Output equipment and guiding-based output method for formed carbon rods
By designing limit baffle and transmission reducer systems, the automatic cutting and unloading of carbon rods is solved, and the problems of debris pollution and damage in carbon rod production are improved, and processing efficiency and equipment cleanliness are improved.
Patent Information
- Application Number
- CN202510473904.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the existing carbon rod production process, debris will be generated in the carbon rod and its cutting places, resulting in equipment contamination and damage to the carbon rod. At the same time, cutting and unloading operations are difficult, reducing processing efficiency.
An output device is designed to realize automatic cutting and unloading of carbon rods through limit baffles, spring posts and transmission reducer systems, and clean debris with cooling fans to ensure the integrity of the carbon rod.
It realizes automatic cutting and cutting of carbon rods, reduces labor intensity for staff, improves processing efficiency, reduces debris generation and equipment pollution, and ensures the integrity of carbon rods.
Smart Images

Figure CN120328138A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carbon rod processing, and specifically to an output device and an output method for carbon rod forming based on guiding. Background Art
[0002] A carbon rod is a rod-shaped material formed by processing carbon powder, activated carbon or other carbon materials, and has various excellent physical and chemical properties. It is widely used in multiple fields such as industry, environmental protection, and energy. According to its composition, production process and uses, carbon rods can be divided into different types; among them, ordinary carbon rods use agricultural waste or forestry waste as raw materials and convert them into high-value-added products through thermal processing to achieve the recycling of resources.
[0003] In the prior art, ordinary carbon rods crush agricultural waste or forestry waste, and the crushed wood chips enter the extrusion forming mechanism through a conveyor belt. The wood chips are extruded to form the shape to be processed. At the same time, the outside of the formed wood chips is heated and carbonized to make the wood chips carbonize into carbon rods. Then, the extrusion forming mechanism continues to extrude the wood chips to push the already formed carbon rod at one end to move. Then, the cutting device cuts the carbonized carbon rod according to the set length, and the cut carbon rod automatically falls onto the conveyor belt and is transported to the collection device by the conveyor belt; however, during the production process of this carbon rod, debris will be generated at the carbon rod and its cutting part, and this debris will be transported to the next working process together with the carbon rod, thus polluting the equipment. At the same time, when the cut carbon rod falls onto the conveyor belt, it will collide with the conveyor belt, further damaging the carbon rod, reducing the integrity of carbon rod production. At the same time, the cutting and blanking of the carbon rod are carried out independently, with a large cooperation difficulty, and the cooperation gap will extend the processing time and reduce the processing efficiency. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides an output device.
[0005] To solve the technical problems of the above output device, the present invention provides the following technical solution: An output device includes a device unit, a pushing unit is provided on one side of the device unit, a conveying unit is provided on one side of the pushing unit, the conveying unit includes a conveying box arranged at one end of the pushing unit, a fixed ring plate is arranged inside the conveying box, a connecting plate is arranged in the middle of the fixed ring plate, a guiding plate is arranged on one side of the connecting plate, an adjusting plate is arranged inside the conveying box, a spring column is arranged at one end of the adjusting plate, a limiting baffle is arranged at one end of the spring column, a connecting rod is arranged on the top of the limiting baffle, a strip-shaped tooth is arranged on the top of the connecting rod, one end of the strip-shaped tooth is provided with a transmission reduction gear, and the strip-shaped tooth passes through the transmission reduction gear. A rotating connecting rod is arranged at the bottom of the transmission reduction gear, and a cutting knife is arranged at the bottom of the rotating connecting rod;
[0006] After the carbon rod is hot - formed by the pushing unit, it passes through the conveying box and enters it, and continues to move until one end of the carbon rod contacts the limit baffle. Then, the carbon rod pushes the limit baffle to squeeze the spring column on one side of it, and the spring inside the spring column limits it. At the same time, the limit baffle drives the connecting rod and the strip teeth on its top to move towards one end on one side, so that the strip teeth drive the transmission shaft in the transmission reducer, making the transmission reducer control the rotating connecting rod at the bottom on one side to move downward. Then, the cutting knife connected to the bottom of the rotating connecting rod moves downward to cut the carbon rod;
[0007] Preferably, a connecting block is provided on the outer side of the conveying box, a fixing bolt is provided on the top of the connecting block, the adjusting plate passes through the connecting block and the conveying box in sequence. Scale grooves are equidistantly arranged on both sides of the adjusting plate, and a semi - circular handle is provided at the other end of the adjusting plate.
[0008] Preferably, a support base is provided at the bottom of the conveying box, a discharge pipe is provided on one side of the conveying box, a conveyor belt is provided inside the conveying box, and the distance between the top surface of the conveyor belt and the bottom of the guide plate is adapted.
