Automatic mold opening and closing structure of automatic climbing cylinder frame mold plate

Abstract

The invention relates to the technical field of civil construction equipment, and discloses an automatic mold opening and closing structure of an automatic climbing cylinder frame template, which comprises a bottom plate, a shell is fixedly arranged on the lower surface of the bottom plate, a driving assembly is arranged in the shell, the driving assembly is fixedly connected with a rotating shaft I, and a rotating assembly is fixedly arranged on the outer wall of the rotating shaft I; and the rotating assembly is slidably connected with a third rotating shaft, a sliding plate is fixedly arranged at the bottom end of the third rotating shaft, a first opening and closing mold plate is fixedly arranged at one end of the sliding plate, a second opening and closing mold plate is arranged on one side of the first opening and closing mold plate, and a first sliding groove is formed in the bottom end of the sliding plate. By means of the automatic mold opening and closing structure, the distance between the opening and closing mold plates on the four sides and the center position can be automatically adjusted according to actual construction requirements. In the opening and closing adjusting process of the formwork, the moving accuracy of the formwork can be guaranteed, the formwork can be tightly and evenly attached to the wall body after being adjusted, and the problem that the formwork and the wall body are not evenly attached is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of civil engineering construction equipment, and particularly to an automatic opening and closing die structure for an automatically climbing cylinder formwork. Background Art

[0002] In today's civil engineering construction field, especially during the construction process of the super high-rise elevator shaft structure, the automatically climbing cylinder formwork has become an indispensable construction equipment due to its advantages such as being able to climb automatically with the construction progress and being reusable. And the automatic opening and closing die structure, as a key component in the automatically climbing cylinder formwork, plays a crucial role in ensuring the construction quality and improving the construction efficiency.

[0003] However, for the existing automatic opening and closing die structures, there are problems that need to be solved. In actual construction operations, it is often difficult to achieve an ideal standard state for the verticality of the wall. When the existing automatic opening and closing die structures face the situation where the verticality of the wall deviates, they show obvious deficiencies.

[0004] Due to the lack of an automatic adjustment mechanism, it is difficult to automatically adjust the position of the formwork adaptively according to the real-time change of the wall verticality. This leads to an uneven fit between the formwork and the wall. For example, the formwork on one side may be too tightly attached to the wall. During concrete pouring, not only will the formwork be subjected to excessive lateral pressure, which is likely to cause local deformation and damage of the formwork, but also scrape marks will be formed on the wall surface, affecting the appearance flatness of the wall. On the other hand, if the formwork on the other side is insufficiently attached to the wall, it is extremely easy to cause leakage of mortar, resulting in quality defects such as honeycombing and pockmarks on the poured wall, seriously reducing the overall structural strength and stability of the wall, and bringing many potential hazards to subsequent decoration and structural use. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the present invention provides an automatic opening and closing die structure for an automatically climbing cylinder formwork, which solves the problem of uneven fit between the formwork and the wall.

[0006] To achieve the above object, the present invention is realized through the following technical solutions: An automatic opening and closing die structure for an automatically climbing cylinder formwork, including a bottom plate, a housing is fixedly arranged on the lower surface of the bottom plate, a driving component is arranged inside the housing, the driving component is fixedly connected with a first rotating shaft, a rotating component is fixedly arranged on the outer wall of the first rotating shaft, the rotating component is slidably connected with a third rotating shaft, a sliding plate is fixedly arranged at the bottom end of the third rotating shaft, a first opening and closing formwork is fixedly arranged at one end of the sliding plate, a second opening and closing formwork is arranged on one side of the first opening and closing formwork, a first chute is arranged at the bottom end of the sliding plate, the first chute of the sliding plate is slidably connected with a sliding rail, the bottom end of the sliding rail is fixedly arranged on the upper surface of the bottom plate, and the outer wall of the first rotating shaft is rotatably connected to the middle of the sliding rail.

[0007] Preferably, the driving assembly includes a motor, the outer wall of the motor is arranged inside the housing, a second bevel gear is fixedly arranged at the output end of the motor, the tooth end of the second bevel gear is meshed with a first bevel gear, and the top end of the first bevel gear penetrates through the bottom plate and is fixedly connected to the outer wall of the first rotating shaft.

[0008] Preferably, the rotating assembly includes a turntable, the middle part of the turntable is fixedly arranged on the outer wall of the first rotating shaft, and the second rotating shafts are symmetrically arranged on the upper surface and the lower surface of the turntable.

