Aluminum material forging forming device

Abstract

The invention discloses an aluminum material forging forming device which comprises a feeding assembly, a spraying assembly, a forging box, an upper die, two lower dies, a driving assembly, a first joint control assembly and a second joint control assembly, the feeding assembly is arranged on one side of the forging box, and the spraying assembly is arranged on the other side of the forging box; a control assembly is arranged on the forging box; the upper die is arranged on the control assembly; the two lower dies are respectively arranged on the driving assembly; the first joint control assembly is arranged on the driving assembly; the second joint control assembly is rotationally arranged on the control assembly; the first joint control assembly and the second joint control assembly are in intermittent transmission connection; and a spraying piece in the spraying assembly is arranged on the second joint control assembly. Therefore, the mode that the two lower dies rotate is adopted, the problem that an original formed aluminum material needs to be taken down firstly, then a release agent is sprayed, and the aluminum material is placed is solved, the release agent can be mechanically sprayed, and the aluminum material can be mechanically fed, so that the labor intensity of related operators is reduced, and the forging forming efficiency of the aluminum material is improved.

Description

Technical Field

[0001] The present application relates to the technical field of aluminum material processing equipment, and in particular to an aluminum material forging and forming device. Background Art

[0002] Aluminum forging is a processing method that uses forging machinery to apply pressure to aluminum billets to cause them to undergo plastic deformation, thereby obtaining forgings with specific mechanical properties, shapes and sizes. As a key component of forging (forging and stamping), this process can eliminate defects such as loose castings produced during the aluminum smelting process, optimize the internal microstructure, and because the complete metal flow lines are retained, the mechanical properties of forgings are usually better than those of castings of the same material.

[0003] In the traditional aluminum forging process, the operator needs to hold the spray head and spray the release agent on the upper and lower molds of the forging equipment, and then place the aluminum in the forging mold. Then start the device, and the hydraulic cylinder drives the upper mold to press down and close the mold with the lower mold to achieve the pressing and forming of the aluminum. After the forming is completed, the operator removes the formed aluminum. However, this operation mode has obvious disadvantages. The operator manually sprays the release agent and places the aluminum, and after the aluminum is formed, the removal must be completed before repeating the steps of spraying the release agent and placing the aluminum. The whole process is time-consuming and labor-intensive, which affects the forming efficiency of aluminum forging. Summary of the invention

[0004] The present application aims to solve one of the technical problems in the related art at least to some extent.

[0005] To this end, the purpose of this application is to provide an aluminum forging device, which adopts the method of rotating two lower molds to solve the problem that the original formed aluminum material needs to be removed first and then sprayed with a release agent and placed. It can also mechanically spray the release agent and mechanically load the aluminum material, thereby reducing the labor intensity of relevant operators and improving the forging efficiency of aluminum.

[0006] To achieve the above-mentioned purpose, the present application proposes an aluminum forging device, comprising a feeding assembly, an injection assembly, a forging box, an upper die, two lower dies, a driving assembly, a first joint control assembly and a second joint control assembly, wherein the feeding assembly is arranged on one side of the forging box, and the injection assembly is arranged on the other side of the forging box; a control assembly is arranged on the forging box; the upper die is arranged on the control assembly; the two lower dies are respectively arranged on the driving assembly; the first joint control assembly is arranged on the driving assembly; the second joint control assembly is rotatably arranged on the control assembly; the first joint control assembly is intermittently transmission-connected to the second joint control assembly; the injection part in the injection assembly is arranged on the second joint control assembly.

[0007] An aluminum material forging and forming device according to an embodiment of the present application adopts a method of rotating two lower molds to solve the problems that the original formed aluminum material needs to be removed first and then the release agent is sprayed and the aluminum material is placed, and can mechanically spray the release agent and mechanically feed the aluminum material, thereby reducing the labor intensity of relevant operators and improving the forging and forming efficiency of the aluminum material.

