On-line seawater antifouling electrode replacement device and method
The dual-sleeve system with a movable seal mechanism facilitates online electrode replacement in marine environments, preventing sea water leakage and ensuring continuous operation.
Patent Information
- Application Number
- CN202510484668.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-15
AI Technical Summary
In the prior art, the replacement of seawater anti-fouling electrodes requires equipment isolation, which makes it impossible to replace during operation. The rubber check valve is prone to wear and leads to a lax seal, which poses a risk of seawater seepage.
The double-sleeved structure is adopted, including a fixed sleeve and an electrode sleeve. The barrier and communication of the flow holes are achieved through a movable sealing device. Combined with the top sealing device and the elastic diaphragm, it ensures that the sea water does not overflow and realizes the online replacement of the electrode rod.
The electrode rods without seawater overflow during the operation of the equipment are replaced online, avoiding the problem of lax sealing, convenient operation and effectively preventing seawater from seeping out.
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Figure CN120308272A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of anti-fouling devices for seawater of surface ships, and particularly relates to an on-line replacement device and method for seawater anti-fouling electrodes. Background Art
[0002] When a ship operates in the marine environment for a long time, a large amount of marine organisms and other non-destructive conditions will occur on the sea pipeline. At present, electrolytic copper rods and other methods are usually used to generate copper ions for anti-fouling of marine organisms. Since the electrolytic copper rod is a consumable, the electrode needs to be replaced regularly. At present, when replacing the electrode, the equipment needs to be isolated, and then a new electrode is replaced. If the equipment is not isolated, seawater will overflow during the replacement process. Therefore, the electrode cannot be replaced during the operation of the equipment. A small amount uses a rubber one-way valve for sealing. Since the electrode rod needs to rub against the rubber one-way valve during the installation process, the rubber one-way valve is particularly prone to wear. After wear, the seal is not tight, resulting in a risk of seawater leakage. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides an on-line replacement device and method for seawater anti-fouling electrodes, which realizes the on-line replacement of seawater anti-fouling electrodes and prevents seawater from overflowing.
[0004] The object of the present invention is achieved through the following technical solutions. An on-line replacement device for seawater anti-fouling electrodes includes:
[0005] A sleeve structure is arranged on the hull or the equipment body, and a circulation hole is radially opened in the middle of the sleeve structure.
[0006] An electrode seat is detachably arranged at the top opening of the sleeve structure, and the electrode rod is fixed inside the sleeve structure through the electrode seat.
[0007] A movable sealing device is movably arranged on the sleeve structure, and the circulation hole on the sleeve structure can be blocked by moving the movable sealing device.
[0008] A top sealing device is arranged between the sleeve structure and the electrode seat to seal the connection surface between the sleeve structure and the electrode seat.
[0009] Preferably, the sleeve structure includes a fixed sleeve connected to the hull or the equipment body and an electrode sleeve arranged inside the fixed sleeve. Corresponding positions of the fixed sleeve and the electrode sleeve are radially provided with circulation holes.
[0010] Preferably, the electrode sleeve is used as the movable sealing device. The electrode sleeve is slidably connected to the fixed sleeve, and the circulation hole on the fixed sleeve can be blocked by sliding the electrode sleeve.
[0011] Preferably, the movable sealing device is a sealing cylindrical structure slidably sleeved outside the fixed sleeve, and the through hole on the fixed sleeve is blocked by sliding the movable sealing device.
[0012] Preferably, the fixed sleeve is axially provided with a guide groove, the movable sealing device is arranged in the guide groove, and the movable sealing device can move up and down along the axial guide groove of the fixed sleeve.
[0013] Preferably, the movable sealing device includes a partition plate and an elastic diaphragm.
[0014] Preferably, a locking device is further provided on the movable sealing device.
[0015] In addition to providing an on-line replacement device for seawater anti-fouling electrodes, the present invention further provides a method for replacing seawater anti-fouling electrodes by using the above-mentioned on-line replacement device for seawater anti-fouling electrodes. The specific steps are as follows:
[0016] When the electrode rod needs to be replaced, move the movable sealing device to block the through hole on the sleeve structure, block the seawater, remove the electrode seat and replace the electrode rod;
[0017] After the electrode rod replacement is completed, install the electrode seat back in place, and move the movable sealing device to connect the through hole on the sleeve structure with the seawater.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] An on-line replacement device and method for seawater anti-fouling electrodes provided by the present invention. The device adopts a double-sleeve structure, which can control the inflow and non-inflow of seawater into the electrode sleeve, so as to realize on-line replacement of the electrode rod. The replacement operation is convenient, and seawater will not overflow during the replacement process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of an on-line replacement device for seawater anti-fouling electrodes in an embodiment of the present invention.
