Equipment and methods for removing the bottom skin in the production of energy-saving building blocks

Abstract

This invention discloses a bottom-skinning device and method for manufacturing energy-saving building blocks, comprising a base structure and a mold-changing mechanism. The device primarily utilizes a rotation and reset mechanism to flip the end frame, causing the hydraulic linkage to operate and positioning the back plate, limit bolt seat, insertion chamber, and support block template in a modified processing position. The support block template is removed via a roller base and electric clamp on the mold-changing mechanism, allowing for the modification of the spare template. Therefore, it has high versatility. The support plate can have several sets of different groove patterns, employing a quick-switching structure to perform bottom-skinning operations on block blanks with different models and styles of side grooves. Furthermore, the support block template and spare template can effectively adapt to the corresponding block body, thus effectively preventing damage to the groove patterns of the block body during vertical processing and ensuring the integrity of the finished product's structure.

Description

Technical Field

[0001] This invention relates to the field of building block manufacturing technology, and in particular to a bottom-skin removal device and method for energy-saving building block manufacturing. Background Technology

[0002] Blocks are a type of building product that is larger than clay bricks. They are made from a wide variety of raw materials, which can be sourced locally and are inexpensive. They are classified into three categories according to size: large, medium, and small. Generally, the production of medium and small blocks is the main focus. Medium blocks are those with a height of 380-940mm, while small blocks are those with a height of less than 380mm. According to materials, blocks are classified into concrete, cement mortar, aerated concrete, fly ash silicate, coal gangue, artificial ceramsite, slag waste, etc. According to structure, blocks are classified into dense and hollow types. Hollow blocks are further classified into round holes, square holes, elliptical holes, single-row holes, and multi-row holes. Both dense and hollow blocks can be used as load-bearing walls and partitions.

[0003] Existing equipment and methods for removing the base layer in the production of energy-saving building blocks, such as application number CN00134571.0 which belongs to the construction field, specifically refer to a decorative, heat-insulating, and load-bearing concrete composite hollow block, its manufacturing method, and its production equipment. This invention relates to a concrete composite hollow block, comprising a block facing layer, an insulation layer, inserts, and load-bearing hollow blocks. Its characteristics are: the facing layer is composed of a concrete layer and a self-extinguishing polystyrene board insulation layer with a mixture of adhesive, cement, and water between them; the hollow layer consists of two load-bearing blocks serving as holes for wall construction; and bevels are provided around the outer facing for grouting and waterproofing. This invention has the advantages of high compositeness, high thermal insulation, and high durability. However, the above-mentioned technologies mainly use foam pads to support the blocks. Because foam is relatively soft, it can easily damage the grooves of the blocks during rotation, affecting the use of the products. However, this method is rudimentary and the effect is not significant. Moreover, the styles are limited and cannot meet the price requirements of various products. Therefore, we propose a bottom-peeling equipment and method for energy-saving building block manufacturing to solve the above problems. Summary of the Invention

[0004] To address the aforementioned problems, this invention proposes a bottom-skin removal device and method for energy-saving building block manufacturing. This device and method primarily utilize a rotating reset mechanism to flip the end frame, causing the hydraulic linkage to operate and positioning the back plate, limit bolt seat, insertion chamber, and support template in a modified processing position. The support template is then removed via a roller base and electric clamp on a mold-changing mechanism, allowing for the modification of the spare template. Therefore, it boasts high versatility. The support plate can have several sets of different groove patterns, employing a quick-switching structure to perform bottom-skin removal operations on block blanks with different side groove patterns. Furthermore, the support template and spare template can effectively adapt to the corresponding block body, thus effectively preventing damage to the groove patterns during vertical processing of the block body and ensuring the integrity of the finished product's structure.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A bottom-skin removal device applied to the manufacturing of energy-saving building blocks includes a base structure and a mold-changing mechanism. A bolted feeding and discharging bearing assembly is provided on the outer side of one end of the base structure. A bolted rotating and resetting mechanism is provided on the upper inside of the base structure, and the output end of the rotating and resetting mechanism is provided with a product element to be placed. A bolted product bottom-skin removal component is provided on the outer side of the middle part of the base structure, and a bolted mold-changing mechanism is provided on the outer side of the other end of the base structure.

[0007] As a further technical solution, the base structure includes a pad, an outer substrate, a middle substrate, an inner connecting frame, an inner substrate, and a mounting frame. The outer substrate is disposed above the pad, and the middle substrate is bolted to the inner side of the outer substrate. The inner substrate is bolted to the inner side of the middle substrate via the inner connecting frame, and a mounting frame is disposed above one end of the inner substrate.

