Material lifting device for high-rise building construction

The high-rise construction material lifting device stabilizes cargo through electromagnetic locks and friction blocks, while a multi-layered safety system prevents falls, addressing instability and safety concerns in high-rise construction.

CN120308794AActive Publication Date: 2025-07-15SHANXI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202510809185.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-07-15
Estimated Expiration
2045-06-17

AI Technical Summary

Technical Problem

In the existing material lifting devices for construction, the transfer truck in the cage is prone to displacement and shaking, and the safety protection is insufficient. Especially when the wire rope breaks or brakes fail, it cannot effectively prevent the cage from falling, which poses serious safety hazards.

Method used

It adopts multiple protective structures, including bidirectional electromagnetic locks, L-shaped hanging plates, electric wire retractors, electric telescopic layer stoppers, airbag frames and polyurethane buffer blocks, etc., and combines pressure-sensitive components and friction blocks to achieve accurate limits and all-round fall protection of the transfer truck, and fault detection and self-repair are carried out through conductive polymer coatings and microcontrollers.

Benefits of technology

It improves the stability and safety of the transportation process, realizes the precise limit of the transfer truck and all-round reliable fall protection, reduces construction safety risks, and improves the self-repair ability and adaptability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material lifting device for high-rise building construction, and belongs to the technical field of building construction lifting devices. The lifting device comprises a lifting column formed by vertically splicing a plurality of standard knots, lifting cages are symmetrically arranged on the two sides of the lifting column in a sliding mode, falling protection assemblies are arranged on the bottom faces of the lifting cages, and pressure sensing assemblies and fixing assemblies are arranged on the inner bottom faces of the lifting cages; a top mounting platform is arranged at the top end of the lifting column, and is provided with a first anti-falling assembly at the upper end of the cage; through cooperation of the pressure sensing assembly and the fixing assembly, the operation stability of the lifting cage can be automatically and accurately adjusted according to the material state. And meanwhile, the pressure of the air bag can be automatically adjusted according to the weight of the materials, and the adaptability of the lifting device to different materials is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of building construction lifting devices, in particular to a material lifting device for high-rise building construction. Background Art

[0002] The existing material lifting devices for construction use double-cage material hoists, which are cargo-type vertical transportation equipment pulled by steel wire ropes and driven by winches. They have novel structures, high performance and are easy to install. Double-cage material hoists are equipped with a full set of safety devices that meet national standards and can meet the requirements for vertical lifting of materials in the construction of various industrial and civil buildings, as well as high-rise bridge piers of railways and highways.

[0003] However, since the transfer vehicles in the existing elevator cages are all placed movably, they are prone to shifting and shaking during the lifting process, and may even collide with the inner wall of the elevator cage, which increases safety hazards. Once an accident occurs, it is very likely to cause a serious safety accident. In terms of safety protection, the existing elevator anti-falling system often only clamps and fixes the slide rails through a fall arrester. Once accidents such as wire rope breakage and brake failure occur, and when there is a large amount of material in the cage, the friction force of the fall arrester is difficult to effectively prevent the cage from falling. Summary of the invention

[0004] The present invention overcomes the shortcomings of the prior art and proposes a material lifting device for high-rise building construction; the present invention is achieved through the following technical solutions: A material lifting device for high-rise building construction comprises a lifting column formed by vertically splicing a plurality of standard sections, a cage is symmetrically slidably arranged on both sides of the lifting column, a fall protection component is arranged on the bottom surface of the cage, and a pressure sensing component and a fixing component are arranged on the inner bottom surface of the cage; a top mounting platform is arranged on the top of the lifting column, and a first fall prevention component is arranged on the top mounting platform located at the upper end of the cage; the cage and the top mounting platform are connected by a pulley block for driving the lifting of the cage; The fixing component includes two arc-shaped grooves symmetrically opened on the inner bottom surface of the cage, a plurality of bidirectional electromagnetic locks are arranged in the arc-shaped grooves, and slots corresponding to the plurality of bidirectional electromagnetic lock tongues are opened on one side surface of the arc-shaped grooves; the pressure-sensing component includes a pressure-sensing disk arranged on the inner bottom surface of the cage, the pressure-sensing disk is located on one side of the lifting column and is provided with a connecting block extending through the outer wall of the cage, a friction block is fixedly connected to the connecting block, a lifting groove is opened at the connecting block of the cage, the friction block is arc-shaped, the abutting surface of the friction block and the lifting column is inclined, and a friction plate is provided on the abutting surface of the friction block; The top surface of the pressure-sensitive disc is provided with a rubber layer. A plurality of rectangular grooves are formed in the rubber layer. A plurality of adjusting air bags are arranged in the plurality of rectangular grooves. Anti-slip lines are provided on the top surface of the rubber layer. A plurality of adjusting air pressure tanks corresponding to the adjusting air bags one by one are installed in the suspension cage. A voltage stabilizing compensation valve is installed on the connecting pipeline between the adjusting air pressure tank and the adjusting air bag; a conductive polymer coating is applied to the surface of the adjusting air bag. A console with a built-in microcontroller is installed inside the suspension cage. The microcontroller is electrically connected to the conductive polymer coating; the material of the conductive polymer coating is polypyrrole. When the air bag is punctured by a sharp material, the resistance at the damaged part of the coating changes suddenly. The microcontroller locates the damaged air bag unit and triggers an alarm.

