Equipment and process for preparing high-strength ceramsite from high-silicon slag granite waste

Through the high-strength ceramic granules equipment and processes for high-silicon slag granite waste production, the problems of inefficiency and secondary pollution of existing treatment methods are solved, efficient granulation and environmentally friendly production are achieved, and product quality and resource utilization are improved.

CN120346734APending Publication Date: 2025-07-22SINOMA SHANDONG ENG CO LTD
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Patent Information

Application Number
CN202411348043.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-22

AI Technical Summary

Technical Problem

The existing high-silicon slag granite waste treatment methods are mainly concentrated in landfill and simple stacking, which are inefficient and cannot reuse resources, and there is a risk of secondary pollution.

Method used

A high-strength ceramic granule equipment and process for the production of high-silicon slag granite waste was designed. Through the combination of granulation equipment, mixer, adjustment mechanism and sealing mechanism, efficient granulation and material uniformity control are achieved to ensure product quality and environmental protection.

Benefits of technology

It improves the quality and production efficiency of high-strength ceramic particles, reduces energy consumption, and realizes efficient utilization of resources and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the related technical field of photovoltaic and waste treatment, in particular to equipment and a process for manufacturing high-strength ceramsite from high-silicon slag granite waste. The equipment comprises granulation equipment, a stirring machine is arranged on the surface of one side of the granulation equipment, a rotating shaft is rotationally connected to the surface of one side of the stirring machine, and a belt is rotationally connected to the surface of the outer side of the rotating shaft; the inner side surface of the belt is rotationally connected with a motor, and the surface of one side of the motor is fixedly connected with a fixing plate. According to the equipment and the process for preparing the high-strength ceramsite from the high-silicon slag granite waste, through the arrangement of the bracket, the fixed block, the connecting block, the air cylinder and the push rod, when the granulation equipment is used for preparing, firstly, the granulation equipment and the stirrer are fixed on the bracket, and the push rod can be pushed to drive the fixed plate to move by starting the air cylinder, so that the angle between the granulation equipment and the stirrer is adjusted; therefore, the preparation requirements of materials with different granularities can be met, and the uniformity and consistency of the materials in the granulating process are ensured, so that the quality of the high-strength ceramsite is improved.
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Description

Technical Field

[0001] The present invention relates to the technical fields related to photovoltaic and waste treatment, and particularly to a device and process for manufacturing high-strength ceramsite from high-silicon slag granite waste. Background Art

[0002] With the rapid development of the photovoltaic industry, the generation of high-silicon slag granite waste is increasing day by day. If these wastes are not properly treated, they will cause environmental pollution. Therefore, how to effectively utilize these wastes and turn waste into treasure has become an urgent problem to be solved in the photovoltaic industry and the environmental protection field. At present, existing technologies have tried to use high-silicon slag granite waste to produce building materials such as ceramsite. However, these technologies have many deficiencies, such as low production efficiency, high energy consumption, unstable product performance, etc. Therefore, there is a particular need for a device and process for manufacturing high-strength ceramsite from high-silicon slag granite waste.

[0003] However, for the existing devices for manufacturing high-strength ceramsite from high-silicon slag granite waste, currently, most of the treatment methods for high-silicon slag granite waste mainly focus on landfill and simple stacking. These methods are not only inefficient, but also unable to realize the reuse of resources and there is a risk of secondary pollution. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and process for manufacturing high-strength ceramsite from high-silicon slag granite waste, so as to solve the problems in the above-mentioned background art that for the existing devices for manufacturing high-strength ceramsite from high-silicon slag granite waste, currently, most of the treatment methods for high-silicon slag granite waste mainly focus on landfill and simple stacking. These methods are not only inefficient, but also unable to realize the reuse of resources and there is a risk of secondary pollution.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A device and process for manufacturing high-strength ceramsite from high-silicon slag granite waste, including a granulating device. A mixer is provided on one side surface of the granulating device. A rotating shaft is rotatably connected to one side surface of the mixer. A belt is rotatably connected to the outer surface of the rotating shaft. A motor is rotatably connected to the inner surface of the belt. A fixing plate is fixedly connected to one side surface of the motor. A connecting rod is fixedly connected to one side surface of the fixing plate. A bolt is fixedly connected to one side surface of the connecting rod. An adjusting mechanism is provided on one side surface of the connecting rod. A sealing mechanism is provided on the outer surface of the granulating device; The adjusting mechanism includes a bracket, a fixing block, a connecting block, a cylinder and a push rod. A bracket is fixedly installed on one side surface of the connecting rod. A fixing block is fixedly installed at one end of the bracket. A connecting block is fixedly connected to one side surface of the fixing block. A cylinder is fixedly connected to one side surface of the connecting block. A push rod is fixedly connected to one side surface of the cylinder.

