Automatic crushing equipment for diamond and diamond compact synthetic block

Abstract

The invention discloses diamond and diamond compact synthetic block automatic crushing equipment which comprises a support, a top plate is fixedly mounted at the top of the support, a synthetic block crushing assembly is fixedly mounted on one side of the bottom of the top plate, a synthetic rod crushing assembly is fixedly mounted on the other side of the bottom of the top plate, and a feeding mechanism is fixedly mounted at the top of a first supporting frame. A feeding mechanism is fixedly installed on one side of the bottom of the inner cavity of the support, a material taking mechanism is arranged at one end of the feeding mechanism, a magnetic separation mechanism is fixedly installed on the top of the second supporting frame, and a classified collection box is fixedly installed on one side of the bottom of the inner cavity of the support. According to the device, the crushing force is accurately controlled, the stability and consistency of product quality are guaranteed, meanwhile, mute cotton is attached to the interior of the device housing and used for absorbing noise generated in the synthetic rod pressing process, dust can be reduced, the working environment can be improved, the green and environment-friendly production concept can be met, and the efficient, safe and environment-friendly production target is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of mineral processing, and specifically relates to an automatic crushing device for diamond and diamond composite sheet synthesis blocks. Background Art

[0002] In the field of diamond and diamond composite sheet processing, diamond and diamond composite sheet synthesis blocks need to be crushed into appropriate particle sizes for subsequent processes such as cutting and grinding. The traditional manual crushing method has extremely low efficiency, high labor intensity, and it is difficult to accurately control the crushing particle size, resulting in uneven product quality. Simple mechanical crushing equipment often has poor crushing effects, is prone to over-damaging diamond and diamond composite sheets, reducing product performance and yield. At the same time, with the continuous expansion of the application scenarios of diamond and diamond composite sheets, the market demand for diamond and diamond composite sheet products is increasing day by day, and the requirements for crushing efficiency and quality are continuously improving. The existing crushing equipment can no longer meet the needs of large-scale and refined production, and there is an urgent need to develop an automatic crushing device for diamond and diamond composite sheet synthesis blocks with high automation, good crushing effects, and the ability to accurately control particle sizes to improve production efficiency and product quality.

[0003] The traditional process mainly relies on manual operation. Workers need to manually crush the synthesis blocks and separate the steel caps, pyrophyllite blocks, and synthesis rods therein. During the process, not only is the labor intensity extremely high and the efficiency is low, but there are also serious safety hazards. For example, flying fragments are likely to cause personal injuries. It is difficult for manual operation to accurately control the crushing force and separation effect, resulting in uneven product quality and being unable to meet the needs of large-scale and standardized production. At the same time, the large amount of noise and dust generated during the crushing process not only cause damage to the physical health of the operators, but also pollute the production environment, which does not conform to the modern green environmental protection production concept. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic crushing device for diamond and diamond composite sheet synthesis blocks to solve the problems in the above background art that the traditional process mainly relies on manual operation. Workers need to manually crush the synthesis blocks and separate the steel caps, pyrophyllite blocks, and synthesis rods therein. During the process, not only is the labor intensity extremely high and the efficiency is low, but there are also serious safety hazards. For example, flying fragments are likely to cause personal injuries. It is difficult for manual operation to accurately control the crushing force and separation effect, resulting in uneven product quality and being unable to meet the needs of large-scale and standardized production. At the same time, the large amount of noise and dust generated during the crushing process not only cause damage to the physical health of the operators, but also pollute the production environment, which does not conform to the modern green environmental protection production concept.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic crushing device for diamond and diamond composite sheet synthetic blocks, comprising a bracket, a top plate is fixedly installed on the top of the bracket, a synthetic block crushing assembly is fixedly installed on one side of the bottom of the top plate, a synthetic rod crushing assembly is fixedly installed on the other side of the bottom of the top plate, a first support frame is fixedly installed in the middle of the bracket inner cavity, a second support frame is fixedly installed on one side of the bracket inner cavity, a feeding mechanism is fixedly installed on the top of the first support frame, a material picking structure is provided at one end of the feeding mechanism, a magnetic separation mechanism is fixedly installed on the top of the second support frame, and a classification collection box is fixedly installed on one side of the bottom of the bracket inner cavity.

