The air pipe 105 is fixed to the air pipe fixing seat 104, and the gas blown out by the air pipe 105 is used to blow the terminal 20 to move along the feeding pipe 102 to drop the material. It should be noted that the air pipe 105 needs to be connected to an air source during use.

[0146] Further, preferably, such as Figure 5 and Figure 22 As shown, there are two of each of the following components: feeding pipe 102, blowing support component 103, air pipe fixing seat 104, and air pipe 105, which are respectively located on opposite sides of the second conveying mechanism 6.

[0147] As can be seen from the structure described above, when the terminal 20 with the protective cover 203 and protective pad 204 removed is conveyed to the unloading mechanism 10 via the second conveying mechanism 6, the aforementioned detection component 107 identifies the color of the terminal 20. For example, when the detection component 107 identifies the terminal 20 as orange, it blows air through the left air pipe 105, causing the orange terminal 20 to be blown into the right unloading pipe 102. When the detection component 107 identifies the terminal 20 as black, it blows air through the right air pipe 105, causing the black terminal 20 to be blown into the left unloading pipe 102. This distinguishes the orange and black terminal 20 by color, thereby separating the positive and negative terminals. The whole process is highly automated. It should be noted that the aforementioned detection component 107 may not be provided, and the number of the feeding pipe 102, the blowing support component 103, the air pipe fixing seat 104, and the air pipe 105 may be only one. In this case, it is impossible to distinguish between the positive and negative terminals, so manual differentiation can be used later. The specific selection should be based on actual needs.

[0148] Furthermore, preferably, the detection support member 106 is a photoelectric sensor capable of detecting different colors.

[0149] Further, preferably, the feed pipe 102 includes a first horizontal pipe, an inclined pipe and a second horizontal pipe connected in sequence to form a Z-shaped structure, and the second horizontal pipe is lower than the first horizontal pipe; the first horizontal pipe has a first clearance opening 1021 and a second clearance opening 1022.

[0150] Furthermore, preferably, the air tube fixing seat 104 is rotatably connected to the blowing support member 103, and the blowing support member 103 is rotatably connected to the target location. This allows the orientation of the air tube 105 to be adjusted according to actual needs, thereby enabling more accurate blowing of different colored terminals 20 into the corresponding receiving tubes. Of course, this is not the only option; the orientation of the air tube 105 can also be fixed and cannot be adjusted.

[0151] Based on the aforementioned structure, preferably, such as Figure 23 and Figure 24As shown, the feeding mechanism 10 also includes a first adjusting shaft 108 and a second adjusting shaft 109; wherein, a first through hole and a first cut 1041 are formed on one side of the air tube fixing seat 104, and a second through hole and a second cut 1042 are formed on the opposite side of the air tube fixing seat 104. One end of the first adjusting shaft 108 is installed in the first through hole. The first through hole and the first cut 1041 extend through both sides of the first adjusting shaft 108 along its length direction. The third side of the first cut 1041 in a direction perpendicular to the length direction of the first adjusting shaft 108 is through, and the structures on both sides of the first cut 1041 are locked and fixed by the first bolt 1010, thereby fixing the air tube fixing seat 104. When the angle needs to be adjusted, it is only necessary to loosen the first bolt 1010. The design of the second through hole and the second cut 1042 is the same as that of the first through hole and the first cut 1041. The air tube 105 is installed in the second through hole and is equipped with a second bolt 1011 for locking, as described above.

[0152] A third through hole and a third cut 1031 are formed on one side of the material blowing support member 103, and a fourth through hole and a fourth cut 1032 are formed on the opposite side of the material blowing support member 103. The other end of the first adjusting shaft 108 is installed in the third through hole. The third through hole and the third cut 1031 extend through both sides of the second adjusting shaft 109 along its length direction. The third side of the third cut 1031 is through in a direction perpendicular to the length direction of the second adjusting shaft 109. The structures on both sides of the third cut 1031 are locked and fixed by the second bolt 1011, thereby fixing the air pipe fixing seat 104 to the material feeding support member 101. When the angle needs to be adjusted, it is only necessary to loosen the third bolt lock 1012. The design of the fourth through hole and the fourth cut 1032 is the same as that of the third through hole and the third cut 1031. The second adjusting shaft 109 is fixed to the target ground. The second adjusting shaft 109 is installed in the fourth through hole and is equipped with a fourth bolt lock 1013, as described above.

