Automatic cloth paving device for electric blanket

The automated electric blanket laying device addresses semi-automatic production issues by integrating mechanisms for fabric and wire installation, ensuring stable wire fixation and continuous production, thereby improving product quality and lifespan.

CN120321827AInactive Publication Date: 2025-07-15HEFEI NUANXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202510555108.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing electric blanket production machine is semi-automated and requires multiple personal operations. The electric heating wire is not fixed firmly and is prone to loosening, resulting in a short life.

Method used

An automatic laying device for electric blankets is designed, including a laying mechanism, a cutting mechanism, an auxiliary mechanism and a wiring mechanism, to realize automated production and use Velcro to fix the electric hotline.

Benefits of technology

The automatic production of electric blankets is realized, and the electric heating wire is not easy to loosen, which improves the service life and production efficiency of electric blankets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electric blanket automatic cloth paving device comprises a machine body, a cloth roller and a mounting seat are arranged on the left side of the top of the machine body, a table plate is mounted in the middle of the top end of the machine body, and a cloth pulling mechanism and a wiring mechanism are arranged on the back of the table plate. Through cooperative use of the cloth pulling mechanism, the cutting mechanism, the auxiliary mechanism and the wiring mechanism, base cloth installation, hook-and-loop fastener round hair installation, electric heating wire arrangement, hook-and-loop fastener hook hair installation, cutting and gluing, top cloth installation and wire breaking are automatically carried out according to steps, continuous electric blanket production is achieved, participation of workers is not needed, the production efficiency is improved, and the production cost is reduced. The novel electric blanket is simple in structure, convenient and fast to use, the electric heating wire cannot loosen and is firmer in the subsequent use process of the electric blanket by adopting a magic tape fixing mode in the electric blanket, the production quality of the novel electric blanket is improved, the novel electric blanket is substantially improved, the whole process is automatically carried out, and the mode can be popularized and used easily.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric blanket production, and specifically relates to an automatic cloth laying device for electric blankets. Background Art

[0002] The manufacture of electric blankets generally requires several steps such as laying the first layer of cloth, winding the heating wire, laying the second layer of cloth on the heating wire, and welding. Currently, the electric blanket production machines on the market are all semi-automatic, requiring multiple people to operate the machines, which is rather troublesome and difficult to meet the needs of the staff. In addition, for the electric blankets produced by the existing technology, the heating wires inside are only fixed in the form of hot pressing. During subsequent use by the user, the wires are prone to looseness, resulting in subsequent winding of the heating wires inside the electric blanket, leading to a short lifespan of the electric blanket and difficulty in meeting the needs of the user. Summary of the Invention

[0003] To solve the above technical problems, an automatic cloth laying device for electric blankets is provided. This technical solution solves the problems raised in the above background art that the current electric blanket production machines on the market are all semi-automatic, requiring multiple people to operate the machines, which is rather troublesome and difficult to meet the needs of the staff. In addition, for the electric blankets produced by the existing technology, the heating wires inside are only installed in the form of hot pressing. During subsequent use by the user, the wires are prone to looseness, resulting in subsequent winding of the heating wires inside the electric blanket, leading to a short lifespan of the electric blanket and difficulty in meeting the needs of the user.

[0004] To achieve the above purposes, the technical solution adopted by the present invention is as follows: An automatic cloth laying device for electric blankets, including a machine body. On the left side of the top of the machine body, there are a cloth roller and a mounting seat. In the middle of the top of the machine body, there is a table board. On the back of the table board, there are a cloth pulling mechanism and a wire laying mechanism. The wire laying mechanism is located behind the cloth pulling mechanism. And on both the left and right sides of the table board, there are cutting mechanisms. In the front of the table board, there is an auxiliary mechanism. The cloth pulling mechanism is used to pull the cloth on the cloth roller onto the table board, and the auxiliary mechanism is used to bond the round hook of the magic tape on the top of the cloth on the table board.

[0005] Preferably, on both sides of the top of the mounting seat, there are fixedly connected L-shaped plates. At the bottom ends of the vertical plates of the L-shaped plates, there are rotatably connected several groups of guide rollers. On the top ends of the horizontal plates of the L-shaped plates, there is fixedly installed a first cylinder. The output end of the first cylinder is fixedly connected with a pressing block. And at the bottom of the machine body, there are fixedly installed two groups of second cylinders. The output ends of the second cylinders are fixedly connected with a mounting plate. On the top of the mounting plate, there are several groups of wire winding needles. There are holes reserved on the machine body and the table board for the wire winding needles to pass through.