[0009] Preferably, the outer wall of the second rotating shaft is rotatably connected with an arc-shaped plate, a second sliding groove is arranged on one side of the arc-shaped plate, and the arc-shaped plate is slidably connected to the outer wall of the sliding rail in the second sliding groove.

[0010] Preferably, a plurality of hydraulic push rods are arranged on the upper surface of the bottom plate, a top plate is fixedly arranged at the output end of the hydraulic push rod, a plurality of springs are arranged on one side of the top plate, and one end of the spring is arranged on one side of the second opening and closing template.

[0011] A system for an automatic opening and closing die structure of an automatic climbing cylinder frame formwork includes the following modules: A verticality detection module for real-time monitoring of the wall verticality. It collects data through a sensor unit, processes the data through a signal conditioning unit, and then collects and transmits the data through a data acquisition unit; A data processing module for processing and analyzing the data transmitted by the verticality detection module, and then generating a control instruction; A control execution module for receiving the control instruction transmitted by the data processing module, converting the instruction into an actual action, and driving the automatic opening and closing die structure to make adjustments; A system coordination and feedback module for ensuring the efficient cooperation between the modules of the automatic opening and closing die structure and the stable operation of the system.

[0012] Preferably, the verticality detection module includes: A sensor unit for obtaining the physical parameter information related to the automatic climbing cylinder frame formwork and the wall, so as to monitor the wall verticality and the formwork state; A signal conditioning unit for processing and optimizing the signal output by the sensor unit; A data acquisition unit responsible for quickly and accurately collecting the sensor data processed by the signal conditioning unit at a set frequency and temporarily storing the data.

[0013] Preferably, the data processing module includes: A data preprocessing unit for improving the quality of the verticality detection data and ensuring the accuracy of subsequent calculation analysis and control instruction generation; A calculation and analysis unit for deeply processing the pre-processed perpendicularity data; An instruction generation unit for calculating the wall perpendicularity deviation data obtained by the calculation and analysis unit, determining the adjustment scheme of the automatic mold opening and closing structure, and converting it into executable control instructions Preferably, the control execution module includes: A driving unit for receiving control instructions and converting them into electrical signals or hydraulic signals capable of driving the motor and hydraulic valve to work; An execution unit for the part that directly realizes the template adjustment action in the automatic mold opening and closing structure; A monitoring and feedback unit for real-time monitoring of the operating status of the motor and hydraulic system in the control execution module, collecting the rotational speed, rotation angle data of the motor encoder, and the hydraulic system pressure data, and feeding back these data to the data processing module.

[0014] Preferably, the system coordination and feedback module includes: A communication unit for realizing data transmission between the modules inside the automatic mold opening and closing system; A coordination and scheduling unit for reasonably arranging and overall coordinating the working sequence and operation rhythm of the modules of the entire automatic mold opening and closing system according to the construction process and the real-time working status of each module; A feedback and evaluation unit for judging the effect of control execution.

[0015] Working principle: The sensor unit in the perpendicularity detection module obtains the physical parameter information related to the automatic climbing cylinder formwork and the wall, monitors the wall perpendicularity and the formwork status, and its output signal is processed and optimized by the signal conditioning unit and then collected and temporarily stored by the data acquisition unit at a set frequency.

[0016] Next, the data processing module intervenes. The data preprocessing unit improves the quality of the collected data, removes abnormal conditions, etc. and standardizes it. The calculation and analysis unit deeply processes the pre-processed data, analyzes the perpendicularity deviation and other conditions, and the instruction generation unit then determines the adjustment scheme of the automatic mold opening and closing structure according to the analysis result and converts it into executable control instructions.

[0017] Subsequently, the control execution module starts to play a role. The driving unit receives the control instructions and converts them into electrical signals or hydraulic signals for driving the motor and hydraulic valve to work. The execution unit realizes the actual adjustment action of the formwork based on this driving force, such as the motor driving the transmission component to open and close the formwork, and the hydraulic push rod cooperating with the spring to finely adjust the position of the formwork. At the same time, the monitoring and feedback unit real-time monitors the operating status of the motor and hydraulic system, collects relevant data and feeds it back to the data processing module.

[0018] Finally, the system coordination and feedback module ensures the overall operation. The communication unit realizes data transmission between modules. The coordination and scheduling unit arranges the working sequence and rhythm reasonably according to the construction process and the real-time status of each module. The feedback and evaluation unit judges the execution effect of the control. If there is any deviation, it can be adjusted and optimized in time. In this way, the automatic mold opening and closing structure can accurately adapt to the change of wall verticality, ensure the close fit between the formwork and the wall, and improve the construction quality and efficiency.