[0005] Further, mounting frames are provided at the bottoms of the adjusting air bags. Two buckle bumps are symmetrically provided on one side of the top surface of the mounting frame. An easy-pull ring is provided on the top surface of the mounting frame between the two buckle bumps. Buckle grooves corresponding to the buckle bumps are formed in the plurality of rectangular grooves. Insulating rubber pads are pasted on the top surfaces of the plurality of rectangular grooves.

[0006] Further, a plurality of pressure-sensitive telescopic columns are provided on the peripheral side of the bottom surface of the pressure-sensitive disc. The fixed seats of the pressure-sensitive telescopic columns are installed on the inner bottom surface of the suspension cage; each pressure-sensitive telescopic column independently detects the gravity transmission at a single side and a single corner.

[0007] Further, slide rail columns are symmetrically and fixedly connected to both sides of the standard section. Plugging holes are formed in the top surfaces of the slide rail columns. Plugging columns corresponding to the plugging holes are provided on the bottom surfaces of the slide rail columns. A plurality of hoop frames are provided at the connection of any two adjacent standard sections. A plurality of fixing bolts are passed through the hoop frames. The bottom end of the lifting column is fixedly connected with a base. A plurality of fixed mounting plates are symmetrically provided on both sides of the base. Fixing holes are formed in the fixed mounting plates.

[0008] Further, the pulley block includes a first pulley block, a lifting ring, and a second pulley block; two electric hoists are symmetrically provided on both sides of the top surface of the base. Two groups of first pulley blocks corresponding to the two electric hoists are symmetrically provided on both sides of the top surface of the top mounting platform. A lifting ring is fixedly connected to the bottom surface of the top mounting platform. A second pulley block is provided on the top surface of the suspension cage; lifting steel wires are provided on the electric hoists, the first pulley block, the second pulley block, and the lifting ring. One end of the lifting steel wire is wound and fixedly connected to the lifting ring. The lifting steel wire passes through the bottom end of the second pulley block. The lifting steel wire passes through the upper end of the first pulley block. The other end of the lifting steel wire is wound around the rotating roller of the electric hoist.

[0009] Further, the first anti-falling component includes electric wire winding machines installed on both sides of the top surface of the top mounting platform. A fixed ring is provided on one side of the suspension cage. One end of the anti-falling rope is fixedly connected to the fixed ring. The other end of the anti-falling rope is wound around the wire winding roller of the electric wire winding machine. An electric telescopic stop layer device is provided on the top surface of the suspension cage on one side of the second pulley block.

[0010] Furthermore, two roller mounting blocks are symmetrically arranged at the slide rail column of the cage. A plurality of first rollers are provided on the roller mounting blocks, and the first rollers are in contact with the outer wall of the slide rail column. A safety anti-falling device is provided in the middle of the roller mounting blocks.

[0011] Furthermore, two mounting holes are symmetrically formed at the upper and lower ends of the roller mounting blocks. A second spring is fixedly connected to the inner bottom surface of the mounting hole. One end of the second spring facing outward is fixedly connected to a contact plate. Telescopic contact columns corresponding to the mounting holes at the lower ends of the roller mounting blocks are provided on both sides of the base. An anti-collision column corresponding to the mounting holes at the upper ends of the roller mounting blocks is fixedly connected to the bottom surface of the top mounting platform.

[0012] Furthermore, the fall protection assembly includes an airbag frame fixedly connected to the bottom surface of the cage. An easy-opening rectangular plate is provided on the periphery of the airbag frame. A plurality of first springs are provided on both sides of the bottom surface of the airbag frame. The bottom ends of the first springs are fixedly connected to a bottom plate, and a polyurethane buffer block is fixedly connected to the bottom surface of the bottom plate.

[0013] Furthermore, a plurality of L-shaped hanging plates are provided on the peripheral side of the inner wall of the cage.

[0014] The beneficial effects of the present invention compared with the prior art are as follows: 1. The present invention can achieve precise positioning of the transfer vehicle and improve transportation stability: In the fixing component, the double-sided electromagnetic lock cooperates with the arc-shaped groove and the L-shaped hanging plate. The locking tongue of the double-sided electromagnetic lock is inserted into the slot of the arc-shaped groove to fix the transfer vehicle, and the L-shaped hanging plate assists in fixing the material, effectively restricting the position of the transfer vehicle in the cage, preventing it from shifting, shaking and colliding during the lifting process. Compared with the traditional lifting device, the stability and safety of the transportation process are greatly improved, and the precise positioning function of the transfer vehicle in the cage is realized.

