A kind of spray equipment for speed reducer machining
Through the design of components such as support rods, telescopic springs, rollers and bevel gears, the problem of uneven spraying caused by changes in nozzle spacing is solved, uniform spraying of the reducer housing is achieved, and the spraying quality and applicability are improved.
Patent Information
- Application Number
- CN202510828404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-06-20
AI Technical Summary
During the spraying process of existing reducer spraying equipment, the distance between the nozzle and the reducer changes, resulting in uneven spraying range and thickness, affecting the spraying quality.
A spraying equipment was designed. Through the cooperation of components such as support rods, telescopic springs, rollers, rotating rods and bevel gears, the spacing adjustment and reciprocating movement of the spraying tube were achieved to ensure spraying uniformity.
The circumferential spraying of the reducer housing is realized, which avoids the change of the spraying distance with the rotation, ensures the uniformity and coverage of the spraying, and improves the applicability of the spraying equipment.
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Figure CN120325445B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of speed reducer machining technology, in particular to a spraying equipment for speed reducer machining. BACKGROUND
[0002] The speed reducer is an independent component composed of gear transmission, worm transmission and gear-worm transmission enclosed in a rigid shell, commonly used as a speed reduction transmission device between a prime mover and a working machine, and plays a role in matching the rotating speed and transmitting the torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery.
[0003] The spraying equipment for speed reducer maintenance disclosed by the patent number CN213612170U can drive the supporting rod to ascend or descend by rotating the threaded rod, so that the distance between the supporting rod and the speed reducer can be adjusted according to the height of the speed reducer, the second conveying pipe and the speed reducer can be adjusted in distance according to the size of the speed reducer by pushing the sliding seat after loosening the fixing bolts, the number of on-off of the first spray head and the second spray head can be controlled by setting the first control valve and the second control valve, so that the spraying equipment can be suitable for speed reducers of different sizes, thereby meeting the use requirements of speed reducers of different sizes and improving the practicability of the spraying equipment. The rotation of the driving wheel and the driven wheel driven by the speed reducer motor can drive the rotating shaft to rotate the rotating disc, so that the speed reducer placed on the rotating disc can rotate, thereby the speed reducer can be sprayed comprehensively, and the practicability of the spraying equipment is further improved. However, in actual use, the speed reducer is uniformly sprayed by making it rotate in a circle. If the shape of the speed reducer is not approximately cylindrical during the rotation process, the distance between the spray head and the speed reducer will always change during the circumferential rotation process. If the distance between the spray head and the speed reducer is small, the spraying range is small and the spraying thickness is large. If the distance between the spray head and the speed reducer is too large, the spraying thickness is small, which cannot guarantee the quality of the spraying, and there are certain use defects.
[0004] Therefore, we propose a spraying equipment for speed reducer machining to solve the above-mentioned problems. SUMMARY
[0005] The purpose of the present application is to provide a spraying equipment for speed reducer machining to solve the problem of uniform spraying of the speed reducer by making it rotate in a circle. If the shape of the speed reducer is not approximately cylindrical during the rotation process, the distance between the spray head and the speed reducer will always change during the circumferential rotation process. If the distance between the spray head and the speed reducer is small, the spraying range is small and the spraying thickness is large. If the distance between the spray head and the speed reducer is too large, the spraying thickness is small, which cannot guarantee the quality of the spraying.
[0006] In order to achieve the above object, the present application provides the following technical scheme: a spraying equipment for machining speed reducer, comprising a workbench, two groups of supporting legs are symmetrically installed at the bottom of the workbench;
[0007] Further comprising:
[0008] A spraying assembly is arranged at one side of the top of the workbench, and the spraying assembly comprises a vertical plate;
[0009] An adjusting assembly is arranged at the back of the top of the workbench;
[0010] The vertical plate is fixedly installed at one side of the top of the workbench, and supporting rods are symmetrically and slidably connected inside the vertical plate, the outer sides of the two supporting rods are sleeved with telescopic springs, the two ends of the telescopic springs are fixedly connected with the supporting rods and the vertical plate, and the one ends of the two supporting rods are fixedly installed with mounting plates;
[0011] A movable pipe is arranged at one side of the mounting plate, a plurality of first spraying pipes are penetrated and connected at one side of the movable pipe, control valves are arranged at the outer sides of the upper two first spraying pipes, a first input pipe is penetrated and connected with the movable pipe through a hose at the top of the movable pipe, and the first input pipe is penetrated and connected with the mounting plate;
[0012] A supporting plate is arranged above the mounting plate, a mounting pipe is fixedly installed at one side of the bottom of the supporting plate, a second input pipe is penetrated and connected at one end of the mounting pipe, and the second input pipe is penetrated and connected with the supporting plate.