[0009] Preferably, cooling fans are provided on both sides of the transmission reducer, an air duct is provided at the bottom of the cooling fan, the rotating connecting rod and the cutting knife are located between the cooling fans, the width of the bottom outlet of the air duct is adapted to the thickness of the cutting knife, and the distance between the bottom opening of the air duct and both sides of the cutting knife is adapted.
[0010] Preferably, a transmission connecting rod is provided on the back of the transmission reducer, a reversing gear is provided at one end of the transmission connecting rod, a transmission belt is provided outside the reversing gear, a top - out reducer is provided at the other end of the transmission belt, a spring baffle is provided on one side of the top of the top - out reducer, a torsion spring is provided outside the top of the top - out reducer, a linkage rod is provided at the bottom of the top - out reducer, and a top plate is provided at one end of the linkage rod.
[0011] Preferably, a long groove adapted to the limit baffle is opened inside the top plate, and the shape of the top plate is arc - shaped.
[0012] Preferably, a dividing baffle is provided on the top of the fixed ring plate, and filtering grooves are equidistantly opened on the top of the connecting plate, and the filtering grooves are located on one side of the connecting plate close to the cutting knife.
[0013] Preferably, the device unit includes a controller, a support column is provided on one side of the controller, a servo motor is provided on one side of the support column, a feed pipe is provided on the top of the support column, a rotary pushing pipe is provided on one side of the support column, a hot processing and forming pipe is provided on one side of the rotary pushing pipe, a connecting wire is provided on the top of the hot processing and forming pipe, and a conveying box is provided at one end of the hot processing and forming pipe.
[0014] Preferably, a feed baffle is movably provided inside the feed pipe, and a water cooling assembly is provided outside the hot processing and forming pipe on one side of the conveying box.
[0015] Compared with the prior art, the present invention provides an output device, which has the following beneficial effects:
[0016] 1. For this output device, through the adjustment unit, when the carbon rod enters the conveying box, the carbon rod will squeeze the limit baffle and the spring column on one side thereof. Then, the limit baffle drives the connecting rod at its top to move, and the connecting rod drives the strip teeth at its top to move in the transmission reduction gear and drive it, so that the motor inside the transmission reduction gear drives the rotating connecting rod to move up and down, and the cutting knife at the bottom of the rotating connecting rod cuts the carbon rod inside the conveying box. When the cutting knife moves down for cutting, the torsion spring drives the top plate 77 to move to discharge the carbon rod. When the carbon rod is not completely cut, the torsion spring will store energy, so as to continue to push the carbon rod to feed after cutting is completed, so that the carbon rod can be automatically produced, cut and fed, reducing the labor intensity of the staff, increasing the comfort of the staff in use, the cutting and feeding of the carbon rod are coordinated, the coordination degree is high, reducing the operation difficulty of cutting and feeding respectively, and the action connection is faster, improving the processing efficiency.
[0017] 2. For this output device, through the cooling fan continuously generating a surface air flow blowing towards the carbon rod, the surface of the carbon rod is cleaned, reducing the carbon powder remaining on the surface of the carbon rod after hot processing, and at the same time, the carbon rod is secondarily air-cooled, thereby reducing the temperature of the surface of the carbon rod, making the hardness and toughness of the internal material of the carbon rod return to a relatively stable state, and reducing the generation of debris.
[0018] 3. For this output device, through the ejection unit, after the transmission reduction gear drives the cutting knife to cut, the transmission reduction gear drives the change gear, the transmission belt, and the ejection reduction gear in sequence through the transmission connecting rod, so that the motor inside the ejection reduction gear rotates, controlling the linkage rod to reciprocate along the limit block on the top of the connecting plate, thereby pushing the carbon rod on one side of the top plate along the surface of the connecting plate, so that the cut carbon rod automatically rolls down along the inclined surface of the guide plate and falls onto the surface of the conveyor belt, thus preventing the carbon rod from being bumped and damaged during the conveying process and ensuring the integrity of the cut carbon rod. Description of the Drawings
[0019] Figure 1Schematic diagram of the overall structure of the present invention;
[0020] Figure 2 Schematic diagram of the structure of the equipment unit of the present invention;
[0021] Figure 3 Cross-sectional view of the structure of the conveying unit of the present invention;
[0022] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of the structure at position A in the present invention;
[0023] Figure 5 Schematic diagram of the structure of the limiting unit of the present invention;
[0024] Figure 6 Schematic diagram of the structure of the limiting unit of the present invention;
[0025] Figure 7 Side view of the structure of the cutting unit of the present invention;
[0026] Figure 8 Schematic diagram of the structure of the adjusting unit of the present invention;
[0027] Figure 9 For the present invention Figure 8 Enlarged schematic diagram of the structure at position B in the present invention;
[0028] Figure 10 For the present invention Figure 8 Enlarged schematic diagram of the structure at position C in the present invention;
[0029] Figure 11 Schematic diagram of the structure of the strip teeth, cutting knife and transmission connecting rod in the present invention;
[0030] Figure 12 Schematic diagram of the structure of the strip teeth, cutting drive wheel and cutting eccentric rod in the present invention;
[0031] Figure 13 Schematic diagram of the structure of the torsion spring, push drive wheel and push eccentric rod in the present invention.
