Fire work correction device for deck of automobile transport ship
By designing a pyrotechnic correction device including a bottom frame, a support frame, a connecting column, a drive lifting assembly and a drive fixing assembly, the problems of low efficiency and difficulty in ensuring the accuracy of the traditional pyrotechnic correction method are solved, and efficient and accurate deck correction is achieved, reducing the intensity of manual labor and safety risks.
Patent Information
- Application Number
- CN202510658040.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-07-22
AI Technical Summary
Traditional fire correction methods are inefficient and difficult to guarantee accuracy. The manual operation is labor-intensive and has safety risks, and there is a lack of efficient and accurate special tooling equipment.
A pyrotechnical correction device including a bottom frame, a support frame, a connecting column, a drive lifting assembly and a drive fixing assembly is designed. The suction cup electromagnet is adsorbed on the deck, and the pulling or flattening operation of the deck deformation area is achieved through the cooperation of the drive screw and the fixing head.
Efficient and accurate deck correction is achieved, reducing the intensity of manual labor, and improving safety and correction accuracy.
Smart Images

Figure CN120347084A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ship manufacturing and maintenance, and particularly to a thermal straightening device for the deck of a pure car carrier (PCC). Background Art
[0002] During the construction and maintenance of a pure car carrier (PCC), the deck is prone to concave and convex deformation due to factors such as welding and external forces. For the deformed parts of the deck, thermal straightening methods need to be used to straighten the deck.
[0003] Traditional thermal straightening methods mainly rely on the experience of workers and are carried out by methods such as flame heating and external force knocking. This method not only has low efficiency, but also it is difficult to guarantee the straightening accuracy, and it is difficult to meet the strict requirements of modern pure car carriers (PCC) for the flatness of the deck; moreover, for traditional thermal straightening methods, the manual operation has a large labor intensity and there are certain safety risks. Currently, there is a lack of special tooling equipment in the market that can achieve efficient and precise straightening according to the characteristics of the deck of a pure car carrier (PCC). Therefore, it is necessary to provide a thermal straightening device for the deck of a pure car carrier (PCC) to solve the above problems. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a thermal straightening device for the deck of a pure car carrier (PCC), which solves the problems mentioned in the above background.
[0005] The present invention provides the following technical solution: A thermal straightening device for the deck of a pure car carrier (PCC), placed on the upper surface of the deck of the pure car carrier (PCC), includes a bottom frame. A support frame is arranged on the upper surface of the bottom frame. A connecting column is arranged at the center of the upper end of the support frame. A driving lifting assembly is arranged at the lower end of the connecting column. A driving clamping assembly is arranged at the lower end of the driving lifting assembly. A clamping head is arranged at the lower end of the driving clamping assembly. A hole is opened on the deck of the pure car carrier (PCC), and the clamping head is inserted into the hole;
[0006] The driving lifting assembly includes a driving screw, and the driving screw is threadedly connected to the connecting column;
[0007] The driving clamping assembly includes a movable connecting rod, and the movable connecting rod is arranged on the upper surface of the clamping head.
[0008] Preferably, suction electromagnets are arranged on both sides of the support frame on the upper surface of the bottom frame. A row of wire pipes is arranged between the two suction electromagnets. A power connection socket is arranged at the middle end of the row of wire pipes. A wire is connected between the power connection socket and the suction electromagnet, and the wire is arranged inside the row of wire pipes.
[0009] Preferably, an auxiliary pressure plate is placed on the upper surface of the deck of the pure car carrier (PCC) at the position of the hole. A through hole for the lower end of the clamping head to pass through is opened at the center of the auxiliary pressure plate.
[0010] Preferably, an L-shaped rod is provided on one side of the auxiliary pressure plate, and a grip rod is fixedly provided at the upper end of the L-shaped rod.
[0011] Preferably, the driving and lifting assembly further includes a fixed seat and a hand-held rotating rod. A threaded hole matching the driving screw is provided at the center of the lower end of the connecting column. The fixed seat is arranged on the driving screw, and hand-held rotating rods are arranged on both sides of the fixed seat.
[0012] Preferably, the driving and clamping assembly further includes a mounting frame, a bidirectional screw and a handle. The mounting frame is arranged on the lower surface of the fixed seat. The bidirectional screw is rotatably arranged inside the mounting frame, and the thread directions at both ends of the outer surface of the bidirectional screw are opposite.