[0006] Preferably, the cylinder and the push rod form a telescopic structure, and the connecting blocks are symmetrically arranged with respect to the central axis of the cylinder.

[0007] Preferably, a rotating shaft is rotatably connected to the inner surface of the belt, and a motor is rotatably connected to the other inner surface of the belt.

[0008] Preferably, the sealing mechanism includes a connecting plate, a fixed shaft, a sealing plate, a threaded rod, and a fixing nut. A connecting plate is fixedly connected to one side surface of the granulation device, a fixed shaft is fixedly connected to the inner surface of the connecting plate, a sealing plate is fixedly connected to one side surface of the granulation device, a threaded rod is threadedly connected to one side surface of the sealing plate, and a fixing nut is threadedly connected to the outer surface of the threaded rod.

[0009] Preferably, sealing plates are fixedly connected to both the upper and lower parts of the granulation device, and the threaded rod penetrates and connects one side surfaces of the two sealing plates.

[0010] Preferably, two groups of fixing nuts are threadedly connected to the outer surface of the threaded rod, and both groups of fixing nuts fix the threaded rod on one side surface of the sealing plate.

[0011] Preferably, the sealing plates are symmetrically arranged with respect to the central axis of the granulation device, and the connecting plate and the fixed shaft form a rotating structure.

[0012] Preferably, the mixer is fixedly connected to one side surface of the bracket by bolts, and the connecting rod and the fixing plate form a rotating structure.

[0013] Preferably, a device and process for making high-strength ceramsite from high-silica slag granite waste and its usage method are characterized in that the steps are as follows: S1. The high-silica slag granite waste is subjected to preliminary crushing treatment to ensure that it can smoothly enter the granulation device; S2. The crushed waste is sent into the mixer through a conveyor belt, and the mixer mixes and stirs the waste under the drive of a motor to ensure the uniformity of the waste; S3. The uniformly stirred waste is quantitatively controlled through an adjusting mechanism. The adjusting mechanism precisely controls the flow rate of the waste through the telescopic movement of the cylinder and the push rod; S4. The quantitatively controlled waste enters the interior of the granulation device, and under the rotation of the granulation device, the waste is extruded into ceramsite of the required shape; S5. During the granulation process, the sealing mechanism ensures the airtightness inside the granulation device, prevents dust leakage, and at the same time ensures the cleanliness of the production environment; S6. The high-strength ceramsite after granulation is discharged through the discharge port, and the qualified products are screened out through the cooling and screening mechanism, and the unqualified products are returned to the granulation device for re-granulation; S7. The qualified high-strength ceramsite is subjected to subsequent processes such as drying and sintering to finally obtain the finished high-strength ceramsite.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The equipment and process for producing high-strength ceramsite from high-silica slag granite waste have the following beneficial effects: 1. Through the settings of the bracket, fixed block, connecting block, cylinder and push rod, when the granulation equipment is in preparation, first, the granulation equipment and the mixer are fixed on the bracket. Starting the cylinder can push the push rod to drive the fixed plate to move, thereby adjusting the angle between the granulation equipment and the mixer to meet the preparation requirements of materials with different particle sizes, ensuring the uniformity and consistency of the materials during the granulation process, and thus improving the quality of the high-strength ceramsite.

[0015] 2. Through the settings of the connecting plate, fixed shaft, sealing plate, threaded rod and fixing nut, when sealing the granulation equipment, first fix the connecting plate and the sealing plate, and then rotate the threaded rod to make the sealing plate move along the fixed shaft, thereby realizing the sealing of the granulation equipment. The setting of the sealing mechanism ensures that during the granulation process, the materials will not leak, and at the same time keeps the inside of the equipment clean, improving the production efficiency and product quality. In the actual production process, through the coordinated work of the adjustment mechanism and the sealing mechanism, efficient granulation of high-silica slag granite waste can be achieved, thereby preparing high-quality high-strength ceramsite. The entire production process includes multiple links such as raw material crushing, screening, mixing, granulation, and drying, and each link is strictly controlled to ensure the performance and stability of the final product.