[0006] Preferably, the fabric pulling mechanism includes a first fixed block, a first lead screw, and a movable frame. There are two groups of first fixed blocks, both of which are welded to the top of the machine body. The first lead screw is rotatably connected between the two groups of first fixed blocks. A first stepping motor for driving the rotation of the first lead screw is arranged on the outer side wall of one of the first fixed blocks. The movable frame is threadedly connected to the first lead screw and slidably connected to the first guide rod. The two ends of the first guide rod are respectively welded to the inner walls of the two groups of first fixed blocks.

[0007] Preferably, a first electric push rod and a second electric push rod are fixedly installed on the top of the movable frame. The output ends of the first electric push rod and the second electric push rod are respectively fixedly connected to a lifting frame and a mounting frame. A first threaded rod is rotatably connected inside the lifting frame. The threads opened at both ends of the first threaded rod have opposite helix directions. A first fixed rod is also fixedly connected inside the lifting frame. Two clamping members are slidably connected to the first fixed rod. Both of the two clamping members are slidably connected to the first fixed rod. The bottom of the first threaded rod is fixedly installed at the output end of a first servo motor. The first servo motor is arranged at the bottom of the lifting frame, and a hot pressing roller is rotatably connected inside the mounting frame.

[0008] Preferably, a connecting frame is also fixedly connected to the left side of the top of the machine body. A third cylinder is fixedly installed on the top of the connecting frame. The output end of the third cylinder penetrates through the top wall of the connecting frame and is fixedly installed with a pressing plate.

[0009] Preferably, the cutting mechanism includes a second fixed block. There are two groups of second fixed blocks, both of which are welded to the top of the machine body. A second lead screw is rotatably connected between the two groups of second fixed blocks. A movable block is threadedly connected to the second lead screw. A laser cutting head is arranged on the top of the movable block. The movable block is slidably connected to the second guide rod. The two ends of the second guide rod are respectively fixedly connected to the inner walls of the two groups of second fixed blocks. A second stepping motor for driving the rotation of the second lead screw is arranged on the outer side wall of one of the second fixed blocks.

[0010] Preferably, the auxiliary mechanism includes a third fixed block, a third guide rod, and a moving block. There are two groups of third fixed blocks, both of which are fixedly installed on the front side of the top of the machine body. The third guide rod is welded between the two groups of third fixed blocks. The moving block is slidably connected to the outer surface of the third guide rod. A third lead screw is rotatably connected between the two groups of third fixed blocks. The moving block is threadedly connected to the third lead screw, and the outer end of the third lead screw is fixedly connected to the output end of a third stepping motor. The third stepping motor is arranged on the outer side of one of the third fixed blocks. A driving motor is fixedly installed on the top of the moving block, and the output end of the driving motor is fixedly connected to a top frame.

[0011] Preferably, a fourth lead screw is rotatably connected inside the top frame. A fourth guide rod is also welded inside the top frame. The outer surface of the fourth lead screw is threadedly connected with a first moving plate and a second moving plate. Both the first moving plate and the second moving plate are slidably connected to the fourth guide rod. A fourth stepping motor for driving the fourth lead screw to rotate is installed outside the top frame. Fourth electric push rods and third electric push rods are respectively arranged at the tops of the first moving plate and the second moving plate. The output ends of the third electric push rod and the fourth electric push rod are respectively fixedly connected with a glue applicator head and a vacuum suction plate.

[0012] Preferably, the wiring mechanism includes a heating wire roller, a fixing plate, and two groups of fourth fixing blocks. The heating wire roller is arranged at the rear side of the top of the machine body. A fifth lead screw is rotatably connected between the two groups of fourth fixing blocks. An L-shaped member is threadedly connected to the fifth lead screw. The outer end of the fifth lead screw is fixedly installed at the output end of a fifth stepping motor. The fifth stepping motor is arranged outside one of the groups of fourth fixing blocks. The L-shaped member is slidably connected to a fifth guide rod. The two ends of the fifth guide rod are respectively welded to the inner walls of the two groups of fourth fixing blocks. A sixth lead screw is rotatably connected inside the L-shaped member. A sixth guide rod is also fixedly installed inside the L-shaped member. A moving member is slidably connected to the sixth guide rod. The moving member is threadedly connected to the sixth lead screw. A sixth stepping motor for driving the sixth lead screw to rotate is arranged outside the L-shaped member. A fifth electric push rod is arranged at the top of the moving member. The output end of the fifth electric push rod is fixedly installed with a lifting plate. A fixed plate is connected inside the fixing plate. A limiting component is arranged inside the fixed plate and the lifting plate.

