Fuse connector

By designing the series-parallel conversion function of the fuse connector, the adjustment steps of photovoltaic line fuse current is simplified, the operation complexity is reduced and the early warning function is provided, and the problem of multiple sets of fuse replacement in the prior art is solved.

CN120320126APending Publication Date: 2025-07-15WUXI SANJUN ZHILIAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510434275.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

When adjusting the fuse current in existing photovoltaic lines, multiple sets of fuses are required to replace, which is cumbersome and labor-intensive.

Method used

A fuse connector is designed, and the fuses in the connection unit one and the connection unit two are replaced in series and parallel, and the adjustment components are used to realize the conversion of two connection methods, which simplifies the line adjustment steps.

Benefits of technology

It realizes flexible adjustment of line fuse current, reduces manual operation volume, and provides early warning function for data retention and maintenance.

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Abstract

The invention discloses a fuse connector in the technical field of fuse connectors, which comprises two groups of fuse bodies and mounting parts, the two groups of fuse bodies are respectively mounted in a connecting unit I and a connecting unit II, the mounting parts are arranged at one end of the connecting unit I and one end of the connecting unit II, and each mounting part is internally provided with a connecting component and a connecting component, the first connecting unit and the second connecting unit are electrically connected with the mounting piece through the connecting assembly. The adjusting assembly can adjust the two groups of fuse bodies to be switched between a parallel connection mode and a series connection mode; the first connecting unit is provided with a primary plug-in type terminal, the second connecting unit is provided with a secondary plug-in type terminal, and the primary plug-in type terminal and the secondary plug-in type terminal can be connected with a photovoltaic system line in a plug-in and interconnection mode. Different fuses in the first connecting unit and the second connecting unit are connected in series and in parallel, so that the fusing current of the photovoltaic line is adjusted; and the steps of circuit adjustment are simplified.
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Description

Technical Field

[0001] The present invention relates to the technical field of fuse connectors, and particularly to a fuse connector. Background Art

[0002] In order to improve the safety of the circuit in photovoltaic equipment, fuses are generally added to the connecting circuit to increase overload protection, thereby improving the safety of the circuit. In the existing photovoltaic field, most of them are directly connected to the fuse through turned terminals. The other end of the terminal is a male-female plug-in type terminal, which can be directly plugged and interconnected with the photovoltaic system connector, so as to realize the connection of the fuse to the circuit, replacing the previous connection method of welding the cable to both ends of the fuse, making the installation and replacement of the fuse more convenient.

[0003] However, after the existing connector is connected to the circuit, when the fusing current of the circuit needs to be adjusted, it can only be done by opening the connector to replace the fuse. The operation is cumbersome when adjusting the fusing current of the circuit, and there are often multiple groups of fuse connectors in the photovoltaic circuit. This makes it necessary to replace multiple groups of fuses when adjusting the fusing current of the circuit, with a large workload and a lot of manpower consumption. Summary of the Invention

[0004] The technical problem of the present invention is to provide a fuse connector, so as to adjust the fusing current of the photovoltaic circuit by replacing the series and parallel connections of different fuses in connection unit one and connection unit two, and simplify the steps of circuit adjustment.

[0005] To achieve the above object, the present invention provides the following technical solution: A fuse connector, including a fuse body and a mounting member. The fuse body is provided with two groups and is respectively installed in connection unit one and connection unit two. One ends of connection unit one and connection unit two are provided with a mounting member, and the mounting member is provided with:

[0006] A connection component, which electrically connects connection unit one and connection unit two with the mounting member;

[0007] An adjustment component, which can adjust the conversion of the two groups of fuse bodies between two connection modes of parallel connection and series connection.

[0008] A female plug-in type terminal is arranged on connection unit one, and a male plug-in type terminal is arranged on connection unit two. The female plug-in type terminal and the male plug-in type terminal can be plugged and interconnected with the photovoltaic system circuit.

[0009] As a further solution of the present invention, the connection component includes an output wire, an input wire and a side connection wire. Connection seats are fixedly installed on both the output wire and the input wire. Two groups of insertion slots are symmetrically arranged at the lower end of the mounting member. Inner connecting rods are fixedly installed above the insertion slots on the mounting member. One end of the output wire away from the connection seat is fixedly connected to the inner connecting rod. One end of the input wire is fixedly connected to the inner connecting rod. One end of the side connection wire away from the connection seat is fixedly installed with an upper connecting rod.