[0032] In the figure:
[0033] 1. Equipment unit; 11. Controller; 12. Support column; 13. Servo motor; 14. Feed pipe; 15. Feed baffle; 2. Pushing unit; 21. Rotating pushing pipe; 22. Hot processing and forming pipe; 23. Connecting wire; 24. Water cooling component; 3. Conveying unit; 31. Conveying box; 32. Support base; 33. Discharge pipe; 34. Conveyor belt; 4. Limiting unit; 41. Fixed ring plate; 42. Partition baffle; 43. Connecting plate; 44. Guide plate; 45. Filter tank; 5. Adjusting unit; 51. Connecting block; 52. Adjusting plate; 53. Fixed bolt; 54. Spring column; 55. Limiting baffle; 57. Striped tooth; 58. Protection pipe; 6. Cutting unit; 61. Transmission reducer; 62. Rotating connecting rod; 63. Cutting knife; 64. Transmission connecting rod; 65. Cooling fan; 66. Air duct; 7. Ejecting unit; 71. Ejecting reducer; 72. Torsion spring; 73. Spring baffle; 74. Transmission belt; 75. Direction-changing gear; 76. Linking rod; 77. Top plate; 81. Cutting drive wheel; 82. Cutting eccentric rod; 83. Pushing drive wheel; 84. Pushing eccentric rod. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Embodiment 1
[0036] Please refer to Figures 1 - 13, an output device, comprising a device unit 1, a feeding unit 2, a conveying unit 3, a limiting unit 4, an adjusting unit 5, a cutting unit 6, and an ejecting unit 7. A feeding unit 2 is provided on one side of the device unit 1, and a conveying unit 3 is provided on one side of the feeding unit 2. The conveying unit 3 includes a conveying box 31 provided at one end of the feeding unit 2. Inside the conveying box 31, there is a fixed ring plate 41. In the middle of the fixed ring plate 41, there is a connecting plate 43. On one side of the connecting plate 43, there is a guiding plate 44. Inside the conveying box 31, there is an adjusting plate 52. At one end of the adjusting plate 52, there is a spring column 54. At one end of the spring column 54, there is a limiting baffle 55. On the top of the limiting baffle 55, there are strip-shaped teeth 57. At one end of the strip-shaped teeth 57, there is a transmission reduction gear 61, and the strip-shaped teeth 57 pass through the transmission reduction gear 61. At the bottom of the transmission reduction gear 61, there is a rotating connecting rod 62. At the bottom of the rotating connecting rod 62, there is a cutting knife 63; After the carbon rod is hot-worked and formed by the feeding unit 2, it passes through the conveying box 31 and enters it, and continues to move until one end of the carbon rod contacts the limiting baffle 55. Then, the carbon rod pushes the limiting baffle 55 to squeeze the spring column 54 on one side of it, and the spring inside the spring column 54 limits it. The hydraulic rod drives the strip-shaped teeth 57 to move to one side, so that the strip-shaped teeth 57 drive the transmission shaft in the reduction gear 61, making the transmission reduction gear 61 control the rotating connecting rod 62 at the bottom on one side of it to move downward, and then making the cutting knife 63 connected to the bottom of the rotating connecting rod 62 move downward to cut the carbon rod;
[0037] When the strip-shaped teeth 57 move horizontally, they can drive the cutting knife 63 to move downward through the transmission reduction gear 61 to cut the carbon rod;
[0038] A torsion spring 72 is also provided inside the conveying box 31. Below the torsion spring 72, there is a top plate 77. When the cutting knife 63 moves downward, it can drive the top plate 77 to move horizontally towards the carbon rod through the torsion spring 72.
[0039] Among them, the material enters the pusher unit 2 through the equipment unit 1. The pusher unit 2 performs hot processing carbonization on the material to form carbon rods. The carbon rods are continuously extruded by the subsequent material, so that the carbon rods after hot processing continue to move into the conveying box 31. During the continuous movement of the carbon rods, one end of the carbon rod will first contact one end of the limit baffle 55 and extrude the limit baffle 55, thereby extruding the spring column 54 at one end of the limit baffle 55 until the spring column 54 is compressed to the shortest length. At this time, the length of the carbon rod in the conveying box 31 is the set cutting length. When the carbon rod extrudes the limit baffle 55 and compresses the spring column 54, then the hydraulic rod drives the strip teeth 57 at its top to move in the protection tube 58. Furthermore, the strip teeth 57 will pass through the transmission reducer 61 and drive the rotating connecting rod 62 to move up and down, so that the cutting knife 63 at the bottom of the rotating connecting rod 62 cuts the carbon rod inside the conveying box 31, thereby enabling the carbon rod to be automatically produced and cut, reducing the labor intensity of the staff and increasing the comfort of the staff in use.