[0019] The present invention provides an automatic mold opening and closing structure for an automatically climbing tubular formwork, which has the following beneficial effects: 1. In the present invention, through the automatic mold opening and closing structure, the opening and closing formworks on the four sides can automatically and accurately adjust the distance from the central position according to the actual construction requirements. During the adjustment process of the mold opening and closing, the smoothness and accuracy of the formwork movement can be ensured, so that the formwork can closely and evenly fit the wall after adjustment, solving the problem of uneven fit between the formwork and the wall.

[0020] 2. In the present invention, through the coordinated work of the hydraulic push rod top plate and the spring, precise fine-tuning of the position of the second opening and closing formwork can be realized. During the opening and closing process of the formwork, not only can the position of the formwork be automatically adjusted according to the change of the wall verticality, but also the smoothness and accuracy of the formwork movement can be maintained during the adjustment process, ensuring the fitting accuracy between the second opening and closing formwork and other formworks and the wall, and solving the problem of difficult fine-tuning of the formwork position.

[0021] 3. In the present invention, through the coordinated work of the sensor unit, the signal conditioning unit and the data acquisition unit, the verticality detection module can obtain the physical parameter information related to the automatically climbing tubular formwork and the wall in real time and accurately, solving the problem of lack of monitoring means to obtain the wall verticality and formwork status information.

[0022] 4. In the present invention, through the coordinated operation of the communication unit, the coordination and scheduling unit and the feedback and evaluation unit, the system coordination and feedback module realizes the efficient coordination and stable operation of the entire automatic mold opening and closing system, solving the problem of poor communication between modules in the automatic mold opening and closing system. Description of the Drawings

[0023] Figure 1 is a front three-dimensional schematic view of an automatic mold opening and closing structure of an automatically climbing tubular formwork proposed by the present invention; Figure 2 is a partial structural schematic view of the turntable of an automatic mold opening and closing structure of an automatically climbing tubular formwork proposed by the present invention; Figure 3 is a partial structural schematic view of the outer shell of an automatic mold opening and closing structure of an automatically climbing tubular formwork proposed by the present invention; Figure 4Partial structural schematic diagram of the arc plate of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 5 Partial structural schematic diagram of the motor of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 6 System module architecture diagram of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 7 System verticality detection module architecture diagram of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 8 System data processing module architecture diagram of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 9 System control execution module architecture diagram of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention; Figure 10 System system coordination and feedback module architecture diagram of the automatic opening and closing die structure of the automatic climbing cylinder formwork proposed by the present invention.

[0024] Among them, 1. bottom plate; 2. turntable; 3. first rotating shaft; 4. hydraulic push rod; 5. arc plate; 6. first opening and closing formwork; 7. second opening and closing formwork; 8. outer shell; 9. sliding plate; 10. top plate; 11. spring; 12. first chute; 13. first bevel gear; 14. second bevel gear; 15. motor; 16. second chute; 17. slide rail; 18. second rotating shaft; 19. third rotating shaft. Specific implementation manners

[0025] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings of the specification. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to the appendix Figure 1 - appendix Figure 5, an embodiment of the present invention provides an automatic mold opening and closing structure for an automatically climbing cylinder formwork, including a bottom plate 1. A housing 8 is fixedly arranged on the lower surface of the bottom plate 1. There is a driving component inside the housing 8. The driving component is fixedly connected to a first rotating shaft 3. A rotating component is fixedly arranged on the outer wall of the first rotating shaft 3. The rotating component is slidably connected to a third rotating shaft 19. A sliding plate 9 is fixedly arranged at the bottom end of the third rotating shaft 19. An opening and closing template one 6 is fixedly arranged at one end of the sliding plate 9. An opening and closing template two 7 is arranged on one side of the opening and closing template one 6. A first chute 12 is arranged at the bottom end of the sliding plate 9. The first chute 12 of the sliding plate 9 is slidably connected to a slide rail 17. The bottom end of the slide rail 17 is fixedly arranged on the upper surface of the bottom plate 1. The outer wall of the first rotating shaft 3 is rotatably connected to the middle of the slide rail 17; the driving component includes a motor 15. The outer wall of the motor 15 is arranged inside the housing 8. A second bevel gear 14 is fixedly arranged at the output end of the motor 15. The tooth end of the second bevel gear 14 is meshed and connected to a first bevel gear 13. The top end of the first bevel gear 13 penetrates through the bottom plate 1 and is fixedly connected to the outer wall of the first rotating shaft 3; the rotating component includes a turntable 2. The middle of the turntable 2 is fixedly arranged on the outer wall of the first rotating shaft 3. The upper surface and the lower surface of the turntable 2 are symmetrically provided with second rotating shafts 18. The outer wall of the second rotating shaft 18 is rotatably connected to an arc-shaped plate 5. A second chute 16 is arranged on one side of the arc-shaped plate 5. The second chute 16 of the arc-shaped plate 5 is slidably connected to the outer wall of the slide rail 17.

