Automatic ton bag suction structure and working mode thereof
The described system addresses the challenge of transferring bulk bag contents by controlling the descent and ascent of a hook to secure and suction material from bulk bags, ensuring complete transfer with reduced mechanical stress and safety risks.
Patent Information
- Application Number
- CN202411956423.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-07-15
AI Technical Summary
In plastic production, there are problems such as high equipment requirements, high operation difficulty and high risk in the process of lifting raw materials in ton bags and absorbing materials, and ton bags are prone to folding, resulting in incomplete absorption of materials.
An automatic suction structure for ton bags is designed, and the lifting ring is driven by the driving mechanism and the ton bags are lifted and lifted. The weight reduction device is used to reduce the suction device and lift the ton bags, and when the weight of ton bags is reduced, it is simple in structure and safe in operation.
It realizes the complete absorption of raw materials in ton bags with low equipment strength and power requirements, which is simple to operate and high safety, reducing operation difficulty and danger.
Smart Images
Figure CN120308848A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automatic material suction structure for ton bags and its working method. Background Art
[0002] In plastic production, it is often necessary to send the raw materials in ton bags to production equipment. Since the fully loaded ton bags are heavy, if the raw materials are poured out after being lifted by a lifting device, the requirements for the equipment are high, and the operation difficulty and danger are high. If a material suction device is used for suction, since the ton bag is formed by a flexible bag, the inside of the ton bag is likely to be folded during suction, affecting the suction and resulting in incomplete suction. Summary of the Invention
[0003] The present invention provides an automatic material suction structure for ton bags, including a bracket, a material suction device, and a lifting device. The lifting device is provided with a driving mechanism and a lifting ring. A flexible connecting rope is arranged between the driving mechanism and the lifting ring. The driving mechanism drives the lifting ring to move up and down. The material suction device is connected to a weight reduction device and can approach or leave the ton bag. Its working method is as follows:
[0004] S1. The driving mechanism drives the lifting ring to descend to a height where the ton bag can be hooked, and the ton bag is installed on the lifting ring and stabilized.
[0005] S2. The driving mechanism drives the lifting ring to rise and makes the lifting ring tighten the ton bag, and at this time the ton bag does not rise.
[0006] S3. By means of weight reduction of the weight reduction device, the material suction device descends into the ton bag, and the material suction device starts to suck materials.
[0007] S4. As the suction progresses, the weight of the ton bag will gradually decrease until the weight of the ton bag is less than the driving force of the driving mechanism, and the ton bag is lifted. As the ton bag is lifted, the material suction device gradually extends into the bottom of the ton bag and sucks the materials at the bottom of the ton bag empty.
[0008] In one or more embodiments, the weight reduction device is provided with a plurality of weights, and the plurality of weights can be reduced one by one or simultaneously.
[0009] In one or more embodiments, a steel cable is arranged between the weight reduction device and the material suction device, and a steel wire hose is arranged on the material suction device to connect to a negative pressure mechanism.
[0010] In one or more embodiments, a first idler wheel is arranged between the weight reduction device and the material suction device, and the steel cable is hung on the first idler wheel.
[0011] In one or more embodiments, the driving mechanism is a driving cylinder.
[0012] In one or more embodiments, the driving cylinder is provided with a lifting stroke, and the lifting stroke is equal to or slightly greater than the depth of the ton bag.
[0013] In one or more embodiments, in S2, when the sling ring tightens the ton bag, the moving path distance of the sling ring is less than the lifting stroke of the driving mechanism.
[0014] In one or more embodiments, a steel cable is arranged between the driving mechanism and the sling ring, and the steel cable is hung on the second idler wheel.
[0015] In one or more embodiments, an induction switch is further provided, and after the induction switch senses that the driving mechanism resets, it drives the alarm device to alarm and the material suction ends.
[0016] Advantages of the present invention: After the sling ring is lowered to the ton bag by the driving mechanism, the driving mechanism lifts the sling ring to tighten the ton bag and lowers the material suction device into the ton bag for material suction. As the material suction device sucks the material, the weight inside the ton bag decreases. With the driving force of the driving mechanism remaining unchanged, the ton bag is lifted, causing the material suction device to continuously extend into the ton bag and suck all the raw materials inside the ton bag. The concept is ingenious, the structure is simple, the requirements for the strength and power of the equipment are low, production is easy, operation is simple, and the risk is low. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the automatic material suction structure for ton bags. Figure 2 It is a schematic diagram of another side of the automatic material suction structure for ton bags. Detailed Embodiments
[0018] The following further describes the solution of the present application in conjunction with the drawings:
[0019] See the appendix Figure 1-2 An automatic material suction structure for ton bags includes a bracket 1, a material suction device 2, and a hoisting device 3. The hoisting device 3 is provided with a driving mechanism 31 and a sling ring 32. A flexible connection rope 33 is arranged between the driving mechanism 31 and the sling ring 32. The driving mechanism 31 drives the sling ring 2 to lift and lower. A sling platform 321 is arranged on the sling ring 32. Two hooks 322 extend downward from the sling platform 321 to hang the ton bag. The material suction device 2 is connected to a weight reduction device 22. The material suction device 2 can approach or leave the ton bag. Its working mode is as follows:
[0020] S1. The driving mechanism 31 drives the sling ring 32 to descend to a height where the ton bag can be hooked, installs the ton bag on the sling ring 32, and stabilizes the ton bag.