[0040] The hydraulic rod is fixedly installed in the protection tube 58. The output end of the hydraulic rod is fixedly installed on the strip teeth 57. The hydraulic rod is a prior art and is not shown in the figure.
[0041] Furthermore, a connecting block 51 is provided on the outer side of the conveying box 31. A fixing bolt 53 is provided on the top of the connecting block 51. The adjusting plate 52 passes through the connecting block 51 and the conveying box 31 in sequence. Scale grooves are equidistantly provided on both sides of the adjusting plate 52. The other end of the adjusting plate 52 is provided with a semi-circular handle. The staff rotates the fixing bolt 53 according to the required cutting length of the carbon rod, then holds the handle at one end of the adjusting plate 52, moves the adjusting plate 52 into the conveying box 31, and observes the moving length of the adjusting plate 52 in real time according to the scale grooves on both sides of the adjusting plate 52. When it moves to the set distance, at this time, rotate the fixing bolt 53 to fix the adjusting plate 52 inside the connecting block 51, so as to limit the cutting length of the carbon rod. At the same time, the scale grooves on both sides of the adjusting plate 52 are convenient for the staff to observe and adjust, thereby increasing the comfort of the staff in use.
[0042] Furthermore, a support base 32 is provided at the bottom of the conveying box 31. A discharge pipe 33 is provided on one side of the conveying box 31. A conveyor belt 34 is provided inside the conveying box 31. The distance between the top surface of the conveyor belt 34 and the bottom of the guide plate 44 is adapted. The discharge pipe 33 passes through the conveying box 31 and is communicated with the closed space formed between the bottom of the connecting plate 43 and the fixed ring plate 41. Furthermore, under the continuous blowing of the cooling fan 65, the carbon rod debris will be blown into the discharge pipe 33 and collected by the staff for secondary utilization, thereby reducing the cost of carbon rod cutting and the recycling rate of carbon powder.
[0043] Further, cooling fans 65 are provided on both sides of the transmission reducer 61. An air duct 66 is provided at the bottom of the cooling fan 65. The rotating connecting rod 62 and the cutting knife 63 are located between the cooling fans 65. The width of the bottom outlet of the air duct 66 is adapted to the thickness of the cutting knife 63, and the distance between the bottom opening of the air duct 66 and both sides of the cutting knife 63 is adapted. The cooling fans 65 on both sides of the transmission reducer 61 rotate to generate wind, and the air flow blows towards the cutting area of the carbon rod along the small opening at the bottom of the air duct 66, thereby cleaning the debris generated during the cutting of the carbon rod, preventing the debris from continuing to move with the carbon rod, causing pollution and making it inconvenient for the staff to clean it. At the same time, the air flow coming out of the cooling fan 65 will continuously blow towards the surface of the carbon rod, thereby cleaning the surface of the carbon rod, reducing the carbon powder remaining on the surface of the carbon rod after hot processing, further reducing the carbon powder that causes pollution by moving with the carbon rod, and thus increasing the comfort of use for the staff.
[0044] Further, a transmission connecting rod 64 is provided on the back of the transmission reducer 61. A reversing gear 75 is provided at one end of the transmission connecting rod 64. A transmission belt 74 is provided outside the reversing gear 75. A jacking reducer 71 is provided at the other end of the transmission belt 74. A spring baffle 73 is provided on one side of the top of the jacking reducer 71. A torsion spring 72 is provided outside the top of the jacking reducer 71. A linkage rod 76 is provided at the bottom of the jacking reducer 71. A top plate 77 is provided at one end of the linkage rod 76. A long groove adapted to the limit baffle 55 is opened inside the top plate 77. The shape of the top plate 77 is arc-shaped. The reversing gear 75 drives the jacking reducer 71 through the transmission belt 74, so that the linkage rod 76 moves back and forth along the limit block on the top of the connecting plate 43, thereby pushing the carbon rod on one side of the top plate 77 down along the surface of the connecting plate 43, so that the cut carbon rod automatically rolls down along the inclined surface of the guide plate 44 and falls onto the surface of the conveyor belt 34, and then is transported by the conveyor belt 34 to the next working process; at the same time, when the carbon rod is squeezed by the top plate 77 and falls onto the conveyor belt 34, the torsion spring 72 outside the rotating shaft at the top of the jacking reducer 71 will rotate together with the rotating shaft. When the carbon rod is not completely cut, the top plate 77 contacts the carbon rod and cannot push the carbon rod out. At this time, the torsion spring 72 stores energy. When the carbon rod is completely cut, the torsion spring 72 drives the top plate 77 to continue to move and push the carbon rod out. Then the hydraulic rod drives the cutting knife 63 and the top plate 77 to reset.