[0013] Preferably, the limiting component includes a pressing member. Two groups of sixth electric push rods are fixedly installed inside both the fixed plate and the lifting plate. The pressing member is fixedly connected to the output end of the sixth electric push rod. L-shaped blocks are welded on both sides of the fixing plate. A second threaded rod is rotatably connected between the two groups of L-shaped blocks. The thread directions of the threads opened at both ends of the second threaded rod are opposite. Blades are threadedly connected to both ends of the outer surface of the second threaded rod. The blades are slidably connected to a second fixed rod. The second fixed rod is welded between the two groups of L-shaped blocks. A second servo motor for driving the second threaded rod to rotate is arranged outside one of the groups of L-shaped blocks.

[0014] Compared with the prior art, the present invention provides an automatic blanket laying device for an electric blanket, having the following beneficial effects: By using the cooperation of a fabric pulling mechanism, a cutting mechanism, an auxiliary mechanism and a wire routing mechanism, the present invention automatically installs the bottom cloth, installs the round fluff of the magic tape, arranges the heating wire, installs the prickly fluff of the magic tape, cuts and applies glue, installs the top cloth and breaks the wire step by step, realizing the continuous production of electric blankets without the participation of staff, which is convenient and fast. Moreover, by adopting the form of fixing with magic tape inside the electric blanket, the heating wire will not become loose during subsequent use, being more firm, improving the production quality of the new electric blanket. The present invention has a substantial improvement and is fully automated throughout the process, which is conducive to the popularization and use of this method. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a front view of the present invention; Figure 3 is a schematic diagram of the top structure of the mounting seat in the present invention; Figure 4 is a schematic diagram of the top structure of the table board in the present invention; Figure 5 is a schematic diagram of the structure of the cutting mechanism in the present invention; Figure 6 is a schematic diagram of the structure of the auxiliary mechanism in the present invention; Figure 7 in the present invention Figure 6 is an enlarged schematic diagram of the structure at A proposed in the present invention; Figure 8 is a schematic diagram of the structure of the fabric pulling mechanism in the present invention; Figure 9 is a schematic diagram of the structure of the movable frame in the present invention; Figure 10 is a schematic diagram of the structure of the wire routing mechanism in the present invention; Figure 11 in the present invention Figure 10 is an enlarged schematic diagram of the structure at B proposed in the present invention; Figure 12 is a schematic diagram of the structure of the blade in the present invention; Figure 13 is a schematic diagram of the structure of the pressing member in the present invention; Figure 14 is a schematic diagram of the state structure of wiring on the fabric by adopting this device in the present invention.

[0016] The reference numerals in the figure are: 1. Body; 101. Fabric roller; 102. Mounting base; 103. L-shaped plate; 104. Guide roller; 105. First cylinder; 106. Pressing block; 107. Table board; 108. Second cylinder; 109. Mounting plate; 110. Thread winding needle; 111. Loop side of magic tape; 112. Connecting frame; 113. Third cylinder; 114. Pressing plate; 2. Cloth pulling mechanism; 201. First fixing block; 202. First lead screw; 203. First guide rod; 204. First stepping motor; 205. Movable frame; 206. First electric push rod; 207. Lifting frame; 208. First threaded rod; 209. First fixed rod; 210. First servo motor; 211. Clamping member; 212. Second electric push rod; 213. Mounting frame; 214. Hot pressing roller; 3. Cutting mechanism; 301. Second fixing block; 302. Second lead screw; 303. Second guide rod; 304. Second stepping motor; 305. Movable block; 306. Laser cutting head; 4. Auxiliary mechanism; 401. Third fixing block; 402. Third lead screw; 403. Third guide rod; 404. Third stepping motor; 405. Moving block; 406. Driving motor; 407. Top frame; 408. Fourth lead screw; 409. Fourth guide rod; 410. Fourth stepping motor; 411. First moving plate; 412. Second moving plate; 413. Third electric push rod; 414. Fourth electric push rod; 415. Glue applying head; 416. Vacuum suction plate; 5. Wiring mechanism; 501. Electric heating wire roller; 502. Fourth fixing block; 503. Fifth lead screw; 504. Fifth guide rod; 505. Fifth stepping motor; 506. L-shaped part; 507. Sixth lead screw; 508. Sixth guide rod; 509. Sixth stepping motor; 510. Moving part; 511. Fifth electric push rod; 512. Lifting disk; 513. Fixing plate; 514. Fixed disk; 515. Sixth electric push rod; 516. Pressing part; 517. L-shaped block; 518. Second threaded rod; 519. Second fixed rod; 520. Second servo motor; 521. Blade. Detailed implementation mode

[0017] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.