[0016] 3. It can achieve precise control of the particle size of the material to ensure the quality of the final product. First, the high-silica slag granite waste is crushed to reach a particle size range suitable for granulation. The crushed material is fed into a mixer through a conveyor belt and mixed with an appropriate amount of binder and water to ensure good bonding performance during the granulation process. The role of the mixer is to evenly mix the materials and provide homogeneous raw materials for the subsequent granulation process. The evenly mixed materials are transported to the granulation equipment through a rotating shaft. In the granulation equipment, the materials are extruded into the required particle shape under specific process conditions. The structural design of the granulation equipment can adapt to the granulation requirements of different particle sizes and shapes. During the granulation process, the operating parameters of the granulation equipment, such as extrusion pressure and material flow rate, are precisely controlled through an adjustment mechanism to ensure the uniformity and consistency of granulation, thereby obtaining high-quality high-strength ceramsite products. The equipment and process of the present invention have high flexibility and adaptability during the production process, can handle high-silica slag granite waste of different types and particle sizes, and can prepare high-strength ceramsite with different specifications and properties by adjusting the parameters of the granulation equipment to meet the needs of different engineering applications. The equipment and process of the present invention have significant advantages in environmental protection. Through the design of the sealing mechanism, the leakage of dust during the production process is effectively prevented, reducing environmental pollution. At the same time, the high-efficiency granulation ability of the equipment also reduces energy consumption, meeting the current development trend of green manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall external structure of the present invention; Figure 2 is a schematic diagram of the structure of the belt and the motor used in combination in the present invention; Figure 3 is a schematic diagram of the structure of the adjustment mechanism of the present invention; Figure 4 is a schematic diagram of the structure of the belt and the rotating shaft used in combination in the present invention; Figure 5 For the present invention Figure 4 is an enlarged schematic diagram of part A in; Figure 6 is a schematic diagram of the process flow structure for making high-strength ceramsite from high-silica slag granite waste in the present invention.

[0018] In the figure: 1, granulation equipment; 2, mixer; 3, rotating shaft; 4, belt; 5, motor; 6, fixing plate; 7, connecting rod; 8, bolt; 9, adjustment mechanism; 901, bracket; 902, fixing block; 903, connecting block; 904, cylinder; 905, push rod; 10, sealing mechanism; 1001, connecting plate; 1002, fixed shaft; 1003, sealing plate; 1004, threaded rod; 1005, fixing nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1-6 , the present invention provides a technical solution: a high-silica slag granite waste making high-strength ceramsite equipment and process, including a granulation device 1. A mixer 2 is provided on one side surface of the granulation device 1. A rotating shaft 3 is rotatably connected to one side surface of the mixer 2. A belt 4 is rotatably connected to the outer surface of the rotating shaft 3. A motor 5 is rotatably connected to the inner surface of the belt 4. A fixing plate 6 is fixedly connected to one side surface of the motor 5. A connecting rod 7 is fixedly connected to one side surface of the fixing plate 6. A bolt 8 is fixedly connected to one side surface of the connecting rod 7. An adjusting mechanism 9 is provided on one side surface of the connecting rod 7. A sealing mechanism 10 is provided on the outer surface of the granulation device 1. Through the settings of the granulation device 1, the mixer 2, the rotating shaft 3, the belt 4, the motor 5, the fixing plate 6, the connecting rod 7, the bolt 8, the adjusting mechanism 9, and the sealing mechanism 10, the high-efficiency granulation of high-silica slag granite waste is realized, and high-quality high-strength ceramsite is prepared. First, the high-silica slag granite waste is crushed to make it reach a suitable particle size range for granulation. The crushed material is sent into the mixer through a conveyor belt and mixed with an appropriate amount of binder and water to ensure good bonding performance of the material during the granulation process. The function of the mixer is to evenly mix the materials and provide homogeneous raw materials for the subsequent granulation process. The evenly mixed materials are transported to the granulation device through the rotating shaft. In the granulation device, the materials are extruded into the required particle shape under specific process conditions. The structural design of the granulation device can adapt to the granulation requirements of different particle sizes and shapes. During the granulation process, the operating parameters of the granulation device are precisely controlled through the adjusting mechanism, such as extrusion pressure, material flow rate, etc., to ensure the uniformity and consistency of granulation, so as to obtain high-quality high-strength ceramsite products. It can handle different types and different particle sizes of high-silica slag granite waste. By adjusting the parameters of the granulation device, high-strength ceramsite of different specifications and performances can be prepared to meet the needs of different engineering applications. In terms of environmental protection, the present invention has significant advantages. Through the design of the sealing mechanism, the leakage of dust during the production process is effectively prevented, reducing environmental pollution. At the same time, the high-efficiency granulation ability of the equipment also reduces energy consumption, conforms to the current development trend of green manufacturing, improves production efficiency and product quality, and has significant advantages in environmental protection, providing a new technical approach for the resource utilization of high-silica slag granite waste.