[0045] Further, a dividing baffle 42 is provided at the top of the fixed ring plate 41, and filtering grooves 45 are equidistantly formed at the top of the connecting plate 43. The filtering grooves 45 are located on one side of the connecting plate 43 close to the cutting knife 63. The carbon rod is isolated from one side of the device through the dividing baffle 42, so as to prevent debris from entering the transmission reduction gear 61 and the ejection reduction gear 71 and causing damage to them. The air flow blowing from the air duct 66 to the carbon rod is guided through the filtering grooves 45, so that the debris passes through the filtering grooves 45 and enters the enclosed space formed between the bottom of the connecting plate 43 and the fixed ring plate 41, facilitating the cleaning by the staff.
[0046] Further, the device unit 1 includes a controller 11. A support column 12 is provided on one side of the controller 11. A servo motor 13 is provided on one side of the support column 12. A feed pipe 14 is provided at the top of the support column 12. A rotary feeding pipe 21 is provided on one side of the support column 12. A hot processing and forming pipe 22 is provided on one side of the rotary feeding pipe 21. A connecting wire 23 is provided at the top of the hot processing and forming pipe 22. A conveying box 31 is provided at one end of the hot processing and forming pipe 22. The feed pipe 14 is connected to the feeding device. The material enters the support column 12 through the feed pipe 14. Then, the servo motor 13 drives the rotary spiral blade inside the support column 12, so that the material is squeezed into the rotary feeding pipe 21 and the squeezed material is shaped. At the same time, the connecting wire 23 supplies power to the heating pipe inside the hot processing and forming pipe 22. The fixed material shaped in the rotary feeding pipe 21 undergoes hot processing and carbonization through the hot processing and forming pipe 22 to form a carbon rod. The carbon rod after hot processing is continuously squeezed by the fixed and shaped material behind it, so that the carbon rod continues to move forward.
[0047] Further, a feed baffle 15 is movably provided inside the feed pipe 14, and a water cooling component 24 is provided outside the hot processing and forming pipe 22 on one side of the conveying box 31. By adjusting the feed baffle 15 up and down, the quantity of the material in the feed pipe 14 is adjusted. The carbon rod is initially water-cooled through the water cooling component 24, so as to reduce the temperature on the surface of the carbon rod, and then the hardness and toughness of the internal material of the carbon rod are restored to a relatively stable state, reducing the generation of debris.
[0048] A cutting drive wheel 81 is rotatably connected inside the transmission reducer 61. A cutting eccentric rod 82 is rotatably connected to the cutting drive wheel 81. The other end of the cutting eccentric rod 82 is rotatably connected to a rotating connecting rod 62. The other end of the rotating connecting rod 62 is fixedly installed on a cutting knife 63. Inside the transmission reducer 61, there are also rotatably connected a rotating gear, a rotating rod, a reversing rod, a primary driving bevel gear, a primary driven bevel gear, a secondary driving bevel gear, and a secondary driven bevel gear. The rotating gear meshes with a strip tooth 57. The rotating rod is rotatably connected inside the transmission reducer 61. The rotating gear is fixedly installed on the rotating rod. The primary driving bevel gear is fixedly installed on the rotating rod. The reversing rod is rotatably connected inside the ejecting reducer. Both the secondary driving bevel gear and the primary driven bevel gear are fixedly installed on the reversing rod. The primary driving bevel gear meshes with the primary driven bevel gear. The secondary driving bevel gear meshes with the secondary driven bevel gear. The driven bevel gear is fixedly installed on the cutting drive wheel 81.
[0049] One end of the carbon rod contacts one end of the limit baffle 55 and exerts pressure on the limit baffle 55, thereby squeezing a spring post 54 at one end of the limit baffle 55 until the spring post 54 is compressed to the shortest length. At this time, the length of the carbon rod located inside the conveying box 31 is the set cutting length. When the carbon rod squeezes the limit baffle 55 and compresses the spring post 54, the hydraulic rod drives the strip tooth 57 at its top to move inside the protection tube 58. The strip tooth 57 drives the rotating gear to rotate. The rotating gear drives the rotating rod to rotate. The rotating rod drives the primary driving bevel gear to rotate. The primary driving bevel gear drives the primary driven bevel gear to rotate. The primary driven bevel gear drives the reversing rod to rotate. The reversing rod drives the secondary driving bevel gear to rotate. The secondary driving bevel gear drives the secondary driven bevel gear to rotate. The secondary driven bevel gear drives the cutting drive wheel 81 to rotate. The cutting eccentric rod 82 is eccentrically installed on the cutting drive wheel 81. The cutting drive wheel 81 drives the cutting eccentric rod 82 to move periodically. The cutting eccentric rod 82 drives the cutting knife 63 to move downward to cut the carbon rod.
[0050] A rotating driving pulley is fixedly installed on the rotating rod. A rotating driven pulley is fixedly installed on the transmission connecting rod 64. A driving belt is connected between the driving pulley and the driven pulley.