[0021] In the figure, 1 is the hull or equipment body; 2 is the fixed sleeve; 3 is the movable sealing device; 4 is the electrode seat; 5 is the top sealing device; 6 is the electrode sleeve; 7 is the through hole; 8 is the electrode rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The present invention will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. In addition, it should be noted that only parts related to the present invention rather than all structures are shown in the drawings for the convenience of description.
[0023] A seawater anti-fouling electrode on-line replacement device provided in the technical solution of the present invention includes:
[0024] A sleeve structure is provided on the hull or the equipment body 1, and a circulation hole 7 is radially opened in the middle of the sleeve structure.
[0025] An electrode holder 4 is detachably arranged at the top opening of the sleeve structure, and an electrode rod 8 is fixed inside the sleeve structure through the electrode holder 4.
[0026] A movable sealing device 3 is movably arranged on the sleeve structure, and the circulation hole 7 on the sleeve structure can be blocked by moving the movable sealing device 3.
[0027] A top sealing device 5 is arranged between the sleeve structure and the electrode holder 4 to seal the connection surface between the sleeve structure and the electrode holder 4.
[0028] In an embodiment of the present invention, the sleeve structure includes a fixed sleeve 2 connected to the hull or the equipment body 1 and an electrode sleeve 6 arranged inside the fixed sleeve 2. Circulation holes 7 are radially opened at corresponding positions of the fixed sleeve 2 and the electrode sleeve 6.
[0029] In an embodiment of the present invention, the electrode sleeve 6 is used as the movable sealing device. The electrode sleeve 6 is slidably connected to the fixed sleeve 2, and the circulation hole 7 on the fixed sleeve 2 is blocked by sliding the electrode sleeve 6.
[0030] As a further optimization of the above embodiment, the movable sealing device 3 is a sealing cylindrical structure slidably sleeved outside the fixed sleeve 2. The circulation hole 7 on the fixed sleeve 2 is blocked by sliding the movable sealing device 3. The movable sealing device 3 can allow seawater to flow in and not flow into the electrode sleeve 6, realizing the online replacement of the electrode rod 8.
[0031] As Figure 1 shown, in an embodiment of the present invention, the fixed sleeve 2 is axially provided with a guide groove, the movable sealing device 3 is arranged in the guide groove, and the movable sealing device 3 can move up and down along the axial guide groove of the fixed sleeve 2. In this embodiment, the movable sealing device 3 includes a partition plate and an elastic diaphragm. A locking device is also arranged on the movable sealing device 3.
[0032] In the technical solution of the present invention, in addition to providing an on-line replacement device for seawater anti-pollution electrodes, a method for replacing seawater anti-pollution electrodes by using the above on-line replacement device for seawater anti-pollution electrodes is further provided. In this embodiment, the on-line replacement device for seawater anti-pollution electrodes as shown in Figure 1 is used, including a fixed sleeve 2, a movable sealing device 3, an electrode holder 4, a top sealing device 5, an electrode sleeve 6, a circulation hole 7 and an electrode rod 8.
[0033] The fixed sleeve 2 is installed on the hull or the main body 1 of the equipment. The fixed sleeve 2 is provided with a circulation hole 7 radially. The fixed sleeve 2 is provided with a guiding groove axially for installing the movable sealing device 3. The electrode sleeve 6 is correspondingly provided with a circulation hole 7. The electrode sleeve 6 is installed inside the fixed sleeve 2 with the circulation holes 7 corresponding to each other. The electrode rod 8 is installed on the electrode seat 4. The electrode seat 4 is integrally installed on the electrode sleeve 6, and the fixed sleeve 2, the electrode sleeve 6 and the electrode seat 4 are hermetically sealed through the top sealing device 5. The movable sealing device 3 can move up and down along the axial guiding groove of the fixed sleeve 2, and an elastic diaphragm is arranged inside the movable sealing device 3. When the movable sealing device 3 is pressed down, the elastic diaphragm seals the upper and lower edges of the circulation hole 7, and the middle is sealed by a movable partition, so as to cut off the circulation hole 7 on the fixed sleeve 2 and block the seawater from flowing into the electrode sleeve 6.