[0015] 2. The present invention can provide comprehensive and reliable anti-falling protection: The first anti-falling component and the fall protection component form multiple protections; when accidents such as steel wire rope breakage and braking failure occur, the electric wire winding machine pulls the cage through the anti-falling rope, and the electric telescopic stop layer device assists in braking; if the cage falls, the easy-opening rectangular plate of the airbag frame in the fall protection component opens, the airbag unfolds to wrap the bottom of the cage, and the first spring and the polyurethane buffer block absorb the impact energy; the cooperation of multiple protection structures can effectively prevent the cage from falling in extreme cases. Compared with the problem of insufficient safety protection of the existing lifting device, the present invention greatly improves the safety protection ability in the face of emergencies and realizes the comprehensive and reliable anti-falling protection function.

[0016] 3. The present invention facilitates the dynamic adaptive adjustment of the operating state of the cage: the pressure-sensitive component cooperates through the pressure-sensitive disk, the pressure-sensitive telescopic column, the connecting block and the friction block. When the cage carries materials of different specifications and weights, the pressure-sensitive disk senses the pressure change and drops, driving the friction block to contact the slide rail column, and automatically adjusts the friction force according to the pressure. The greater the pressure, the greater the friction, and the smaller the pressure, the smaller the friction. The cage can automatically and accurately adjust the operating stability according to the material status, effectively avoiding the problem of unstable operation caused by material differences, improving the cage's adaptability to different materials, and realizing the function of the cage dynamically and adaptively adjusting the operating state according to the material specifications.

[0017] 4. The present invention facilitates the stable transportation of materials: through the cooperation between the pressure-sensitive telescopic column, the adjustable air tank, the rubber layer and the adjustable air bag, the pressure-sensitive telescopic column detects the pressure and links with the adjustable air tank to adjust the pressure of the air bag so that the rubber layer fits the material, increasing friction, buffering and shock absorption, improving the material fixing effect and transportation safety, and realizing the function of stable transportation of materials; at the same time, this cooperation can also automatically adjust the air bag pressure according to the weight of the material, improving the adaptability to different materials, making the rubber layer fit the material closely and increasing friction.

[0018] 5. The present invention can improve the environmental adaptability and stability of the device: the pressure-stabilizing compensation valve cooperates with the regulating airbag to automatically adjust the airbag pressure according to changes in ambient temperature and air pressure, so that the regulating airbag can work stably in different environments, thereby improving the stability of the device in different environments.

[0019] 6. The present invention has the ability of rapid fault detection and self-repair: by adjusting the conductive polymer coating on the surface of the airbag and cooperating with the microcontroller, it can promptly detect airbag damage and trigger an alarm, and quickly locate the damaged point; by adjusting the liquid sealant inside the airbag, the damaged part can be automatically repaired, reducing downtime for maintenance and improving the self-repair ability and reliability of the device.

[0020] The present invention ultimately solves the problems of difficult fixing of the position of the transfer vehicle of the existing lifting device and insufficient safety protection, improves the safety, stability and applicability of the lifting process of high-rise building construction materials, reduces construction safety risks, and ensures construction progress and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the overall structure of the present invention from a first viewing angle; Figure 2 A second perspective schematic diagram of the overall structure proposed by the present invention; Figure 3 This is a schematic diagram of the overall cross-sectional structure of the cage with the rubber layer removed provided by the present invention; Figure 4 This is a schematic diagram of the overall structure of the standard section proposed by the present invention; Figure 5 Schematic diagram of the overall structure of the top mounting platform proposed by the present invention; Figure 6 Enlarged schematic diagram of the partial sectional structure of the roller mounting block proposed by the present invention Figure 7 First perspective schematic diagram of the overall sectional structure of the cage proposed by the present invention; Figure 8 Second perspective schematic diagram of the overall sectional structure of the cage proposed by the present invention; Figure 9 Schematic diagram of the overall structure of the mounting frame proposed by the present invention.

[0022] Reference numerals in the figure: 1, standard section; 2, slide rail column; 3, insertion column; 4, hoop frame; 5, base; 6, fixed mounting plate; 7, cage; 8, anti-falling device; 9, electric hoist; 10, first pulley block; 11, lifting ring; 12, second pulley block; 13, lifting steel wire rope; 14, electric wire rewinder; 15, anti-falling rope; 16, two-way electromagnetic lock; 17, L-shaped hanging plate; 18, airbag frame; 19, first spring; 20, bottom plate; 21, polyurethane buffer block; 22, pressure-sensitive disc; 23, friction block; 24, second spring; 25, abutting plate; 26, telescopic abutting column; 27, anti-collision column; 28, top mounting platform; 29, roller mounting block; 30, connecting block; 31, easy-open rectangular plate; 32, arc-shaped groove; 33, fixing bolt; 34, electric telescopic landing stop; 35, friction plate; 36, pressure-sensitive telescopic column; 37, first roller; 38, fixing ring; 39, rubber layer; 40, adjusting airbag; 41, adjusting air pressure tank; 42, anti-slip pattern; 43, control console; 44, insulating rubber pad; 45, mounting frame; 46, easy-pull ring; 47, snap projection; 48, voltage stabilizing compensation valve. Detailed implementation manners

[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention will be further described in detail below in conjunction with embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The technical solutions of the present invention will be described in detail below in conjunction with the embodiments and the accompanying drawings, but the protection scope is not limited thereby.