[0013] Preferably, the bottom of the mounting pipe is provided with a plurality of second spraying pipes, the left second spraying pipe is penetrated and connected with the mounting pipe, the top of the right three second spraying pipes is penetrated and connected with the mounting pipe through connecting hoses, a valve is arranged at one side of the right second spraying pipe, a fixing frame is fixedly installed at one side below the mounting plate, a supporting frame is fixedly installed at the side away from the mounting frame of the fixing frame, a roller is rotatably connected at the inner side of the supporting frame, a driving motor is fixedly installed at one side of the bottom of the workbench, the output end of the driving motor penetrates through the workbench and is fixedly installed with a rotating plate, a supporting ring is fixedly installed at the bottom of the rotating plate, an annular groove is arranged below the rotating plate at the top of the workbench, and the supporting ring is slidably connected with the annular groove.
[0014] By adopting the above technical scheme, the side surface and the top of the speed reducer can be uniformly sprayed.
[0015] Preferably, the bottom of the support plate is provided with two groups of mounting racks symmetrically mounted on both sides of the mounting pipe, and the outer sides of the three second spraying pipes on the right side are hingedly provided with mounting seats, and the two sides of the mounting seats are symmetrically provided with connecting blocks, and torsional springs are arranged at the connecting positions of the second spraying pipes and the mounting seats, and a rotating rod is rotatably arranged between the two mounting racks on one side, and thread grooves are formed in the outer side of the rotating rod at the side of the three mounting seats, and the thread distances of the three thread grooves increase from left to right, and the connecting blocks on one side are screw-connected with the thread grooves, and a horizontal rod is fixedly arranged between the two mounting racks on the other side, and the connecting blocks on the other side are slidingly connected with the horizontal rod.
[0016] By adopting the above technical scheme, the spacing between the second spraying pipes can be changed after the mounting plate moves.
[0017] Preferably, a fixed rod is fixedly arranged between the two mounting racks on one side below the rotating rod, and a plurality of stop blocks are fixedly arranged on the top of the fixed rod, and a baffle is fixedly arranged below the mounting seat on the outer side of the three second spraying pipes on the right side.
[0018] By adopting the above technical scheme, the second spraying pipes can swing after moving.
[0019] Preferably, a first bevel gear is fixedly arranged at one end of the rotating rod and penetrates through the mounting rack, a support seat is fixedly arranged above the first bevel gear on one side of the mounting rack, a rotating shaft is rotatably arranged in the support seat, a second bevel gear is fixedly arranged at the bottom end of the rotating shaft, the second bevel gear is meshingly connected with the first bevel gear, and a rotating gear is fixedly arranged at the top end of the rotating shaft.
[0020] By adopting the above technical scheme, the rotating shaft can drive the rotating rod to rotate.
[0021] Preferably, a connecting rack is arranged above one side of the rotating gear, a rack is fixedly arranged on one side of the connecting rack, the rotating gear is meshingly connected with the rack, a vertical rod is fixedly arranged on one side of the top of the connecting rack, a limiting rod is slidingly connected inside and above the vertical rod, fixing blocks are fixedly arranged at both ends of the limiting rod, and the two fixing blocks are fixedly connected with the support plate.
[0022] By adopting the above technical scheme, the movement of the connecting rack can drive the rotating shaft to rotate.
[0023] Preferably, a movable rack is fixedly arranged on the outer side of the movable pipe, a movable rod is fixedly arranged on the inner side of the movable rack, a positioning seat is slidingly connected on the outer side of the movable rod, the positioning seat is fixedly connected with the mounting plate, a positioning block is fixedly arranged on the outer side of the movable rod above the positioning seat, and a sliding rod is fixedly arranged on the bottom of the movable rack.
[0024] By adopting the technical scheme, the movement of the movable pipe is supported.
[0025] Preferably, one side of the roller passes through the support frame through a rotating shaft and is fixedly installed with a cam, and one side of the bottom of the fixed frame is symmetrically installed with a limiting frame, and the inside of the two limiting frames is slidably connected with an L-shaped frame, and the cam is slidably connected with the L-shaped frame, and one side of the L-shaped frame is hingedly connected with a connecting rod, and the outside of the sliding rod is slidably connected with a limiting block below, and the limiting block is fixedly connected with the fixed frame, and the bottom of the sliding rod is fixedly installed with a connecting plate, and the end of the connecting rod away from the L-shaped frame is hingedly connected with the connecting plate.
[0026] By adopting the technical scheme, the roller can drive the movable pipe to move back and forth.
[0027] Preferably, the rear side of the mounting plate is fixedly installed with a fixed sleeve above, the inside of the fixed sleeve is slidably connected with a moving frame, and the moving frame is fixedly connected with the connecting frame, the inside of the moving frame is slidably connected with a positioning rod above, both ends of the positioning rod are fixedly installed with mounting blocks, and both mounting blocks are fixedly connected with the support plate.
[0028] By adopting the technical scheme, the movement of the mounting plate can drive the movement of the connecting frame.