[0008] As a further technical solution, the feeding and discharging bearing assembly includes an end frame, a track bin, electric rollers, a wheel frame, a hydraulic base, a through frame, a lifting screw, a lifting base, and a grab frame. The end frame is bolted to one end of the outer base plate. A track bin is provided above the end frame, and a rolling electric roller is provided above the track bin. A wheel frame is provided above the electric rollers, and a hydraulic base is provided on the inner side of the wheel frame. A through frame is provided at the inner end of the hydraulic base, and a lifting screw is provided at the output end of the through frame. The lifting screw is threadedly connected to the lifting base, and a grab frame is provided at the inner end of the lifting base.

[0009] As a further technical solution, the rotating reset mechanism includes a damping shaft seat, a transmission gearbox, a drive motor, a rotating block, a lower frame, a middle connecting frame, a hinged base, a swing bar, a hydraulic telescopic bar, a clamping plate, an upper frame, an end connecting frame, a limit block, a transmission gearbox, a transmission motor, a coupling, a base gear, a chain, an end frame, a hydraulic connecting rod, a back plate, a limit bolt seat, an insertion chamber, and a support block template. The damping shaft seat is bolted to the upper part of the other end of the internal base plate, and the inner end of the damping shaft seat is provided with a connection to the drive motor output. The transmission housing has an output end, and the output end of the transmission housing is connected to a rotating block through the damping shaft seat. A lower frame is provided above the rotating block, and a bolted middle connecting frame is provided on the inner side of the middle part of the lower frame. A hinged base is provided on one side of the middle connecting frame, and a swing bar connected to the output end of the hydraulic telescopic bar is hinged on one side of the hinged base. A clamping piece is provided on one end of the swing bar. An upper frame is bolted above the lower frame, and an end connecting frame for installing a limit block is provided on the inner side of one end of the upper frame.

[0010] As a further technical solution, a transmission housing for connecting the output end of a drive motor is provided on one of the outer sides of the end frame. A coupling is provided at the output end of the transmission housing, a base gear is provided at the output end of the coupling, and a chain is provided at the output end of the base gear. A bolted end frame is provided on the outer side of one end of the upper frame, and a hydraulic connecting rod is provided on the inner side of one end of the end frame. A back plate is provided at the output end of the hydraulic connecting rod, and a bolted limiting bolt seat is provided on one side of the back plate. A bolted insertion chamber is provided at one end of the limiting bolt seat, and a support template is inserted into the insertion chamber.

[0011] As a further technical solution, the product element includes a support base and a block body, the support base is mounted on top of the chain, and the block body is disposed on top of the support base.

[0012] As a further technical solution, the product bottom-removing component includes a first vertical groove frame, a rotary motor, a first lifting screw, a first lifting block, a crossbeam base, a scraper, a roller base, and a leveling roller. The first vertical groove frame is bolted to the outer side of the middle part of the outer substrate. The first vertical groove frame is provided with a first lifting screw connected to the output end of the rotary motor, and the output end of the first lifting screw is threadedly connected to a first lifting block that mounts the crossbeam base. A scraper with bolts is provided below the crossbeam base, and a roller base for mounting the leveling roller is provided on one side of the crossbeam base.

[0013] As a further technical solution, the mold changing mechanism includes a second vertical slot frame, a second lifting screw, a second lifting block, a material changing box, a spare template, a bolt frame, a hydraulic connecting frame, a first opening box, a first screw assembly, a lifting bar, a second opening box, a second screw assembly, a sliding base, a hydraulic cylinder, a roller base, and an electric clamp. The second vertical slot frame is bolted to the upper part of the other end of the outer base plate. A second lifting screw threadedly connected to the second lifting block is provided on the second vertical slot frame. A bolted material changing box is provided on the inner side of the second lifting block. The material changing box is fitted with a spare template. A bolt frame for bolt assembly is provided on the outer side of the middle of the second lifting block. A hydraulic connecting frame is provided on one side of the bolt frame. A first opening box is provided at the output end of the hydraulic connecting frame. A lifting bar for installing a second opening box is threadedly connected to the first opening box through a first screw thread. A sliding base is threadedly connected to the second opening box through a second screw thread. A hydraulic cylinder is provided on the inner side of the sliding base. A roller base is provided at the output end of the hydraulic cylinder. An electric clamp is provided on one side of the roller base.