[0008] In addition, an aluminum material forging and forming device according to the above-mentioned present application may further have the following additional technical features:

[0009] In an embodiment of the present application, the driving component includes a motor and a supporting turntable. Among them, the motor is arranged at the bottom of the forging box; the supporting turntable is rotatably arranged on the forging box, and the output shaft of the motor is connected to the supporting turntable; two lower molds are respectively arranged on the supporting turntable.

[0010] In an embodiment of the present application, the first linkage component includes a first connecting rod and an incomplete gear. Among them, the first connecting rod is arranged at the center of the supporting turntable; the incomplete gear is arranged on the first connecting rod.

[0011] In an embodiment of the present application, the second linkage component includes a second connecting rod, a gear, a rotating cylinder and a torsion spring. Among them, one end of the second connecting rod is rotatably arranged on the control component, and the gear is arranged at the other end of the second connecting rod; the gear is intermittently meshed and connected with the incomplete gear; the rotating cylinder is arranged on the second connecting rod, and the spraying part is arranged on the rotating cylinder; one end of the torsion spring is connected to the rotating cylinder, and the other end of the torsion spring is arranged on the control component.

[0012] In an embodiment of the present application, the feeding component includes a conveying device, a feeding box, a supporting plate, a feeding plate and a pushing part. Among them, the conveying device is arranged on one side of the feeding box; the supporting plate is arranged on the feeding box; one end of the feeding plate is connected to the feeding box, and the other end of the feeding plate extends to the position of the lower mold; the pushing part is arranged on the supporting plate.

[0013] In an embodiment of the present application, the pushing part includes an electric telescopic rod and a clamping plate. Among them, the electric telescopic rod is arranged on the supporting plate; the clamping plate is arranged on the extending shaft of the electric telescopic rod.

[0014] In an embodiment of the present application, the spraying component further includes a solution tank and a pressure pump. Among them, the pressure pump is arranged on the solution tank, one end of the pressure pump is communicated with the solution tank, and the other end of the pressure pump is connected to the spraying part.

[0015] In an embodiment of the present application, the spraying part includes a spraying cylinder and two spraying heads. Among them, one end of the pressure pump is communicated with the spraying cylinder; the two spraying heads are respectively arranged at both ends of the spraying cylinder.

[0016] In one embodiment of the present application, the control component includes a support frame and a hydraulic cylinder. Among them, the support frame is arranged on the forging box, and one end of the second joint control component is arranged on the support frame; the hydraulic cylinder is arranged on the support frame, and the extending shaft of the hydraulic cylinder is connected to the upper mold.

[0017] Additional aspects and advantages of the present application will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present application. Description of the Drawings

[0018] The above-mentioned and / or additional aspects and advantages of the present application will become apparent and easy to understand from the following description of the embodiments in conjunction with the drawings, where:

[0019] Figure 1 FIG. is a schematic structural diagram of an aluminum material forging and forming device according to an embodiment of the present application;

[0020] Figure 2 FIG. is a schematic structural diagram of a loading component according to an embodiment of the present application;

[0021] Figure 3 FIG. is a schematic structural diagram of a pushing plate according to an embodiment of the present application;

[0022] Figure 4 FIG. is a schematic structural diagram of a spraying component according to an embodiment of the present application;

[0023] Figure 5 FIG. is a schematic cross-sectional structural diagram of a forging box according to an embodiment of the present application;

[0024] Figure 6 FIG. is a schematic structural diagram of a second joint control component according to an embodiment of the present application.

[0025] As shown in the figure: 1. Loading component; 10. Conveying equipment; 11. Loading box; 12. Support plate; 13. Loading plate; 14. Pushing member; 140. Electric telescopic rod; 141. Clamping plate; 2. Spraying component; 20. Solution tank; 21. Pressurizing pump; 22. Spraying member; 220. Spraying cylinder; 221. Spraying head; 3. Forging box; 30. Control component; 300. Support frame; 301. Hydraulic cylinder; 4. Upper mold; 5. Lower mold; 6. Driving component; 60. Motor; 61. Support turntable; 7. First joint control component; 70. First connecting rod; 71. Incomplete gear; 8. Second joint control component; 80. Second connecting rod; 81. Gear; 82. Rotary cylinder; 83. Torsion spring. Detailed Embodiments

[0026] Embodiments of the present application will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where like or similar reference numerals denote like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application.