[0018] Embodiment 1 Please refer to Figures 1-14As shown in the figure, an automatic cloth laying device for an electric blanket includes a machine body 1. On the left side of the top of the machine body 1, there are a cloth roller 101 and a mounting seat 102. In the middle of the top of the machine body 1, there is a table board 107. At the back of the table board 107, there are a cloth pulling mechanism 2 and a wire laying mechanism 5. The wire laying mechanism 5 is located at the rear side of the cloth pulling mechanism 2. And cutting mechanisms 3 are installed on both the left and right sides of the table board 107. At the front side of the table board 107, there is an auxiliary mechanism 4. The cloth pulling mechanism 2 is used to pull the cloth on the cloth roller 101 onto the table board 107, and the auxiliary mechanism 4 is used to bond the round hair of the magic tape 111 on the top of the cloth on the table board 107.

[0019] Please refer to Figure 2 , Figure 3 and Figure 4 As shown in the figure, on both sides of the top of the mounting seat 102, there are L-shaped plates 103 fixedly connected. At the bottom ends of the vertical plates of the L-shaped plates 103, there are several groups of guide rollers 104 rotatably connected. At the top ends of the horizontal plates of the L-shaped plates 103, there is a first air cylinder 105 fixedly installed. The output end of the first air cylinder 105 is fixedly connected with a pressing block 106. A rubber pad is installed at the bottom of the pressing block 106. And at the bottom of the machine body 1, there are two groups of second air cylinders 108 fixedly installed. The output ends of the second air cylinders 108 are fixedly connected with a mounting plate 109. On the top of the mounting plate 109, there are several groups of wire winding needles 110. There are holes reserved on the machine body 1 and the table board 107 for the wire winding needles 110 to pass through.

[0020] Embodiment 2 Please refer to Figure 1 and Figure 8 As shown in the figure, the cloth pulling mechanism 2 includes a first fixing block 201, a first lead screw 202 and a movable frame 205. There are two groups of first fixing blocks 201, both of which are welded on the top of the machine body 1. The first lead screw 202 is rotatably connected between the two groups of first fixing blocks 201. On the outer wall of one of the first fixing blocks 201, there is a first stepping motor 204 for driving the first lead screw 202 to rotate. The movable frame 205 is threadedly connected to the first lead screw 202. The movable frame 205 is slidably connected to the first guide rod 203. The two ends of the first guide rod 203 are respectively welded to the inner walls of the two groups of first fixing blocks 201.

[0021] Please refer to Figure 8 and Figure 9As shown in the figure, a first electric push rod 206 and a second electric push rod 212 are fixedly installed at the top of the movable frame 205. The output ends of the first electric push rod 206 and the second electric push rod 212 are respectively fixedly connected to the lifting frame 207 and the mounting frame 213. A first threaded rod 208 is rotatably connected inside the lifting frame 207. The thread directions of the two ends of the first threaded rod 208 are opposite. A first fixed rod 209 is also fixedly connected inside the lifting frame 207. Two groups of clamping members 211 are slidably connected to the first fixed rod 209. Both groups of clamping members 211 are slidably connected to the first fixed rod 209. The bottom of the first threaded rod 208 is fixedly installed at the output end of the first servo motor 210. The first servo motor 210 is arranged at the bottom of the lifting frame 207, and a hot pressing roller 214 is rotatably connected inside the mounting frame 213.

[0022] Please refer to Figure 4 As shown in the figure, a connecting frame 112 is also fixedly connected to the left side of the top end of the machine body 1. A third air cylinder 113 is fixedly installed at the top of the connecting frame 112. The output end of the third air cylinder 113 penetrates the top wall of the connecting frame 112 and is fixedly installed with a pressing plate 114.

[0023] Those skilled in the art can understand that by driving the first lead screw 202 to rotate through the output end of the first stepping motor 204, the movable frame 205 moves horizontally left and right reciprocally along the first guide rod 203, realizing driving the two groups of clamping members 211 and the hot pressing roller 214 to move horizontally left and right reciprocally; by driving the first threaded rod 208 to rotate through the output end of the first servo motor 210, the two groups of clamping members 211 move closer to or away from each other along the first fixed rod 209, and rubber pads are installed on the sides of the two groups of clamping members 211 that are close to each other; and by the output end of the third air cylinder 113 extending or contracting, driving the pressing plate 114 to move downward or upward is realized.

[0024] Embodiment 3 Please refer to Figure 5 As shown in the figure, the cutting mechanism 3 includes a second fixed block 301. Two groups of second fixed blocks 301 are provided and are both welded to the top of the machine body 1. A second lead screw 302 is rotatably connected between the two groups of second fixed blocks 301. A movable block 305 is threadedly connected to the second lead screw 302. A laser cutting head 306 is arranged at the top of the movable block 305. The movable block 305 is slidably connected to the second guide rod 303. The two ends of the second guide rod 303 are respectively fixedly connected to the inner walls of the two groups of second fixed blocks 301. A second stepping motor 304 for driving the second lead screw 302 to rotate is arranged on the outer side wall of one of the second fixed blocks 301.