[0014] As a further technical solution, the inner side of the outer substrate is bolted to the middle substrate, and the inner side of the middle substrate is bolted to the inner substrate of the mounting frame using internal connecting frame bolts, and supported by pads. The block to be processed is placed on the bearing base. Then, the output end of the hydraulic base on the wheel frame outputs power to drive the output end, so that the through frame outputs power, and the lifting screw outputs power, so that the lifting base, together with the grab frame, hangs the product element. Then, the electric roller on the track compartment outputs power, and together with the hydraulic base and the lifting screw outputs power, so that the bearing base on the product element is mounted on the chain. Finally, the drive motor under the transmission box on the end connecting frame outputs power to drive the output end. The system operates so that the transmission housing outputs power, which in turn drives the coupling to output power. The coupling's output drives the base gear on the upper frame, which in turn drives the chain to move the product element. This movement causes the block body to couple with the support template and the insertion chamber connected to the limit bolt seat on the back plate. Then, the hydraulic telescopic bar on the middle frame outputs power to drive the output end, causing the swing bar to engage with the hinged base, which in turn clamps the bearing base against the upper limit block. Finally, the drive motor outputs power to drive the output end, causing the gearbox to operate. This causes the rotating block on one side of the damping shaft seat to move the lower frame and upper frame together. Vertical flipping: When bottom skin removal is required, the output end of the hydraulic linkage adjusts the back plate to the processing position. Then, the rotary motor on the first vertical slot frame outputs power, driving the first lifting screw on the first vertical slot frame to slowly lower the first lifting block and the crossbeam base. This allows the scraper to remove excess waste from the block body and the supporting base. When replacing the spare template, the product is removed through the cooperation of the infeed / outfeed bearing assembly and the rotation and reset mechanism. The rotation and reset mechanism then operates, positioning the end frame vertically. The hydraulic linkage then moves the back plate to the appropriate position. Finally, an electric clamp is used to move the material changing box. The spare template is taken out, and then the second vertical slot frame is operated to make the second lifting screw move, which adjusts the second lifting block to a suitable height. The hydraulic connecting frame on the bolt frame is operated, and the first screw group on the first opening box is operated, and the second screw group on the second opening box is operated, which makes the hydraulic cylinder operate. The electric clamp on the roller base inserts the spare template into the insertion chamber to achieve the replacement effect. Through the replacement and installation of the spare template and the support template, the spare template and the support template can make adaptive contact with the processed block body. In this way, the groove of the block body can be effectively maintained during the processing and conversion of the block body, ensuring the processing quality of the product.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This invention primarily utilizes a rotation and reset mechanism to flip the end frame, allowing the hydraulic linkage to operate and position the back plate, limit bolt seat, insertion chamber, and support block template in a modified processing position. The support block template is then removed via a roller base and electric clamp on the mold-changing mechanism, enabling the replacement template to be modified. Therefore, it boasts high versatility. The support plate can have several sets of different groove patterns, employing a quick-switching structure to remove the bottom layer from block blanks of different models and styles with side grooves. Furthermore, the support block template and replacement template can effectively adapt to the corresponding block body, thus effectively preventing damage to the groove patterns during vertical processing of the block body and ensuring the integrity of the finished product's structure. Attached Figure Description

[0017] Figure 1 A schematic diagram of a bottom-skin removal device and method used in the manufacturing of energy-saving building blocks;

[0018] Figure 2 This is a schematic diagram of the structure viewed from below in this invention;

[0019] Figure 3 This is a schematic diagram of the material feeding and discharging support assembly in this invention;

[0020] Figure 4 This is a schematic diagram of the rotating body reset mechanism in this invention;

[0021] Figure 5 This is a schematic diagram of the structure of the limiting bolt seat and the insertion chamber in this invention;

[0022] Figure 6 This is a schematic diagram of the structure of the product element body in this invention;

[0023] Figure 7 This is a schematic diagram of the structure of the product bottom-removing component in this invention;

[0024] Figure 8 This is a schematic diagram of the mold changing mechanism in this invention.

[0025] In the diagram: 1. Base structure; 101. Pad block; 102. Outer base plate; 103. Middle base plate; 104. Inner connecting frame; 105. Inner base plate; 106. Mounting frame; 2. Infeed / outfeed bearing assembly; 201. End-aligning frame; 202. Track compartment; 203. Electric roller; 204. Wheel frame; 205. Hydraulic base; 206. Through frame; 207. Lifting screw; 208. Lifting base; 209. Grab frame; 3. Rotation and reset mechanism; 301. Damping shaft 302. Gearbox; 303. Drive motor; 304. Rotating block; 305. Lower frame; 306. Middle connecting frame; 307. Hinge base; 308. Swing bar; 309. Hydraulic telescopic bar; 3010. Clamping plate; 3011. Upper frame; 3012. End connecting frame; 3013. Limit block; 3014. Transmission housing; 3015. Transmission motor; 3016. Coupling; 3017. Base gear; 3018. Chain; 3019. End assembly Frame; 3020, Hydraulic connecting rod; 3021, Back plate; 3022, Limit bolt seat; 3023, Insertion compartment; 3024, Support block template; 4. Product element body; 401, Bearing base; 402, Block body; 5. Product bottom skin removal component; 501, First vertical slot frame; 502, Rotary motor; 503, First lifting screw; 504, First lifting block; 505, Crossbeam base; 506, Scraper; 507, Roller base; 508, Leveling roller; 6. Mold changing mechanism; 601, second vertical slot frame; 602, second lifting screw; 603, second lifting block; 604, material changing box; 605, spare template; 606, bolt frame; 607, hydraulic connecting frame; 608, first box opening; 609, first screw assembly; 6010, lifting bar; 6011, second box opening; 6012, second screw assembly; 6013, sliding base; 6014, hydraulic cylinder; 6015, roller base; 6016, electric clamp. Detailed Implementation