[0027] Specifically, the driving component includes a motor 15, and the outer wall of the motor 15 is placed inside the housing 8. When the motor 15 is powered on and operates, the second bevel gear 14 fixedly arranged at its output end rotates accordingly. Since the tooth end of the second bevel gear 14 is meshed and connected to the first bevel gear 13, the rotation of the second bevel gear 14 drives the first bevel gear 13 to rotate. And the top end of the first bevel gear 13 penetrates through the bottom plate 1 and is fixedly connected to the outer wall of the first rotating shaft 3, so that the first rotating shaft 3 starts to rotate. A rotating component is fixedly arranged on the outer wall of the first rotating shaft 3. The rotating component includes a turntable 2, and the middle of the turntable 2 is fixed on the outer wall of the first rotating shaft 3. When the first rotating shaft 3 rotates, it drives the turntable 2 to rotate together. The upper surface and the lower surface of the turntable 2 are symmetrically provided with second rotating shafts 18. As the turntable 2 rotates, the second rotating shafts 18 also rotate. The outer wall of the second rotating shaft 18 is rotatably connected to an arc-shaped plate 5, and a second chute 16 is arranged on one side of the arc-shaped plate 5. During the rotation of the second rotating shaft 18, it drives the arc-shaped plate 5 to rotate around the second rotating shaft 18. At the same time, the arc-shaped plate 5 slides on the outer wall of the third rotating shaft 19 through its second chute 16. And a sliding plate 9 is fixedly arranged at the bottom end of the third rotating shaft 19. An opening and closing template one 6 is fixedly arranged at one end of the sliding plate 9. A first chute 12 is arranged at the bottom end of the sliding plate 9. The sliding plate 9 is slidably connected to the slide rail 17 through its first chute 12. When the arc-shaped plate 5 slides on the third rotating shaft 19, it pushes the sliding plate 9 to move on the slide rail 17, thereby driving the opening and closing template one 6 to move, realizing the opening and closing adjustment of the template.

[0028] Through the coordinated operation of the above series of components, the automatic mold opening and closing structure can enable the opening and closing templates on four sides to automatically and accurately adjust the distance from the central position according to actual construction requirements. During the process of mold opening and closing adjustment, the smoothness and accuracy of the mold movement can be ensured, so that the mold can fit tightly and evenly with the wall after adjustment, solving the problem of uneven fitting between the mold and the wall.

[0029] Please refer to the appendix Figure 1 - appendix Figure 5 , on the upper surface of the bottom plate 1, a number of hydraulic push rods 4 are arranged, the output end of the hydraulic push rod 4 is fixedly provided with a top plate 10, and a number of springs 11 are arranged on one side of the top plate 10, and one end of the spring 11 is arranged on one side of the second opening and closing mold 7.

[0030] Specifically, when the automatic mold opening and closing structure operates, the control system will control the hydraulic push rod 4 according to the wall verticality data fed back by the verticality detection module and the control instructions generated by the data processing module. The hydraulic system inside the hydraulic push rod 4 realizes the telescopic movement of the push rod through the pressure change of the hydraulic oil. When receiving the elongation instruction, the hydraulic oil enters the working chamber of the hydraulic push rod 4, pushes the piston to make the push rod extend; when receiving the contraction instruction, the hydraulic oil is discharged from the working chamber, and the push rod retracts under the action of the reset force. The top plate 10 fixedly arranged at the output end of the hydraulic push rod 4 will move along with the telescopic movement of the hydraulic push rod 4. During the movement of the top plate 10, a force will be exerted on the spring 11 connected thereto. The spring 11 has the characteristic of elastic deformation. When the top plate 10 pushes the spring 11, the spring 11 will undergo corresponding compression or stretching deformation according to the magnitude of the force. One end of the spring 11 is arranged on one side of the second opening and closing mold 7. Through the elastic force generated by the deformation of the spring 11, a force can be applied to the second opening and closing mold 7, thereby pushing or pulling the second opening and closing mold 7 to adjust its position. At the same time, the spring 11 plays a buffering role, avoiding the direct rigid impact of the top plate 10 on the second opening and closing mold 7, and ensuring the smoothness of the mold adjustment process.