[0021] The adjusting mechanism 9 includes a bracket 901, a fixing block 902, a connecting block 903, a cylinder 904 and a push rod 905. On one side surface of the connecting rod 7, the bracket 901 is fixedly installed. At one end of the bracket 901, the fixing block 902 is fixedly installed. On one side surface of the fixing block 902, the connecting block 903 is fixedly connected. On one side surface of the connecting block 903, the cylinder 904 is fixedly connected. On one side surface of the cylinder 904, the push rod 905 is fixedly connected. Through the settings of the bracket 901, the fixing block 902, the connecting block 903, the cylinder 904 and the push rod 905, when the granulating device 1 is in preparation, first, the granulating device 1 and the mixer 2 are fixed on the bracket 901. Starting the cylinder 904 can push the push rod 905 to drive the fixing plate 6 to move, thereby adjusting the angle between the granulating device 1 and the mixer 2 to meet the preparation requirements of materials with different particle sizes, ensuring the uniformity and consistency of the materials during the granulation process, and thus improving the quality of high-strength ceramsite.

[0022] Furthermore, the sealing mechanism 10 includes a connecting plate 1001, a fixing shaft 1002, a sealing plate 1003, a threaded rod 1004 and a fixing nut 1005. On one side surface of the granulating device 1, the connecting plate 1001 is fixedly connected. On the inner surface of the connecting plate 1001, the fixing shaft 1002 is fixedly connected. On one side surface of the granulating device 1, the sealing plate 1003 is fixedly connected. On one side surface of the sealing plate 1003, the threaded rod 1004 is threadedly connected. On the outer surface of the threaded rod 1004, the fixing nut 1005 is threadedly connected. Through the settings of the connecting plate 1001, the fixing shaft 1002, the sealing plate 1003, the threaded rod 1004 and the fixing nut 1005, when sealing the granulating device 1, first fix the connecting plate 1001 and the sealing plate 1003, and then rotate the threaded rod 1004 to make the sealing plate 1003 move along the fixing shaft 1002, thereby realizing the sealing of the granulating device 1. The setting of the sealing mechanism 10 ensures that during the granulation process, the materials will not leak, and at the same time keeps the inside of the device clean, improving the production efficiency and product quality. In the actual production process, through the coordinated work of the adjusting mechanism 9 and the sealing mechanism 10, the efficient granulation of high-silica slag granite waste can be realized, thereby preparing high-quality high-strength ceramsite. The whole production process includes multiple links such as raw material crushing, screening, mixing, granulation, drying, etc., and each link is strictly controlled to ensure the performance and stability of the final product.

[0023] Furthermore, on the inner surface of the belt 4, the rotating shaft 3 is rotatably connected, and on the other inner surface of the belt 4, the motor 5 is rotatably connected. Through the setting of the belt 4, the power transmission between the rotating shaft 3 and the motor 5 can be realized, thereby driving the operation of the granulating device 1 and the mixer 2.

[0024] Further, the cylinder 904 and the push rod 905 form a telescopic structure. The connecting block 903 is symmetrically arranged with respect to the central axis of the cylinder 904. By providing the cylinder 904, the linear motion of the push rod 905 can be realized, thereby adjusting the angle between the granulation device 1 and the mixer 2.

[0025] Further, sealing plates 1003 are fixedly connected to both the upper and lower parts of the granulation device 1. The threaded rod 1004 penetrates and connects the one-side surfaces of the two sealing plates 1003. By providing the sealing plates 1003, the complete enclosure of the internal space of the granulation device 1 is realized, ensuring that the materials will not leak during the granulation process, and at the same time preventing the entry of external impurities, thus guaranteeing the cleanliness of the production environment.