[0013] Preferably, one end of the bidirectional screw passes through the side wall of the mounting frame and is connected to the handle. There are two movable connecting rods, and both movable connecting rods are threadedly connected to the bidirectional screw. The movable connecting rods are slidably connected to the mounting frame.
[0014] Preferably, there are two clamping heads, and the two clamping heads are respectively fixedly arranged at the lower ends of the two movable connecting rods. Grooves are provided on the outer surfaces of the two clamping heads.
[0015] Preferably, clamping grooves are provided on both sides of the upper surface of the connecting column, and fixed connecting pieces are clamped inside the two clamping grooves. First mounting holes are provided on both fixed connecting pieces.
[0016] Preferably, fixing screws are arranged through the first mounting holes at the upper ends of the fixed connecting pieces. The upper ends of the two fixed connecting pieces are respectively clamped on both sides of the top plate of the support frame, and second mounting holes matching the fixing screws are provided on the top plate of the support frame.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. For the deck thermomechanical straightening device of the automobile transport ship, by setting a sucker electromagnet and an auxiliary pressure plate, placing the thermomechanical straightening device on the deck of the transport ship, connecting and energizing it through the power connection socket and the external power cord, and then the sucker electromagnet works, so that the bottom frame can be adsorbed on the deck of the transport ship;
[0019] By setting an auxiliary pressure plate, before the clamping head moves down through the hole, hold the grip rod, place the auxiliary pressure plate on the upper surface of the deck of the transport ship through the L-shaped rod, and the through hole of the auxiliary pressure plate corresponds to the hole, which is convenient for the clamping head to clamp the auxiliary pressure plate later and apply downward pressure, effectively increasing the acting area and flattening the convex part of the deck of the transport ship to ensure the straightening effect.
[0020] 2. For the flame straightening device for the deck of a car carrier, by setting a driving and clamping component, when the lower end of the clamping head passes through the central perforation and the hole of the auxiliary pressure plate, by rotating the handle, the bidirectional screw can be driven to rotate synchronously. Under the limiting effect of the installation frame, the two movable connecting rods can move horizontally along the bidirectional screw and move away from each other. When the two movable connecting rods move away from each other, the two clamping heads can be driven to move synchronously and move away from each other, so that the edges of the hole and the perforation can be clamped into the notch of the two clamping heads.
[0021] 3. For the flame straightening device for the deck of a car carrier, by setting a driving and lifting component, by driving the handheld rotating rod to rotate forward or backward, the handheld rotating rod will drive the driving screw to rotate synchronously. When the driving screw rotates and moves upward and contracts into the threaded hole of the connecting column, the driving and clamping component and the clamping head can be driven to move upward to apply an upward pulling force; when the driving screw rotates and moves downward, the driving and clamping component and the clamping head can be driven to move downward to apply a downward pressure, so as to pull back or flatten the deformed area of the deck of the car carrier, with simple operation and time and labor saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is one of the overall structural schematic diagrams of the flame straightening device for the deck of a car carrier according to the present invention;
[0023] Figure 2 is the second overall structural schematic diagram of the flame straightening device for the deck of a car carrier according to the present invention;
[0024] Figure 3 is the connection structural schematic diagram of the bottom frame and the support frame of the present invention;
[0025] Figure 4 is the partial structural schematic diagram of the flame straightening device for the deck of a car carrier according to the present invention;
[0026] Figure 5 is the connection structural schematic diagram of the driving and lifting component and the driving and clamping component of the present invention;
[0027] Figure 6 is the cross-sectional view of the installation frame of the present invention;
