Construction method for leveling large support
A triad wedge system with steel bars and nuts simplifies and stabilizes the leveling of large structures, addressing inefficiencies in sea-based wind turbine foundation construction by ensuring precise alignment and reducing costs.
Patent Information
- Application Number
- CN202510418806.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-07-15
AI Technical Summary
The low lifting and landing accuracy of large-scale cranes in offshore wind farms makes it difficult to adjust the level of the drilling platform, resulting in waste of manpower and increased equipment costs, and limited construction safety and progress.
A leveling device consisting of the first wedge, the second wedge and the third wedge is adopted, combined with the fine-rolled rebar and nut locking, so that the horizontal adjustment of the bracket is achieved by adjusting the position of the nut, simplifying the operation process and improving the accuracy.
High-precision leveling of large brackets is achieved, construction processes are simplified, costs are reduced, and construction safety and progress are improved.
Smart Images

Figure CN120312938A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the construction fields such as wind power and bridges, and particularly relates to a construction method for leveling large scaffolds. Background Art
[0002] In the construction of offshore wind farms, the foundation construction technology has high requirements and complex processes, which is a key factor in the construction process of wind farms. Moreover, there are many types of fan foundation forms, and the applicable geological conditions vary greatly, being comprehensively affected by factors such as geology, climate, waves, water flow, and tides.
[0003] For the fan foundation form where the overburden layer is relatively shallow and the pile foundation needs to be embedded into the rock layer below moderately weathered rock, it is necessary to process an auxiliary drilling platform to meet the construction requirements of this type of geology. The processing efficiency of the drilling platform is crucial for the construction of offshore wind farms. Therefore, it should be selected preferably following the principles of safety, economy, practicality, and durability.
[0004] The drilling platform is a super-large component for processing. During the processing, it is difficult to adjust the level of the drilling platform. Due to the large lifting accuracy of large cranes, it is necessary for the measurement team to repeatedly measure and the crane to repeatedly adjust its position to achieve the design position accuracy. This not only wastes manpower but also increases the equipment usage cost. To ensure the level adjustment during the manufacturing process, simplify the difficulty of leveling components during processing, speed up the overall construction progress of components, and at the same time ensure the safety and controllability during the construction process and save costs, there is an urgent need to invent a construction method for leveling large scaffolds. Summary of the Invention
[0005] The purpose of the present invention is to provide a construction method for leveling large scaffolds with simple construction, high horizontal adjustment accuracy, and good stability. This construction method can effectively reduce the construction difficulty, ensure the construction accuracy and construction safety, speed up the overall construction progress of components, and save construction costs.
[0006] The purpose of the present invention is realized as follows: A construction method for leveling large scaffolds, characterized by including the following steps: A. The leveling device consists of a first wedge block at the lower part, two second wedge blocks on the left and right respectively, and a third wedge block at the upper part. The first wedge block and the third wedge block are exactly the same. The sum of the bottom angles of the first wedge block and the second wedge block is 90 degrees. The first wedge block, the two second wedge blocks, and the third wedge block are combined together according to their positions; the locking device consists of precision rolled threaded steel and nuts. The middle symmetrical parts of the two second wedge blocks on the left and right are connected by precision rolled threaded steel and nuts to form an integral body; B. Before assembling the large scaffold group, place a leveling device on the top of each pier. Multiple leveling devices are on the same straight line. The first wedge block of each leveling device is connected to the pier where it is located by welding; C. Place a saddle for support on top of each third wedge block, and connect the saddle and the third wedge block together by welding; D. Lift the structure with a crane and place it on top of multiple saddles; E. According to the horizontal data of the structure measured by the measurement team, calculate the height that each leveling device needs to be adjusted; F. Adjust the distance between the two second wedge blocks by adjusting the position of the nut of a leveling device that needs to be adjusted, thereby jacking up or lowering the height of the combination of the third wedge block and the saddle, so as to achieve the required adjusted height; G. Repeat step F until all leveling devices are adjusted to ensure that the structure is on the same horizontal plane.
[0007] Furthermore, the first wedge block, the second wedge block, and the third wedge block in step A are all made of steel plates.
[0008] The leveling device of the present invention is composed of a first wedge block, two second wedge blocks, and a third wedge block. The locking device is composed of precision rolled threaded steel and nuts. The first wedge block, the second wedge block, and the third wedge block are respectively processed using steel plates. First, the first wedge block, the second wedge block, and the third wedge block are assembled into a whole through precision rolled threaded steel and nuts. Then, according to the size and weight of the structure, an appropriate number of leveling devices are set at the lower part of the structure. Finally, by adjusting the locking device, the height of the combination of the third wedge block and the saddle above multiple leveling devices is adjusted in sequence to achieve the effect of leveling, and the structure is adjusted to the same horizontal plane, thereby completing the leveling construction of the large bracket.