[0026] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0027] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figure 1-8 In this embodiment of the invention, the bottom-skin removal equipment applied to the manufacturing and production of energy-saving building blocks includes a base structure 1 and a mold changing mechanism 6. A bolt-assembled feeding and discharging bearing assembly 2 is provided on the outer side of one end of the base structure 1. A bolt-assembled rotating and resetting mechanism 3 is provided on the upper part of the interior of the base structure 1, and a product element 4 is provided at the output end of the rotating and resetting mechanism 3. A bolt-assembled product bottom-skin removal component 5 is provided on the outer side of the middle part of the base structure 1, and a bolt-assembled mold changing mechanism 6 is provided on the outer side of the other end of the base structure 1.

[0030] The base structure 1 includes a pad 101, an outer substrate 102, a middle substrate 103, an inner connecting frame 104, an inner substrate 105, and a mounting frame 106. The outer substrate 102 is disposed above the pad 101, and the middle substrate 103 is bolted to the inner side of the outer substrate 102. The inner substrate 105 is bolted to the inner side of the middle substrate 103 through the inner connecting frame 104, and the mounting frame 106 is disposed above one end of the inner substrate 105.

[0031] In an embodiment of the present invention, the inner side of the outer substrate 102 is bolted to the middle substrate 103, and the inner side of the middle substrate 103 is bolted to the inner substrate 105 of the mounting bracket 106 via the inner connecting base frame 104 and supported by the pad block 101.

[0032] The material handling assembly 2 includes an end frame 201, a track chamber 202, an electric roller 203, a wheel frame 204, a hydraulic base 205, a through frame 206, a lifting screw 207, a lifting base 208, and a grab 209. The end frame 201 is bolted to one end of the outer base plate 102. The track chamber 202 is located above the end frame 201, and the electric roller 203 is mounted on the track chamber 202. The wheel frame 204 is located above the electric roller 203, and the hydraulic base 205 is located on the inner side of the wheel frame 204. The through frame 206 is located at the inner end of the hydraulic base 205, and the lifting screw 207 is located at the output end of the through frame 206. The lifting screw 207 is threadedly connected to the lifting base 208, and the grab 209 is located at the inner end of the lifting base 208.

[0033] In an embodiment of the present invention, the output end of the hydraulic base 205 on the wheel frame 204 is used to output power to drive the output end to run, so that the through frame 206 is output to run, and the lifting screw 207 is output to run, so that the lifting base 208 cooperates with the grab frame 209 to hang the product element 4. Then, the electric roller 203 on the track compartment 202 is output to run, and after cooperating with the hydraulic base 205 and the lifting screw 207, the bearing base 401 on the product element 4 is mounted on the chain 3018.

[0034] The rotation and reset mechanism 3 includes a damping bearing 301, a transmission gearbox 302, a drive motor 303, a rotating block 304, a lower frame 305, a middle connecting frame 306, a hinged base 307, a swing bar 308, a hydraulic telescopic bar 309, a clamping plate 3010, an upper frame 3011, an end connecting frame 3012, a limit block 3013, a transmission gearbox 3014, a transmission motor 3015, a coupling 3016, a base gear 3017, a chain 3018, an end frame 3019, a hydraulic connecting rod 3020, a back plate 3021, a limit bolt seat 3022, an insertion chamber 3023, and a support block template 3024. The damping bearing 301 is bolted to the other end of the inner base plate 105. The inner end of the gearbox 302 is connected to the output end of the drive motor 303. The output end of the gearbox 302 is connected to the rotating block 304 through the damping shaft seat 301. The upper part of the rotating block 304 is provided with a lower frame 305. The middle inner side of the lower frame 305 is provided with a bolted middle connecting frame 306. The middle side of the middle connecting frame 306 is provided with a hinge base 307. The side of the hinge base 307 is hinged to a swing bar 308 connected to the output end of the hydraulic telescopic bar 309. One end of the swing bar 308 is provided with a clamping piece 3010. The upper frame 3011 is bolted to the upper part of the lower frame 305. The inner side of one end of the upper frame 3011 is provided with an end connecting frame 3012 for installing a limit block 3013.

[0035] In this embodiment of the invention, the hydraulic telescopic bar 309 on the middle connecting frame 306 is used to output power to drive the output end to run, so that the swing bar 308, after the hinge transmission of the hinge base 307, causes the clamping plate 3010 to press the bearing base 401 in conjunction with the upper limit block 3013. Then, the drive motor 303 is used to output power to drive the output end to run, so that the gearbox 302 outputs operation, so that the rotating block 304 on one side of the damping shaft seat 301 drives the lower frame 305 and the upper frame 3011 to rotate vertically. When it is necessary to remove the bottom skin, the output end of the hydraulic connecting rod 3020 outputs operation to adjust the back plate 3021 to the processing position.