[0028] Figure 7 is the connection structural schematic diagram of the bidirectional screw and the movable connecting rod of the present invention;
[0029] Figure 8 is the structural schematic diagram of the auxiliary pressure plate of the present invention;
[0030] Figure 9 For the present invention Figure 5 is the enlarged schematic diagram of the structure at A in
[0031] In the figure: 1. Transport ship deck; 101. Hole; 2. Bottom frame; 201. Suction electromagnet; 202. Cable duct; 203. Power connection socket; 3. Support frame; 301. Second mounting hole; 4. Connecting column; 401. Card slot; 402. Fixed connecting piece; 403. Fixed screw; 404. First mounting hole; 5. Driving lifting assembly; 501. Driving screw rod; 502. Fixed seat; 503. Hand-held rotating rod; 6. Driving clamping assembly; 601. Mounting frame; 602. Bi-directional screw rod; 603. Handle; 604. Movable connecting rod; 7. Clamping head; 701. Notch; 8. Auxiliary pressing disc; 801. Perforation; 802. L-shaped rod; 803. Gripping rod. Specific implementation mode
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Please refer to Figures 1-9 , a thermomechanical straightening device for the deck of an automobile transport ship, placed on the upper surface of the transport ship deck 1, including a bottom frame 2. A support frame 3 is arranged on the upper surface of the bottom frame 2. A connecting column 4 is arranged at the center of the upper end of the support frame 3. A driving lifting assembly 5 is arranged at the lower end of the connecting column 4. A driving clamping assembly 6 is arranged at the lower end of the driving lifting assembly 5. A clamping head 7 is arranged at the lower end of the driving clamping assembly 6. A hole 101 is opened on the transport ship deck 1, and the clamping head 7 is inserted into the hole 101;
[0034] The driving lifting assembly 5 includes a driving screw rod 501, and the driving screw rod 501 is threadedly connected to the connecting column 4;
[0035] The driving clamping assembly 6 includes a movable connecting rod 604, and the movable connecting rod 604 is arranged on the upper surface of the clamping head 7.
[0036] Among them; suction electromagnets 201 are arranged on both sides of the support frame 3 on the upper surface of the bottom frame 2. A cable duct 202 is arranged between the two suction electromagnets 201. A power connection socket 203 is arranged in the middle of the cable duct 202. A wire is connected between the power connection socket 203 and the suction electromagnet 201, and the wire is arranged inside the cable duct 202. Place the thermomechanical straightening device on the transport ship deck 1, connect it to an external power supply through the power connection socket 203 to energize it, and then the suction electromagnet 201 works, so that the bottom frame 2 can be adsorbed on the transport ship deck 1.
[0037] Among them; an auxiliary pressure plate 8 is placed on the upper surface of the transport ship deck 1 at the hole 101. A through hole 801 for the lower end of the clamping head 7 to pass through is provided in the center of the auxiliary pressure plate 8. An L-shaped rod 802 is arranged on one side of the auxiliary pressure plate 8. A grip rod 803 is fixedly arranged at the upper end of the L-shaped rod 802. Before the clamping head 7 moves downward through the hole 101, hold the grip rod 803 and place the auxiliary pressure plate 8 on the upper surface of the transport ship deck 1 through the L-shaped rod 802, and the through hole 801 of the auxiliary pressure plate 8 corresponds to the hole 101, which is convenient for the clamping head 7 to clamp the auxiliary pressure plate 8 and apply downward pressure later, effectively increasing the acting area and flattening the convex part of the transport ship deck 1 to ensure the correction effect.
[0038] Among them; the driving lifting component 5 further includes a fixed seat 502 and a hand-held rotating rod 503. A threaded hole matching with the driving screw rod 501 is provided in the center of the lower end of the connecting column 4. The fixed seat 502 is arranged on the driving screw rod 501. Hand-held rotating rods 503 are arranged on both sides of the fixed seat 502. By driving the hand-held rotating rod 503 to rotate forward or backward, the hand-held rotating rod 503 will drive the driving screw rod 501 to rotate synchronously. When the driving screw rod 501 rotates upward and contracts into the threaded hole of the connecting column 4, it can drive the driving clamping component 6 and the clamping head 7 to move upward and apply an upward pulling force; when the driving screw rod 501 rotates downward, it can drive the driving clamping component 6 and the clamping head 7 to move downward and apply a downward pressure, so as to pull back or flatten the deformed area of the transport ship deck 1.