[0010] As a further solution of the present invention, the adjustment component includes a mounting groove which is opened on the mounting member and is located between the output wire and the input wire. A rotating disk is rotatably installed at the middle position of the mounting groove. A connecting ball is fixedly installed on one side of the rotating disk. A positioning connecting piece is fixedly installed at one end of the input wire close to the mounting groove. The positioning connecting piece can be attached to the edge of the rotating disk. The connecting ball is matched with the connection seat and can be embedded into the connection seat.

[0011] As a further solution of the present invention, the first connection unit includes a first upper connecting piece and a first lower connecting piece. The fuse body is clamped between the first upper connecting piece and the first lower connecting piece. A threaded piece is arranged at the lower end of the first upper connecting piece. A connection nut is fixedly installed at the upper end of the first lower connecting piece. The connection nut is matched with the threaded piece. A limiting ring is arranged at the connection part of the connection nut and the threaded piece. The female pluggable terminal is fixedly installed at the lower end of the first lower connecting piece.

[0012] As a further solution of the present invention, the second connection unit includes a second upper connecting piece and a second lower connecting piece. The second upper connecting piece and the second lower connecting piece are also connected by a connection nut and a threaded piece. The male pluggable terminal is fixedly installed at the lower end of the second lower connecting piece.

[0013] As a further solution of the present invention, upper insertion rods are fixedly installed at the upper ends of both the first upper connecting piece and the second upper connecting piece. Lower connecting grooves are arranged at both the upper and lower ends of the first upper connecting piece. A lower connection wire is arranged between the lower connecting grooves. Connecting blocks are arranged at both ends of the lower connection wire. The upper connecting rod can be inserted into the upper lower connecting groove and can interconnect the side connection wire and the lower connection wire. A lower connecting rod is arranged at the upper end edge of the first lower connecting piece. The lower connecting rod can be inserted into the lower lower connecting groove and can interconnect the lower connection wire and the female pluggable terminal.

[0014] As a further solution of the present invention, a micro motor is fixedly installed inside the mounting member, an output end of the micro motor is fixedly connected to the rotating disk, the upper insertion rod can be embedded into the insertion slot and its upper end abuts against the inner connecting rod, the upper insertion rod of the first upper connecting member can connect the output line and the fuse body inside the first upper connecting member, and the upper insertion rod of the second upper connecting member can connect the input line and the fuse body inside the second upper connecting member.

[0015] As a further solution of the present invention, the fusing currents of the two groups of fuse bodies are set in two levels, high and low. The fuse body with a high fusing current is installed inside the second upper connecting member, and the fuse body with a low fusing current is installed inside the first upper connecting member.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] In the present invention, the two groups of fuse bodies are inserted into the mounting member through the connection unit one and the connection unit two, so that the mounting member is interconnected with the fuse bodies inside the connection unit one and the connection unit two respectively. The adjustment component has two modes: parallel connection and series connection. In series connection, the fusing current of the circuit can be adjusted by adjusting the number of fuses in the access circuit. In parallel connection, when the circuit current increases, the fuse body with a lower fusing current fuses first. The fused fuse can be used as a warning. While warning the user that the circuit current is abnormal, the fuse body with a larger fusing current ensures that the circuit operation will not suddenly interrupt, which is convenient for manual data retention and then maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the mounting member in the present invention;

[0021] Figure 3 It is a schematic diagram of the split structure of the present invention Figure 1 ;

[0022] Figure 4 It is a schematic diagram of the split structure of the present invention Figure 2 ;

[0023] Figure 5 It is a cross-sectional view of the structure of the mounting member in the present invention;

[0024] Figure 6 For the present invention Figure 5 is a partial structural schematic diagram of the location A in the present invention.