[0029] Preferably, the adjusting assembly comprises an adjusting frame fixedly installed on the rear side of the support plate, the outside of the adjusting frame is slidably connected with a U-shaped frame, the inside of the U-shaped frame is fixedly installed with a guide rod on one side of the top, the guide rod is fixedly connected with the workbench, the adjusting frame is slidably connected with the guide rod, the inside of the U-shaped frame is screwedly connected with a threaded rod on one side of the top, and the threaded rod is rotatably connected with the adjusting frame.
[0030] By adopting the technical scheme, the height of the second spraying pipe can be conveniently adjusted.
[0031] Compared with the prior art, the beneficial effects of the present application are that the spraying equipment for machining of the speed reducer can perform circumferential spraying on the speed reducer when the speed reducer shell is sprayed with rust-proof paint, the distance between the first spraying pipe and the speed reducer does not change with the circumferential rotation of the speed reducer during the spraying process, the change of the spraying distance is avoided to affect the spraying quality, and the uniformity of the spraying can be ensured.
[0032] 1. In the process of spraying the reducer shell, the moving mounting plate makes the supporting rod slide on the stand plate, the extension spring can be stretched, then the reducer shell is placed on the rotating plate, the mounting plate is loosened, the supporting rod is reset and moved under the action of the extension spring, the roller contacts the reducer shell, then the pump body inputs paint into the first input pipe and the second input pipe, the reducer is sprayed through the first spraying pipe and the second spraying pipe on the movable pipe and the mounting pipe, the driving motor is started to drive the rotating plate to rotate clockwise in the spraying process, the reducer rotates, the rotation range changes during the rotation of the reducer, the roller can be moved and rotated on the reducer, the mounting plate can be moved, the connecting frame can be moved, the rotating shaft is driven to rotate through the cooperation of the rack and the rotating gear, the connecting block is moved through the screw groove after the rotating shaft rotates, then the three second spraying pipes on the right are moved, the interval of the screw groove changes in turn, the interval of the three second spraying pipes changes, then the interval of the second spraying pipes can be increased after the rotation range of the reducer is increased, the second spraying pipes cannot be uniformly sprayed on the top after the reducer rotates, the baffle is moved during the movement of the second spraying pipe, the baffle rotates and the torsional spring deforms under the blocking action of the stop block, the baffle can be separated from the stop block after the second spraying pipe rotates, the second spraying pipe resets under the action of the torsional spring, then the second spraying pipe can swing back and forth during the movement, the displacement of the three second spraying pipes from inside to outside gradually increases, then the swing frequency increases, the spraying range can be expanded, then the spraying area of the top of the reducer can be increased to avoid dead angles, uniform spraying can be achieved, and the rotation range of the reducer changes during the spraying process, the second spraying pipe can uniformly spray the anti-rust paint, the reducer can be circumferentially sprayed when the reducer shell is sprayed with anti-rust paint through the spraying assembly, the interval between the first spraying pipe and the reducer does not change with the circumferential rotation of the reducer during the spraying process, the spraying quality is not affected by the change of the spraying interval, the uniformity of the spraying can be ensured.
[0033] 2. During the spraying process, the reduction machine rotates to drive the roller to rotate, and the roller rotates to drive the cam to rotate continuously, the rotation of the cam can drive the L-shaped frame to move, the L-shaped frame moves to drive the connecting rod to rotate, the connecting rod rotates to drive the sliding rod to move up through the connecting rod, and then drives the movable frame to move up, and the movable frame moves up to drive the movable pipe and the first spraying pipe to move up, and after one rotation of the cam, the sliding rod is reset under the action of gravity, the movable pipe is reset, and then the movable pipe and the first spraying pipe can move reciprocatingly during the spraying process, the spraying range can be expanded, the uneven part of the reduction machine can also be uniformly sprayed, and the practicability is improved;
[0034] 3. The installation plate can drive the connecting frame to move through the cooperation of the fixed sleeve and the moving frame during the moving process, and when the reduction machine is sprayed, the threaded rod can be rotated according to the height of the reduction machine, so that the adjusting frame can slide on the U-shaped frame, the supporting plate can be driven to move, so that the height of the second spraying pipe can be adjusted, and the valve and the control valve can be controlled according to the height of the reduction machine, the range of the first spraying pipe and the second spraying pipe can be adjusted, and the moving frame can slide in the fixed sleeve during the position adjustment process of the supporting plate, and the moving frame can also be driven to move by the fixed sleeve during the subsequent moving process of the installation plate, so that the staff can conveniently adjust the spraying position according to the size and height of the reduction machine, and the applicability of the spraying is improved. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the application;
[0036] Figure 2 It is a schematic diagram of the spraying assembly structure of the application;
[0037] Figure 3 It is a schematic diagram of the local structure of the spraying assembly of the application;
[0038] Figure 4 It is a schematic diagram of the installation frame structure of the application;
[0039] Figure 5 It is a schematic diagram of the installation seat structure of the application; Figure 4
[0040] Figure 6 It is a schematic diagram of the installation seat structure of the application;
[0041] Figure 7 It is a schematic diagram of the connecting frame structure of the application;
[0042] Figure 8 It is a schematic diagram of the local structure of the spraying assembly of the application;
[0043] Figure 9 It is a schematic diagram of the local structure of the spraying assembly of the application; Figure 2 The schematic view of the amplification structure of the middle B area is shown in the figure.