[0153] In this embodiment, preferably, as follows: Figure 10 As shown, the automatic dismantling system also includes a material receiving mechanism 11, and the materials conveyed by the unloading mechanism 10 are collected into the material receiving mechanism 11, which serves to collect the wiring terminals 20 and prevent them from being scattered on the ground.

[0154] In this embodiment, preferably, as follows: Figures 25 to 29 As shown, the receiving mechanism 11 includes an auxiliary receiving hopper 111, an auxiliary rotary drive device 112, a gear 113, an annular chain 114, an annular track 115, a roller 116, and multiple receiving boxes 117; wherein, the auxiliary rotary drive device 112 can drive the annular chain 114 to rotate through the gear 113.

[0155] Multiple receiving boxes 117 are arranged sequentially at intervals along the circumference of the annular chain 114 and are connected to the chain respectively; an annular track 115 surrounds the annular chain 114, and each receiving box 117 is provided with a roller 116, and the roller 116 rolls in cooperation with the annular track 115; the receiving funnel 111 is located below the discharge port of the feeding mechanism 10, and one of the receiving boxes 117 is located below the discharge port of the receiving funnel 111.

[0156] As can be seen from the structure described above, after the terminal 20 is discharged from the outlet of the discharge pipe 102, it falls into the receiving funnel 111 and then flows from the receiving funnel 111 into the receiving box 117 below. During this process, the auxiliary rotary drive device 112 drives the gear 113 to rotate, which in turn drives the chain to rotate, thereby driving multiple receiving boxes 117 to rotate synchronously with the chain. This allows multiple receiving boxes 117 to receive the terminal 20 in sequence, and preferably, one receiving box 117 is filled before another receiving box 117 is used to receive the terminal 20.

[0157] Further, preferably, the auxiliary rotary drive device 112 is a motor, but it is not limited to this. Further, preferably, when there are two receiving pipes, each receiving pipe will need to be equipped with a receiving mechanism 11. Further, preferably, there are two gears 113, which are spaced apart, and the chain meshes with the two gears 113, and the chain is waist-shaped; the output end of the auxiliary rotary drive device 112 is connected to one of the gears 113.

[0158] In this embodiment, preferably, as follows: Figure 28 As shown, each receiving box 117 has a positioning protrusion 1171. The receiving mechanism 11 also includes a positioning sensor 118, which is fixed at the target location and at a position corresponding to the discharge port of the unloading mechanism 10. When the positioning protrusion 1171 passes through the detection groove of the positioning sensor 118, the positioning sensor 118 determines that the receiving box 117 has moved to the receiving position. According to the structure described above, when the receiving box 117 rotates until the positioning protrusion 1171 enters the detection groove, it proves that the receiving box 117 is in position, and the receiving operation can then be performed.

[0159] In this embodiment, preferably, as follows: Figure 28 As shown, the receiving mechanism 11 also includes a box detection photoelectric sensor 119, which is fixed at the target location and is used to detect whether there is a receiving box 117 on the track.

[0160] Further, preferably, the photoelectric sensor 119 for detecting the receiving box is disposed on the outer side of the track and located below the receiving box 117. In this embodiment, preferably, as shown... Figure 28 As shown, the receiving mechanism 11 also includes a material detection photoelectric sensor 1110, which is fixed at the target location and used to detect whether there is a wiring terminal 20 inside the receiving box 117.

[0161] Furthermore, preferably, the photoelectric sensor 119 for detecting the box is disposed on the outside of the track and located below the receiving box 117.

[0162] In this embodiment, preferably, as follows: Figure 1 As shown, the automatic dismantling system also includes a rotating hopper mechanism 16 and a vibration mechanism 17. The rotating hopper mechanism 16 is used to divide the delivered terminal blocks 20 into sections and sequentially deliver them to the vibration mechanism 17. The vibration mechanism 17 is used to discharge the incoming material from the rotating hopper mechanism 16 and automatically feed it to the distribution mechanism 2. That is, the outlet end of the vibration mechanism 17 is connected to the inlet end of the first conveying mechanism 1, allowing the terminal blocks 20 discharged from the outlet end of the vibration mechanism 17 to slide onto the first conveying mechanism 1. Based on the structure described above, the rotating hopper mechanism 16 is used for material distribution, and the vibration mechanism is used to arrange multiple terminal blocks 20 in a row and convey them to the first conveying mechanism 1.