[0036] A transmission housing 3014, which connects to the output end of a drive motor 3015, is provided on the outer side of one end of the end frame 3012. A coupling 3016 is provided at the output end of the transmission housing 3014, a base gear 3017 is provided at the output end of the coupling 3016, and a chain 3018 is provided at the output end of the base gear 3017. A bolt-assembled end frame 3019 is provided on the outer side of one end of the upper frame 3011, and a hydraulic connecting rod 3020 is provided on the inner side of one end of the end frame 3019. A back plate 3021 is provided at the output end of the hydraulic connecting rod 3020, and a bolt-assembled limiting bolt seat 3022 is provided on one side of the back plate 3021. A bolt-assembled insertion chamber 3023 is provided at one end of the limiting bolt seat 3022, and a support block template 3024 is inserted into the insertion chamber 3023.

[0037] In an embodiment of the present invention, the transmission motor 3015 below the transmission housing 3014 on the end frame 3012 then outputs power to drive the output end to run, so that the transmission housing 3014 outputs to run, thereby enabling the coupling 3016 to transmit power. The transmission output of the coupling 3016 can drive the base gear 3017 on the upper frame 3011 to output power, thereby driving the chain 3018 to move the product element 4. The movement of the product element 4 causes the block body 402 to approach the insertion chamber 3023 and the support template 3024 connected to the limiting bolt seat 3022 on the back plate 3021, so that the block body 402 and the support template 3024 are coupled.

[0038] Product element 4 includes a support base 401 and a block body 402. The support base 401 is mounted on top of the chain 3018, and the block body 402 is disposed on top of the support base 401.

[0039] In an embodiment of the present invention, the block body 402 to be processed is placed above the support base 401.

[0040] The product bottom-removing component 5 includes a first vertical groove frame 501, a rotary motor 502, a first lifting screw 503, a first lifting block 504, a crossbeam base 505, a scraper 506, a roller base 507, and a leveling roller 508. The first vertical groove frame 501 is bolted to the outer side of the middle part of the outer base plate 102. The first vertical groove frame 501 is provided with a first lifting screw 503 connected to the output end of the rotary motor 502, and the output end of the first lifting screw 503 is threadedly connected to the first lifting block 504 that mounts the crossbeam base 505. A scraper 506 with bolts is provided below the crossbeam base 505, and a roller base 507 for mounting the leveling roller 508 is provided on one side of the crossbeam base 505.

[0041] In an embodiment of the present invention, the rotary motor 502 on the first vertical slot frame 501 outputs power and drives the first lifting screw 503 on the first vertical slot frame 501 to drive the first lifting block 504 and the crossbeam base 505 to descend slowly, so that the scraper 506 removes excess waste material from the block body 402 and the bearing base 401.

[0042] The mold changing mechanism 6 includes a second vertical slot frame 601, a second lifting screw 602, a second lifting block 603, a material changing box 604, a spare template 605, a bolt frame 606, a hydraulic connecting frame 607, a first opening box 608, a first screw assembly 609, a lifting bar 6010, a second opening box 6011, a second screw assembly 6012, a sliding base 6013, a hydraulic cylinder body 6014, a roller base 6015, and an electric clamp 6016. The second vertical slot frame 601 is bolted to the other end of the outer base plate 102. The second vertical slot frame 601 is provided with a second lifting screw 602 threadedly connected to the second lifting block 603. The inner side of the second lifting block 603 is provided with a bolted material changing box 604. A spare template 605 is installed at the plug-in connection of 604. A bolt frame 606 for bolt assembly is provided on the outer side of the middle of the second lifting block 603. A hydraulic connecting frame 607 is provided on one side of the bolt frame 606. A first opening box 608 is provided at the output end of the hydraulic connecting frame 607. A lifting bar 6010 for installing a second opening box 6011 is threadedly connected to the first opening box 608 through a first screw group 609. A sliding base 6013 is threadedly connected to the second opening box 6011 through a second screw group 6012. A hydraulic cylinder 6014 is provided on the inner side of the sliding base 6013. A roller base 6015 is provided at the output end of the hydraulic cylinder 6014. An electric clamp 6016 is provided on one side of the roller base 6015.

[0043] In an embodiment of the present invention, when it is necessary to replace the spare template 605, after the product is removed by the cooperation of the feeding and discharging bearing assembly 2 and the rotating reset mechanism 3, the rotating reset mechanism 3 operates, causing the end frame 3019 to be in a vertical state. The hydraulic connecting rod 3020 operates, causing the back plate 3021 to move to a suitable position. Then, the electric clamp 6016 is used to remove the spare template 605 from the material changing box 604. Next, the second vertical slot frame 601 operates, causing the second lifting screw 602 to operate, adjusting the second lifting block 603 to a suitable height. The hydraulic connecting rod 607 on the bolt frame 606 then operates, cooperating with... After the first lead screw assembly 609 on the first opening box 608 is activated, the second lead screw assembly 6012 on the second opening box 6011 is activated, which in turn activates the hydraulic cylinder 6014. This causes the electric clamp 6016 on the roller base 6015 to insert the spare template 605 into the receiving chamber 3023 for replacement. Through the replacement and installation of the spare template 605 and the support template 3024, the spare template 605 and the support template 3024 can make adaptive contact with the processed block body 402. In this way, the groove of the block body 402 can be effectively maintained during the processing and position conversion of the block body 402, thus ensuring the processing quality of the product.