[0009] Compared with the existing technology, the advantages of the present invention are as follows: 1. The structure is firm, the processing is simple, and the operation is convenient. Only steel plates, precision rolled threaded steel, and nuts are required to complete the processing of the leveling device and the locking device, and the leveling accuracy can be adjusted by adjusting the locking device; 2. The structure is simple and flexible, with a large height adjustment range, high adjustment accuracy, and high stability; 3. It can realize the leveling construction of large brackets, with high adjustment accuracy and accelerated construction progress; 4. The operation is flexible, the construction process is simplified, construction materials are saved, and the construction cost is reduced. Description of the Drawings
[0010] Figure 1 It is a schematic assembly diagram of the leveling device; Figure 2 It is a usage state diagram of the present invention; Figure 3 It is the Figure 2 left view of. Detailed Embodiments
[0011] The present invention will be further described in detail below with reference to the accompanying drawings and examples.
[0012] A construction method for leveling large scaffolds is as follows: A. The leveling device consists of a first wedge block 2 at the lower part, a second wedge block 3 on each of the left and right sides, and a third wedge block 4 at the upper part. The first wedge block 2 and the third wedge block 4 are exactly the same. The sum of the bottom angles of the first wedge block 2 and the second wedge block 3 is 90 degrees. The first wedge block 2, the two second wedge block 3s, and the third wedge block 4 are combined together according to their positions; The locking device 1 consists of a precision rolled threaded steel 9 and a nut 7. The middle symmetry points of the two second wedge block 3s on the left and right are connected by the precision rolled threaded steel 9 and the nut 7 to form an integral unit; B. Before assembling the large scaffold group, place a leveling device 1 on the top of each pier 8. Multiple leveling devices 1 are on the same straight line. The first wedge block 2 of each leveling device is connected to the corresponding pier 8 by welding; C. Place a saddle 5 for supporting on the top of each third wedge block 4. The saddle 5 is connected to the third wedge block 4 by welding; D. Lift the structure 6 by a crane and place it on top of multiple saddles 5; E. According to the horizontal data of the structure 6 measured by the survey team, calculate the height that each leveling device needs to be adjusted; F. Adjust the distance between the two second wedge block 3s by adjusting the position of the nut 7 of a leveling device that needs to be adjusted, thereby lifting or lowering the height of the combined body of the third wedge block 4 and the saddle 5, so as to reach the required adjusted height; G. Repeat step F until all leveling devices are adjusted to ensure that the structure 6 is on the same horizontal plane.
[0013] The present invention is not limited to the above best implementation manner. Anyone should know that structural changes made under the inspiration of the present invention, as long as they have the same or similar technical solutions as the present invention, fall within the protection scope of the present invention.
Claims
1. A construction method for leveling large scaffolds, characterized in that: It includes the following steps: A. The leveling device consists of a first wedge at the lower part, a second wedge on each of the left and right sides, and a third wedge at the upper part. The first wedge and the third wedge are exactly the same. The sum of the bottom angles of the first wedge and the second wedge is 90 degrees. The first wedge, the two second wedges, and the third wedge are combined together according to their positions. The locking device consists of a high-strength threaded steel bar and a nut. The middle symmetric positions of the two second wedges on the left and right are connected by the high-strength threaded steel bar and the nut to form an integral assembly. B. Before assembling the large bracket, place a leveling device on the top of each pier. Multiple leveling devices are on the same straight line. The first wedge of each leveling device is connected to the pier where it is located by welding. C. Place a saddle for support on the top of each third wedge. The saddle is connected to the third wedge by welding. D. Use a crane to lift the structure and place it on top of multiple saddles. E. According to the horizontal data of the structure measured by the survey team, calculate the height that each leveling device needs to be adjusted. F. Adjust the distance between the two second wedges by adjusting the position of the nut of a leveling device that needs to be adjusted, thereby jacking up or lowering the height of the combination of the third wedge and the saddle, so as to reach the required adjusted height. G. Repeat step F until all leveling devices are adjusted to ensure that the structure is on the same horizontal plane.
2. The construction method for large bracket leveling according to claim 1, characterized in that: The first wedge, the second wedge, and the third wedge in step A are all processed from steel plates.