[0025] In the accompanying drawings: 1. Fuse body; 2. First lower connecting member; 3. First upper connecting member; 301. Threaded member; 4. Second lower connecting member; 5. Second upper connecting member; 6. Connecting nut; 7. Limiting ring; 8. Upper insertion rod; 9. Female mating type terminal; 10. Male mating type terminal; 11. Mounting member; 12. Inner connecting rod; 13. Insertion slot; 14. Side connecting wire; 15. Input wire; 16. Output wire; 17. Lower connecting wire; 18. Lower communication slot; 19. Upper communication rod; 20. Mounting groove; 21. Rotating disc; 22. Positioning connecting member; 23. Connecting ball; 24. Connecting seat; 25. Lower communication rod. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-6 , the present invention provides a technical solution: a fuse connector, including a fuse body 1 and a mounting member 11. Two groups of fuse bodies 1 are provided and respectively installed in connection unit one and connection unit two. One ends of connection unit one and connection unit two are provided with a mounting member 11, and the mounting member 11 is provided with:

[0028] A connection component that electrically connects connection unit one and connection unit two to the mounting member 11;

[0029] An adjustment component that can adjust the conversion between two connection modes of the two groups of fuse bodies 1 in parallel and series.

[0030] A female mating type terminal 9 is provided on connection unit one, and a male mating type terminal 10 is provided on connection unit two. The female mating type terminal 9 and the male mating type terminal 10 can be mated and interconnected with the photovoltaic system circuit.

[0031] During operation, in the present invention, two groups of fuse bodies are inserted into the mounting member through connection unit one and connection unit two, such that the mounting member is interconnected with the fuse bodies within connection unit one and connection unit two respectively. The adjustment assembly is provided with two modes: parallel and series. In the series mode, there are two ways: one is that two groups of fuse bodies are in series, and the other is that only the fuse body within connection unit two is connected. When only connection unit two is connected, current is input into the fuse body of connection unit two through the sub-pair plug terminals, and then output from the female pair plug terminals through the mounting member. At this time, the fusing current of the fuse within connection unit two is the fusing current of the circuit. When two groups of fuse bodies are in series, the circuit is input into connection unit two through the sub-pair plug terminals, then enters the fuse body of connection unit one through the mounting member, and finally outputs from the female pair plug terminals. At this time, the fusing current of the fuse body with a lower fusing current within connection unit one is used as the fusing current of this circuit, thereby realizing the adjustment of the fusing current of the circuit. Additionally, in the parallel mode, current is input into connection unit two through the sub-pair plug terminals, flows through the fuse body within it, and then enters the mounting member. In the mounting member, the circuit is shunted, part of it is directly output through the female pair plug terminals, and part of it enters connection unit one, flows through the fuse body within it, and then is output from the female pair plug terminals. In this way, when the circuit current increases, the group of fuse bodies with a lower fusing current fuses first. The fused fuse can be used as a warning. While warning the user that the circuit current is abnormal, the group of fuse bodies with a larger fusing current ensures that the circuit operation will not suddenly interrupt, facilitating manual data retention before maintenance.

[0032] As a further solution of the present invention, the connection assembly includes an output line 16, an input line 15, and a side connection line 14. Connection seats 24 are fixedly installed on both the output line 16 and the input line 15. Two groups of insertion slots 13 are symmetrically arranged at the lower end of the mounting member 11. Inner connecting rods 12 are fixedly installed above the insertion slots 13 on the mounting member 11. One end of the output line 16 away from the connection seat 24 is fixedly connected to the inner connecting rod 12. One end of the input line 15 is fixedly connected to the inner connecting rod 12. One end of the side connection line 14 away from the connection seat 24 is fixedly installed with an upper connecting rod 19.

[0033] During operation, in the present invention, the output line 16 is connected to the fuse body 1 within connection unit one, the side connection line 14 is directly interconnected with the female pair plug terminals 9 on connection unit one, and the input line 15 is connected to the fuse body 1 within connection unit two. When making connection adjustments, the connection method of the input line 15, the output line 16, and the side connection member 14 is changed to complete the adjustment of the connection method of the fuse bodies 1 within connection unit one and connection unit two.

[0034] As a further solution of the present invention, the adjusting component includes an installation groove 20 which is opened on the installation member 11 and is located between the output line 16 and the input line 15. A rotating disk 21 is rotatably installed at the middle position of the installation groove 20. A connecting ball 23 is fixedly installed on one side of the rotating disk 21. One end of the input line 15 close to the installation groove 20 is fixedly installed with a positioning connecting member 22. The positioning connecting member 22 can be attached to the edge of the rotating disk 21. The connecting ball 23 is matched with the connecting seat 24 and can be embedded into the connecting seat 24.