[0024] See Figures 1 to 9, this embodiment provides a material lifting device for high-rise building construction, which includes a lifting column vertically spliced by a plurality of standard sections 1. Slide rail columns 2 are symmetrically and fixedly connected to both sides of the standard section 1. Plug holes are provided on the top surfaces of the slide rail columns 2, and plug columns 3 corresponding to the plug holes are provided on the bottom surfaces of the slide rail columns 2. A plurality of hoop frames 4 are provided at the connection of any two adjacent standard sections 1. A plurality of fixing bolts 33 are passed through the hoop frames 4. The bottom end of the lifting column is fixedly connected with a base 5. A plurality of fixed mounting plates 6 are symmetrically provided on both sides of the base 5. Fixing holes are provided on the fixed mounting plates 6. Cage 7s are symmetrically and slidably provided on both sides of the lifting column. A fall protection component is provided on the bottom surface of the cage 7. A pressure sensing component is provided on the inner bottom surface of the cage 7. A top mounting platform 28 is provided at the top end of the lifting column. A first anti-fall component is provided at the top mounting platform 28 above the cage 7. The cage 7 is symmetrically provided with two roller mounting blocks 29 at the position of the slide rail column 2. A plurality of first rollers 37 are provided on the roller mounting blocks 29. The first rollers 37 are in contact with the outer wall of the slide rail column 2. An anti-fall device 8 is provided in the middle of the roller mounting block 29. A fixing component is provided on the inner bottom surface of the cage 7. Two electric hoists 9 are symmetrically provided on both sides of the top surface of the base 5. Two groups of first pulley sets 10 corresponding to the two electric hoists 9 are symmetrically provided on both sides of the top surface of the top mounting platform 28. A suspension ring 11 is fixedly connected to the bottom surface of the top mounting platform 28. A second pulley set 12 is provided on the top surface of the cage 7; the standard section 1, the slide rail column 2, the hoop frame 4, the base 5, and the fixed mounting plate 6 are made of Q345B low-alloy high-strength structural steel material, which has high strength, good plasticity, and good welding performance. The standard section 1 and the slide rail column 2 are spliced through the plug hole and the plug column 3, and are reinforced with the hoop frame 4 and the fixing bolt 33, which is convenient for the quick assembly and disassembly of the lifting device, and enhances the overall structural strength and stability of the lifting column, can withstand the complex stress conditions in high-rise building construction, and ensures the reliable operation of the device in the construction environment; the base 5 and the fixed mounting plate 6 cooperate to firmly install the device on the construction site through the fixing holes, reducing the shaking during operation.

[0025] The first anti-fall component includes electric wire reelers 14 installed on both sides of the top surface of the top mounting platform 28. A fixed ring 38 is provided on one side of the cage 7. The fixed ring 38 is fixedly connected to one end of the anti-fall rope 15. The other end of the anti-fall rope 15 is wound around the wire reel of the electric wire reeler 14. An electric telescopic floor stop 34 is provided on the top surface of the cage 7 on one side of the second pulley set 12; the model of the electric wire reeler 14 is YX-500, which has the functions of fast wire winding and precise tension control, and forms an active anti-fall structure with the anti-fall rope 15. When the cage 7 accidentally falls, the anti-fall rope 15 can be quickly tightened to hold the cage 7 and delay the falling speed; the model of the electric telescopic floor stop 34 is TC-300, which has high positioning accuracy and sensitive action, can accurately control the docking position of the cage 7, and assist in braking in case of emergency. The cooperation of the two greatly improves the anti-fall safety performance of the device and reduces the accident risk.

[0026] The fixing component includes two arc grooves 32 symmetrically opened on the inner bottom surface of the suspension cage 7. A plurality of bi-directional electromagnetic locks 16 are arranged in the arc grooves 32. A slot corresponding to the locking tongues of the plurality of bi-directional electromagnetic locks 16 is opened on one side surface of the arc groove 32. A plurality of L-shaped hanging plates 17 are arranged on the peripheral side of the inner wall of the suspension cage 7. The bi-directional electromagnetic lock 16 adopts the model DS-220L, which has a strong locking force and a fast response speed. By inserting the locking tongue into the slot of the arc groove 32, the transport vehicle and the materials can be firmly fixed to prevent them from shifting and shaking during the lifting process. The L-shaped hanging plate 17 is made of Q345B low-alloy high-strength structural steel and provides hanging fixing points for irregularly shaped or scattered materials. The combination of the two realizes the reliable fixing of materials of different specifications and forms, ensuring the safety of transportation.