[0051] The other end of the transmission connecting rod 64 is fixedly installed with a transmission driving bevel gear, which meshes with a transmission driven bevel gear. The transmission belt 74 includes a transmission driving pulley, a transmission driven pulley and a transmission belt. The transmission driving pulley is fixedly installed on the transmission driven bevel gear, and a transmission rod is fixedly installed on the transmission driven pulley. A driving rod is rotatably connected in the ejection reducer 71, and the transmission rod is rotatably connected to the driving rod. One end of the torsion spring 72 is fixedly installed on the transmission rod, and the other end is fixedly installed on the driving rod. The bottom of the driving rod is fixedly installed with a pushing driving wheel 83, and a pushing eccentric rod 84 is rotatably connected to the pushing driving wheel 83. One end of the pushing eccentric rod 84 is rotatably connected to the linkage rod 76, and the linkage rod 76 is fixedly installed on the top plate 77.
[0052] When the cutting knife 62 moves downward for cutting, the rotating rod drives the rotating driving pulley to rotate. The rotating driving pulley makes the driving belt rotate, and the driving belt makes the rotating driven pulley rotate. The rotating driven pulley drives the transmission connecting rod 64 to rotate. The transmission connecting rod drives the transmission driving bevel gear at the end to rotate. The transmission driving bevel gear drives the transmission driven bevel gear to rotate and changes the rotation direction. The transmission driven bevel gear drives the transmission driving pulley to rotate. The transmission driving pulley drives the transmission belt to rotate. The transmission belt makes the transmission driven pulley rotate. The transmission driven pulley drives the transmission rod to rotate. The transmission rod drives the driving rod to rotate through the torsion spring 72. The driving rod drives the pushing driving wheel 83 to rotate. The pushing driving wheel 83 drives the pushing eccentric rod 84 to move. The pushing eccentric rod 84 drives the top plate 77 to move through the linkage rod 76. The top plate 77 ejects the carbon rod. If the carbon rod is not completely cut at this time, the top plate 77 cannot move and the driving rod cannot rotate. At this time, the transmission rod drives the torsion spring 72 to store energy. When the carbon rod is completely cut, the torsion spring 72 resets and drives the driving rod to rotate, driving the top plate 77 to eject the carbon rod.
[0053] Working principle: During use, the operator rotates the fixing bolt 53 according to the required length of the carbon rod to be cut, then holds the handle at one end of the adjusting plate 52, moves the adjusting plate 52 into the conveying box 31, and observes the moving length of the adjusting plate 52 in real time according to the scale grooves on both sides of the adjusting plate 52. When it moves to the set distance, rotate the fixing bolt 53 at this time to fix the adjusting plate 52 inside the connecting block 51. Then connect the feeding pipe 14 to the feeding device and adjust the feeding baffle 15 up and down to adjust the quantity of the material in the feeding pipe 14. The material enters the support column 12 through the feeding pipe 14. Then the servo motor 13 drives the rotating spiral blade inside the support column 12 to rotate, so that the material is squeezed into the rotating pushing pipe 21 and the squeezed material is shaped. At the same time, the connecting wire 23 supplies power to the heating pipe inside the hot processing forming pipe 22. The fixed material shaped in the rotating pushing pipe 21 undergoes hot processing carbonization through the hot processing forming pipe 22 to form a carbon rod. The carbon rod after hot processing is continuously extruded by the fixed shaped material behind it, so that the carbon rod continues to move forward. At this time, the carbon rod enters the water cooling assembly 24 for preliminary water cooling to reduce the temperature on the surface of the carbon rod. Then the carbon rod continues to move forward along the pipeline until the carbon rod passes through the conveying box 31 and enters it. At this time, one end of the carbon rod is located above the connecting plate 43. During the continuous movement of the carbon rod, one end of the carbon rod will first contact one end of the limit baffle 55 and squeeze the limit baffle 55, so as to squeeze the spring column 54 at one end of the limit baffle 55 until the spring column 54 is compressed to the shortest length. At this time, the length of the carbon rod in the conveying box 31 is the set cutting length. When the carbon rod squeezes the limit baffle 55 and compresses the spring column 54, the hydraulic rod drives the strip teeth 57 to move in the protection pipe 58. The strip teeth 57 drive the rotating gear to rotate. The rotating gear drives the rotating rod to rotate. The rotating rod drives the primary driving bevel gear to rotate. The primary driving bevel gear drives the primary driven bevel gear to rotate. The primary driven bevel gear drives the reversing rod to rotate. The reversing rod drives the secondary driving bevel gear to rotate. The secondary driving bevel gear drives the secondary driven bevel gear to rotate. The secondary driven bevel gear drives the cutting driving wheel 81 to rotate. The cutting eccentric rod 82 is eccentrically installed on the cutting driving wheel 81. The cutting driving wheel 81 drives the cutting eccentric rod 82 to move periodically. The cutting eccentric rod 82 drives the cutting knife 63 to move downward to cut the carbon rod;