[0044] Figure 10 The schematic view of the workbench profile structure of the present application is shown in the figure.
[0045] Figure 11 The schematic view of the adjusting assembly structure of the present application is shown in the figure.
[0046] In the figure: 1, workbench; 101, supporting leg; 102, driving motor; 103, rotating plate; 104, supporting ring; 2, spraying assembly; 201, vertical plate; 202, supporting rod; 203, telescopic spring; 204, mounting plate; 205, movable pipe; 206, first spraying pipe; 207, first input pipe; 208, supporting plate; 209, mounting pipe; 2091, second spraying pipe; 210, second input pipe; 211, fixed frame; 212, supporting frame; 213, roller; 214, mounting frame; 215, mounting seat; 216, torsional spring; 217, connecting block; 218, rotating rod; 219, threaded groove; 220, cross rod; 221, fixed rod; 2211, stop block; 222, baffle; 223, first bevel gear; 224, supporting seat; 225, rotating shaft; 226, second bevel gear; 227, rotating gear; 228, rack; 229, connecting frame; 230, vertical rod; 231, limiting rod; 232, fixed block; 233, movable frame; 234, moving rod; 235, positioning seat; 236, cam; 237, limiting frame; 238, L-shaped frame; 239, sliding rod; 240, limiting block; 241, connecting plate; 242, connecting rod; 243, fixed sleeve; 244, moving frame; 245, positioning rod; 246, mounting block; 3, adjusting assembly; 301, adjusting frame; 302, U-shaped frame; 303, guide rod; 304, threaded rod. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0048] Please refer to Figures 1-11 The present application provides a technical solution: a spraying device for speed reducer machining, comprising a workbench 1, two groups of supporting legs 101 are symmetrically installed at the bottom of the workbench 1;
[0049] Further comprising:
[0050] A spraying assembly 2 is arranged on one side of the top of the workbench 1, and the spraying assembly 2 comprises a vertical plate 201;
[0051] The vertical plate 201 is fixedly installed on one side of the top of the workbench 1, the inside of the vertical plate 201 is symmetrically and slidably connected with the supporting rods 202, the outside of the two supporting rods 202 is sleeved with the telescopic springs 203, the two ends of the telescopic springs 203 are fixedly connected with the supporting rods 202 and the vertical plate 201 respectively, and the one end of the two supporting rods 202 is fixedly installed with the mounting plate 204;
[0052] The movable pipe 205 is arranged on one side of the mounting plate 204, the side of the movable pipe 205 is penetratedly connected with the first spraying pipes 206, the outside of the upper two first spraying pipes 206 is provided with the control valves, the top of the movable pipe 205 is penetratedly connected with the first input pipe 207 through the hose, and the first input pipe 207 is penetratedly connected with the mounting plate 204;
[0053] The supporting plate 208 is arranged above the mounting plate 204, the bottom side of the supporting plate 208 is fixedly installed with the mounting pipe 209, the one end of the mounting pipe 209 is penetratedly connected with the second input pipe 210, and the second input pipe 210 is penetratedly connected with the supporting plate 208;
[0054] The bottom of the mounting pipe 209 is provided with the second spraying pipes 2091, the left second spraying pipe 2091 is penetratedly connected with the mounting pipe 209, the top of the right three second spraying pipes 2091 is penetratedly connected with the mounting pipe 209 through the connecting hoses, the side of the right second spraying pipe 2091 is provided with the valve, the side below the mounting plate 204 is fixedly installed with the fixed frame 211, the side away from the mounting plate 204 of the fixed frame 211 is fixedly installed with the supporting frame 212, the inside of the supporting frame 212 is rotatably connected with the rollers 213, the bottom side of the workbench 1 is fixedly installed with the driving motor 102, the output end of the driving motor 102 penetrates through the workbench 1 and is fixedly installed with the rotating plate 103, the bottom of the rotating plate 103 is fixedly installed with the supporting ring 104, the bottom of the workbench 1 below the rotating plate 103 is provided with the annular groove, and the supporting ring 104 is slidably connected with the annular groove;
[0055] The bottom of the supporting plate 208 is symmetrically provided with two groups of mounting racks 214 on both sides of the mounting pipe 209, the outer sides of the right three second spraying pipes 2091 are hingedly provided with mounting seats 215, the two sides of the mounting seat 215 are symmetrically provided with connecting blocks 217, the connecting portions of the second spraying pipe 2091 and the mounting seat 215 are provided with torsion springs 216, the lower sides between the two mounting racks 214 on one side are rotationally connected with a rotating rod 218, the outer side of the rotating rod 218 is provided with screw grooves 219 on one side of the three mounting seats 215, the screw groove 219 is screw-connected with the connecting block 217 from left to right, the lower sides between the two mounting racks 214 on the other side are fixedly provided with a cross rod 220, and the connecting block 217 on the other side is slidingly connected with the cross rod 220;
[0056] The lower side between the two mounting racks 214 on one side is fixedly provided with a fixed rod 221, the top of the fixed rod 221 is fixedly provided with a plurality of stop blocks 2211, and the outer sides of the right three second spraying pipes 2091 are fixedly provided with baffle plates 222 below the mounting seats 215;