[0031] Through the coordinated work of the hydraulic push rod 4, the top plate 10 and the spring 11, the precise fine adjustment of the position of the second opening and closing mold 7 can be realized. During the opening and closing process of the mold, not only can the position of the mold be automatically adjusted according to the change of the wall verticality, but also the smoothness and accuracy of the mold movement can be maintained during the adjustment process, ensuring the fitting accuracy between the second opening and closing mold 7 and other molds and the wall, and solving the problem that it is difficult to finely adjust the position of the mold during the mold adjustment process of the existing automatic mold opening and closing structure.

[0032] Please refer to the appendix Figure 6 - appendix Figure 10 , a system of an automatic mold opening and closing structure for an automatically climbing cylinder frame formwork, including the following modules: The verticality detection module is used to monitor the verticality of the wall in real time. It collects data through the sensor unit, processes it through the signal conditioning unit, and then collects and transmits it by the data acquisition unit; The data processing module is used to process and analyze the data transmitted from the verticality detection module, and then generate control instructions; The control execution module is used to receive the control instructions transmitted from the data processing module, convert the instructions into actual actions, and drive the automatic mold opening and closing structure to make adjustments; The system coordination and feedback module is used to ensure the efficient cooperation among the modules of the automatic mold opening and closing structure and the stable operation of the system.

[0033] The verticality detection module includes: The sensor unit is used to obtain the physical parameter information related to the automatic climbing cylinder formwork and the wall, so as to monitor the verticality of the wall and the state of the formwork; The signal conditioning unit is used to process and optimize the signals output by the sensor unit; The data acquisition unit is responsible for quickly and accurately collecting the sensor data processed by the signal conditioning unit at a set frequency and temporarily storing it.

[0034] Specifically, the sensor unit usually consists of various types of sensors, such as inclination sensors, displacement sensors, etc. The inclination sensor obtains the inclination angle information of the automatic climbing cylinder formwork relative to the gravity direction by detecting the angle between the gravity vertical axis and the sensitive axis of the sensor, and then judges the verticality of the wall. The displacement sensor can monitor the position change of the formwork in real time. For example, by sensing the displacement amount of the formwork in the horizontal or vertical direction, the state of the formwork can be determined. When these sensors work, they convert the detected physical parameter information into electrical signals or other transmissible signal forms for output.

[0035] The signals output by the sensor unit often have problems such as noise interference and inconsistent signal strength. The signal conditioning unit will process these signals. First, it removes the noise components in the signals through a filter circuit to make the signals cleaner. Then, it amplifies or attenuates the signals to adjust the amplitude of the signals to an appropriate range for subsequent data acquisition and analysis. In addition, signal linearization processing may also be carried out to compensate for the non-linear characteristics of the sensor itself and improve the accuracy of the signals.

[0036] The data acquisition unit collects the sensor data processed by the signal conditioning unit according to the pre-set frequency. It discretizes the continuous analog signals through a sampling circuit and converts them into digital signals for processing by a computer or other data processing devices. The collected data will be temporarily stored in the memory inside the data acquisition unit, waiting for further transmission and processing.

[0037] Through the collaborative work of the sensor unit, signal conditioning unit, and data acquisition unit, the verticality detection module can obtain physical parameter information related to the automatic climbing formwork and the wall in real time and accurately. It can monitor the verticality deviation of the wall and the position and state changes of the formwork during construction. The data after signal conditioning and data acquisition processing can be transmitted to the subsequent data processing module in a stable and accurate form, providing reliable data support for the adjustment of the automatic formwork opening and closing structure. Thus, it realizes the dynamic monitoring of the wall verticality and formwork state during the entire construction process, provides a strong guarantee for the control of construction quality, and solves the problem of lacking monitoring means to obtain wall verticality and formwork state information.

[0038] The data processing module includes: A data preprocessing unit, which is used to improve the quality of the verticality detection data and ensure the accuracy of subsequent calculation analysis and control instruction generation; A calculation and analysis unit, which is used to deeply process the preprocessed verticality data; An instruction generation unit, which is used to determine the adjustment plan of the automatic formwork opening and closing structure based on the wall verticality deviation data obtained by the calculation and analysis unit and convert it into executable control instructions.