[0027] In the present invention, the fall protection component includes an airbag frame 18 fixedly connected to the bottom surface of the suspension cage 7. An easy-open rectangular plate 31 is arranged on the peripheral side of the airbag frame 18. A plurality of first springs 19 are arranged on both sides of the bottom surface of the airbag frame 18. The bottom ends of the first springs 19 are fixedly connected to a bottom plate 20. A polyurethane buffer block 21 is fixedly connected to the bottom surface of the bottom plate 20. The airbag frame 18 and the bottom plate 20 are made of Q345B low-alloy high-strength structural steel and have good structural strength. When the suspension cage 7 accidentally falls to the ground, the easy-open rectangular plate 31 on the peripheral side of the airbag frame 18 quickly opens, and the airbag inside quickly unfolds to wrap the bottom of the suspension cage 7. The first springs 19 and the polyurethane buffer block 21 form a multi-stage buffer structure. The polyurethane buffer block 21 has good buffer shock absorption performance and impact resistance, can effectively absorb the impact energy, reduce the impact force on the suspension cage 7 and the internal materials, protect the safety of the equipment and the materials, and reduce the accident losses.

[0028] In the present invention, the pressure sensing component includes a pressure sensing disk 22 arranged on the inner bottom surface of the suspension cage 7. A connecting block 30 extending through the outer wall of the suspension cage 7 is arranged on one side of the pressure sensing disk 22. A friction block 23 is fixedly connected to the connecting block 30. A lifting groove is opened on the suspension cage 7 at the position of the connecting block 30. The friction block 23 is arc-shaped, the contact surface of the friction block 23 with the slide rail column 2 is inclined, and a friction plate 35 is arranged on the contact surface of the friction block 23. The pressure sensing disk 22 senses the change of the material weight in real time. When carrying materials of different specifications and weights, the friction block 23 is driven to descend through the connecting block 30. The friction plate 35 adopts an asbestos-free organic friction material, has a high friction coefficient, high temperature resistance and wear resistance characteristics. Cooperating with the friction block 23, it can flexibly adjust the frictional force according to the change of the material weight, realize the adaptive adjustment of the running stability of the suspension cage 7, and improve the adaptability of the device to the transportation of different materials.

[0029] There are two symmetrically arranged mounting holes at the upper and lower ends of the roller mounting block 29. The inner bottom surface of the mounting hole is fixedly connected with a second spring 24. The outer end of the second spring 24 is fixedly connected with a contact plate 25. On both sides of the base 5, there are telescopic contact columns 26 corresponding to the lower mounting holes of the roller mounting block 29. On the bottom surface of the top mounting platform 28, there is an anti-impact column 27 corresponding to the upper mounting hole of the roller mounting block 29. The roller mounting block 29 is made of Q345B low-alloy high-strength structural steel. The second spring 24 cooperates with the contact plate 25, the telescopic contact column 26, and the anti-impact column 27 to play a buffering and shock-absorbing role when the cage 7 rises to the top or descends to the bottom, reducing the hard collision between the cage 7 and the top and bottom of the device, extending the service life of the equipment, and improving the operation safety and stability at the same time. On the circumferential side of the bottom surface of the pressure-sensitive disc 22, there are a plurality of pressure-sensitive telescopic columns 36. The fixed seats of the pressure-sensitive telescopic columns 36 are installed on the inner bottom surface of the cage 7. The pressure-sensitive telescopic columns 36 provide stable support for the pressure-sensitive disc 22 and assist it in accurately sensing the change of material pressure, ensuring the stable descent and reset of the pressure-sensitive disc 22 under the action of materials of different weights, and guaranteeing the accuracy and reliability of the friction force adjustment of the pressure-sensitive component.

[0030] In the present invention, an electric hoist 9 is provided with a lifting steel wire rope 13 on the first pulley block 10, the second pulley block 12, and the lifting ring 11. One end of the lifting steel wire rope 13 is wound and fixedly connected to the lifting ring 11. The lifting steel wire rope 13 passes through the bottom end of the second pulley block 12. The lifting steel wire rope 13 passes through the upper end of the first pulley block 10. The other end of the lifting steel wire rope 13 is wound around the rotating roller of the electric hoist 9. The model of the electric hoist 9 is JM-5T, which has the characteristics of large torque and low speed, and can stably pull the cage 7 up and down to meet the lifting requirements of materials of different weights in high-rise building construction. The model of the lifting steel wire rope 13 is 6×19S+FC-12. This steel wire rope has high structural strength, good flexibility, and strong wear resistance. It constitutes a transmission system with the first pulley block 10, the second pulley block 12, and the lifting ring 11 to realize the stable lifting of the cage 7. The pulley block changes the direction of the force and saves effort, improves the transmission efficiency of the device, guarantees the safety and reliability of power transmission during the lifting process, and reduces the risk of steel wire rope breakage.