[0006] Preferably, the composite block crushing assembly includes a composite block crushing cylinder, a second fixed ring is fixedly installed in the middle of the composite block crushing cylinder, a fourth fixed ring is slidably connected to the bottom of the composite block crushing cylinder, a composite block limiting plate is fixedly installed on the bottom of the fourth fixed ring, second support rods are fixedly connected on both sides of the composite block limiting plate, composite block bearings are fixedly installed in the middle of two second support rods, a composite block crushing knife is fixedly installed at the bottom end of the composite block crushing cylinder, and the composite block can be crushed by the composite block crushing assembly.

[0007] Preferably, the synthetic rod crushing assembly includes a synthetic rod crushing cylinder, a first fixed ring is fixedly installed in the middle of the synthetic rod crushing cylinder, a third fixed ring is slidably connected to the bottom of the synthetic rod crushing cylinder, a synthetic rod limiting plate is fixedly installed on the bottom of the third fixed ring, first support rods are fixedly connected on both sides of the synthetic rod limiting plate, synthetic rod bearings are fixedly installed in the middle of two of the first support rods, a synthetic rod crushing knife is fixedly installed at the bottom end of the synthetic rod crushing cylinder, and the synthetic rod can be crushed by the synthetic rod crushing assembly.

[0008] The preferred magnetic separation mechanism includes two belt line mounting plates, the two belt line mounting plate brackets are rotatably connected to two magnetic rollers, the outer rings of the two magnetic rollers are transmission-connected to belts, and the bottoms of the two belt line mounting plates are fixedly installed with slide plates, and talc blocks and steel caps can be sorted by means of the magnetic rollers.

[0009] Preferably, the classification collection box includes a collection box shell, one side of the inner cavity of the collection box shell is snap-connected with a steel cap collection box, and the other side of the collection box shell is snap-connected with a phyllite block collection box, so as to facilitate the separate storage of phyllite blocks and steel caps.

[0010] Preferably, the feeding mechanism includes a synthetic block placement block and a linear module. One side of the synthetic block placement block is fixedly provided with a guide rail, and one end of the guide rail is fixedly provided with a synthetic rod placement block. A synthetic block is placed in the middle of the top of the synthetic block placement block. Through the feeding mechanism and the linear module, the synthetic rods broken out from the synthetic block can be effectively sorted out.

[0011] Preferably, the linear module includes a guide rail. A driving motor is fixedly installed at one end of the guide rail. The output end of the driving motor is fixedly connected with a sliding rod. An outer ring of the sliding rod is slidably connected with a driving block. A pushing plate is fixedly installed at the top of the driving block. Inductive limit devices are fixedly installed at both ends on one side of the guide rail. The pushing plate is located on one side above the synthetic block placement block.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: The synthetic block is broken by the synthetic block breaking assembly. The synthetic rods generated by the breaking are transported to the synthetic rod breaking assembly for breaking through the feeding mechanism. The pyrophyllite blocks and steel caps generated are sorted by the magnetic separation mechanism, which can effectively separate them. When the equipment is used for breaking, it can avoid fragment splashing and hurting people, accurately control the breaking force, ensure the stability and consistency of product quality. At the same time, the equipment housing is attached with sound-absorbing cotton to absorb the noise generated during the pressing process of the synthetic rod, reduce dust, improve the working environment, conform to the concept of green and environmental protection production, and achieve the production goals of high efficiency, safety and environmental protection. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the automatic breaking equipment for diamond and diamond composite sheet synthetic blocks of the present invention;

[0014] Figure 2 It is a front view structural diagram of the automatic breaking equipment for diamond and diamond composite sheet synthetic blocks of the present invention;

[0015] Figure 3 It is a side view structural diagram of the automatic breaking equipment for diamond and diamond composite sheet synthetic blocks of the present invention;

[0016] Figure 4 It is a schematic structural diagram of the breaking assembly of the present invention;

[0017] Figure 5 It is a schematic structural diagram of the feeding mechanism of the present invention;

[0018] Figure 6 It is a schematic structural diagram of the linear module of the present invention;

[0019] Figure 7 It is a schematic structural diagram of the classification collection box of the present invention.