[0026] Further, two groups of fixing nuts 1005 are threadedly connected to the outer surface of the threaded rod 1004. Both groups of fixing nuts 1005 fix the threaded rod 1004 on the one-side surface of the sealing plate 1003. By providing the threaded rod 1004, the precise adjustment of the sealing plate 1003 can be realized, thereby ensuring that the sealing performance of the granulation device 1 reaches the optimal state.

[0027] Further, the sealing plates 1003 are symmetrically arranged with respect to the central axis of the granulation device 1. The connecting plate 1001 and the fixed shaft 1002 form a rotating structure. By providing the sealing plates 1003, the uniform enclosure of the internal space of the granulation device 1 can be realized, ensuring that the materials will not leak during the granulation process, and guaranteeing the cleanliness of the production environment.

[0028] Further, the mixer 2 is fixedly connected to the one-side surface of the bracket 901 through bolts 8. The connecting rod 7 and the fixing plate 6 form a rotating structure. By providing the bolts 8, the stable connection between the mixer 2 and the bracket 901 can be realized, ensuring the stable operation of the mixer 2 during the granulation process.

[0029] Further, a high-silica slag granite waste making high-strength ceramsite equipment and process is characterized in that the steps are as follows: S1. The high-silica slag granite waste is subjected to preliminary crushing treatment to ensure that it can smoothly enter the granulation device 1; S2. The crushed waste is fed into the mixer 2 through a conveyor belt. The mixer 2 mixes and stirs the waste under the drive of the motor 5 to ensure the uniformity of the waste; S3. The uniformly stirred waste is quantitatively controlled through the adjustment mechanism 9. The adjustment mechanism 9 precisely controls the flow rate of the waste through the telescopic actions of the cylinder 904 and the push rod 905; S4. The quantitatively controlled waste enters the interior of the granulation device 1. Under the rotation of the granulation device 1, the waste is extruded into ceramsite of the required shape; S5. During the granulation process, the sealing mechanism 10 ensures the airtightness inside the granulation equipment 1, prevents dust leakage, and at the same time guarantees the cleanliness of the production environment; S6. The high-strength ceramsite after granulation is discharged through the discharge port, and the qualified products are screened out by the cooling and screening mechanism, and the unqualified products are returned to the granulation equipment 1 for re-granulation; S7. The qualified high-strength ceramsite is subjected to subsequent processes such as drying and sintering, and finally the finished high-strength ceramsite is obtained.