[0039] Specifically, the data preprocessing unit receives the sensor data temporarily stored in the data acquisition unit of the verticality detection module. First, it performs data cleaning to identify and remove outliers, missing values, and duplicate values in the data. For example, outliers are judged by setting a reasonable data range. If the wall verticality data measured by a certain sensor exceeds the normal fluctuation range, it is regarded as an outlier for processing; for missing values, interpolation methods (such as linear interpolation, polynomial interpolation, etc.) can be used for supplementation; duplicate values are directly removed. Then, it performs data standardization to convert the data with different dimensions collected by different types of sensors into a unified standard form. For example, through normalization processing, the data is mapped to the interval [0,1] for subsequent calculation analysis.

[0040] The calculation and analysis unit deeply processes the verticality data processed by the data preprocessing unit. It uses mathematical models and algorithms, such as mean and variance calculations based on statistics, and regression analysis and pattern recognition algorithms based on machine learning, to analyze the change trend and deviation degree of the wall verticality. For example, by calculating the mean and variance of the wall verticality data over a period of time, the stability of the wall verticality is judged; regression analysis is used to predict the future change trend of the wall verticality. At the same time, it will also perform correlation analysis on the sensor data at different positions to comprehensively judge the verticality of the entire automatic climbing formwork.

[0041] The instruction generation unit determines the adjustment plan for the automatic mold opening and closing structure based on the wall verticality deviation data obtained by the calculation and analysis unit, in combination with the mechanical characteristics and control requirements of the automatic mold opening and closing structure. It first establishes a rule base, for example, when the wall verticality deviation is within a certain range, the corresponding mold adjustment direction and amplitude. Then, according to these rules, it converts the wall verticality deviation data into specific control instructions, such as the rotation direction and speed of the motor 15, the telescopic length of the hydraulic push rod 4, etc. Finally, it outputs these control instructions in the form of electrical signals or digital signals and transmits them to the control execution module.

[0042] Through the collaborative work of the data preprocessing unit, the calculation and analysis unit, and the instruction generation unit, the data processing module can comprehensively and deeply process and analyze the verticality detection data. The data preprocessing unit improves the quality of the data and provides a reliable data basis for subsequent calculation and analysis. The calculation and analysis unit can accurately analyze the deviation situation and change trend of the wall verticality, providing a scientific basis for formulating the adjustment plan. The instruction generation unit can then convert the analysis results into specific and executable control instructions to achieve precise control of the automatic mold opening and closing structure, solving the problem of being unable to deeply analyze and utilize the wall verticality detection data.

[0043] The control execution module includes: The driving unit is used to receive the control instructions and convert them into electrical signals or hydraulic signals that can drive the motor and hydraulic valve to work; The execution unit is the part that directly realizes the mold adjustment action in the automatic mold opening and closing structure; The monitoring and feedback unit is used to monitor the operating status of the motor and hydraulic system in the control execution module in real time, collect the rotational speed, rotation angle data of the motor encoder, and the hydraulic system pressure data, and feedback these data to the data processing module.

[0044] Specifically, the driving unit receives the control instructions output by the instruction generation unit in the data processing module. When receiving the control instructions, if the instructions involve the driving of the motor, the circuit inside the driving unit will process and convert the electrical signals according to the instruction content. For example, according to parameters such as the motor rotational speed and direction required by the instructions, the weak electrical control signal is enhanced to a strong electrical signal that can drive the motor 15 to operate normally through a power amplification circuit, etc., so that the motor 15 rotates according to the established requirements, driving transmission components such as bevel gears to work, and thus affecting the movement of relevant components of the entire automatic mold opening and closing structure.

[0045] The execution unit, as the part directly acting on the automatic mold opening and closing structure to realize the template adjustment action, starts to operate after receiving the power transmitted by the driving unit. For example, when the driving unit drives the motor 15 to rotate, the rotation of the motor drives the first rotating shaft 3 through bevel gear transmission. The first rotating shaft 3 then drives the rotating components such as the turntable 2, the second rotating shaft 18, and the arc-shaped plate 5 to move cooperatively. The arc-shaped plate 5 slides along the slide rail 17, pushing the slide plate 9 to move, and finally driving the first opening and closing template 6 to perform adjustment actions such as opening, closing, and displacement.

[0046] The monitoring and feedback unit monitors the operating states of the motors and the hydraulic system in the control execution module in real time. During the operation of the motor, with the help of the key component of the motor encoder, the rotational speed and rotation angle data of the motor are obtained in real time. The motor encoder measures the rotation angle, number of turns, etc. of the motor and converts them into corresponding electrical signals for feedback.