[0054] After the cutting is completed, the rotating rod drives the rotating driving pulley to rotate. The rotating driving pulley causes the driving belt to rotate. The driving belt makes the rotating driven pulley rotate. The rotating driven pulley drives the transmission connecting rod 64 to rotate. The transmission connecting rod drives the transmission driving bevel gear at the end to rotate. The transmission driving bevel gear drives the transmission driven bevel gear to rotate and changes the rotation direction. The transmission driven bevel gear drives the transmission driving pulley to rotate. The transmission driving pulley drives the transmission belt to rotate. The transmission belt makes the transmission driven pulley rotate. The transmission driven pulley drives the transmission rod to rotate. The transmission rod drives the driving rod to rotate through the torsion spring 72. The driving rod drives the pushing driving wheel 83 to rotate. The pushing driving wheel 83 drives the pushing eccentric rod 84 to move. The pushing eccentric rod 84 drives the top plate 77 to move through the linkage rod 76. The top plate 77 pushes out the carbon rod. If the carbon rod is not completely cut at this time, the top plate 77 cannot move and the driving rod cannot rotate. At this time, the transmission rod drives the torsion spring 72 to store energy. When the carbon rod is completely cut, the torsion spring 72 resets and drives the driving rod to rotate, driving the top plate 77 to push out the carbon rod, thereby improving the production efficiency of the carbon rod;
[0055] When the carbon rod is pushed onto the conveyor belt 34 by the top plate 77, at this time the carbon rod cannot exert pressure on the limit baffle 55 and the spring column 54 on one side thereof. Therefore, the spring inside the spring column 54 pushes the limit baffle 55 to return to its original position along the slot hole opened on one side of the top plate 77. The hydraulic rod drives the strip teeth 57 to move, so that the strip teeth 57 pass through the transmission reducer 61 again, causing the transmission reducer 61 to control the rotating connecting rod 62 to move upward, and then the cutting knife 63 at the bottom of the rotating connecting rod 62 returns to its original position. Then, the carbon rod preliminarily water-cooled by the water-cooling assembly 24 will continue to move forward until one end of the carbon rod is in contact with one side of the limit baffle 55 again after being hot processed and formed by the hot processing forming tube 22. At this time, the above work process is repeated to cut and transport the carbon rods produced in the next group.
[0056] While the cutting tool 63 cuts the carbon rod, the cooling fans 65 on both sides of the transmission reducer 61 start to rotate and work to generate wind. The air flow blows towards the cutting area of the carbon rod along the small openings at the bottom of the air duct 66, thereby cleaning the debris generated during the cutting of the carbon rod, preventing the debris from following the carbon rod and continuing to move, causing pollution and making it inconvenient for the staff to clean it. Furthermore, the comfort of the staff during use is increased; the debris blown by the air flow will enter the enclosed space formed between the bottom of the connecting plate 43 and the fixed ring plate 41 through the gap between the connecting plate 43 and the conveying box 31. Some of the debris will pass through the uniformly arranged filtering grooves 45 on one side surface of the connecting plate 43, and the discharge pipe 33 passes through the conveying box 31 and is connected to its enclosed space. Therefore, under the continuous blowing of the wind force of the cooling fan 65, the carbon rod debris will be blown into the discharge pipe 33 and collected by the staff for secondary utilization, thereby reducing the cost of carbon rod cutting and the recycling rate of carbon powder. At the same time, the air flow will continuously blow towards the surface of the carbon rod, thereby cleaning the surface of the carbon rod, reducing the carbon powder remaining after the hot processing on the surface of the carbon rod, and further reducing the carbon powder that causes pollution by following the carbon rod, thus increasing the comfort of the staff during use;
[0057] Specifically, the elastic force of the internal spring of the spring column 54 is fixed. Therefore, when the carbon rod presses against the limit baffle 55, the limit baffle 55 presses against the spring column 54 until the spring column 54 moves to its minimum length. At this time, the distance from one side of the inner wall of the connecting block 51 to one side of the limit baffle 55 is the size of the set carbon rod length. At the same time, cooling can restore the hardness and toughness of the internal material of the carbon rod to a relatively stable state, while reducing the wear on the cutting tool, improving the cutting efficiency, enabling operation under more appropriate cutting parameters, reducing unnecessary material cutting, and thus reducing the generation of debris.
[0058] Embodiment 2, an output device and a method for outputting a formed carbon rod based on guidance, uses an output device as described in Embodiment 1.