[0030] In the manufacturing process, a hot air circulation system is adopted in the drying process to ensure that the ceramsite is evenly heated during drying, avoiding cracking or deformation of the ceramsite caused by uneven temperature. The sintering process is carried out in a high-temperature furnace. By precisely controlling the temperature and atmosphere in the furnace, the ceramsite reaches the required strength and durability. During the production process, the operating status of the equipment and material parameters are monitored in real time. The production process is precisely controlled through sensors and control systems to ensure stable product quality. After production, quality inspections are carried out on the finished high-strength ceramsite, including indicators such as compressive strength, water absorption rate, and particle size, to ensure that the products meet industry standards. Unqualified products are classified and processed. Some recyclable waste materials re-enter the production process to achieve the recycling of resources, reduce environmental pollution. The dust and waste gas generated during the entire production process are treated through environmental protection equipment to ensure that the emissions meet environmental protection standards and protect the environment. Emergency shutdown devices and safety protection measures are set on the production line to ensure the safety of operators and prevent accidents. Precise control of the material particle size can be achieved to ensure the quality of the final product. First, the high-silica slag granite waste is crushed to make it reach the suitable particle size range for granulation. The crushed material is sent into mixer 2 through a conveyor belt and mixed with an appropriate amount of binder and water to ensure good bonding performance of the material during granulation. The role of mixer 2 is to evenly mix the materials and provide homogeneous raw materials for the subsequent granulation process. The evenly mixed material is transported to granulation equipment 1 through rotating shaft 3. In granulation equipment 1, the material is extruded into the required particle shape under specific process conditions. The structural design of granulation equipment 1 can adapt to the granulation requirements of different particle sizes and shapes. During the granulation process, the operating parameters of granulation equipment 1, such as extrusion pressure and material flow rate, are precisely controlled through adjustment mechanism 9 to ensure the uniformity and consistency of granulation. The high-strength ceramsite after granulation is transported to the drying equipment through belt 4 for drying treatment to remove excess moisture. The dried ceramsite is screened to remove unqualified particles to ensure product quality. First, the high-silica slag granite waste is crushed to make it reach the suitable particle size for granulation. The crushed material is sent into mixer 2 through a conveyor belt and evenly mixed with an appropriate amount of binder and water. The mixed material is adjusted to the optimal angle through adjustment mechanism 9 to ensure uniform distribution of the material in granulation equipment 1. There are multiple rotating granulation disks inside granulation equipment 1. Under the high-speed rotation of the granulation disks, the material gradually forms into particles. By adjusting the rotation speed and angle of the granulation disks, the size and shape of the particles can be controlled. The dust generated during the granulation process is collected through a dust removal system to reduce environmental pollution. After granulation, the granular material enters the drying equipment for drying treatment to remove excess moisture. The dried material is screened and classified according to different particle size requirements. After the high-strength ceramsite after classification passes quality inspection to ensure that it meets relevant standards, it is packaged and stored. The entire production process realizes full automation control from raw material crushing, mixing, granulation, drying to packaging.Greatly improve the production efficiency and product quality. Among them, the drying equipment adopts an advanced hot air circulation system to ensure uniform heating of high-strength ceramsite during the drying process, avoiding the cracking or deformation of ceramsite caused by uneven temperature. The dried ceramsite is sent to the cooling area through a conveyor belt, and cold air is used to quickly cool the ceramsite to prevent secondary sintering of the ceramsite at high temperatures and ensure its strength and stability. The screening equipment adopts a multi-layer vibrating screen mesh, which can accurately classify according to different particle size requirements. Unqualified ceramsite will be automatically separated and returned to the granulation equipment for reprocessing, ensuring the full utilization of resources and the maximization of production efficiency. The quality inspection link uses high-precision inspection instruments to strictly detect key indicators such as the strength, particle size, and density of high-strength ceramsite. Only the ceramsite that passes the quality inspection can enter the packaging link, ensuring the high-quality standard of the product. The packaging equipment adopts a fully automated packaging system for quantitative packaging according to customer needs, which not only ensures the accuracy and consistency of packaging but also improves the packaging efficiency. The packaged high-strength ceramsite is sent to the warehouse through a conveyor belt for storage and transportation. At the same time, the wastewater and waste gas generated during the production process are discharged after being treated to meet the environmental protection standards, realizing green production. The equipment and process for making high-strength ceramsite from high-silica slag granite waste have wide applicability. It is not only applicable to high-silica slag granite waste but also can process other types of industrial waste, providing an effective solution for the recycling of resources. Through continuous technological innovation and optimization, this process has made positive contributions to environmental protection and sustainable development while improving production efficiency and reducing production costs.,

[0031] Working principle: Raw material processing: First, the high-silica slag granite waste is subjected to preliminary crushing to make it reach the particle size range suitable for granulation. The crushed material is sent into mixer 2 through a conveyor belt and mixed with an appropriate amount of binder and water to ensure good bonding performance during the granulation process. The role of mixer 2 is to evenly mix the materials and provide homogeneous raw materials for the subsequent granulation process. Granulation process: The evenly mixed material is transported to granulation equipment 1 through rotating shaft 3. In granulation equipment 1, the material is extruded into the required particle shape under specific process conditions. The structural design of granulation equipment 1 can adapt to the granulation requirements of different particle sizes and shapes. During the granulation process, the operating parameters of granulation equipment 1, such as extrusion pressure and material flow rate, are precisely controlled through adjustment mechanism 9 to ensure the uniformity and consistency of granulation. Drying and screening: The high-strength ceramsite after granulation is transported to a drying equipment through belt 4 for drying treatment to remove excess moisture. The dried ceramsite is screened to remove unqualified particles to ensure product quality. Quality control: The high-strength ceramsite after grading undergoes quality inspection. After ensuring that it meets the relevant standards, it is packaged and stored. The entire production process realizes full-automatic control from raw material crushing, mixing, granulation, drying to packaging, greatly improving production efficiency and product quality. Environmental protection design: The dust generated during the granulation process is collected through a dust removal system to reduce environmental pollution. In addition, the equipment design in the entire production process takes into account energy conservation and consumption reduction to reduce production costs and improve economic benefits.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-silica slag granite waste making high-strength ceramsite equipment and process, including granulation equipment (1), characterized in that: One side surface of the granulating device (1) is provided with a mixer (2). One side surface of the mixer (2) is rotatably connected to a rotating shaft (3). The outer surface of the rotating shaft (3) is rotatably connected to a belt (4). The inner surface of the belt (4) is rotatably connected to a motor (5). One side surface of the motor (5) is fixedly connected to a fixing plate (6). One side surface of the fixing plate (6) is fixedly connected to a connecting rod (7). One side surface of the connecting rod (7) is fixedly connected to a bolt (8). One side surface of the connecting rod (7) is provided with an adjusting mechanism (9). The outer surface of the granulating device (1) is provided with a sealing mechanism (10). The adjusting mechanism (9) includes a bracket (901), a fixing block (902), a connecting block (903), a cylinder (904) and a push rod (905). One side surface of the connecting rod (7) is fixedly installed with a bracket (901). One end of the bracket (901) is fixedly installed with a fixing block (902). One side surface of the fixing block (902) is fixedly connected to a connecting block (903). One side surface of the connecting block (903) is fixedly connected to a cylinder (904). One side surface of the cylinder (904) is fixedly connected to a push rod (905).

2. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 1, characterized in that: The cylinder (904) and the push rod (905) form a telescopic structure. The connecting block (903) is symmetrically arranged with respect to the central axis of the cylinder (904).

3. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 1, characterized in that: The inner surface of the belt (4) is rotatably connected to a rotating shaft (3). The other inner surface of the belt (4) is rotatably connected to a motor (5).

4. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 1, characterized in that: The sealing mechanism (10) includes a connecting plate (1001), a fixing shaft (1002), a sealing plate (1003), a threaded rod (1004) and a fixing nut (1005). One side surface of the granulating device (1) is fixedly connected to a connecting plate (1001). The inner surface of the connecting plate (1001) is fixedly connected to a fixing shaft (1002). One side surface of the granulating device (1) is fixedly connected to a sealing plate (1003). One side surface of the sealing plate (1003) is threadedly connected to a threaded rod (1004). The outer surface of the threaded rod (1004) is threadedly connected to a fixing nut (1005).

5. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 4, characterized in that: Both the upper and lower parts of the granulating device (1) are fixedly connected to a sealing plate (1003). The threaded rod (1004) penetrates and connects one side surfaces of the two sealing plates (1003).

6. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 4, characterized in that: The outer surface of the threaded rod (1004) is threadedly connected to two groups of fixing nuts (1005). The two groups of fixing nuts (1005) both fix the threaded rod (1004) on one side surface of the sealing plate (1003).

7. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 4, characterized in that: The sealing plate (1003) is symmetrically arranged with respect to the central axis of the granulating device (1). The connecting plate (1001) and the fixing shaft (1002) form a rotating structure.

8. The high-silica slag granite waste making high-strength ceramsite equipment and process according to claim 1, characterized in that: The mixer (2) is fixedly connected to one side surface of the bracket (901) through a bolt (8). The connecting rod (7) and the fixing plate (6) form a rotating structure.

9. The usage method of a process for manufacturing high-strength ceramsite from high-silica slag granite waste is as described in any one of the above claims 1-8 for an apparatus and process for manufacturing high-strength ceramsite from high-silica slag granite waste, characterized in that, The steps are as follows: S1. Initially crush the high-silica slag granite waste to ensure it can smoothly enter the granulation equipment (1); S2. Feed the crushed waste into the mixer (2) through a conveyor belt. The mixer (2) mixes and stirs the waste under the drive of the motor (5) to ensure the uniformity of the waste; S3. Quantitatively control the evenly stirred waste through the regulating mechanism (9). The regulating mechanism (9) precisely controls the waste flow through the telescopic movements of the cylinder (904) and the push rod (905); S4. The quantitatively controlled waste enters the interior of the granulation equipment (1). Under the rotation of the granulation equipment (1), the waste is extruded into ceramsite of the required shape; S5. During the granulation process, the sealing mechanism (10) ensures the airtightness inside the granulation equipment (1), prevents dust leakage, and at the same time ensures the cleanliness of the production environment; S6. The high-strength ceramsite after granulation is discharged through the discharge port. Qualified products are screened out through the cooling and screening mechanism, and unqualified products are returned to the granulation equipment (1) for re-granulation; S7. The qualified high-strength ceramsite undergoes subsequent processes such as drying and sintering to finally obtain the finished high-strength ceramsite.