[0020] In the figure: 1. Synthetic block crushing component; 2. Synthetic rod crushing component; 3. Magnetic separation mechanism; 4. Slideway plate; 5. Classification collection box; 6. Feeding mechanism; 7. Material taking structure; 8. Synthetic block; 9. Synthetic block crushing oil cylinder; 10. Synthetic block bearing; 11. Synthetic block limiting plate; 12. Synthetic block crushing knife; 13. Synthetic rod crushing knife; 14. Belt line mounting plate; 15. Belt; 16. Magnetic drum; 17. Collection box housing; 18. Pyrophyllite block collection box; 19. Steel cap collection box; 20. Linear module; 21. Pushing plate; 22. Inductive limit device; 23. Synthetic block placing block; 24. Guide rail; 25. Synthetic rod placing block; 26. Synthetic rod crushing oil cylinder; 27. Synthetic rod bearing; 28. Synthetic rod limiting plate; 29. First fixing ring; 30. Second fixing ring; 31. Third fixing ring; 32. Fourth fixing ring; 33. First support rod; 34. Second support rod; 35. Slide bar; 36. Driving block; 37. Driving motor; 38. Bracket; 39. Top plate; 40. First support frame; 41. Second support frame; 42. Guide rail. Specific implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] Please refer to Figures 1-7, the present invention provides an automatic breaking device for diamond and diamond composite sheet synthesis blocks, including a bracket 38. A top plate 39 is fixedly installed at the top of the bracket 38. A synthesis block breaking assembly 1 is fixedly installed on one side of the bottom of the top plate 39. A synthesis rod breaking assembly 2 is fixedly installed on the other side of the bottom of the top plate 39. A first support frame 40 is fixedly installed in the middle of the inner cavity of the bracket 38. A second support frame 41 is fixedly installed on one side of the inner cavity of the bracket 38. A feeding mechanism 6 is fixedly installed at the top of the first support frame 40. A material taking structure 7 is arranged at one end of the feeding mechanism 6. A magnetic separation mechanism 3 is fixedly installed at the top of the second support frame 41. A classification collection box 5 is fixedly installed on one side of the bottom of the inner cavity of the bracket 38. The synthesis block breaking assembly 1 includes a synthesis block breaking oil cylinder 9. A second fixing ring 30 is fixedly installed in the middle of the synthesis block breaking oil cylinder 9. The bottom of the synthesis block breaking oil cylinder 9 is slidably connected with a fourth fixing ring 32. A synthesis block limiting plate 11 is fixedly installed at the bottom of the fourth fixing ring 32. Second support rods 34 are fixedly connected to both sides of the synthesis block limiting plate 11. Synthesis block bearings 10 are fixedly installed in the middle of the two second support rods 34. A synthesis block breaking knife 12 is fixedly installed at the bottom end of the synthesis block breaking oil cylinder 9. The synthesis rod breaking assembly 2 includes a synthesis rod breaking oil cylinder 26. A first fixing ring 29 is fixedly installed in the middle of the synthesis rod breaking oil cylinder 26. The bottom of the synthesis rod breaking oil cylinder 26 is slidably connected with a third fixing ring 31. A synthesis rod limiting plate 28 is fixedly installed at the bottom of the third fixing ring 31. First support rods 33 are fixedly connected to both sides of the synthesis rod limiting plate 28. Synthesis rod bearings 27 are fixedly installed in the middle of the two first support rods 33. A synthesis rod breaking knife 13 is fixedly installed at the bottom end of the synthesis rod breaking oil cylinder 26.

[0023] When the embodiment of the present application is in use: Place the synthesis block 8 on the feeding mechanism 6. Drive the synthesis block breaking knife 12 through the synthesis block breaking oil cylinder 9 to break the synthesis block 8. During the breaking process, limit the movement of the synthesis block breaking knife 12 through the synthesis block limiting plate 11. The pyrophyllite blocks and steel caps generated by the breaking fall into the magnetic separation mechanism 3 for screening, and then enter the inner cavity of the classification collection box 5 through the slideway plate 4 for storage. The synthesis rods generated by the breaking are transmitted to the lower part of the synthesis rod breaking assembly 2 through the feeding mechanism 6, and then drive the synthesis rod breaking knife 13 through the synthesis rod breaking oil cylinder 26 to break the synthesis rods. During the breaking process, limit the movement through the synthesis rod limiting plate 28. The broken synthesis rods enter the material taking structure 7 for storage.