[0027] The aluminum material forging and forming device according to the embodiment of the present application will be described below with reference to the accompanying drawings.

[0028] As Figures 1-6 shown, the aluminum material forging and forming device according to the embodiment of the present application may include a feeding component 1, a spraying component 2, a forging box 3, an upper die 4, two lower dies 5, a driving component 6, a first interlocking component 7, and a second interlocking component 8.

[0029] Among them, the feeding component 1 is arranged on one side of the forging box 3, and the spraying component 2 is arranged on the other side of the forging box 3.

[0030] It should be noted that the feeding component 1 described in this embodiment is used for mechanically feeding aluminum materials (such as aluminum bars or aluminum plates), so that manual feeding by relevant operators is not required, and the forging and forming efficiency of aluminum materials is improved.

[0031] A control component 30 is arranged on the forging box 3, and the upper die 4 is arranged on the control component 30.

[0032] It should be noted that the control component 30 described in this embodiment is used to control the up and down movement of the upper die 4, so that the upper die 4 and the lower die 5 are closed to press and form the aluminum material.

[0033] The two lower dies 5 are respectively arranged on the driving component 6.

[0034] It should be noted that the driving component 6 described in this example is used to control the rotation of the two lower dies 5, so that when one lower die 5 rotates out, the other lower die 5 rotates in, thereby solving the problem that a single lower die 5 needs to wait for relevant operators to remove the formed die, spray mold release agent, and feed aluminum materials, thereby improving the forming efficiency of aluminum materials.

[0035] The first interlocking component 7 is arranged on the driving component 6, the second interlocking component 8 is rotatably arranged on the control component 30, the first interlocking component 7 is intermittently drivingly connected to the second interlocking component 8, and the spraying member 22 in the spraying component 2 is arranged on the second interlocking component 8.

[0036] It can be understood that the first interlocking component 7 can control the intermittent movement of the second interlocking component 8, so that the second interlocking component 8 drives the spraying component 2 to rotate between the upper die 4 and the lower die 5, and the spraying component 2 sprays mold release agent between the upper die 4 and the lower die 5.

[0037] Specifically, during the actual operation process, the relevant operators start the device, and the controller (not shown in the figure) controls the drive assembly 6 to rotate. The rotation of the drive assembly 6 drives one of the lower dies 5 to rotate to the pressing position of the aluminum material. During the rotation of the drive assembly 6, the first interlocking assembly 7 rotates following the drive assembly 6, and the first interlocking assembly 7 intermittently drives the second interlocking assembly 8 to rotate. The second interlocking assembly 8 drives the spraying member 22 to move between the upper die 4 and the corresponding lower die 5. The controller controls the spraying assembly 2 to operate, so that the release agent is sprayed into the upper die 4 and the corresponding lower die 5 through the spraying member 22.

[0038] The control assembly 30 controls the movement of the upper die 4 and controls the closing of the upper die 4 and the lower die 5 to press the aluminum material into shape. Then the control assembly 30 controls the movement of the upper die 4 again and separates it from the lower die 5. The drive assembly 6 rotates to turn out the lower die 5 with the formed aluminum material and turn in another empty lower die 5. During the process of turning in another empty lower die 5, the first interlocking assembly 7 drives the second interlocking assembly 8 to rotate intermittently, so that the spraying member 22 moves between the upper die 4 and the lower die 5 again and sprays the release agent into the upper die 4 and the lower die 5. This process is repeated to complete the forging and forming of the aluminum material, improving the forming efficiency of the aluminum material.

[0039] In an embodiment of the present application, as Figure 5 shown, the drive assembly 6 may include a motor 60 and a support turntable 61.