[0031] In the present invention, a rubber layer 39 is provided on the top surface of the pressure-sensitive disk 22, and four rectangular grooves are provided in the rubber layer 39, and regulating air bags 40 are provided in the four rectangular grooves. Anti-skid patterns 42 are provided on the top surface of the rubber layer 39, and four regulating air tanks 41 corresponding to the four regulating air bags 40 are installed in the cage 7, and pressure-stabilizing compensation valves 48 are installed on the connecting pipes between the regulating air tanks 41 and the regulating air bags 40; the rubber layer 39 is made of nitrile rubber, which has good anti-skid and wear-resistant properties, and the regulating air bags 40 are made of high-elastic rubber. The model of the regulating air tank 41 is SMCIR2020, and the pressure-sensitive telescopic columns 36 at the four corners of the cage 7 correspond to the four regulating air bags 40, each The pressure-sensing telescopic column 36 independently detects the gravity transfer at a single side and a single corner; when the material is placed in the cage 7, the pressure-sensing telescopic column 36 senses the pressure change and links to adjust the compressed air tank 41, automatically adjusting the pressure of the airbag 40, so that the rubber layer 39 can better fit the bottom of the material, increase friction to prevent sliding, and at the same time play a buffering and shock-absorbing role, protecting the material from damage during transportation, greatly improving the material fixation effect and transportation safety, the pressure-stabilizing compensation valve 48 has a built-in bimetallic strip and a pressure sensor, which can automatically adjust the inflation pressure according to the external temperature (such as low temperature in winter causing the airbag to shrink) or altitude (air pressure changes), ensuring the stable performance of the airbag 40 under different construction environments.

[0032] In the present invention, the surface of the regulating airbag 40 is coated with a conductive polymer coating, and a control console 43 with a built-in microcontroller is installed inside the cage 7, and the microcontroller is electrically connected to the conductive polymer coating; the microcontroller model used is CY8C21x34B; the conductive polymer coating is made of polypyrrole, and when the airbag is punctured by a sharp material, the resistance at the damaged part of the coating suddenly changes, the microcontroller locates the damaged airbag unit and triggers an alarm, and at the same time releases the liquid sealant (such as silicone rubber prepolymer) built into the regulating airbag 40 to the damaged point, thereby achieving rapid self-repair, ensuring the normal operation of the device, reducing equipment failures and maintenance costs caused by airbag damage, and improving the reliability and intelligence level of the device.

[0033] In the present invention, a mounting frame 45 is provided at the bottom of the adjusting airbag 40, two snap-on protrusions 47 are symmetrically provided on one side of the top surface of the mounting frame 45, a pull ring 46 is provided on the top surface of the mounting frame 45 between the two snap-on protrusions 47, snap-on grooves corresponding to the snap-on protrusions 47 are opened in the four rectangular grooves, and insulating rubber pads 44 are affixed to the top surfaces of the four rectangular grooves; the adjusting airbag 40 adopts a modular design, and the snap-on protrusions 47 on the mounting frame 45 cooperate with the snap-on grooves in the rectangular grooves to achieve quick installation and disassembly. When a single adjusting airbag 40 is damaged, it can be quickly disassembled and replaced by pulling the pull ring 46, without the need to replace the rubber layer 39 as a whole, thereby reducing maintenance costs; the insulating rubber pad 44 can prevent an electrical short circuit between the adjusting airbag 40 and the pressure-sensitive disk 22, thereby ensuring the safe operation of the device and improving the maintainability and safety of the device.

[0034] In this embodiment, the present invention also proposes a method for using a material lifting device for high-rise building construction, comprising the following steps: Step 1: Fix the base 5 of the lifting device at the designated position on the construction site through the fixing holes on the fixing mounting plate 6 using anchor bolts; then vertically splice the standard section 1 through the plug-in holes of the slide rail column 2 and the plug-in column 3 in sequence, reinforce the connection with the clamp frame 4 and the fixing bolts 33, build the lifting column, and install the top mounting platform 28 to complete the construction of the main structure of the lifting device.

[0035] Step two, place the transfer cart and the material in the cage 7, use the two-way electromagnetic lock 16 of the fixed component in the cage 7, insert the lock tongue into the slot on one side of the arc groove 32 to fix the transfer cart, and use the L-shaped hanging plate 17 to assist in fixing the material to ensure that the material and the transfer cart are fixed in position in the cage 7; when the material is placed in the cage 7, the pressure-sensitive telescopic columns 36 at the four corners of the cage 7 correspond to four adjusting airbags 40 respectively, each pressure-sensitive telescopic column 36 separately detects the gravity transmission at a single side and a single corner, senses the pressure change and links to adjust the compressed air tank 41, automatically adjusts the pressure of the adjusting airbag 40, so that the rubber layer 39 better fits the bottom of the material, increases friction to prevent sliding, and at the same time plays a buffering and shock-absorbing role, further ensuring the material fixation effect and transportation safety.