[0024] Please refer to Figures 1-7, Further, the magnetic separation mechanism 3 includes two belt line mounting plates 14. Two magnetic drums 16 are rotatably connected to the brackets of the two belt line mounting plates 14. A belt 15 is drivingly connected to the outer circles of the two magnetic drums 16. A slide plate 4 is fixedly installed at the bottom of the two belt line mounting plates 14. The sorting and collection box 5 includes a collection box housing 17. A steel cap collection box 19 is snap-fitted to one side of the inner cavity of the collection box housing 17. A pyrophyllite block collection box 18 is snap-fitted to the other side of the collection box housing 17. The feeding mechanism 6 includes a synthetic block placement block 23 and a linear module 20. A guide rail 24 is fixedly arranged on one side of the synthetic block placement block 23. A synthetic rod placement block 25 is fixedly arranged at one end of the guide rail 24. A synthetic block 8 is placed in the middle of the top of the synthetic block placement block 23. The linear module 20 includes a guide rail 42. A drive motor 37 is fixedly installed at one end of the guide rail 42. The output end of the drive motor 37 is fixedly connected to a slide rod 35. A drive block 36 is slidably connected to the outer circle of the slide rod 35. A push plate 21 is fixedly installed at the top of the drive block 36. Inductive limit devices 22 are fixedly installed at both ends on one side of the guide rail 42. The push plate 21 is located on one side above the synthetic block placement block 23.

[0025] When the embodiment of the present application is in use: After crushing, the linear module 20 drives the slide rod 35, so that the slide rod 35 drives the drive block 36 to move. The movement of the drive block 36 drives the push plate 21 to move. The push plate 21 pushes the synthetic rod into the synthetic rod placement block 25. When the inductive limit device 22 senses the synthetic rod, it starts to crush the synthetic rod. After crushing, pyrophyllite blocks and steel caps are generated and enter the magnetic separation mechanism 3. The steel caps are adsorbed by the magnetic drums 16 in the magnetic separation mechanism 3. Then, by driving the belt 15 to rotate, the pyrophyllite blocks enter the pyrophyllite block collection box 18. When the steel caps continue to be transported to the position of the slide plate 4, the magnetic drums 16 lose magnetism, so that the steel caps are transported to the steel cap collection box 19 through the slide plate 4.

[0026] During specific use: Place the composite block 8 on the feeding mechanism 6. Through the induction limit device 22 for induction, when the driving block 36 is sensed, the induction limit device 22 transmits a signal to the composite block crushing oil cylinder 9, causing the composite block crushing oil cylinder 9 to drive the composite block crushing knife 12 to crush the composite block 8. During crushing, the composite block limiting plate 11 limits the movement of the composite block crushing knife 12. The pyrophyllite blocks and steel caps generated by crushing fall into the magnetic separation mechanism 3. The steel caps are adsorbed by the magnetic drum 16 in the magnetic separation mechanism 3. Then, by driving the belt 15 to rotate, the pyrophyllite blocks enter the pyrophyllite block collection box 18. When the steel caps continue to be transmitted to the position of the slide plate 4, the magnetic drum 16 loses magnetism, causing the steel caps to be transmitted to the steel cap collection box 19 through the slide plate 4. The composite rods generated by crushing drive the slide rod 35 through the linear module 20, causing the slide rod 35 to drive the driving block 36 to move. The movement of the driving block 36 drives the push plate 21 to move. The push plate 21 pushes the composite rods into the composite rod placement block 25. The induction limit device 22 conducts induction. When the driving block 36 is sensed, the induction limit device 22 transmits a signal to the composite rod crushing oil cylinder 26, causing the induction limit device 22 to drive the composite rod crushing knife 13 to crush the composite rods. During crushing, it is limited by the composite rod limiting plate 28. The crushed composite rods are pushed by the next batch of transmitted composite rods into the material taking structure 7 for storage.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic breaking device for diamond and diamond composite sheet synthesis blocks, comprising a bracket (38), characterized in that: The top of the bracket (38) is fixedly installed with a top plate (39). On one side of the bottom of the top plate (39), a synthetic block crushing assembly (1) is fixedly installed. On the other side of the bottom of the top plate (39), a synthetic rod crushing assembly (2) is fixedly installed. In the middle of the inner cavity of the bracket (38), a first support frame (40) is fixedly installed. On one side of the inner cavity of the bracket (38), a second support frame (41) is fixedly installed. On the top of the first support frame (40), a feeding mechanism (6) is fixedly installed. One end of the feeding mechanism (6) is provided with a material taking structure (7). On the top of the second support frame (41), a magnetic separation mechanism (3) is fixedly installed. On one side of the bottom of the inner cavity of the bracket (38), a classification collection box (5) is fixedly installed.