[0040] Among them, the motor 60 is arranged at the bottom of the forging box 3, the support turntable 61 is rotatably arranged on the forging box 3, the output shaft of the motor 60 is connected to the support turntable 61, and the two lower dies 5 are respectively arranged on the support turntable 61.

[0041] It should be noted that in this embodiment, a support block (not shown in the figure) is arranged in the forging box 3, which can support and limit the support turntable 61, thereby ensuring the forming quality of the aluminum material.

[0042] In an embodiment of the present application, as Figure 1 and Figure 4 shown, the first interlocking assembly 7 may include a first connecting rod 70 and an incomplete gear 71.

[0043] Among them, the first connecting rod 70 is arranged at the center of the support turntable 61, and the incomplete gear 71 is arranged on the first connecting rod 70.

[0044] It can be understood that by arranging the first connecting rod 70 at the center of the support turntable 61, the incomplete gear 71 on the first connection can stably drive the gear 81 in the second interlocking assembly 8, thereby improving the driving effect of the first interlocking assembly 7.

[0045] It can be understood that by setting the incomplete gear 71, when the incomplete gear 71 drives the second joint control component 8, intermittent driving can be performed, thereby facilitating the position recovery of the second joint control component 8.

[0046] In an embodiment of the present application, as Figure 1 , Figure 5 and Figure 6 shown, the second joint control component 8 may include a second connecting rod 80, a gear 81, a rotating cylinder 82 and a torsion spring 83.

[0047] Among them, one end of the second connecting rod 80 is rotatably arranged on the control component 30, the gear 81 is arranged at the other end of the second connecting rod 80, the gear 81 is intermittently meshed and connected with the incomplete gear 71, the rotating cylinder 82 is arranged on the second connecting rod 80, the spraying member 22 is arranged on the rotating cylinder 82, one end of the torsion spring 83 is connected with the rotating cylinder 82, and the other end of the torsion spring 83 is arranged on the control component 30.

[0048] It can be understood that through the intermittent meshing transmission between the incomplete gear 71 and the gear 81, the gear 81 drives the second connecting rod 80 and the rotating cylinder 82 to rotate, and drives the spraying member 22 to rotate between the upper mold 4 and the corresponding lower mold 5, so as to spray the release agent on the inner surfaces of the upper mold 4 and the corresponding lower mold 5, and when the incomplete gear 71 and the gear 81 are not meshed, the gear 81 returns to the initial position under the action of the torsion spring 83, thus not affecting the closing of the upper mold 4 and the corresponding lower mold 5.

[0049] It should be noted that the other end of the torsion spring 83 described in this embodiment is arranged on the control component 30, which means that the other end of the torsion spring 83 is arranged on the support frame 300 arranged in the control component 30.

[0050] In an embodiment of the present application, as Figure 1 and Figure 2 shown, the feeding component 1 may include a conveying device 10, a feeding box 11, a support plate 12, a feeding plate 13 and a pushing member 14.

[0051] Among them, the conveying device 10 is arranged on one side of the feeding box 11, the support plate 12 is arranged on the feeding box 11, one end of the feeding plate 13 is connected to the feeding box 11, the other end of the feeding plate 13 extends to the lower mold 5, and the pushing member 14 is arranged on the support plate 12.

[0052] It should be noted that the conveying device 10 described in this example is a common material conveyor on the market, which can convey aluminum materials onto the feeding box 11, and its specific structure will not be described in detail.

[0053] It can be understood that the arrangement of extending from the other end of the loading plate 13 to the lower die 5 enables the pusher 14 to push the material into the corresponding lower die 5, thus eliminating the need for manual feeding and improving the forming efficiency of the aluminum material.

[0054] In an embodiment of the present application, as Figure 1 and Figure 3 shown, the pusher 14 may include an electric telescopic rod 140 and a clamping plate 141.