[0025] Those skilled in the art can understand that by driving the second lead screw 302 to rotate through the output end of the second stepping motor 304, the movable block 305 reciprocates horizontally left and right along the second guide rod 303, realizing the horizontal reciprocating movement of driving the laser cutting head 306 left and right.

[0026] Embodiment 4 Please refer to Figure 6 As shown, the auxiliary mechanism 4 includes a third fixed block 401, a third guide rod 403 and a moving block 405. Two groups of third fixed blocks 401 are provided and fixedly installed on the front side of the top of the machine body 1. The third guide rod 403 is welded between the two groups of third fixed blocks 401. The moving block 405 is slidably connected to the outer surface of the third guide rod 403. A third lead screw 402 is rotatably connected between the two groups of third fixed blocks 401. The moving block 405 is threadedly connected to the third lead screw 402, and the outer end of the third lead screw 402 is fixedly connected to the output end of the third stepping motor 404. The third stepping motor 404 is arranged outside one of the third fixed blocks 401. A driving motor 406 is fixedly installed on the top of the moving block 405, and the output end of the driving motor 406 is fixedly connected to a top frame 407.

[0027] Please refer to Figure 6 and Figure 7 As shown, a fourth lead screw 408 is rotatably connected inside the top frame 407. A fourth guide rod 409 is also welded inside the top frame 407. A first moving plate 411 and a second moving plate 412 are threadedly connected to the outer surface of the fourth lead screw 408. The first moving plate 411 and the second moving plate 412 are both slidably connected to the fourth guide rod 409. A fourth stepping motor 410 for driving the fourth lead screw 408 to rotate is installed outside the top frame 407. The tops of the first moving plate 411 and the second moving plate 412 are respectively provided with a fourth electric push rod 414 and a third electric push rod 413. The output ends of the third electric push rod 413 and the fourth electric push rod 414 are respectively fixedly connected to the glue application head 415 and the vacuum suction plate 416.

[0028] Those skilled in the art can understand that by driving the third lead screw 402 to rotate through the output end of the third stepping motor 404, the moving block 405 reciprocates horizontally left and right along the third guide rod 403, realizing the horizontal reciprocating movement of driving the glue application head 415 and the vacuum suction plate 416 left and right; by driving the fourth lead screw 408 to rotate through the output end of the fourth stepping motor 410, the first moving plate 411 and the second moving plate 412 reciprocate back and forth along the fourth guide rod 409, realizing the back and forth reciprocating movement of driving the glue application head 415 and the vacuum suction plate 416.

[0029] Embodiment 5 Please refer to Figure 10 and Figure 11As shown in the figure, the wiring mechanism 5 includes a heating wire roller 501, a fixing plate 513 and two groups of fourth fixing blocks 502. The heating wire roller 501 is arranged at the rear side of the top of the machine body 1. A fifth lead screw 503 is rotatably connected between the two groups of fourth fixing blocks 502. An L-shaped member 506 is threadedly connected to the fifth lead screw 503. The outer end of the fifth lead screw 503 is fixedly installed at the output end of a fifth stepper motor 505. The fifth stepper motor 505 is arranged outside one of the fourth fixing blocks 502. The L-shaped member 506 is slidably connected to a fifth guide rod 504. The two ends of the fifth guide rod 504 are respectively welded to the inner walls of the two groups of fourth fixing blocks 502. A sixth lead screw 507 is rotatably connected inside the L-shaped member 506. A sixth guide rod 508 is also fixedly installed inside the L-shaped member 506. A moving member 510 is slidably connected to the sixth guide rod 508. The moving member 510 is threadedly connected to the sixth lead screw 507. A sixth stepper motor 509 for driving the sixth lead screw 507 to rotate is arranged outside the L-shaped member 506. A fifth electric push rod 511 is arranged at the top of the moving member 510. The output end of the fifth electric push rod 511 is fixedly installed with a lifting plate 512. And a fixed plate 514 is connected inside the fixing plate 513. A limiting component is arranged inside the fixed plate 514 and the lifting plate 512.

[0030] Please refer to Figure 12 and Figure 13 As shown in the figure, the limiting component includes a pressing member 516. Two groups of sixth electric push rods 515 are fixedly installed inside both the fixed plate 514 and the lifting plate 512. The pressing member 516 is fixedly connected to the output end of the sixth electric push rod 515. And L-shaped blocks 517 are welded on both sides of the fixing plate 513. A second threaded rod 518 is rotatably connected between the two groups of L-shaped blocks 517. The thread directions of the two ends of the second threaded rod 518 are opposite. Blades 521 are threadedly connected to both ends of the outer surface of the second threaded rod 518. The blades 521 are slidably connected to a second fixing rod 519. The second fixing rod 519 is welded between the two groups of L-shaped blocks 517. A second servo motor 520 for driving the second threaded rod 518 to rotate is arranged outside one of the L-shaped blocks 517.