[0044] The method for removing the bottom skin of the energy-saving building block manufacturing equipment is as follows: the inner side of the outer base plate 102 is bolted to the middle base plate 103, and the inner side of the middle base plate 103 is bolted to the inner base plate 105 of the mounting frame 106 via the inner connecting base frame 104 and supported by the pad block 101. The block body 402 to be processed is placed above the bearing base 401. Then, the output end of the hydraulic base 205 on the wheel frame 204 is used to drive the output end to run, which causes the through frame 206 to run, and the lifting screw 207 to run, which causes the lifting base 208 to cooperate with the grab frame 209 to hang the product element 4. Then, the electric roller 203 on the track chamber 202 outputs the transport. After the hydraulic base 205 and the lifting screw 207 are engaged, the bearing base 401 on the product element 4 is mounted on the chain 3018. Then, the transmission motor 3015 under the transmission box 3014 on the end frame 3012 outputs power to drive the output end, so that the transmission box 3014 outputs power to drive the coupling 3016 to output power. The output of the coupling 3016 can drive the base gear 3017 on the upper frame 3011 to output power, which in turn drives the chain 3018 to move the product element 4. The movement of the product element 4 causes the block body 402 to approach the limit bolt seat 3022 on the back plate 3021, which is connected to the insertion chamber 3023 and the support template. 3024 couples the block body 402 with the support template 3024. Then, the hydraulic telescopic bar 309 on the middle connecting frame 306 outputs power to drive the output end to run, so that the swing bar 308, after the hinge transmission of the hinge base 307, causes the clamping plate 3010 to press the bearing base 401 and the upper limit block 3013 together. Then, the drive motor 303 outputs power to drive the output end to run, so that the gearbox 302 outputs power to drive the rotation block 304 on one side of the damping shaft seat 301 to drive the lower frame 305 and the upper frame 3011 to rotate vertically. When it is necessary to remove the bottom skin, the output end of the hydraulic connecting rod 3020 outputs power to adjust the back plate 3021 to the processing position. The rotary motor 502 on the first vertical slot frame 501 outputs power, causing it to drive the first lifting screw 503 on the first vertical slot frame 501. This, in turn, causes the first lifting block 504 and the crossbeam base 505 to descend slowly, allowing the scraper 506 to remove excess waste from the block body 402 and the bearing base 401. When it is necessary to replace the spare template 605, the product is removed through the cooperation of the infeed / outfeed bearing assembly 2 and the rotation and reset mechanism 3. The rotation and reset mechanism 3 then operates, bringing the end frame 3019 into a vertical position. The hydraulic connecting rod 3020 then operates, causing the back plate 3021 to move to a suitable position.Next, the electric clamp 6016 is used to remove the spare template 605 from the material changing box 604. Then, the second vertical slot frame 601 is activated, causing the second lifting screw 602 to move and the second lifting block 603 to be adjusted to a suitable height. This activates the hydraulic connecting frame 607 on the bolt frame 606, which, in conjunction with the first screw assembly 609 on the first box opening 608, activates the second screw assembly 6012 on the second box opening 6011, causing the hydraulic cylinder 6014 to operate. After the process, the electric clamp 6016 on the roller base 6015 inserts the spare template 605 into the receiving chamber 3023 for replacement. Through the replacement and installation of the spare template 605 and the support template 3024, the spare template 605 and the support template 3024 can make adaptive contact with the processed block body 402. This effectively maintains the integrity of the grooves on the block body 402 during processing and position changes, ensuring product processing quality.