[0055] Among them, the electric telescopic rod 140 is arranged on the support plate 12, and the clamping plate 141 is arranged on the extending shaft of the electric telescopic rod 140.

[0056] It should be noted that the clamping plate 141 described in this embodiment can clamp the aluminum material, so as to push the aluminum material into the corresponding lower die 5, thereby ensuring the feeding effect of the aluminum material.

[0057] In an embodiment of the present application, as Figure 1 and Figure 4 shown, the spraying assembly 2 may further include a solution tank 20 and a pressure pump 21.

[0058] Among them, the pressure pump 21 is arranged on the solution tank 20. One end of the pressure pump 21 is communicated with the solution tank 20, and the other end of the pressure pump 21 is connected to the spraying member 22.

[0059] It can be understood that the solution tank 20 is filled with a release agent, and the release agent is transported to the spraying member 22 through the pressure pump 21 and sprayed on the inner surfaces of the upper die 4 and the lower die 5.

[0060] In an embodiment of the present application, as Figure 1 and Figure 3 shown, the spraying member 22 may include a spraying cylinder 220 and two spraying heads 221.

[0061] Among them, one end of the pressure pump 21 is communicated with the spraying cylinder 220, and the two spraying heads 221 are respectively arranged at both ends of the spraying cylinder 220.

[0062] It can be understood that through the arrangement of the two spraying heads 221, the upper die 4 and the lower die 5 can be sprayed simultaneously, thereby improving the spraying efficiency of the release agent.

[0063] In an embodiment of the present application, as Figure 1 、 Figure 5 and Figure 6 shown, the control assembly 30 may include a support frame 300 and a hydraulic cylinder 301.

[0064] Among them, the support frame 300 is arranged on the forging box 3. One end of the second linkage component 8 is arranged on the support frame 300, the hydraulic cylinder 301 is arranged on the support frame 300, and the extending shaft of the hydraulic cylinder 301 is connected to the upper mold 4.

[0065] It should be noted that in this embodiment, the hydraulic cylinder 301 is connected to a hydraulic system (not shown in the figure). Driven by the hydraulic system, the extension and contraction of the hydraulic cylinder 301 are driven.

[0066] Specifically, during the actual operation, the relevant operator starts the device. The controller (not shown in the figure) controls the motor 60 to do work. The motor 60 drives the support turntable 61 to rotate. The rotation of the support turntable 61 drives one of the lower molds 5 to rotate to the pressing position of the aluminum material. During the rotation of the support turntable 61, the first linkage component 7 follows the driving component 6 to rotate, and the first connecting rod 70 drives the incomplete gear 71 to rotate. The incomplete gear 71 intermittently drives the gear 81 to rotate. The gear 81 drives the second connecting rod 80 to rotate on the support frame 300 and drives the rotating cylinder 82 to rotate. The rotating cylinder 82 drives the spraying cylinder 220 to rotate and rotate between the upper mold 4 and the corresponding lower mold 5. The controller controls the pressure pump 21 to do work. The pressure pump 21 sucks out the release agent in the solution tank 20 and sprays it into the upper mold 4 and the corresponding lower mold 5 through the two spray heads 221.

[0067] The controller controls the hydraulic cylinder 301 to extend, drives the upper mold 4 to move, and controls the upper mold 4 and the lower mold 5 to close the mold, thereby pressing the aluminum material between the upper mold 4 and the lower mold 5 into shape. Then the hydraulic cylinder 301 controls the upper mold 4 to move and separate from the lower mold 5. The motor 60 drives the support turntable 61 to rotate, and rotates out the lower mold 5 with the formed aluminum material and rotates in another empty lower mold 5 (at this time, the relevant operator takes out the formed aluminum material). During the rotation in of another empty lower mold 5, the first linkage component 7 drives the second linkage component 8 to rotate intermittently, so that the spraying part 22 moves between the upper mold 4 and the lower mold 5 again and sprays the release agent into the upper mold 4 and the lower mold 5. By repeating this process, the forging and forming of the aluminum material is completed, improving the forming efficiency of the aluminum material.