[0034] During normal operation, the movable sealing device 3 is lifted, so that the circulation holes 7 on the fixed sleeve 2 and the electrode sleeve 6 are connected, and the seawater can circulate to carry away the electrolytic ions of the electrode rod 8. The electrode seat 4, the electrode sleeve 6 and the fixed sleeve 2 are hermetically sealed from seawater by the top sealing device 5, and the elastic diaphragm of the movable sealing device 3 seals the guiding groove to ensure that the seawater does not leak. When the electrode rod 8 needs to be replaced, the movable sealing device 3 is pressed down, so that the circulation holes 7 on the fixed sleeve 2 and the electrode sleeve 6 are cut off, the seawater is closed, and then the electrode seat 4 is removed to replace the electrode rod 8. Then the electrode seat 4 is installed back in place, and the movable sealing device 3 is lifted, so that the circulation holes 7 on the fixed sleeve 2 and the electrode sleeve 6 are connected, and the seawater can circulate. During the process of replacing the electrode rod 8, the seawater will not overflow.
[0035] The above is the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. An on-line replacement device for seawater anti-fouling electrodes, characterized in that: The on-line replacement device includes: A sleeve structure, which is arranged on the hull or the equipment body (1), and a circulation hole (7) is radially opened in the middle of the sleeve structure; An electrode seat (4), which is detachably arranged at the top opening of the sleeve structure, and an electrode rod (8) is fixed inside the sleeve structure through the electrode seat (4); A movable sealing device (3), which is movably arranged on the sleeve structure, and the circulation hole (7) on the sleeve structure can be blocked by moving the movable sealing device (3); A top sealing device (5), which is arranged between the sleeve structure and the electrode seat (4) to seal the connection surface between the sleeve structure and the electrode seat (4).
2. The on-line replacement device for seawater anti-pollution electrodes according to claim 1, characterized in that: The sleeve structure includes a fixed sleeve (2) connected to the hull or the equipment body (1) and an electrode sleeve (6) arranged inside the fixed sleeve (2), and the circulation holes (7) are radially opened at corresponding positions of the fixed sleeve (2) and the electrode sleeve (6).
3. The on-line replacement device for a seawater anti-fouling electrode according to claim 2, characterized in that: Using the electrode sleeve (6) as the movable sealing device, the electrode sleeve (6) is slidably connected to the fixed sleeve (2), and the circulation hole (7) on the fixed sleeve (2) is blocked by sliding the electrode sleeve (6).
4. The on-line replacement device for a seawater anti-fouling electrode according to claim 3, characterized in that: The movable sealing device (3) is a sealed cylindrical structure slidably sleeved outside the fixed sleeve (2), and the circulation hole (7) on the fixed sleeve (2) is blocked by sliding the movable sealing device (3).
5. The on-line replacement device for seawater anti-pollution electrodes according to claim 4, characterized in that: The fixed sleeve (2) is axially provided with a guide groove, the movable sealing device (3) is arranged in the guide groove, and the movable sealing device (3) can move up and down along the axial guide groove of the fixed sleeve (2).
6. The on-line replacement device for a seawater anti-fouling electrode according to claim 5, characterized in that: The movable sealing device (3) includes a partition plate and an elastic diaphragm.
7. The on-line replacement device for seawater anti-fouling electrodes according to claim 6, characterized in that: A locking device is also arranged on the movable sealing device (3).
8. An on-line replacement method for a seawater anti-fouling electrode, characterized in that: Using the seawater anti-fouling electrode on-line replacement device according to any one of claims 1-7 to replace the seawater anti-fouling electrode, the specific steps are as follows: When the electrode rod (8) needs to be replaced, move the movable sealing device (3) to block the circulation hole (7) on the sleeve structure, block the seawater, and remove the electrode seat (4) to replace the electrode rod (8); After the replacement of the electrode rod (8) is completed, install the electrode seat (4) back in place, and move the movable sealing device (3) to connect the circulation hole (7) on the sleeve structure with the seawater.