[0045] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0046] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A bottom-skin removal device applied to the manufacturing and production of energy-saving building blocks, comprising a base structure (1) and a mold changing mechanism (6), characterized in that: The base structure (1) has a bolt-assembled feeding and discharging bearing assembly (2) on one side, a bolt-assembled rotating reset mechanism (3) on the upper part of the base structure (1), and a product element (4) is mounted on the output end of the rotating reset mechanism (3). The base structure (1) has a bolt-assembled product bottom peeling component (5) on the outer side of the middle part, and a bolt-assembled mold changing mechanism (6) on the outer side of the other end of the base structure (1). The base structure (1) includes a pad (101), an outer substrate (102), a middle substrate (103), an inner connecting frame (104), an inner substrate (105), and a mounting frame (106). The outer substrate (102) is disposed above the pad (101), and the middle substrate (103) is bolted to the inner side of the outer substrate (102). The inner substrate (105) is bolted to the inner side of the middle substrate (103) through the inner connecting frame (104), and the mounting frame (106) is disposed above one end of the inner substrate (105). The feeding and discharging bearing assembly (2) includes an end frame (201), a track chamber (202), an electric roller (203), a wheel frame (204), a hydraulic base (205), a through frame (206), a lifting screw (207), a lifting base (208), and a grab frame (209). The end frame (201) is bolted to one end of the outer base plate (102). The track chamber (202) is disposed above the end frame (201), and a [missing information - likely a device or structure] is disposed above the track chamber (202). The electric roller (203) is mounted on a rolling surface. A wheel frame (204) is provided above the electric roller (203). A hydraulic base (205) is provided on the inner side of the wheel frame (204). A through frame (206) is provided at the inner end of the hydraulic base (205). A lifting screw (207) is provided at the output end of the through frame (206). The lifting screw (207) is threadedly connected to a lifting base (208). A grab frame (209) is provided at the inner end of the lifting base (208).

2. The bottom-skin removal equipment for energy-saving building block manufacturing as described in claim 1, characterized in that: The rotating reset mechanism (3) includes a damping bearing seat (301), a transmission gearbox (302), a drive motor (303), a rotating block (304), a lower frame (305), a middle connecting frame (306), a hinged base (307), a swing bar (308), a hydraulic telescopic bar (309), a clamping plate (3010), an upper frame (3011), an end connecting frame (3012), a limit block (3013), and a transmission gearbox (3014). 4) Drive motor (3015), coupling (3016), base gear (3017), chain (3018), end frame (3019), hydraulic connecting rod (3020), back plate (3021), limit bolt seat (3022), insertion chamber (3023), and support block template (3024). The damping bearing seat (301) is bolted to the other end of the inner base plate (105). 1) The inner end is provided with a gearbox (302) that connects to the output end of the drive motor (303), and the output end of the gearbox (302) passes through the damping shaft seat (301) and is connected to a rotating block (304). A lower frame (305) is provided above the rotating block (304), and a bolted middle connecting frame (306) is provided on the inner side of the middle part of the lower frame (305). A middle connecting frame (306) is provided on one side of the middle part of the middle connecting frame (306). There is a hinged base (307), and a swing bar (308) that connects to the output end of the hydraulic telescopic bar (309) is hinged to one side of the hinged base (307). A clamping piece (3010) is provided on one end of the swing bar (308). An upper frame (3011) is bolted to the upper part of the lower frame (305). An end frame (3012) for installing a limiting block (3013) is provided on the inner side of one end of the upper frame (3011).

3. The bottom-skin removal equipment for energy-saving building block manufacturing as described in claim 2, characterized in that: A transmission housing (3014) for connecting the output end of a drive motor (3015) is provided on one of the outer sides of the end frame (3012), and a coupling (3016) is provided on the output end of the transmission housing (3014). A base gear (3017) is provided on the output end of the coupling (3016), and a chain (3018) is provided on the output end of the base gear (3017). A bolted end frame is provided on one outer side of the upper frame (3011). 3019), and a hydraulic connecting rod (3020) is provided on the inner side of one end of the end frame (3019). A back plate (3021) is provided at the output end of the hydraulic connecting rod (3020). A bolt-fitted limiting bolt seat (3022) is provided on one side of the back plate (3021). A bolt-fitted insertion chamber (3023) is provided at one end of the limiting bolt seat (3022). A support block template (3024) is inserted into the insertion chamber (3023).

4. The bottom-skin removal equipment for energy-saving building block manufacturing as described in claim 3, characterized in that: The product element (4) includes a support base (401) and a block body (402). The support base (401) is mounted on top of the chain (3018), and the block body (402) is disposed on top of the support base (401).

5. The bottom-skin removal equipment for energy-saving building block manufacturing as described in claim 4, characterized in that: The product bottom peeling component (5) includes a first vertical groove frame (501), a rotary motor (502), a first lifting screw (503), a first lifting block (504), a crossbeam base (505), a scraper (506), a roller base (507), and a leveling roller (508). The first vertical groove frame (501) is bolted to the outer side of the middle part of the outer base plate (102). The first vertical groove frame (501) is provided with a first lifting screw (503) connected to the output end of the rotary motor (502), and the output end of the first lifting screw (503) is threadedly connected to the first lifting block (504) for mounting the crossbeam base (505). A scraper (506) with bolts is provided below the crossbeam base (505), and a roller base (507) for mounting the leveling roller (508) is provided on one side of the crossbeam base (505).