[0031] Those skilled in the art can understand that by driving the fifth lead screw 503 to rotate through the output end of the fifth stepper motor 505, the L-shaped member 506 moves horizontally left and right reciprocally along the fifth guide rod 504, driving the lifting plate 512 to move horizontally left and right reciprocally; by driving the sixth lead screw 507 to rotate through the output end of the sixth stepper motor 509, the moving member 510 moves back and forth reciprocally along the sixth guide rod 508, driving the lifting plate 512 to move back and forth reciprocally; and by driving the second threaded rod 518 to rotate through the output end of the second servo motor 520, the two blades 521 move closer to or away from each other along the second fixing rod 519.

[0032] To clearly describe the working principle of the present invention, we take Figure 1It is described from the azimuth perspective as follows: S1. Preparation work: Install the fabric roller 101 and the electric heating wire roller 501. Pass the fabric outlet end on the fabric roller 101 under the guiding roller 104. The output ends of the two groups of first air cylinders 105 extend to drive the pressing block 106 to move downward, press the fabric outlet end on the top of the mounting base 102, and let the electric heating wire outlet end on the electric heating wire roller 501 enter the interior of the fixed disk 514. The output ends of the two groups of sixth electric push rods 515 inside it extend to drive the two groups of pressing members 516 inside it to approach each other and fix the electric heating wire outlet end in the fixed disk 514; S2. Base fabric installation: The output end of the first stepping motor 204 drives the first lead screw 202 to rotate, so that the movable frame 205 moves to the left. The output end of the first air cylinder 105 retracts to drive the pressing block 106 to move upward. The fabric roller 101 feeds the fabric under the action of an external motor. The fabric outlet end passes between the two groups of clamping members 211. The output end of the first servo motor 210 drives the first threaded rod 208 to rotate, so that the two groups of clamping members 211 approach each other to clamp the fabric outlet end. Secondly, the output end of the first stepping motor 204 drives the first lead screw 202 to rotate in the reverse direction, so that the movable frame 205 moves to the right matching position of the table board 107. The output end of the third air cylinder 113 extends to drive the pressing plate 114 to move downward to press the fabric on the top of the table board 107. Then, under the adjustment of the output end of the first electric push rod 206, the fabric is in a taut state and spreads flat on the top of the table board 107; S3. Installation of the hook part of the Velcro 111: Under the combined action of the output ends of the third stepping motor 404, the fourth stepping motor 410, and the third electric push rod 413, the glue applicator head 415 moves in the horizontal, vertical, and longitudinal directions. The glue applicator head 415 applies glue at the preset points on the fabric. There are two groups of conveyors arranged outside the front side of the machine body 1. One group conveys the hook part of the Velcro 111, and the other group conveys the loop part of the Velcro. Under the action of the output end of the drive motor 406, the top frame 407 rotates, and then the vacuum suction plate 416 faces the outside of the front side of the machine body 1. The vacuum suction plate 416 sucks the hook part of the Velcro 111 at the end of the conveyor. Also under the combined action of the output ends of the third stepping motor 404, the fourth stepping motor 410, and the third electric push rod 413, the vacuum suction plate 416 moves in the horizontal, vertical, and longitudinal directions. The vacuum suction plate 416 sequentially installs the hook part of the Velcro 111 at the glue-applied positions on the fabric. And under the cooperation of the output end of the first stepping motor 204 and the output end of the second electric push rod 212, the hot pressing roller 214 performs hot pressing on the hook part of the Velcro 111, and the glue quickly solidifies, fixing the hook part of the Velcro 111 on the fabric. Then, the output end of the second cylinder 108 drives the mounting plate 109 and several groups of winding needles 110 to move upward as a whole. The winding needles 110 pass through the holes reserved in the machine body 1 and the table board 107 and pass through the fabric. One end of the fabric is squeezed by the pressing plate 114, and the other end is clamped by two groups of clamping members 211. And rubber pads are provided on the pressing plate 114 and the clamping members 211 to prevent deviation; S4. Arrangement of the heating wire: Under the action of the output ends of the fifth stepping motor 505, the sixth stepping motor 509, and the fifth electric push rod 511, the lifting plate 512 moves to the front side of the fixed plate 514. The central through holes of the lifting plate 512 and the fixed plate 514 are concentric. Under the action of an external motor, the heating wire roller 501 feeds the wire. At the same time, the two pressing members 516 inside the fixed plate 514 release the clamping of the heating wire, so that the discharging end of the heating wire enters the lifting plate 512. And then the lifting plate 512 moves in the horizontal, vertical, and longitudinal directions, and the discharging end of the heating wire is sequentially wound around the winding needles 110 in an "S" shape (as Figure 14 shown in the state); S5. Installation of the loop part of the Velcro: The vacuum suction plate 416 sucks the loop part of the Velcro at the end of the conveyor. Under the combined action of the output ends of the third stepping motor 404, the fourth stepping motor 410, and the third electric push rod 413, the vacuum suction plate 416 sequentially installs the loop part of the Velcro on the top of the hook part of the Velcro 111 to limit the wound heating wire and prevent it from deviating; S6. Cutting and Gluing: The two sets of cutting mechanisms 3 work synchronously to cut off the excess fabric at both ends of the fabric, so that the size of the fabric matches the size of the table board 107. The fabric roller 101 drives the fabric to retract under the action of an external motor, and the discharge end of the fabric returns to the state of preparation work in S1. Then, the glue applicator head 415 applies glue to the edge of the fabric on the table board 107. S7. Top Cloth Installation: Repeat the steps of S2. Another piece of fabric is pulled to directly above the fabric on the table board 107. Under the cooperation of the output end of the third cylinder 113 and the output end of the first electric push rod 206, the pulled fabric is pressed downward to bond with the fabric on the table board 107. Then, the output end of the second cylinder 108 drives the mounting plate 109 and several sets of winding needles 110 to move downward as a whole to reset. Under the cooperation of the output end of the first stepping motor 204 and the output end of the second electric push rod 212, the hot pressing roller 214 moves left and right to perform reciprocating hot pressing on the bonded fabric, so that the glue solidifies. S8. Wire Cutting: The output ends of the two sets of sixth electric push rods 515 in the fixed disk 514 extend, driving the two sets of pressing parts 516 inside to approach each other to clamp the heating wire. The output end of the second servo motor 520 drives the second threaded rod 518 to rotate, so that the two sets of blades 521 approach each other along the second fixed rod 519 to cut off the heating wire. The external manipulator grabs the produced electric blanket prototype to the next process for edge stitching. And the two heating wires located outside the electric blanket prototype are electrically connected to the electric blanket controller. At this time, the discharge end of the heating wire is still fixed in the fixed disk 514 and returns to the state of preparation work in S1. Just repeat the above steps to continuously produce electric blankets without the need for staff participation, which is convenient and fast. And by using the form of Velcro fixation inside the electric blanket, the heating wire will not become loose during the subsequent use of the electric blanket, which is more firm and improves the production quality of the new electric blanket. The present invention has a substantial improvement and is fully automated throughout the process, which is conducive to the promotion and use of this method.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cloth laying device for an electric blanket, comprising a machine body (1), characterized in that, On the left side of the top of the machine body (1), there are a fabric roller (101) and a mounting seat (102). In the middle of the top of the machine body (1), there is a table board (107) installed. On the back of the table board (107), there is a fabric pulling mechanism (2) and a wire routing mechanism (5). The wire routing mechanism (5) is located at the rear side of the fabric pulling mechanism (2). And cutting mechanisms (3) are installed on both the left and right sides of the table board (107). On the front side of the table board (107), there is an auxiliary mechanism (4). The fabric pulling mechanism (2) is used to pull the fabric on the fabric roller (101) onto the table board (107). The auxiliary mechanism (4) is used to bond the hook side of the Velcro on the top of the fabric on the table board (107).