[0163] In this embodiment, the first conveying mechanism 1 is a U-shaped track with the opening facing upwards. The terminal 20, which slides out through the vibration mechanism 17, has its own inertia and slides directly into the U-shaped track. The support plate 201 of the terminal 20 is placed on the top opening of the U-shaped track. The lower part 2022 of the rod 202 of the terminal 20 extends into the U-shaped track and slides along the U-shaped track into the material distribution mechanism 2. It should be noted that the upper part 2021 of the rod 202 of the terminal 20 extends above the U-shaped track.

[0164] It should be noted that the rotating hopper mechanism 16 and the vibration mechanism 17 may not be provided. Instead, the wiring terminal 20 can be placed on the first conveying mechanism 1 by a person. The first conveying mechanism 1 may be a conveyor belt that drives the left and right positioning side plates.

[0165] In this embodiment, preferably, as follows: Figure 30 and Figure 31 As shown, the rotating hopper mechanism 16 includes a second rotating drive device 161, a hopper 162, a distribution bottom plate 163, and multiple partitions 164; wherein, the hopper 162 is a hollow structure with openings at the top and bottom, and multiple partitions 164 are disposed inside the hopper 162 and are arranged sequentially and evenly at intervals along the rotation axis of the hopper 162 to divide the hopper 162 into multiple distribution hoppers arranged sequentially and evenly at intervals along the rotation axis of the hopper 162;

[0166] The material distribution base plate 163 is disposed at the bottom opening of the hopper 162 and fixed to the target location. The material distribution base plate 163 forms a discharge port 165. The output end of the second rotary drive device 161 is connected to the hopper 162 and is used to drive the hopper 162 to rotate relative to the material distribution base plate 163, so that one of the material distribution hoppers 162 is correspondingly disposed with the discharge port 165, so that the terminal block 20 in the hopper 162 can fall into the vibration mechanism 17 through the discharge port 165.

[0167] As can be seen from the structure described above, this application adopts a rotating hopper 162 scheme. The hopper 162 is equipped with multiple partitions. The employee feeds the required number of terminals 20 into the hopper 162 at one time. The bottom of the hopper 162 is equipped with a motor. The hopper 162 is rotated according to the needs, and the bottom opening of a certain partition, that is, the hopper 162, is aligned with the discharge port 165 for quantitative feeding.

[0168] Further, preferably, the second rotary drive device 161 is a motor, but of course, it is not limited to this. Further, preferably, the hopper 162 is a circular hopper, and each partition 164 is arranged along the radius of the circular hopper, and each distribution hopper 162 is a fan-shaped area, but of course, it is not limited to this.

[0169] It should be noted that all the aforementioned destinations can be selected according to actual needs, such as different locations.

[0170] In this embodiment, preferably, as follows: Figure 32 As shown, the vibration mechanism 17 is a vibration feeding device, which plays the role of vibration feeding and conveys multiple terminals 20 in a row to the first conveying mechanism 1.

[0171] In this embodiment, preferably, as follows: Figure 3 and Figure 5 As shown, the second conveying mechanism 6 is a conveyor belt mechanism, which meets the conveying requirements and is relatively common and low in cost.

[0172] In this embodiment, preferably, as follows: Figure 1 As shown, the automatic dismantling system also includes a workbench 19, a rotating hopper mechanism 16, a vibration mechanism 17, a first conveying mechanism 1, a material distribution mechanism 2, a support and limiting component 3, a toggle mechanism 4, a protective cover removal mechanism 5, a second conveying mechanism 6, a positioning mechanism 8, a protective pad suction mechanism 9, a material unloading mechanism 10, and a material receiving mechanism 11, all of which are located on the workbench 19. This results in higher integration and facilitates overall lifting. The aforementioned target locations can be different areas on the workbench 19.

[0173] Furthermore, preferably, the rotating hopper mechanism 16, the vibration mechanism 17, the first conveying mechanism 1, the material distribution mechanism 2, the support and limiting component 3, the actuating mechanism 4, the protective cover removal mechanism 5, the second conveying mechanism 6, the positioning mechanism 8, the protective pad suction mechanism 9, and the unloading mechanism 10 are all integrated on the table surface of the workbench 19. The workbench 19 has an installation cavity inside, and the receiving mechanism 11 is installed in the installation cavity. That is to say, the unloading mechanism 10 is located below the table surface of the workbench 19, so that the gravity of the terminal block 20 can be used to achieve automatic unloading.

[0174] In this embodiment, preferably, as follows: Figures 1 to 10 As shown, the actuating mechanism 4 and the suction protective pad mechanism 9 are both located above the support limiting component 3, while the protective cover removal mechanism 5, the positioning mechanism 8, the second conveying mechanism 6, and the cover receiving box 514 are all located below the support limiting component 3. The aforementioned receiving box 96 is located below the second conveying mechanism 6. The aforementioned components are arranged in the above-mentioned orientation to meet the operational requirements.