[0021] S2. The driving mechanism 21 drives the sling ring 32 to rise and makes the sling ring tighten the ton bag and the ton bag does not rise at this time.
[0022] S3. Lower the suction device 2 into the ton bag by means of the weight reduction method of the weight reduction device 22, and the suction device 2 starts to suck materials.
[0023] S4. As the suction progresses, the weight of the ton bag will gradually decrease until the weight of the ton bag is less than the driving force of the driving mechanism 21, and the ton bag is lifted. As the ton bag is lifted, the suction device 2 gradually extends into the bottom of the ton bag and sucks out the materials at the bottom of the ton bag.
[0024] Preferably, the flexible connecting rope 33 is a steel cable.
[0025] Further, the weight reduction device 22 is provided with a plurality of weights 221, and the plurality of weights 221 can be reduced one by one or simultaneously.
[0026] Further, a steel cable 23 is provided between the weight reduction device 22 and the suction device 2. A steel wire hose 25 is provided on the suction device 2 to connect to a negative pressure mechanism, and the negative pressure mechanism is a negative pressure pump or a vacuum pump.
[0027] Further, a first idler wheel 24 is provided between the weight reduction device 22 and the suction device 2, and the steel cable 23 is hung on the first idler wheel 24.
[0028] Further, the driving mechanism 21 is a driving cylinder.
[0029] Further, the driving cylinder is provided with a lifting stroke, and the lifting stroke is equal to or slightly greater than the depth of the ton bag.
[0030] Further, in S2, when the lifting ring 32 tightens the ton bag, the movement path distance of the lifting ring 3 is less than the lifting stroke of the driving mechanism 31.
[0031] Further, a steel cable 33 is provided between the driving mechanism 31 and the lifting ring 32, and the steel cable 33 is hung on the second idler wheel 34.
[0032] Further, it is also provided with an induction switch 4, and the induction switch 4 senses that after the driving mechanism 31 resets, it drives the alarm device to alarm and the material suction ends.
[0033] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0034] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0035] In the present invention, unless otherwise clearly defined and limited, terms such as "installed", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present invention, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0037] In the description of this specification, the descriptions with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0038] The above preferred embodiments should be regarded as illustrative examples of the implementation modes of the present application. All technical deductions, substitutions, improvements, etc. that are identical, similar to or based on the present application should be regarded as within the protection scope of this patent.
Claims
1. An automatic sucking material structure for ton bags, characterized in that, It includes a bracket, a material suction device and a hoisting device. The hoisting device is provided with a driving mechanism and a lifting ring. A flexible connecting rope is arranged between the driving mechanism and the lifting ring. The driving mechanism drives the lifting ring to lift and lower. The material suction device is connected to a weight reduction device, and the material suction device can approach or leave the ton bag. Its working method is as follows: S1. The driving mechanism drives the lifting ring to descend to a height where the ton bag can be hooked, installs the ton bag on the lifting ring and stabilizes the ton bag. S2. The driving mechanism drives the lifting ring to rise and makes the lifting ring tighten the ton bag, and at this time the ton bag does not rise. S3. The material suction device descends into the ton bag by means of weight reduction by the weight reduction device, and the material suction device starts to suck materials. S4. As the material suction progresses, the weight of the ton bag will gradually decrease until the weight of the ton bag is less than the driving force of the driving mechanism, and the ton bag is lifted. As the ton bag is lifted, the material suction device gradually extends into the bottom of the ton bag and sucks out the materials at the bottom of the ton bag.
2. The automatic sucking structure for ton bags according to claim 1, characterized in that The weight reduction device is provided with a plurality of weights, and the plurality of weights can be reduced one by one or simultaneously.
3. The automatic sucking structure for bulk bags according to claim 2, characterized in that, A steel cable is arranged between the weight reduction device and the material suction device, and a steel wire hose is arranged on the material suction device to connect to a negative pressure mechanism.
4. The automatic sucking structure for bulk bags according to claim 3, characterized in that A first idler pulley is arranged between the weight reduction device and the material suction device, and the steel cable is hung on the first idler pulley.
5. The automatic sucking structure for ton bags according to claim 1, characterized in that, The driving mechanism is a driving cylinder.
6. The automatic suction feeding structure for ton bags according to claim 5, characterized in that, The driving cylinder is provided with a lifting stroke, and the lifting stroke is equal to or slightly greater than the depth of the ton bag.
7. The automatic sucking structure for ton bags according to claim 6, characterized in that In S2, when the lifting ring tightens the ton bag, the movement path distance of the lifting ring is less than the lifting stroke of the driving mechanism.
8. The automatic sucking material structure for ton bags according to claim 1, characterized in that, A steel cable is arranged between the driving mechanism and the lifting ring, and the steel cable is hung on a second idler pulley.
9. The automatic suction feeding structure for bulk bags according to claim 1, wherein, It is also provided with an induction switch, and the induction switch senses that after the driving mechanism resets, it drives the alarm device to alarm and the material suction ends.