2. The automatic fabric laying device for an electric blanket according to claim 1, wherein On both sides of the top of the mounting seat (102), there are L-shaped plates (103) fixedly connected. At the bottom end of the vertical plate of the L-shaped plate (103), there are several groups of guide rollers (104) rotatably connected. On the top end of the horizontal plate of the L-shaped plate (103), there is a first air cylinder (105) fixedly installed. The output end of the first air cylinder (105) is fixedly connected with a pressing block (106). And at the bottom of the machine body (1), there are two groups of second air cylinders (108) fixedly installed. The output ends of the second air cylinders (108) are fixedly connected with a mounting plate (109). On the top of the mounting plate (109), there are several groups of wire winding needles (110). There are holes reserved on the machine body (1) and the table board (107) for the wire winding needles (110) to pass through.

3. The automatic cloth laying device for electric blanket according to claim 1, characterized in that, The fabric pulling mechanism (2) includes two first fixing blocks (201), a first lead screw (202) and a movable frame (205). The two first fixing blocks (201) are welded on the top of the machine body (1). The first lead screw (202) is rotatably connected between the two first fixing blocks (201). On the outer wall of one of the first fixing blocks (201), there is a first stepping motor (204) for driving the first lead screw (202) to rotate. The movable frame (205) is threadedly connected to the first lead screw (202). The movable frame (205) is slidably connected to a first guide rod (203). The two ends of the first guide rod (203) are respectively welded to the inner walls of the two first fixing blocks (201).