[0047] Through the coordinated cooperation of the driving unit, the execution unit, and the monitoring and feedback unit, the control execution module can effectively convert the control instructions generated by the data processing module into actual template adjustment actions. The driving unit accurately converts the control instructions into appropriate driving signals to ensure that the motors and the hydraulic system work as required; the execution unit reliably realizes specific adjustment actions such as the opening, closing, and displacement of the template, enabling the template to make adaptive changes according to the actual situation such as the wall verticality, ensuring that the template is closely and evenly attached to the wall, and solving the problem that there is often a lack of an effective feedback mechanism in the application of the automatic mold opening and closing structure.

[0048] The system coordination and feedback module includes: A communication unit for realizing data transmission between various modules within the automatic mold opening and closing system; A coordination and scheduling unit for reasonably arranging and overall coordinating the working sequence and operation rhythm of each module of the entire automatic mold opening and closing system according to the construction process and the real-time working states of each module; A feedback and evaluation unit for judging the effect of the control execution.

[0049] Specifically, the communication unit builds a bridge for information transmission in the entire automatic mold opening and closing system. It adopts appropriate communication protocols, such as industrial Ethernet protocol, fieldbus protocol, etc., to ensure accurate and efficient data transmission between different modules. For the sensor data collected from the verticality detection module, the communication unit will send it from the data acquisition unit to the data processing module according to the established format and transmission rules. After the control instructions are generated in the data processing module, the communication unit is responsible for accurately transmitting these instructions to the control execution module. At the same time, the feedback information such as the rotational speed, rotation angle data of the motor encoder and the hydraulic system pressure data obtained by the monitoring feedback unit in the control execution module is also transmitted back to the data processing module through the communication unit, realizing two-way data interaction between the modules and ensuring the smooth flow of the information flow of the entire system.

[0050] The coordination and scheduling unit first plans the working sequence of each module according to the preset construction process. For example, at the beginning of the automatic climbing cylinder formwork construction, the verticality detection module will be arranged to start first to collect the data of the wall verticality and formwork state. Only when sufficient and effective data is collected, will the data processing module be scheduled to process and analyze these data, and then generate control instructions. Then, the operation rhythm is dynamically adjusted according to the real-time working state of each module. For example, if abnormal fluctuations are detected in the data collected by the verticality detection module, the coordination and scheduling unit will appropriately slow down the instruction generation frequency of the data processing module, wait for the data to stabilize or further verify the situation, and then continue the regular scheduling process. It will comprehensively consider various factors such as the busyness of each module, the data processing progress, and the execution situation to ensure the orderly cooperation of each module and avoid the backlog of tasks in a certain module or the poor connection between modules.

[0051] The feedback and evaluation unit receives the operation state data of the motor and hydraulic system and the relevant state data after the actual adjustment of the formwork transmitted back by the monitoring feedback unit in the control execution module. Then, these actually executed data are compared and analyzed with the target data expected when the control instructions were initially generated in the data processing module. For example, compare whether the actual formwork position adjustment amount matches the adjustment amount required by the instruction, and whether the actual rotational speed and rotation angle of the motor reach the standards set by the instruction. By setting reasonable error ranges and evaluation indicators, the effect of the control execution is judged. If the deviation between the actual data and the target data is within the allowable error range, the control execution is considered effective; if the deviation exceeds the set range, it is determined that there is a problem with the control execution, and further measures need to be taken for adjustment and optimization.

[0052] Through the collaborative operation of the communication unit, coordination and scheduling unit, and feedback and evaluation unit, the system collaboration and feedback module realizes the efficient collaboration and stable operation of the entire automatic mold opening and closing system. The communication unit ensures the timeliness and accuracy of data transmission between modules, enabling each module to obtain the required information in real time, thereby ensuring that the entire system can work orderly according to the process and solving the problem of poor communication between modules in the automatic mold opening and closing system.

[0053] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic mold opening and closing structure for an automatically climbing cylinder formwork, comprising a bottom plate (1), characterized in that, The lower surface of the base plate (1) is fixedly provided with a housing (8). Inside the housing (8) is a driving component. The driving component is fixedly connected to a first rotating shaft (3). The outer wall of the first rotating shaft (3) is fixedly provided with a rotating component. The rotating component is slidably connected to a third rotating shaft (19). The bottom end of the third rotating shaft (19) is fixedly provided with a sliding plate (9). One end of the sliding plate (9) is fixedly provided with a first opening and closing template (6). One side of the first opening and closing template (6) is provided with a second opening and closing template (7). The bottom end of the sliding plate (9) is provided with a first sliding groove (12). The first sliding groove (12) of the sliding plate (9) is slidably connected to a sliding rail (17). The bottom end of the sliding rail (17) is fixedly provided on the upper surface of the base plate (1). The outer wall of the first rotating shaft (3) is rotatably connected to the middle of the sliding rail (17).