[0057] One end of the rotating rod 218 penetrates through the mounting rack 214 and is fixedly provided with a first bevel gear 223, one side of the mounting rack 214 is fixedly provided with a supporting seat 224 above the first bevel gear 223, the inside of the supporting seat 224 is rotationally connected with a rotating shaft 225, the bottom end of the rotating shaft 225 is fixedly provided with a second bevel gear 226, the second bevel gear 226 is meshingly connected with the first bevel gear 223, and the top end of the rotating shaft 225 is fixedly provided with a rotating gear 227;
[0058] One side above the rotating gear 227 is provided with a connecting rack 229, one side of the connecting rack 229 is fixedly provided with a rack 228, the rotating gear 227 is meshingly connected with the rack 228, one side of the top of the connecting rack 229 is fixedly provided with a vertical rod 230, the inside of the vertical rod 230 is slidingly connected with a limiting rod 231, both ends of the limiting rod 231 are fixedly provided with fixed blocks 232, and both fixed blocks 232 are fixedly connected with the supporting plate 208.
[0059] Embodiment one: as Figures 1-8 and Figure 10As shown, when spraying the reducer shell, the moving mounting plate 204 makes the support rod 202 slide on the vertical plate 201, the extension spring 203 is stretched, then the reducer shell is placed on the rotating plate 103, the mounting plate 204 is loosened, and the support rod 202 is reset and moved under the action of the extension spring 203, so that the roller 213 is in contact with the reducer shell, then the pump body inputs paint into the first input pipe 207 and the second input pipe 210, and the reducer is sprayed through the first spraying pipe 206 and the second spraying pipe 2091 on the movable pipe 205 and the mounting pipe 209. During the spraying process, the driving motor 102 is started to drive the rotating plate 103 to rotate clockwise, so that the reducer rotates, the rotating range of the reducer changes during rotation, so that the roller 213 can be moved and the roller 213 can rotate on the reducer, thereby moving the mounting plate 204, the mounting plate 204 moves to drive the connecting frame 229 to move, and then the rotating shaft 225 is driven to rotate through the cooperation of the rack 228 and the rotating gear 227. After the rotating shaft 225 rotates, the rotating rod 218 is driven to rotate through the meshing of the first bevel gear 223 and the second bevel gear 226, and then the connecting block 217 is driven to move through the threaded groove 219, thereby driving the three second spraying pipes 2091 on the right side to move, and the interval of the threaded groove 219 changes in turn, so that the interval of the three second spraying pipes 2091 changes, thereby increasing the interval of the second spraying pipes 2091 when the rotating range of the reducer increases, avoiding the inability to uniformly spray the top of the reducer after the reducer rotates. The baffle 222 moves during the movement of the second spraying pipe 2091, and the baffle 222 rotates and deforms the torsional spring 216 under the blocking action of the stop block 2211. After the second spraying pipe 2091 rotates, the baffle 222 can be separated from the stop block 2211, and the second spraying pipe 2091 is reset under the action of the torsional spring 216, thereby enabling the second spraying pipe 2091 to reciprocate during movement. The displacement of the three second spraying pipes 2091 from inside to outside gradually increases, thereby increasing the swing frequency, thereby expanding the spraying range, thereby increasing the top spraying area of the reducer to avoid dead angles and enable uniform spraying. The rotating range of the reducer changes during the spraying process, so that the second spraying pipe 2091 can uniformly spray the rust-proof paint. Through the spraying assembly 2, the reducer can be circumferentially sprayed when spraying the reducer shell with rust-proof paint, and the interval between the first spraying pipe 206 and the reducer does not change with the circumferential rotation of the reducer, thereby avoiding changes in the spraying interval affecting the spraying quality and ensuring the uniformity of the spraying.
[0060] The outer part of the movable pipe 205 is fixedly installed with a movable frame 233, the inner side of the movable frame 233 is fixedly installed with a moving rod 234, the outer part of the moving rod 234 is slidably connected with a positioning seat 235, the positioning seat 235 is fixedly connected with the mounting plate 204, the outer part of the moving rod 234 is fixedly installed with a positioning block above the positioning seat 235, and the bottom of the movable frame 233 is fixedly installed with a sliding rod 239;
[0061] One side of the roller 213 is fixedly installed with a cam 236 through a rotating shaft penetrating through the support frame 212, the bottom of the fixed frame 211 is symmetrically installed with a limiting frame 237, the inner part of the two limiting frames 237 is slidably connected with an L-shaped frame 238, the cam 236 is slidably connected with the L-shaped frame 238, one side of the L-shaped frame 238 is hingedly connected with a connecting rod 242, the outer part of the sliding rod 239 is slidably connected with a limiting block 240 below, the limiting block 240 is fixedly connected with the fixed frame 211, the bottom of the sliding rod 239 is fixedly installed with a connecting plate 241, and the connecting rod 242 is hingedly connected with the connecting plate 241 away from the L-shaped frame 238.