[0039] Among them; the driving clamping component 6 further includes a mounting frame 601, a bidirectional screw rod 602 and a handle 603. The mounting frame 601 is arranged on the lower surface of the fixed seat 502. The bidirectional screw rod 602 is rotatably arranged inside the mounting frame 601. The thread directions of the two ends of the outer surface of the bidirectional screw rod 602 are opposite. One end of the bidirectional screw rod 602 passes through the side wall of the mounting frame 601 and is connected to the handle 603. Two movable connecting rods 604 are provided. Both of the two movable connecting rods 604 are threadedly connected to the bidirectional screw rod 602. The movable connecting rods 604 are slidably connected to the mounting frame 601. When the lower end of the clamping head 7 passes through the central through hole 801 of the auxiliary pressure plate 8 and the hole 101, by rotating the handle 603, the bidirectional screw rod 602 can be driven to rotate synchronously. Under the limiting action of the mounting frame 601, the two movable connecting rods 604 can be realized to move horizontally along the bidirectional screw rod 602 and move away from each other.
[0040] Among them; two clamping heads 7 are provided. The two clamping heads 7 are respectively fixedly arranged at the lower ends of the two movable connecting rods 604. Groove openings 701 are provided on the outer surfaces of the two clamping heads 7. When the two movable connecting rods 604 move away from each other, the two clamping heads 7 can be driven to move synchronously and move away from each other, and then the edges of the hole 101 and the through hole 801 can be clamped into the groove openings 701 of the two clamping heads 7.
[0041] Among them; on both sides of the upper surface of the connecting column 4, clamping grooves 401 are opened. Inside both clamping grooves 401, fixedly connected pieces 402 are clamped. On both fixedly connected pieces 402, first mounting holes 404 are opened. At the upper end of the fixedly connected piece 402, fixing screws 403 are arranged through the first mounting holes 404. The upper ends of the two fixedly connected pieces 402 are respectively clamped on both sides of the top plate of the support frame 3. On the top plate of the support frame 3, second mounting holes 301 that cooperate with the fixing screws 403 are opened. By providing the clamping grooves 401, it is convenient to install the fixedly connected pieces 402. By clamping the two fixedly connected pieces 402 on both sides of the top plate of the support frame 3 and fixing them with the fixing screws 403, the stable connection between the connecting column 4 and the support frame 3 can be effectively ensured.
[0042] Working principle: When performing thermal straightening on the deck 1 of a car carrier, first carefully detect and evaluate the deformed area of the deck. After determining the position and degree of the area to be straightened, while using the tooling, thermal heating can be combined. According to the material and deformation degree of the deck 1 of the carrier, control the heating temperature and time; place this thermal straightening device on the deck 1 of the carrier, connect and energize it through the power socket 203 and an external power cord. Then, the sucker electromagnet 201 works, enabling the bottom frame 2 to adsorb on the deck 1 of the carrier; before the clamping head 7 moves down through the hole 101, hold the handle rod 803, and through the L-shaped rod 802, place the auxiliary pressing plate 8 on the upper surface of the deck 1 of the carrier and make the through hole 801 of the auxiliary pressing plate 8 correspond to the hole 101. Then, pass the lower end of the clamping head 7 through the central through hole 801 of the auxiliary pressing plate 8 and the hole 101; when the lower end of the clamping head 7 passes through the central through hole 801 of the auxiliary pressing plate 8 and the hole 101, by rotating the handle 603, the bidirectional screw 602 can be driven to rotate synchronously. Under the limiting action of the mounting frame 601, the two movable connecting rods 604 can move horizontally along the bidirectional screw 602 and move away from each other. When the two movable connecting rods 604 move away from each other, they can drive the two clamping heads 7 to move synchronously and move away from each other. Thus, the edges of the hole 101 and the through hole 801 can be clamped into the notch 701 of the two clamping heads 7.