[0175] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. An automatic dismantling system, characterized in that, include: The system comprises a first conveying mechanism, a sorting mechanism, a support and limiting component, a toggle mechanism, a protective cover removal mechanism, a second conveying mechanism, a shielding mechanism, a positioning mechanism, and a protective pad suction mechanism; wherein, the first conveying mechanism is used to convey the terminal blocks to the sorting mechanism; the sorting mechanism is used to separate one of the multiple terminal blocks conveyed by the first conveying mechanism; one end of the support and limiting component extends to the outlet end of the first conveying mechanism, and the other end of the support and limiting component extends to the destination; and the toggle mechanism is used to toggle the terminal block separated by the sorting mechanism to the support and limiting component, and toggle the terminal block to the protective cover removal mechanism. The protective cover removal mechanism is used to clamp and remove the protective cover of the terminal block; the toggle mechanism is used to toggle the terminal block with the protective cover removed along the support limiting assembly until it is positioned on the second conveying mechanism; the second conveying mechanism is used to convey the terminal block with the protective cover removed to the positioning mechanism; the blocking mechanism is used to block the terminal block from moving forward and stop the terminal block at the positioning mechanism; the positioning mechanism is used to position the terminal block with the protective cover removed; the protective pad suction mechanism is used to suction and remove the protective pad on the terminal block; the second conveying mechanism is used to convey the terminal block with the protective pad removed to the destination. The actuating mechanism includes a lateral movement component, a push drive device, a clamping support component, and an actuating component; wherein, the fixed end of the lateral movement component is fixed to the target location; The fixed end of the push drive device is connected to the moving end of the lateral moving component, the drive end of the push drive device is connected to the clamping support member, the actuating member is connected to the clamping support member, and the actuating member forms a limit groove and is used to limit the terminal block. The lateral movement component is used to drive the toggle member to move along the delivery direction of the terminal block, and the push drive device is used to drive the toggle member to move along a direction perpendicular to the delivery direction of the terminal block; The protective cover removal mechanism includes two protective cover removal assemblies, and the two protective cover removal assemblies are spaced apart along a direction perpendicular to the conveying direction of the terminal block; each protective cover removal assembly includes a clamping drive device, a lifting drive device, and an auxiliary clamping member; wherein, the fixed end of the clamping drive device is fixed to the target location; The fixed end of the lifting drive device is connected to the drive end of the clamping drive device, and the drive end of the auxiliary clamping member is connected to the lifting end of the lifting drive device. The clamping drive device is used to drive the corresponding auxiliary clamping member to move along a conveying direction perpendicular to the terminal block, so that the two auxiliary clamping members clamp the protective cover on the terminal block. The lifting drive device is used to drive the corresponding auxiliary clamping member to descend, so as to remove the protective cover from the terminal block. The suction pad mechanism includes an auxiliary support component, a downward driving device, and an adsorption component; wherein, the auxiliary support component is used to fix it to the target location; The fixed end of the downward driving device is connected to the auxiliary support member, and the driving end of the downward driving device is connected to the adsorption member. The downward driving device is used to drive the adsorption member to move downward toward the terminal or upward away from the terminal. The adsorption member has a clearance hole and an adsorption through hole facing the terminal. The adsorption through hole can be connected to an external air source. The suction pad mechanism further includes a first rotary drive device and a connecting component; wherein, the first rotary drive device is connected to the drive end of the downward pressure drive device, the connecting component is connected to the first rotary drive device, and the connecting component forms two mounting portions arranged at 90° between them, and each mounting portion is equipped with the suction component.

2. The automatic dismantling system according to claim 1, characterized in that, The material distribution mechanism includes a material distribution support member and two material distribution components; wherein, the material distribution support member is used to fix it at the target location; both material distribution components are disposed on the material distribution support member, and the two material distribution components are arranged sequentially at intervals along the conveying direction of the terminal block; Each of the aforementioned material distribution components includes a material distribution drive device and a material distribution component. The fixed end of the material distribution drive device is connected to the material distribution support component, and the drive end of the material distribution drive device is connected to the material distribution component. The material distribution drive device is used to drive the material distribution component to separate one of the continuously conveyed terminal blocks located at the foremost end.