[0062] In the embodiment two, as shown in the figure, Figure 2 and Figure 8 During the spraying process, the rotation of the speed reducer can drive the roller 213 to rotate, the roller 213 can drive the cam 236 to rotate after rotating, the L-shaped frame 238 can be moved by the rotation of the cam 236, the connecting rod 242 can be rotated by the movement of the L-shaped frame 238, the sliding rod 239 can be pushed up by the connecting rod 242 after rotating, thereby driving the movable frame 233 to move up, the movable frame 233 can drive the movable pipe 205 and the first spraying pipe 206 to move up after moving up, the sliding rod 239 is reset under the action of gravity after one rotation of the cam 236, the movable pipe 205 is reset, and the movable pipe 205 and the first spraying pipe 206 can move reciprocatingly during the spraying process, the spraying range can be expanded, the uneven part of the speed reducer can also be uniformly sprayed, and the practicability is improved.
[0063] The rear side of the mounting plate 204 is fixedly installed with a fixed sleeve 243, the inner part of the fixed sleeve 243 is slidably connected with a moving frame 244, the connecting frame 229 is fixedly connected with the moving frame 244, the inner part of the moving frame 244 is slidably connected with a positioning rod 245, the two ends of the positioning rod 245 are fixedly installed with mounting blocks 246, and the two mounting blocks 246 are fixedly connected with the support plate 208;
[0064] The adjusting assembly 3 is arranged on the top rear side of the workbench 1;
[0065] The adjusting assembly 3 comprises an adjusting frame 301 fixedly installed at the back side of the supporting plate 208, the outer portion of the adjusting frame 301 is slidably connected with a U-shaped frame 302, the inner side top portion of the U-shaped frame 302 is fixedly installed with a guide rod 303, the guide rod 303 is fixedly connected with the workbench 1, the adjusting frame 301 is slidably connected with the guide rod 303, the inner side upper portion of the U-shaped frame 302 is threadedly connected with a threaded rod 304, and the threaded rod 304 is rotatably connected with the adjusting frame 301.
[0066] Embodiment three: as shown in Figure 2 , Figures 8-9 and Figure 11 , the mounting plate 204 can be moved by the cooperation of the fixing sleeve 243 and the moving frame 244 to drive the connecting frame 229 during the moving process, when the speed reducer is sprayed, the threaded rod 304 can be rotated according to the height of the speed reducer, so that the adjusting frame 301 can slide on the U-shaped frame 302, the supporting plate 208 is driven to move, so that the height of the second spraying pipe 2091 can be adjusted, the valve and the control valve can be controlled according to the height of the speed reducer, the range of the first spraying pipe 206 and the second spraying pipe 2091 can be adjusted, the moving frame 244 slides in the fixing sleeve 243 during the position adjusting process of the supporting plate 208, the moving frame 244 can also be moved by the fixing sleeve 243 during the subsequent moving process of the mounting plate 204, so that the staff can conveniently adjust the spraying position according to the size and height of the speed reducer, and the applicability of the spraying is improved.