2. The automatic crushing device for diamond and diamond composite sheet synthesis blocks according to claim 1, characterized in that: The synthetic block crushing assembly (1) includes a synthetic block crushing oil cylinder (9). In the middle of the synthetic block crushing oil cylinder (9), a second fixing ring (30) is fixedly installed. The bottom of the synthetic block crushing oil cylinder (9) is slidably connected with a fourth fixing ring (32). At the bottom of the fourth fixing ring (32), a synthetic block limiting plate (11) is fixedly installed. On both sides of the synthetic block limiting plate (11), second support rods (34) are fixedly connected. In the middle of the two second support rods (34), synthetic block bearings (10) are fixedly installed. At the bottom end of the synthetic block crushing oil cylinder (9), a synthetic block crushing knife (12) is fixedly installed.

3. An automatic breaking device for diamond and diamond composite sheet synthesis blocks according to claim 1, characterized in that: The synthetic rod crushing assembly (2) includes a synthetic rod crushing oil cylinder (26). In the middle of the synthetic rod crushing oil cylinder (26), a first fixing ring (29) is fixedly installed. The bottom of the synthetic rod crushing oil cylinder (26) is slidably connected with a third fixing ring (31). At the bottom of the third fixing ring (31), a synthetic rod limiting plate (28) is fixedly installed. On both sides of the synthetic rod limiting plate (28), first support rods (33) are fixedly connected. In the middle of the two first support rods (33), synthetic rod bearings (27) are fixedly installed. At the bottom end of the synthetic rod crushing oil cylinder (26), a synthetic rod crushing knife (13) is fixedly installed.

4. An automatic crushing device for diamond and diamond composite sheet synthesis blocks according to claim 1, characterized in that: The magnetic separation mechanism (3) includes two belt line mounting plates (14). Between the two belt line mounting plates (14), two magnetic drums (16) are rotatably connected. The outer rings of the two magnetic drums (16) are drivingly connected with a belt (15). At the bottom of the two belt line mounting plates (14), a slideway plate (4) is fixedly installed.

5. An automatic crushing device for diamond and diamond composite sheet synthesis blocks according to claim 1, characterized in that: The classification collection box (5) includes a collection box outer shell (17). On one side of the inner cavity of the collection box outer shell (17), a steel cap collection box (19) is snap-fitted. On the other side of the collection box outer shell (17), a pyrophyllite block collection box (18) is snap-fitted.

6. The automatic crushing device for diamond and diamond composite sheet synthesis blocks according to claim 1, characterized in that: The feeding mechanism (6) includes a synthetic block placement block (23) and a linear module (20). On one side of the synthetic block placement block (23), a guide rail (24) is fixedly arranged. At one end of the guide rail (24), a synthetic rod placement block (25) is fixedly arranged. In the middle of the top of the synthetic block placement block (23), a synthetic block (8) is placed.

7. An automatic crushing device for diamond and diamond composite sheet synthesis blocks according to claim 6, characterized in that: The linear module (20) includes a guide rail (42), one end of the guide rail (42) is fixedly installed with a driving motor (37), the output end of the driving motor (37) is fixedly connected with a sliding rod (35), the outer circle of the sliding rod (35) is slidably connected with a driving block (36), the top of the driving block (36) is fixedly installed with a pushing plate (21), both ends on one side of the guide rail (42) are fixedly installed with induction limit devices (22), and the pushing plate (21) is located on one side above the synthetic block placing block (23).

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