2. The automatic mold opening and closing structure of an automatically climbing cylinder formwork according to claim 1, characterized in that, The driving component includes a motor (15). The outer wall of the motor (15) is arranged inside the housing (8). The output end of the motor (15) is fixedly provided with a second bevel gear (14). The tooth end of the second bevel gear (14) is meshed with a first bevel gear (13). The top end of the first bevel gear (13) penetrates through the base plate (1) and is fixedly connected to the outer wall of the first rotating shaft (3).

3. The automatic mold opening and closing structure of an automatically climbing tubular formwork according to claim 1, characterized in that, The rotating component includes a turntable (2). The middle of the turntable (2) is fixedly provided on the outer wall of the first rotating shaft (3). The upper surface and the lower surface of the turntable (2) are symmetrically provided with second rotating shafts (18).

4. The automatic mold opening and closing structure of an automatically climbing cylinder formwork according to claim 3, characterized in that The outer wall of the second rotating shaft (18) is rotatably connected to an arc-shaped plate (5). One side of the arc-shaped plate (5) is provided with a second sliding groove (16). The second sliding groove (16) of the arc-shaped plate (5) is slidably connected to the outer wall of the sliding rail (17).

5. The automatic mold opening and closing structure of an automatically climbing cylinder formwork according to claim 1, characterized in that, The upper surface of the base plate (1) is provided with a plurality of hydraulic push rods (4). The output end of the hydraulic push rod (4) is fixedly provided with a top plate (10). One side of the top plate (10) is provided with a plurality of springs (11). One end of the spring (11) is arranged on one side of the second opening and closing template (7).

6. The system of an automatic opening and closing die structure of an automatically climbing cylinder formwork according to any one of claims 1-5, characterized in that, It includes the following modules: The verticality detection module is used to monitor the verticality of the wall in real time. It collects data through the sensor unit, processes the data through the signal conditioning unit, and then collects and transmits the data through the data acquisition unit; The data processing module is used to process and analyze the data transmitted by the verticality detection block, and then generate control instructions; The control execution module is used to receive the control instructions transmitted by the data processing module, and convert the instructions into actual actions to drive the automatic opening and closing die structure to make adjustments; The system coordination and feedback module is used to ensure the efficient cooperation between the modules of the automatic opening and closing die structure and the stable operation of the system.

7. The system of the automatic mold opening and closing structure of an automatically climbing cylinder formwork according to claim 6, characterized in that, The verticality detection module includes: The sensor unit is used to obtain the physical parameter information related to the automatic climbing cylinder formwork and the wall to monitor the verticality of the wall and the state of the formwork; The signal conditioning unit is used to process and optimize the signal output by the sensor unit; The data acquisition unit is responsible for quickly and accurately collecting the sensor data processed by the signal conditioning unit at a set frequency and temporarily storing it.

8. The system of an automatic mold opening and closing structure of an automatically climbing cylinder formwork according to claim 6, characterized in that, The data processing module includes: A data preprocessing unit, which is used to improve the quality of verticality detection data and ensure the accuracy of subsequent calculation analysis and control instruction generation; A calculation analysis unit, which is used to deeply process the preprocessed verticality data; An instruction generation unit, which is used to determine the adjustment scheme of the automatic mold opening and closing structure based on the wall verticality deviation data obtained by the calculation analysis unit and convert it into executable control instructions.

9. The system of the automatic mold opening and closing structure of the automatically climbing cylinder formwork according to claim 6, characterized in that, The control execution module includes: A driving unit, which is used to receive control instructions and convert them into electrical signals or hydraulic signals capable of driving motors and hydraulic valves to work; An execution unit, which is the part that directly realizes the template adjustment action in the automatic mold opening and closing structure; A monitoring and feedback unit, which is used to monitor the operating states of the motors and hydraulic systems in the control execution module in real time, collect the rotational speed, rotation angle data of the motor encoders and the hydraulic system pressure data, and feed back these data to the data processing module.

10. The system of the automatic mold opening and closing structure of the automatic climbing cylinder formwork according to claim 6, characterized in that, The system coordination and feedback module includes: A communication unit, which is used to realize data transmission between the modules inside the automatic mold opening and closing system; A coordination and scheduling unit, which is used to reasonably arrange and overall coordinate the working sequence and operation rhythm of the modules of the entire automatic mold opening and closing system according to the construction process and the real-time working states of the modules; A feedback evaluation unit, which is used to judge the effect of control execution.

Images