[0067] Working principle: when the speed reducer machining spraying equipment is used, first, according to Figures 1-11As shown, when spraying the reducer shell, the moving mounting plate 204 is used to slide the supporting rod 202 on the vertical plate 201, the telescopic spring 203 is stretched, then the reducer shell is placed on the rotating plate 103, the mounting plate 204 is loosened, the supporting rod 202 is reset and moved under the action of the telescopic spring 203, the roller 213 is in contact with the reducer shell, then the pump body inputs paint into the first input pipe 207 and the second input pipe 210, the first spraying pipe 206 and the second spraying pipe 2091 on the movable pipe 205 and the mounting pipe 209 are used for spraying the reducer, the driving motor 102 is started to drive the rotating plate 103 to rotate clockwise during the spraying process, so that the reducer rotates, the rotating range of the reducer changes during rotation, so that the roller 213 can be moved and the roller 213 can rotate on the reducer, so that the mounting plate 204 can be moved, the mounting plate 204 moves to drive the connecting frame 229 to move, and then the rotating shaft 225 is driven to rotate through the cooperation of the rack 228 and the rotating gear 227, the rotating shaft 225 rotates to drive the rotating rod 218 to rotate through the meshing of the first bevel gear 223 and the second bevel gear 226, the rotating rod 218 rotates to drive the connecting block 217 to move through the threaded groove 219, and then the three second spraying pipes 2091 on the right side are moved, and the interval of the threaded groove 219 changes in turn, so that the interval of the three second spraying pipes 2091 changes, so that the interval of the second spraying pipe 2091 can be increased after the rotating range of the reducer is increased, so that the top of the reducer cannot be uniformly sprayed after the reducer rotates, the baffle 222 is moved during the movement of the second spraying pipe 2091, the baffle 222 is blocked by the stop block 2211 to make the second spraying pipe 2091 rotate and make the torsional spring 216 deform, the baffle 222 can be separated from the stop block 2211 after the second spraying pipe 2091 rotates, the second spraying pipe 2091 is reset under the action of the torsional spring 216, so that the second spraying pipe 2091 can swing back and forth during movement, and the displacement of the three second spraying pipes 2091 gradually increases from inside to outside, so that the swing frequency continuously increases, so that the spraying range can be expanded, so that the top of the reducer can be uniformly sprayed after the spraying area of the reducer is increased, and the spraying area of the reducer changes during the spraying process, so that the second spraying pipe 2091 can uniformly spray the rust-proof paint;
[0068] In the spraying process, the rotation of the speed reducer can drive the roller 213 to rotate, and the roller 213 can drive the cam 236 to rotate after rotating, and the rotation of the cam 236 can drive the L-shaped frame 238 to move, and the L-shaped frame 238 can drive the connecting rod 242 to rotate after moving, and the connecting rod 242 can drive the sliding rod 239 to move up after rotating, and in turn drive the movable frame 233 to move up, and the movable frame 233 can drive the movable pipe 205 and the first spraying pipe 206 to move up after moving up, and the cam 236 rotates one circle, and the sliding rod 239 is reset under the action of gravity, and the movable pipe 205 is reset, and in the spraying process, the movable pipe 205 and the first spraying pipe 206 can move reciprocatingly, and the spraying range can be expanded, and the mounting plate 204 can drive the connecting frame 229 to move through the cooperation of the fixed sleeve 243 and the moving frame 244 in the moving process, and when the speed reducer is sprayed, the threaded rod 304 can be rotated according to the height of the speed reducer, so that the adjusting frame 301 can slide on the U-shaped frame 302, the supporting plate 208 can be moved, the height of the second spraying pipe 2091 can be adjusted, and the valve and the control valve can be controlled according to the height of the speed reducer, the range of the first spraying pipe 206 and the second spraying pipe 2091 can be adjusted, and the moving frame 244 can slide in the fixed sleeve 243 in the position adjusting process of the supporting plate 208, and the moving frame 244 can be moved through the fixed sleeve 243 in the moving process of the mounting plate 204.
[0069] The contents not described in detail in the specification belong to the prior art known to those skilled in the art.
[0070] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A spraying device for processing a speed reducer, comprising a workbench (1), wherein two sets of supporting legs (101) are symmetrically mounted on the bottom of the workbench (1); It is characterized by: Also includes: A spraying assembly (2) is arranged on one side of the top of the workbench (1), and the spraying assembly (2) includes a vertical plate (201); An adjustment component (3) is arranged on the top rear side of the workbench (1); A vertical plate (201) is fixedly mounted on one side of the top of the workbench (1), wherein the interior of the vertical plate (201) is symmetrically slidably connected to a support rod (202), and a telescopic spring (203) is sleeved on one side of the exterior of the two support rods (202), and the two ends of the telescopic spring (203) are respectively fixedly connected to the support rod (202) and the vertical plate (201), and a mounting plate (204) is fixedly mounted on one end of the two support rods (202); A movable tube (205) is provided on one side of the mounting plate (204), and a plurality of first spraying tubes (206) are connected through one side of the movable tube (205), and control valves are provided on the outer sides of the two upper first spraying tubes (206), and a first input tube (207) is connected through the top of the movable tube (205) via a hose, and the first input tube (207) is connected through the mounting plate (204); A support plate (208) is arranged above the mounting plate (204), a mounting tube (209) is fixedly mounted on one side of the bottom of the support plate (208), and a second input tube (210) is connected through one end of the mounting tube (209), and the second input tube (210) is connected through the support plate (208); A plurality of second spraying pipes (2091) are provided at the bottom of the installation pipe (209), and the second spraying pipe (2091) on the left side is connected to the installation pipe (209), and the tops of the three second spraying pipes (2091) on the right side are connected to the installation pipe (209) through connecting hoses. At the same time, a valve is provided on one side of the second spraying pipe (2091) on the right side, and a fixing frame (211) is fixedly installed below one side of the installation plate (204), and the fixing frame (211) is fixedly installed on the side away from the installation plate (204). A support frame (212) is provided, and a roller (213) is rotatably connected to the inner side of the support frame (212), and a driving motor (102) is fixedly installed on one side of the bottom of the workbench (1), and the output end of the driving motor (102) passes through the workbench (1) and is fixedly installed with a rotating plate (103), and a supporting ring (104) is fixedly installed on the bottom of the rotating plate (103), and an annular groove is provided on the top of the workbench (1) below the rotating plate (103), and the supporting ring (104) is slidably connected to the annular groove; The bottom of the support plate (208) is symmetrically mounted with two sets of mounting brackets (214) on both sides of the mounting tube (209), and the outer sides of the three second spraying tubes (2091) on the right are hinged with mounting seats (215), and connecting blocks (217) are symmetrically mounted on both sides of the mounting seats (215). At the same time, a torsion spring (216) is provided at the connection between the second spraying tube (2091) and the mounting seat (215), and the two mounting brackets (214) on one side are rotatably connected at the bottom. There is a rotating rod (218), and the rotating rod (218) is provided with a thread groove (219) on one side of each of the three mounting seats (215), and the thread pitch of the three thread grooves (219) increases from left to right. At the same time, the connecting block (217) on one side is threadedly connected to the thread groove (219), and a cross bar (220) is fixedly installed below between the two mounting frames (214) on the other side, and the connecting block (217) on the other side is slidably connected to the cross bar (220); A fixing rod (221) is fixedly installed between the two mounting frames (214) on one side and located below the rotating rod (218), and a plurality of stoppers (2211) are fixedly installed on the top of the fixing rod (221), and a baffle (222) is fixedly installed outside the three second spray pipes (2091) on the right side and located below the mounting seat (215); One end of the rotating rod (218) passes through the mounting frame (214) and is fixedly mounted with a first bevel gear (223), and a support seat (224) is fixedly mounted on one side of the mounting frame (214) above the first bevel gear (223), and a rotating shaft (225) is rotatably connected inside the support seat (224), and a second bevel gear (226) is fixedly mounted on the bottom end of the rotating shaft (225), and the second bevel gear (226) is meshed with the first bevel gear (223), and a rotating gear (227) is fixedly mounted on the top end of the rotating shaft (225); A connecting frame (229) is provided on one side above the rotating gear (227), and a rack (228) is fixedly installed on one side of the connecting frame (229), and the rotating gear (227) is meshedly connected with the rack (228), a fixing sleeve (243) is fixedly installed on the upper rear side of the mounting plate (204), and a moving frame (244) is slidably connected inside the fixing sleeve (243), and the connecting frame (229) is fixedly connected to the moving frame (244).
2. The spraying equipment for speed reducer processing according to claim 1, characterized in that: A vertical rod (230) is fixedly mounted on one side of the top of the connecting frame (229), and a limiting rod (231) is slidably connected to the upper interior of the vertical rod (230), and fixed blocks (232) are fixedly mounted on both ends of the limiting rod (231), and both of the fixed blocks (232) are fixedly connected to the support plate (208).
3. The spraying equipment for speed reducer processing according to claim 1, characterized in that: A movable frame (233) is fixedly mounted on the outside of the movable tube (205), a movable rod (234) is fixedly mounted on the inside of the movable frame (233), and a positioning seat (235) is slidably connected to the outside of the movable rod (234). The positioning seat (235) is fixedly connected to the mounting plate (204), and a positioning block is fixedly mounted on the outside of the movable rod (234) above the positioning seat (235), and a sliding rod (239) is fixedly mounted on the bottom of the movable frame (233).
4. The spraying equipment for speed reducer processing according to claim 3, characterized in that: One side of the roller (213) passes through the support frame (212) through a rotating shaft and is fixedly installed with a cam (236), and a limiting frame (237) is symmetrically installed on one side of the bottom of the fixed frame (211), and the two limiting frames (237) are internally slidably connected to an L-shaped frame (238), and the cam (236) is slidably connected to the L-shaped frame (238), and one side of the L-shaped frame (238) is hinged with a connecting rod (242), and the outer lower part of the sliding rod (239) is slidably connected to the limiting block (240), and the limiting block (240) is fixedly connected to the fixed frame (211), and a connecting plate (241) is fixedly installed on the bottom of the sliding rod (239), and the end of the connecting rod (242) away from the L-shaped frame (238) is hinged to the connecting plate (241).
5. The spraying equipment for speed reducer processing according to claim 2, characterized in that: A positioning rod (245) is slidably connected to the upper interior of the movable frame (244), and mounting blocks (246) are fixedly mounted on both ends of the positioning rod (245), and both mounting blocks (246) are fixedly connected to the support plate (208).
6. The spraying equipment for speed reducer processing according to claim 1, characterized in that: The adjustment assembly (3) comprises an adjustment frame (301) fixedly mounted on the rear side of the support plate (208), and the outside of the adjustment frame (301) is slidably connected to a U-shaped frame (302), and a guide rod (303) is fixedly mounted on one side of the inner top of the U-shaped frame (302), and the guide rod (303) is fixedly connected to the workbench (1), and the adjustment frame (301) is slidably connected to the guide rod (303), and a threaded rod (304) is threadedly connected to one side of the inner top of the U-shaped frame (302), and the threaded rod (304) is rotatably connected to the adjustment frame (301).
Citation Information
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