[0035] During operation, three groups of connecting balls 23 are arranged on the rotating disk 21 in the present invention. When the connecting ball 23 is only clamped into the connecting seat 24 of the output line 16, the input line 15 is interconnected with the output line 16 through the positioning connecting member 22 and the rotating disk 21. At this time, the fuse bodies 1 in the first connecting unit and the second connecting unit are connected in series to the circuit. When the rotating disk 21 rotates so that the connecting ball 23 is only connected to the connecting seat 24 of the side connecting line 14, only the fuse body 1 in the second connecting unit is connected to the circuit at this time. When the rotating disk 21 rotates so that the connecting balls 23 are clamped on the connecting seats 24 of both the output line 16 and the side connecting line 14, the fuse bodies 1 in the first connecting unit and the second connecting unit are connected in parallel to the circuit at this time.

[0036] As a further solution of the present invention, the first connecting unit includes a first upper connecting member 3 and a first lower connecting member 2. The fuse body 1 is clamped between the first upper connecting member 3 and the first lower connecting member 2. A threaded member 301 is arranged at the lower end of the first upper connecting member 3. A connecting nut 6 is fixedly installed at the upper end of the first lower connecting member 2. The connecting nut 6 cooperates with the threaded member 301. A limiting ring 7 is arranged at the connection between the connecting nut 6 and the threaded member 301. The female plug-type terminal 9 is fixedly installed at the lower end of the first lower connecting member 2.

[0037] During operation, in the present invention, the fuse body is installed and fixed through the first upper connecting member 3 and the first lower connecting member 2, and the lower end of the fuse body 1 is interconnected with the female plug-type terminal 9.

[0038] As a further solution of the present invention, the second connecting unit includes a second upper connecting member 5 and a second lower connecting member 4. The second upper connecting member 5 and the second lower connecting member 4 are also connected through the connecting nut 6 and the threaded member 301. The male plug-type terminal 10 is fixedly installed at the lower end of the second lower connecting member 4.

[0039] During operation, in the present invention, the fuse body 1 is fixed through the second upper connecting member 5 and the second lower connecting member 4, and the lower end of the fuse body 1 is interconnected with the male plug-type terminal 10.

[0040] As a further solution of the present invention, upper insertion rods 8 are fixedly installed at the upper ends of the first upper connecting member 3 and the second upper connecting member 5. Lower communication grooves 18 are provided at both the upper and lower ends of the first upper connecting member 3. A lower connecting line 17 is provided between the lower communication grooves 18. Connecting blocks are provided at both ends of the lower connecting line 17. The upper connecting rod 19 can be inserted into the upper lower communication groove 18 and can interconnect the side connecting line 14 and the lower connecting line 17. A lower connecting rod 25 is provided at the upper edge of the first lower connecting member 2. The lower connecting rod 25 can be inserted into the lower lower communication groove 18 and can interconnect the lower connecting line 17 and the female plug-in type terminal 9.

[0041] During operation, the upper ends of the fuse bodies 1 in the present invention are interconnected with the upper insertion rods 8. After the upper insertion rods 8 are inserted into the insertion slots 13, they are connected to the inner connecting rods 12, so that the output line 16 and the input line 15 are interconnected respectively.

[0042] A micro motor is fixedly installed in the mounting member 11. The output end of the micro motor is fixedly connected to the rotating disk 21. The upper insertion rod 8 can be embedded in the insertion slot 13 and the upper end abuts against the inner connecting rod 12. The upper insertion rod 8 of the first upper connecting member 3 can connect the output line 16 and the fuse body 1 in the first upper connecting member 3. The upper insertion rod 8 of the second upper connecting member 5 can connect the input line 15 and the fuse body 1 in the second upper connecting member 5.

[0043] During operation, the rotation of the rotating disk 21 in the present invention is controlled by the micro motor. By connecting the micro motor to a remote control terminal, users can remotely adjust the fusing current of the circuit, avoiding the trouble of replacing the fuse body 1 at multiple points.

[0044] The fusing currents of the two groups of fuse bodies 1 are set in two levels, high and low. The fuse body 1 with a high fusing current is installed in the second upper connecting member 5, and the fuse body 1 with a low fusing current is installed in the first upper connecting member 3.

[0045] During operation, the two groups of fuse bodies 1 with different fusing currents in the present invention are connected to the circuit, increasing the user's choice of the fusing current of the circuit.

[0046] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent replacements or changes, should be covered by the protection scope of the present invention.