3. The automatic dismantling system according to claim 2, characterized in that, The automatic dismantling system further includes two first photoelectric detection components, which are arranged corresponding to the two material dispensing components. Each of the first photoelectric detection components includes a first auxiliary support and a first photoelectric detection component. The first auxiliary support is used to fix it to the target location. The first photoelectric detection component is disposed on the first auxiliary support along the conveying direction of the terminal block. The first photoelectric detection component is disposed on one side of the material dispensing component and is used to detect whether the terminal block is located in the material dispensing working position.

4. The automatic dismantling system according to claim 1, characterized in that, The number of actuating components is two, and they are spaced apart along the conveying direction of the wiring terminals.

5. The automatic dismantling system according to claim 1, characterized in that, The support limiting assembly includes two support limiting members, which are spaced apart along a direction perpendicular to the delivery direction of the terminal block and are used to fix the terminal block at the target location. An L-shaped mounting groove is formed on the side of the two support limiting members that are close to each other, and the openings of the two L-shaped mounting grooves are arranged opposite each other to form a general mounting groove for placing the terminal block. Along the delivery direction of the terminal block, each mounting groove has clearance openings at both ends.

6. The automatic dismantling system according to claim 1, characterized in that, The two protective cover removal assemblies share a single clamping drive device, which has two drive ends. Each drive end is connected to one of two corresponding lifting drive devices. The clamping drive device is also equipped with a support base for fixing it to the target location; and / or The protective cover removal mechanism further includes a cover receiving box, which is located below the two auxiliary clamping members; and / or The automatic dismantling system further includes a second photoelectric detection component, which includes a second auxiliary support and a second photoelectric detection component. The second auxiliary support is used to fix the device at the target location, and the second photoelectric detection component is disposed on the second auxiliary support. The second photoelectric detection component is used to detect whether the wiring terminal is in the working position of removing the protective cover.

7. The automatic dismantling system according to claim 1, characterized in that, The blocking mechanism includes a blocking drive device support, a blocking drive device, and a blocking component; wherein, the blocking drive device support is used to fix it at the target location, the fixed end of the blocking drive device is fixed to the blocking drive device support, the driving end of the blocking drive device is connected to the blocking component, and is used to drive the blocking component to move above the support limiting assembly to block the wiring terminals on the support limiting assembly from continuing to advance.

8. The automatic dismantling system according to claim 1, characterized in that, The automatic dismantling system also includes a third photoelectric detection component, which includes a third auxiliary support and a third photoelectric detection component. The third auxiliary support is used to fix the device to the target location, and the third photoelectric detection component is disposed on the third auxiliary support. The third photoelectric detection component is used to detect whether the wiring terminal is located in the working position of the protective pad.

9. The automatic dismantling system according to claim 1, characterized in that, The positioning mechanism includes a positioning support member and two positioning components; wherein, both positioning components are disposed on the positioning support member, and the two positioning components are arranged sequentially at intervals along the conveying direction of the wiring terminal; Each of the positioning components includes a positioning drive device and a positioning member. The fixed end of the positioning drive device is connected to the positioning support member, and the driving end of the positioning drive device is connected to the positioning member. The positioning drive device is used to drive the positioning member to separate one of the continuously delivered terminals.

10. The automatic dismantling system according to claim 9, characterized in that, The two positioning components share a positioning drive device, and the positioning drive device has two drive ends, and the two output ends of the positioning drive device are respectively connected to the two corresponding positioning components.

11. The automatic dismantling system according to claim 1, characterized in that, The first rotary drive device can drive the adapter to rotate, such that one of the two adsorption components is in the working position for adsorbing the protective pad, and the other is in the working position for dispensing the protective pad; and / or The automatic dismantling system also includes a receiving box, which is located below the second conveying mechanism; and / or The adsorption component also forms a gas guiding channel, with one end of the gas guiding channel penetrating through the adsorption component and the other end of the gas guiding channel penetrating through the adsorption component or being in a closed state, and the adsorption through hole being connected to the gas guiding channel.

12. The automatic dismantling system according to claim 1, characterized in that, The automatic removal system also includes a feeding mechanism. The second conveying mechanism is used to convey the terminal block with the protective pad removed to the feeding mechanism. The feeding mechanism is used to feed the terminal block with the protective cover and protective pad removed to the destination.