[0036] Step three, start the electric winch 9, the rotating roller of the electric winch 9 drives the lifting wire rope 13, the lifting wire rope 13 passes through the bottom end of the second pulley group 12 and the upper end of the first pulley group 10 in sequence, and pulls the cage 7 to start lifting along the slide rail column 2; the first roller 37 on the cage 7 abuts against the outer wall of the slide rail column 2 to ensure the smooth operation of the cage 7. During the lifting process, the pressure-sensitive disk 22 senses the weight of the material in real time. When carrying the material, the pressure-sensitive disk 22 descends through the pressure-sensitive telescopic column 36, driving the connecting block 30 to make the friction block 23 descend and contact with the slide rail column 2, and automatically adjusts the friction force according to the pressure to ensure the stable operation of the cage 7.

[0037] Step four, when the cage 7 rises and approaches the top mounting platform 28, the first anti-fall component at the top mounting platform 28 begins to work, the electric wire take-up machine 14 keeps the anti-fall rope 15 in a tensioned state, and the electric telescopic layer stop device 34 is ready to stop; if an unexpected situation such as wire rope breakage or brake failure occurs, the anti-fall device 8 is triggered, and at the same time the electric wire take-up machine 14 quickly tightens the anti-fall rope 15 to hold the cage 7, and the electric telescopic layer stop device 34 assists in braking; if the cage 7 accidentally falls to the bottom, the easy-to-open rectangular plate 31 on the side of the airbag frame 18 in the fall protection component opens, and the airbag inside it quickly unfolds to wrap the bottom of the cage 7, and the first spring 19 and the polyurethane buffer block 21 play a buffering role to reduce the impact force.

[0038] Step Five: After the cage 7 reaches the target floor, turn off the electric hoist 9. The operator enters the cage 7, releases the fixation of the transfer vehicle by the bi-directional electromagnetic lock 16, and removes the transfer vehicle and the materials from the cage 7, thus completing a material lifting and transportation operation. If the adjusting airbag 40 is damaged, the resistance of the conductive polymer coating on its surface mutates. After being detected by the microcontroller, an alarm is triggered, and at the same time, the liquid sealant inside the adjusting airbag 40 is released to repair the damaged point. If it is necessary to disassemble and replace the adjusting airbag 40, pull the easy-pull ring 46 on the mounting frame 45 to make the buckle protrusion 47 disengage from the buckle groove of the rectangular groove, and then the damaged adjusting airbag 40 can be quickly disassembled. After replacing the new adjusting airbag 40, snap it back into the card slot for fixation.

[0039] The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be determined that the specific embodiments of the present invention are limited thereto. For those of ordinary skill in the technical field to which the present invention pertains, without departing from the present invention, several simple deductions or substitutions can still be made, which should all be regarded as falling within the patent protection scope determined by the claims submitted for the present invention.

Claims

1. A material lifting device for high-rise building construction, characterized in that, It includes a lifting column formed by vertically splicing a plurality of standard sections (1). Suspended cages (7) are symmetrically and slidably arranged on both sides of the lifting column. A fall protection component is provided on the bottom surface of the suspended cage (7), and a pressure sensing component and a fixing component are provided on the inner bottom surface of the suspended cage (7); a top mounting platform (28) is provided at the top of the lifting column, and a first anti-fall component is provided on the top mounting platform (28) at the upper end of the suspended cage (7); the suspended cage (7) is connected to the top mounting platform (28) through a pulley block for driving the lifting of the suspended cage (7). The fixing component includes two arc-shaped grooves (32) symmetrically opened on the inner bottom surface of the suspended cage (7). A plurality of bi-directional electromagnetic locks (16) are provided in the arc-shaped grooves (32), and slots corresponding to the lock tongues of the plurality of bi-directional electromagnetic locks (16) are opened on one side surface of the arc-shaped grooves (32); the pressure sensing component includes a pressure sensing disc (22) provided on the inner bottom surface of the suspended cage (7). A connecting block (30) extending through the outer wall of the suspended cage (7) is provided on one side of the pressure sensing disc (22) extending towards the lifting column. A friction block (23) is fixedly connected to the connecting block (30). A lifting groove is opened on the suspended cage (7) at the position of the connecting block (30). The friction block (23) is arc-shaped, the contact surface of the friction block (23) with the lifting column is inclined, and a friction plate (35) is provided on the contact surface of the friction block (23). A rubber layer (39) is provided on the top surface of the pressure sensing disc (22). A plurality of rectangular grooves are opened in the rubber layer (39). A plurality of adjusting air bags (40) are provided in the plurality of rectangular grooves. Anti-slip lines (42) are provided on the top surface of the rubber layer (39). A plurality of adjusting air pressure tanks (41) respectively corresponding to the adjusting air bags (40) are installed in the suspended cage (7). Pressure stabilizing compensation valves (48) are installed on the connecting pipes between the adjusting air pressure tanks (41) and the adjusting air bags (40); a conductive polymer coating is coated on the surface of the adjusting air bag (40). A console (43) with a built-in microcontroller is installed inside the suspended cage (7). The microcontroller is electrically connected to the conductive polymer coating; the material of the conductive polymer coating is polypyrrole. When the air bag is punctured by a sharp material, the resistance at the damaged part of the coating changes suddenly, and the microcontroller locates the damaged air bag unit and triggers an alarm.