Claims

1. A fuse connector, comprising a fuse body (1) and a mounting member (11), characterized in that: The fuse body (1) is provided with two groups respectively installed in the first connection unit and the second connection unit. One end of the first connection unit and the second connection unit is provided with a mounting member (11), and the mounting member (11) is provided with: A connection component, which electrically connects the first connection unit and the second connection unit to the mounting member (11); An adjustment component, which can adjust the conversion between two connection modes of the two groups of fuse bodies (1) in parallel and in series; A female plug-type terminal (9) is arranged on the first connection unit, and a male plug-type terminal (10) is arranged on the second connection unit. The female plug-type terminal (9) and the male plug-type terminal (10) can be plugged and interconnected with the photovoltaic system circuit.

2. The fuse connector according to claim 1, characterized in that: The connection component includes an output line (16), an input line (15) and a side connection line (14). Connection seats (24) are fixedly installed on both the output line (16) and the input line (15). Two plugging slots (13) are symmetrically arranged at the lower end of the mounting member (11). Inner connecting rods (12) are fixedly installed above the plugging slots (13) on the mounting member (11). One end of the output line (16) far from the connection seat (24) is fixedly connected to the inner connecting rod (12), one end of the input line (15) is fixedly connected to the inner connecting rod (12), and an upper connecting rod (19) is fixedly installed at one end of the side connection line (14) far from the connection seat (24).

3. The fuse connector according to claim 2, characterized in that: The adjustment component includes a mounting slot (20), which is opened on the mounting member (11) and is located between the output line (16) and the input line (15). A rotating disk (21) is rotatably installed at the middle position of the mounting slot (20). A connection ball (23) is fixedly installed on one side of the rotating disk (21). A positioning connection member (22) is fixedly installed at one end of the input line (15) close to the mounting slot (20). The positioning connection member (22) can be attached to the edge of the rotating disk (21). The connection ball (23) is matched with the connection seat (24) and can be embedded into the connection seat (24).

4. The fuse connector according to claim 3, wherein: The first connection unit includes a first upper connection member (3) and a first lower connection member (2). The fuse body (1) is clamped between the first upper connection member (3) and the first lower connection member (2). A threaded member (301) is arranged at the lower end of the first upper connection member (3). A connection nut (6) is fixedly installed at the upper end of the first lower connection member (2). The connection nut (6) cooperates with the threaded member (301). A limiting ring (7) is arranged at the connection part of the connection nut (6) and the threaded member (301). The female plug-type terminal (9) is fixedly installed at the lower end of the first lower connection member (2).

5. A fuse connector according to claim 4, wherein: The second connection unit includes a second upper connection member (5) and a second lower connection member (4). The second upper connection member (5) and the second lower connection member (4) are also connected by a connection nut (6) and a threaded member (301). The male plug-type terminal (10) is fixedly installed at the lower end of the second lower connection member (4).

6. The fuse connector according to claim 5, characterized in that: Upper insertion rods (8) are fixedly installed at the upper ends of the first upper connecting member (3) and the second upper connecting member (5). Lower communication grooves (18) are provided at both the upper and lower ends of the first upper connecting member (3). A lower connecting line (17) is provided between the lower communication grooves (18). Connecting blocks are provided at both ends of the lower connecting line (17). The upper communication rod (19) can be inserted into the upper lower communication groove (18) and can interconnect the side connecting line (14) and the lower connecting line (17). A lower communication rod (25) is provided at the upper edge of the first lower connecting member (2). The lower communication rod (25) can be inserted into the lower lower communication groove (18) and can interconnect the lower connecting line (17) and the female pluggable terminal (9).

7. The fuse connector according to claim 6, characterized in that: A micro motor is fixedly installed in the mounting member (11). The output end of the micro motor is fixedly connected to the rotating disc (21). The upper insertion rod (8) can be embedded in the insertion slot (13) and the upper end abuts against the inner connecting rod (12). The upper insertion rod (8) of the first upper connecting member (3) can connect the output line (16) and the fuse body (1) in the first upper connecting member (3). The upper insertion rod (8) of the second upper connecting member (5) can connect the input line (15) and the fuse body (1) in the second upper connecting member (5).

8. A fuse connector according to claim 7, wherein: The fusing currents of the two groups of fuse bodies (1) are set in two levels, high and low. The fuse body (1) with a high fusing current is installed in the second upper connecting member (5), and the fuse body (1) with a low fusing current is installed in the first upper connecting member (3).

Citation Information

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