4. An automatic cloth laying device for an electric blanket according to claim 3, characterized in that, On the top of the movable frame (205), there are a first electric push rod (206) and a second electric push rod (212) fixedly installed. The output ends of the first electric push rod (206) and the second electric push rod (212) are respectively fixedly connected with a lifting frame (207) and a mounting frame (213). Inside the lifting frame (207), there is a first threaded rod (208) rotatably connected. The threads opened at both ends of the first threaded rod (208) have opposite helix directions. Inside the lifting frame (207), there is also a first fixing rod (209) fixedly connected. On the first fixing rod (209), there are two groups of clamping members (211) slidably connected. The two groups of clamping members (211) are both slidably connected to the first fixing rod (209). And inside the mounting frame (213), there is a hot pressing roller (214) rotatably connected.

5. The automatic fabric laying device for an electric blanket according to claim 1, characterized in that, On the left side of the top of the body (1), there is also a fixedly connected connecting frame (112). A third cylinder (113) is fixedly installed on the top of the connecting frame (112). The output end of the third cylinder (113) penetrates through the top wall of the connecting frame (112) and is fixedly installed with a pressing plate (114).

6. The automatic fabric laying device for an electric blanket according to claim 1, wherein The cutting mechanism (3) includes two second fixing blocks (301), both of which are welded to the top of the body (1). A second lead screw (302) is rotatably connected between the two second fixing blocks (301). A movable block (305) is threadedly connected to the second lead screw (302). A laser cutting head (306) is arranged on the top of the movable block (305). The movable block (305) is slidably connected to the second guide rod (303).

7. The automatic fabric laying device for an electric blanket according to claim 1, wherein, The auxiliary mechanism (4) includes two third fixing blocks (401), a third guide rod (403) and a movable block (405). The two third fixing blocks (401) are fixedly installed on the front side of the top of the body (1). The third guide rod (403) is welded between the two third fixing blocks (401). The movable block (405) is slidably connected to the outer surface of the third guide rod (403). A third lead screw (402) is rotatably connected between the two third fixing blocks (401). The movable block (405) is threadedly connected to the third lead screw (402). A driving motor (406) is fixedly installed on the top of the movable block (405). The output end of the driving motor (406) is fixedly connected to a top frame (407).

8. The automatic fabric laying device for an electric blanket according to claim 7, characterized in that, A fourth lead screw (408) is rotatably connected inside the top frame (407). A fourth guide rod (409) is also welded inside the top frame (407). A first moving plate (411) and a second moving plate (412) are threadedly connected to the outer surface of the fourth lead screw (408). A fourth electric push rod (414) and a third electric push rod (413) are respectively arranged on the tops of the first moving plate (411) and the second moving plate (412). The output ends of the third electric push rod (413) and the fourth electric push rod (414) are respectively fixedly connected to an adhesive applicator head (415) and a vacuum suction plate (416).

9. The automatic fabric laying device for an electric blanket according to claim 1, characterized in that The wiring mechanism (5) includes a heating wire roller (501), a fixing plate (513), and two groups of fourth fixing blocks (502). The heating wire roller (501) is arranged at the rear side of the top of the machine body (1). A fifth lead screw (503) is rotatably connected between the two groups of fourth fixing blocks (502). An L-shaped part (506) is threadedly connected to the fifth lead screw (503). The outer end of the fifth lead screw (503) is fixedly installed at the output end of a fifth stepper motor (505). The fifth stepper motor (505) is arranged outside one of the fourth fixing blocks (502). A sixth lead screw (507) is rotatably connected inside the L-shaped part (506). A sixth guide rod (508) is also fixedly installed inside the L-shaped part (506). A moving part (510) is slidably connected to the sixth guide rod (508). The moving part (510) is threadedly connected to the sixth lead screw (507). A fifth electric push rod (511) is arranged at the top of the moving part (510). The output end of the fifth electric push rod (511) is fixedly installed with a lifting disc (512). And a fixing disc (514) is connected inside the fixing plate (513). A limiting component is arranged inside the fixing disc (514) and the lifting disc (512).

10. The automatic fabric laying device for an electric blanket according to claim 9, characterized in that, The limiting component includes a pressing part (516). Two groups of sixth electric push rods (515) are fixedly installed inside both the fixing disc (514) and the lifting disc (512). The pressing part (516) is fixedly connected to the output end of the sixth electric push rod (515). And L-shaped blocks (517) are welded on both sides of the fixing plate (513). A second threaded rod (518) is rotatably connected between the two groups of L-shaped blocks (517). The thread directions of the two ends of the second threaded rod (518) are opposite. Blades (521) are threadedly connected to both ends of the outer surface of the second threaded rod (518).