6. The bottom-skin removal equipment for energy-saving building block manufacturing as described in claim 5, characterized in that: The mold changing mechanism (6) includes a second vertical slot frame (601), a second lifting screw (602), a second lifting block (603), a material changing box (604), a spare template (605), a bolt frame (606), a hydraulic connecting frame (607), a first opening box (608), a first screw assembly (609), a lifting bar (6010), a second opening box (6011), a second screw assembly (6012), a sliding base (6013), a hydraulic cylinder (6014), a roller base (6015), and an electric clamp (6016). The second vertical slot frame (601) is bolted to the other end of the outer base plate (102). The second vertical slot frame (601) is provided with a second lifting screw (602) threadedly connected to the second lifting block (603). The inner side of the second lifting block (603) is provided with a bolted material changing box (604), and the material changing box... A spare template (605) is installed in the plug-in box (604). A bolt frame (606) for bolt assembly is provided on the outer side of the middle part of the second lifting block (603). A hydraulic connecting frame (607) is provided on one side of the bolt frame (606). A first opening box (608) is provided at the output end of the hydraulic connecting frame (607). A lifting bar (6010) for installing a second opening box (6011) is threadedly connected to the first opening box (608) through a first screw group (609). A sliding base (6013) is threadedly connected to the second opening box (6011) through a second screw group (6012). A hydraulic cylinder body (6014) for sleeve installation is provided on the inner side of the sliding base (6013). A roller base (6015) is provided at the output end of the hydraulic cylinder body (6014). An electric clamp (6016) is provided on one side of the roller base (6015).

7. A method for removing the bottom layer of a machine used in the manufacturing of energy-saving building blocks, comprising using the bottom layer removal machine as described in claim 6, characterized in that: The inner side of the outer substrate (102) is bolted to the middle substrate (103), and the inner side of the middle substrate (103) is bolted to the inner substrate (105) of the mounting frame (106) through the inner connecting base frame (104) and supported by the pad block (101). The block body (402) to be processed is placed above the bearing base (401). Then, the output end of the hydraulic base (205) on the wheel frame (204) is used to drive the output end to run, so that the through frame (206) is output and the lifting screw (207) is output and the lifting base (208) cooperates with the grab frame (209) to hang the product element (4). Then, the electric roller on the track compartment (202) is used to hang the product element (4). (203) After output operation, in conjunction with the hydraulic base (205) and the hoisting screw (207), the bearing base (401) on the product element body (4) is mounted on the chain (3018). Then, the transmission motor (3015) under the transmission box (3014) on the end frame (3012) outputs power to drive the output end to run, so that the transmission box (3014) outputs to drive the coupling (3016) to output. The transmission output of the coupling (3016) can drive the base gear (3017) on the upper frame (3011) to output and run, so as to drive the chain (3018) to move the product element body (4). The movement of the product element body (4) causes the block body ( 402) The insertion chamber (3023) and the support block template (3024) connected to the limit bolt seat (3022) on the back plate (3021) are coupled so that the block body (402) and the support block template (3024) are coupled. Then, the hydraulic telescopic bar (309) on the middle frame (306) outputs power to drive the output end to run, so that the swing bar (308) causes the clamping plate (3010) to press the bearing base (401) and the upper limit block (3013) together after the hinge transmission of the hinge base (307). Then, the drive motor (303) outputs power to drive the output end to run, so that the gearbox (302) outputs operation, so that the rotating block (301) on the side of the damping shaft seat (301) is rotated. 04) Drive the lower frame (305) and upper frame (3011) to rotate vertically. When it is necessary to remove the bottom skin, the output end of the hydraulic connecting rod (3020) is used to drive the back plate (3021) to adjust to the processing position. Then, the rotary motor (502) on the first vertical slot frame (501) outputs power and drives the first lifting screw (503) on the first vertical slot frame (501) to drive the first lifting block (504) and the crossbeam base (505) to descend slowly. This allows the scraper (506) to remove excess waste from the block body (402) and the bearing base (401). When it is necessary to replace the spare template (605),After the product is removed by the cooperation of the feeding and discharging bearing assembly (2) and the rotating reset mechanism (3), the rotating reset mechanism (3) is put into operation, so that the end frame (3019) is in a vertical state. After the hydraulic connecting rod (3020) is put into operation, the back plate (3021) is moved to a suitable position. Then, the electric clamp (6016) is used to remove the spare template (605) on the material changing box (604). Then, the second vertical slot frame (601) is put into operation, so that the second lifting screw (602) is put into operation, so that the second lifting block (603) is adjusted to a suitable height. The hydraulic connecting rod (607) on the bolt frame (606) is put into operation, cooperating with the first screw on the first box opening (608). After the lever assembly (609) is activated, the second lead screw assembly (6012) on the second opening box (6011) is activated, causing the hydraulic cylinder (6014) to activate. This causes the electric clamp (6016) on the roller base (6015) to insert the spare template (605) into the receiving chamber (3023) for replacement. Through the replacement and installation of the spare template (605) and the support template (3024), the spare template (605) and the support template (3024) can make adaptive contact with the processed block body (402). In this way, during the processing and position change of the block body (402), the groove of the block body (402) can be effectively maintained, ensuring the processing quality of the product.

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