13. The automatic dismantling system according to claim 12, characterized in that, The feeding mechanism includes a feeding support component, a feeding pipe, a blowing support component, an air pipe fixing seat, and an air pipe; wherein, the feeding support component is used to fix it at the target location, and the feeding pipe is fixed to the feeding support component; One end of the feeding pipe extends above the second conveying mechanism, and a first clearance opening is formed on the side of the feeding pipe above the second conveying mechanism that is close to the suction protective pad mechanism. The blowing support member is used to fix it at the target location, and the air pipe fixing seat is fixed to the blowing support member; the air pipe is fixed to the air pipe fixing seat, and the gas blown out by the air pipe is used to blow the terminal block to move along the feeding pipe to drop the material.

14. The automatic dismantling system according to claim 13, characterized in that, The number of the feeding pipe, the blowing support component, the air pipe fixing seat, and the air pipe are two, and they are respectively arranged on opposite sides of the second conveying mechanism; The feeding mechanism further includes a detection support component and a detection component; wherein, a second clearance opening is formed on the top of the structure of the feeding pipe located above the second conveying mechanism; The detection support member is fixed to the unloading support member, and the detection member is fixed to the detection support member. The detection member is located above the second clearance opening and is used to detect the color of the wiring terminal; and / or The air pipe fixing seat is rotatably connected to the blowing material support component; the blowing material support component is rotatably connected to the target location.

15. The automatic dismantling system according to claim 12, characterized in that, The automatic dismantling system also includes a receiving mechanism, and the materials conveyed by the unloading mechanism are collected into the receiving mechanism.

16. The automatic dismantling system according to claim 15, characterized in that, The receiving mechanism includes a receiving hopper, an auxiliary rotary drive device, gears, a ring chain, a ring track, rollers, and multiple receiving boxes; wherein, the auxiliary rotary drive device can drive the ring chain to rotate through the gears; Multiple receiving boxes are arranged sequentially at intervals along the circumference of the annular chain and are respectively connected to the chain; the annular track surrounds the outer periphery of the annular chain, and each receiving box is provided with a roller, and the roller is in rolling cooperation with the annular track; The receiving funnel is located below the discharge port of the feeding mechanism, and one of the receiving boxes is located below the discharge port of the receiving funnel.

17. The automatic dismantling system according to claim 16, characterized in that, Each of the aforementioned receiving boxes has a positioning protrusion. The receiving mechanism further includes a positioning sensor, which is fixed at a target location corresponding to the discharge port of the unloading mechanism. When the positioning protrusion passes through the detection groove of the positioning sensor, the positioning sensor determines that the receiving box has moved to the receiving position; and / or The receiving mechanism further includes a box detection photoelectric sensor, which is fixed at the target location and used to detect whether the receiving box is on the track; and / or The receiving mechanism also includes a material detection photoelectric sensor, which is fixed at the target location and used to detect whether there are wiring terminals inside the receiving box.

18. The automatic dismantling system according to claim 1, characterized in that, The automatic dismantling system also includes a rotating hopper mechanism and a vibration mechanism; wherein, the rotating hopper mechanism is used to divide the delivered terminals into sections and deliver them sequentially to the vibration mechanism; the vibration mechanism is used to discharge the incoming materials from the rotating hopper mechanism and automatically feed them to the material distribution mechanism.

19. The automatic dismantling system according to claim 18, characterized in that, The rotating hopper mechanism includes a second rotating drive device, a hopper, a distribution bottom plate, and multiple partitions; wherein, the hopper is a hollow structure with openings at the top and bottom, and multiple partitions are disposed inside the hopper and are arranged sequentially and evenly at intervals along the rotation axis of the hopper to divide the hopper into multiple distribution hoppers arranged sequentially and evenly at intervals along the rotation axis of the hopper; The material distribution base plate is disposed at the bottom opening of the hopper and fixed to the target location, and the material distribution base plate forms a discharge port; the output end of the second rotary drive device is connected to the hopper and is used to drive the hopper to rotate relative to the material distribution base plate, so that one of the material distribution hoppers is correspondingly disposed with respect to the discharge port, so that the wiring terminals in the hopper can fall into the vibration mechanism through the discharge port; and / or The vibration mechanism is a vibratory feeding device.

20. The automatic dismantling system according to any one of claims 1 to 19, characterized in that, The second conveying mechanism is a conveyor belt mechanism; and / or The automatic dismantling system further includes a workbench, on which the first conveying mechanism, the material distribution mechanism, the support and limiting component, the actuating mechanism, the protective cover removal mechanism, the second conveying mechanism, the positioning mechanism, and the protective pad suction mechanism are all disposed; and / or The actuating mechanism and the suction protective pad mechanism are both located above the support limiting component, while the protective cover removal mechanism, the positioning mechanism, and the second conveying mechanism are all located below the support limiting component.

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