[0043] Furthermore, by driving the hand-held rotating rod 503 to rotate forward or backward, the hand-held rotating rod 503 will drive the driving screw 501 to rotate synchronously. When the driving screw 501 rotates and moves upward and contracts into the threaded hole of the connecting column 4, it can drive the driving clamping assembly 6 and the clamping head 7 to move upward and apply an upward pulling force; when the driving screw 501 rotates and moves downward, it can drive the driving clamping assembly 6 and the clamping head 7 to move downward and apply a downward pressure, thereby pulling back or flattening the deformed area of the deck 1 of the carrier. The operation is simple, time-saving, and labor-saving; when the deck is straightened to the expected flatness, keep the screw state to make the deck cool and take shape. Then, loosen the screw and remove the tooling. Finally, use a flatness measuring instrument, etc. to check the straightening quality.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A manual flame straightening device for the deck of a car carrier, which is placed on the upper surface of the deck (1) of the carrier, and is characterized in that, It includes a bottom frame (2), a support frame (3) is provided on the upper surface of the bottom frame (2), a connecting column (4) is provided at the center of the upper end of the support frame (3), a driving lifting assembly (5) is provided at the lower end of the connecting column (4), a driving clamping assembly (6) is provided at the lower end of the driving lifting assembly (5), a clamping head (7) is provided at the lower end of the driving clamping assembly (6), a hole (101) is formed in the deck (1) of the transport ship, and the clamping head (7) is inserted into the hole (101). The driving lifting assembly (5) includes a driving screw rod (501), and the driving screw rod (501) is threadedly connected to the connecting column (4). The driving clamping assembly (6) includes a movable connecting rod (604), and the movable connecting rod (604) is provided on the upper surface of the clamping head (7).
2. The pyrotechnic straightening device for the deck of a car carrier according to claim 1, characterized in that, Suction cup electromagnets (201) are provided on both sides of the support frame (3) on the upper surface of the bottom frame (2). A wiring pipe (202) is arranged between the two suction cup electromagnets (201). A power connection socket (203) is arranged at the middle end of the wiring pipe (202). A wire is connected between the power connection socket (203) and the suction cup electromagnet (201), and the wire is arranged inside the wiring pipe (202).
3. The pyrotechnic straightening device for the deck of a pure car carrier according to claim 1, wherein, An auxiliary pressure plate (8) is placed on the upper surface of the deck (1) of the transport ship at the position of the hole (101). A through hole (801) for the lower end of the clamping head (7) to pass through is formed at the center of the auxiliary pressure plate (8).
4. A thermal straightening device for the deck of a car carrier according to claim 3, characterized in that, An L-shaped rod (802) is arranged on one side of the auxiliary pressure plate (8), and a grip rod (803) is fixedly arranged at the upper end of the L-shaped rod (802).
5. A thermal straightening device for the deck of a car carrier according to claim 1, characterized in that, The driving lifting assembly (5) further includes a fixed seat (502) and a hand-held rotating rod (503). A threaded hole matching the driving screw rod (501) is formed at the center of the lower end of the connecting column (4). The fixed seat (502) is arranged on the driving screw rod (501), and hand-held rotating rods (503) are arranged on both sides of the fixed seat (502).
6. The pyrotechnic straightening device for the deck of a pure car and truck carrier according to claim 1, characterized in that, The driving clamping assembly (6) further includes a mounting frame (601), a bidirectional screw rod (602) and a handle (603). The mounting frame (601) is arranged on the lower surface of the fixed seat (502). The bidirectional screw rod (602) is rotatably arranged inside the mounting frame (601), and the thread directions at both ends of the outer surface of the bidirectional screw rod (602) are opposite.
7. A thermal straightening device for the deck of a pure car carrier according to claim 6, wherein, One end of the bidirectional screw rod (602) passes through the side wall of the mounting frame (601) and is connected to the handle (603). There are two movable connecting rods (604). Both of the two movable connecting rods (604) are threadedly connected to the bidirectional screw rod (602), and the movable connecting rods (604) are slidably connected to the mounting frame (601).
8. A thermal straightening device for the deck of a pure car carrier according to claim 7, characterized in that, There are two clamping heads (7). The two clamping heads (7) are respectively fixedly arranged at the lower ends of the two movable connecting rods (604). Notch openings (701) are formed on the outer surfaces of the two clamping heads (7).
9. A thermal straightening device for the deck of a pure car carrier according to claim 1, wherein, On both sides of the upper surface of the connecting column (4), clamping grooves (401) are formed. Fixed connection pieces (402) are clamped inside the two clamping grooves (401), and first mounting holes (404) are formed in both of the fixed connection pieces (402).
10. A pyrotechnic straightening device for the deck of a car carrier according to claim 9, characterized in that, A fixing screw (403) is arranged at the upper end of the fixed connection piece (402) through the first mounting hole (404). The upper ends of the two fixed connection pieces (402) are respectively clamped on both sides of the top plate of the support frame (3), and second mounting holes (301) matching the fixing screws (403) are formed in the top plate of the support frame (3).