[0068] In summary, the aluminum material forging and forming device of the embodiment of the present application adopts the method of rotating two lower molds to solve the problems of the original formed aluminum material needing to be taken off first, then spraying the release agent and placing the aluminum material, and can mechanically spray the release agent and mechanically feed the aluminum material, thereby reducing the labor intensity of the relevant operator and improving the forging and forming efficiency of the aluminum material.

[0069] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of this application, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0070] In the description of this specification, descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc., mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0071] Although the embodiments of this application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting this application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of this application.

Claims

1. An aluminum forging and forming device, characterized in that It includes a feeding component, a spraying component, a forging box, an upper die, two lower dies, a driving component, a first interlocking control component and a second interlocking control component. Among them, the feeding component is arranged on one side of the forging box, and the spraying component is arranged on the other side of the forging box; a control component is arranged on the forging box; the upper die is arranged on the control component; the two lower dies are respectively arranged on the driving component; the first interlocking control component is arranged on the driving component; the second interlocking control component is rotatably arranged on the control component; the first interlocking control component is intermittently drivingly connected with the second interlocking control component; the spraying piece in the spraying component is arranged on the second interlocking control component.

2. The aluminum material forging and forming device according to claim 1, characterized in that, The driving component includes a motor and a supporting turntable. Among them, the motor is arranged at the bottom of the forging box; the supporting turntable is rotatably arranged on the forging box, and the output shaft of the motor is connected with the supporting turntable; the two lower dies are respectively arranged on the supporting turntable.

3. The aluminum forging and forming device according to claim 2, characterized in that, The first interlocking control component includes a first connecting rod and an incomplete gear. Among them, the first connecting rod is arranged at the center of the supporting turntable; the incomplete gear is arranged on the first connecting rod.

4. The aluminum forging and forming device according to claim 3, characterized in that, The second interlocking control component includes a second connecting rod, a gear, a rotating cylinder and a torsion spring. Among them, one end of the second connecting rod is rotatably arranged on the control component, and the gear is arranged at the other end of the second connecting rod; the gear is intermittently meshed and connected with the incomplete gear; the rotating cylinder is arranged on the second connecting rod, and the spraying piece is arranged on the rotating cylinder; one end of the torsion spring is connected with the rotating cylinder, and the other end of the torsion spring is arranged on the control component.

5. The aluminum forging and forming device according to claim 1, characterized in that, The feeding component includes a conveying device, a feeding box, a supporting plate, a feeding plate and a pushing piece. Among them, the conveying device is arranged on one side of the feeding box; the supporting plate is arranged on the feeding box; one end of the feeding plate is connected with the feeding box, and the other end of the feeding plate extends to the position of the lower die; the pushing piece is arranged on the supporting plate.

6. The aluminum material forging and forming device according to claim 5, characterized in that, The pushing piece includes an electric telescopic rod and a clamping plate. Among them, the electric telescopic rod is arranged on the supporting plate; the clamping plate is arranged on the extending shaft of the electric telescopic rod.

7. The aluminum material forging and forming device according to claim 1, characterized in that The spraying component further includes a solution tank and a pressure pump. Among them, the pressure pump is arranged on the solution tank, one end of the pressure pump is communicated with the solution tank, and the other end of the pressure pump is connected with the spraying piece.

8. The aluminum material forging and forming device according to claim 7, characterized in that, The spraying piece includes a spraying cylinder and two spraying heads. Among them, one end of the pressure pump is communicated with the spraying cylinder; the two spraying heads are respectively arranged at both ends of the spraying cylinder.

9. The aluminum material forging and forming device according to claim 1, characterized in that, The control component includes a support frame and a hydraulic cylinder. Among them, the support frame is arranged on the forging box, and one end of the second interlocking control component is arranged on the support frame; the hydraulic cylinder is arranged on the support frame, and the extending shaft of the hydraulic cylinder is connected with the upper die.

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