[0059] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An output device, comprising a device unit (1), characterized in that: On one side of the device unit (1), there is a material pushing unit (2). On one side of the material pushing unit (2), there is a conveying unit (3). The conveying unit (3) includes a conveying box (31) arranged at one end of the material pushing unit (2). Inside the conveying box (31), there is a connecting plate (43). On one side of the connecting plate (43), there is a guiding plate (44). Inside the conveying box (31), there is an adjusting plate (52). One end of the adjusting plate (52) is provided with a spring column (54). One end of the spring column (54) is provided with a limiting baffle (55). On the top of the limiting baffle (55), there are strip teeth (57). One end of the strip teeth (57) is provided with a transmission reducer (61), and the strip teeth (57) pass through the transmission reducer (61). At the bottom of the transmission reducer (61), there is a cutting knife (63). When the strip teeth (57) move horizontally, the cutting knife (63) can be driven by the transmission reducer (61) to move downward to cut the carbon rod. A torsion spring (72) is also arranged inside the conveying box (31). Below the torsion spring (72), there is a top plate (77). When the cutting knife (63) moves downward, the top plate (77) can be driven by the torsion spring (72) to move horizontally towards the carbon rod. After the carbon rod is hot processed and formed by the material pushing unit (2), it passes through the conveying box (31) and enters it, and continues to move until one end of the carbon rod contacts the limiting baffle (55). Then the carbon rod pushes the limiting baffle (55) to squeeze the spring column (54) on one side of it. At the same time, the strip teeth (57) move to one side, so that the strip teeth (57) drive the transmission shaft inside the transmission reducer (61), making the transmission reducer (61) control the rotating connecting rod (62) at its bottom on one side to move downward, and making the cutting knife (63) move downward to cut the carbon rod.
2. The output device according to claim 1, characterized in that: On the outside of the conveying box (31), there is a connecting block (51). Inside the conveying box (31), a fixed ring plate (41) is fixedly installed. The connecting plate (43) is fixedly installed inside the fixed ring plate (41). At the bottom of the transmission reducer (61), there is a rotating connecting rod (62). At the bottom of the rotating connecting rod (62), a cutting knife (63) is fixedly installed. On the top of the connecting block (51), there is a fixing bolt (53). The adjusting plate (52) passes through the connecting block (51) and the conveying box (31) in sequence. Scale grooves are equidistantly arranged on both sides of the adjusting plate (52). At the other end of the adjusting plate (52), there is a semi-circular handle.
3. An output device according to claim 2, characterized in that: At the bottom of the conveying box (31), there is a support base (32). On one side of the conveying box (31), there is a discharge pipe (33). Inside the conveying box (31), there is a conveyor belt (34). The distance between the top surface of the conveyor belt (34) and the bottom of the guiding plate (44) is adapted.
4. An output device according to claim 3, characterized in that: On both sides of the transmission reducer (61), there are cooling fans (65). At the bottom of the cooling fans (65), there are air ducts (66). The rotating connecting rod (62) and the cutting knife (63) are located between the cooling fans (65). The width of the bottom outlet of the air duct (66) is adapted to the thickness of the cutting knife (63), and the distance between the bottom opening of the air duct (66) and both sides of the cutting knife (63) is adapted.
5. An output device according to claim 4, characterized in that: On the back of the transmission reducer (61), there is a transmission connecting rod (64). At one end of the transmission connecting rod (64), there is a direction-changing gear (75). Outside the direction-changing gear (75), there is a transmission belt (74). At the other end of the transmission belt (74), there is an ejecting reducer (71). On one side of the top of the ejecting reducer (71), there is a spring baffle (73). Outside the top of the ejecting reducer (71), there is a torsion spring (72). At the bottom of the ejecting reducer (71), there is a linkage rod (76). At one end of the linkage rod (76), there is a top plate (77).
6. The output device according to claim 5, wherein: Inside the top plate (77), there is a long groove adapted to the limit baffle (55). The shape of the top plate (77) is arc-shaped.
7. An output device according to claim 6, characterized in that: On the top of the fixed ring plate (41), there is a dividing baffle (42). On the top of the connecting plate (43), filter grooves (45) are equidistantly arranged. The filter grooves (45) are located on one side of the connecting plate (43) close to the cutting knife (63).
8. An output device according to claim 7, characterized in that: The equipment unit (1) includes a controller (11). On one side of the controller (11), there is a support column (12). On one side of the support column (12), there is a servo motor (13). On the top of the support column (12), there is a feed pipe (14). On one side of the support column (12), there is a rotating feeding pipe (21). On one side of the rotating feeding pipe (21), there is a hot processing and forming pipe (22). On the top of the hot processing and forming pipe (22), there is a connecting wire (23). At one end of the hot processing and forming pipe (22), there is a conveying box (31).
9. An output device according to claim 8, characterized in that: Inside the feed pipe (14), there is a movable feed baffle (15). Outside the hot processing and forming pipe (22), there is a water cooling component (24) on one side of the conveying box (31).
10. An output device and a method for outputting a carbon rod after forming based on guidance, using an output device according to any one of claims 1-9.