2. The material lifting device for high-rise building construction according to claim 1, wherein, Mounting frames (45) are provided at the bottoms of the adjusting air bags (40). Two snap protrusions (47) are symmetrically provided on one side of the top surface of the mounting frame (45). An easy-pull ring (46) is provided on the top surface of the mounting frame (45) between the two snap protrusions (47). Snap grooves corresponding to the snap protrusions (47) are opened in the plurality of rectangular grooves, and insulating rubber pads (44) are pasted on the top surfaces of the plurality of rectangular grooves.

3. The material lifting device for high-rise building construction according to claim 1, characterized in that, A plurality of pressure sensing telescopic columns (36) are provided on the circumferential side of the bottom surface of the pressure sensing disc (22). The fixed seats of the pressure sensing telescopic columns (36) are installed on the inner bottom surface of the suspended cage (7); each pressure sensing telescopic column (36) individually detects the gravity transmission at a single side and a single corner.

4. A material lifting device for high-rise building construction according to claim 1, characterized in that, On both sides of the standard section (1), slide rail columns (2) are symmetrically and fixedly connected. Plug-in holes are provided on the top surfaces of the slide rail columns (2), and plug-in columns (3) corresponding to the plug-in holes are provided on the bottom surfaces of the slide rail columns (2). At the connection of any two adjacent standard sections (1), a plurality of hoop frames (4) are provided. A plurality of fixing bolts (33) are passed through the hoop frames (4). The bottom end of the lifting column is fixedly connected with a base (5). On both sides of the base (5), a plurality of fixed mounting plates (6) are symmetrically provided, and fixing holes are provided on the fixed mounting plates (6).

5. A material lifting device for high-rise building construction according to claim 4, characterized in that, The pulley block includes a first pulley block (10), a lifting ring (11), and a second pulley block (12); on both sides of the top surface of the base (5), two electric hoists (9) are symmetrically provided. On both sides of the top surface of the top mounting platform (28), two groups of first pulley blocks (10) corresponding to the two electric hoists (9) are symmetrically provided. The bottom surface of the top mounting platform (28) is fixedly connected with a lifting ring (11). A second pulley block (12) is provided on the top surface of the cage (7); on the electric hoists (9), the first pulley block (10), the second pulley block (12), and the lifting ring (11), a lifting steel wire rope (13) is provided. One end of the lifting steel wire rope (13) is wound and fixedly connected to the lifting ring (11). The lifting steel wire rope (13) passes through the bottom end of the second pulley block (12). The lifting steel wire rope (13) passes through the upper end of the first pulley block (10). The other end of the lifting steel wire rope (13) is wound and arranged on the rotating roller of the electric hoist (9).

6. The material lifting device for high-rise building construction according to claim 5, characterized in that, The first anti-falling component includes electric wire rewinding machines (14) installed on both sides of the top surface of the top mounting platform (28). On one side of the cage (7), a fixed ring (38) is provided. One end of an anti-falling rope (15) is fixedly connected to the fixed ring (38). The other end of the anti-falling rope (15) is wound and arranged on the wire rewinding roller of the electric wire rewinding machine (14). On the top surface of the cage (7) and on one side of the second pulley block (12), an electric telescopic stop layer device (34) is provided.

7. An apparatus for lifting construction materials for high-rise buildings according to claim 4, characterized in that, On both sides of the cage (7) at the position of the slide rail column (2), two roller mounting blocks (29) are symmetrically provided. A plurality of first rollers (37) are provided on the roller mounting blocks (29). The first rollers (37) are in contact with the outer wall of the slide rail column (2). An anti-falling device (8) is provided in the middle of the roller mounting blocks (29).

8. A material lifting device for high-rise building construction according to claim 7, characterized in that, At the upper and lower ends of the roller mounting blocks (29), two mounting holes are symmetrically opened. On the inner bottom surface of the mounting holes, second springs (24) are fixedly connected. The outer ends of the second springs (24) are fixedly connected with abutting plates (25). On both sides of the base (5), telescopic abutting columns (26) corresponding to the lower mounting holes of the roller mounting blocks (29) are provided. On the bottom surface of the top mounting platform (28), anti-collision columns (27) corresponding to the upper mounting holes of the roller mounting blocks (29) are fixedly connected.

9. A material lifting device for high-rise building construction according to claim 1, characterized in that, The fall protection component includes an airbag frame (18) fixedly connected to the bottom surface of the cage (7). An easy-to-open rectangular plate (31) is provided on the periphery of the airbag frame (18). On both sides of the bottom surface of the airbag frame (18), a plurality of first springs (19) are provided. The bottom ends of the first springs (19) are fixedly connected with a bottom plate (20). A polyurethane buffer block (21) is fixedly connected to the bottom surface of the bottom plate (20).

10. A material lifting device for high-rise building construction according to claim 1, characterized in that, A plurality of L-shaped hanging plates (17) are provided on the peripheral side of the inner wall of the cage (7).

Citation Information

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