Automatic assembly production line for water pump of water pick
By designing an automated assembly production line, the problems of low efficiency and unstable quality in the production of tooth pumps are solved, efficient automatic assembly and quality monitoring are achieved, and labor costs are reduced.
Patent Information
- Application Number
- CN202510780068.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-22
AI Technical Summary
During the production and assembly of existing tooth pumps, there are problems such as low production efficiency, unstable product quality, high labor investment costs and missed inspection risks.
An automated assembly production line including a pump housing conveying device, a valve plate conveying device, a water inlet loading device, a water outlet loading device, a seal ring conveying device, a piston assembly device and a pulling detection device are designed. Through the coordinated work of these devices, automatic assembly and quality inspection of each component can be realized.
Improve production efficiency, ensure the stability of product quality, reduce the risk of missed inspection, and improve the degree of automation.
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Figure CN120347525A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water flosser pumps, and particularly to an automated assembly production line for water flosser pumps. Background Art
[0002] Currently, during the production and assembly process of water flosser pumps, mainly employees use semi-automatic tools to assemble each component of the water flosser pump, and the upper and lower processes are connected in series by means of a belt conveyor line principle; the existing technology currently has the disadvantages of low production efficiency, unstable product quality, and high labor input costs; therefore, there are the following technical problems. First, due to the uneven assembly technical levels and experience of employees, the upper and lower workstations cannot be effectively connected, resulting in low-efficiency production, and there are risks such as missed inspections by manual labor in the quality inspection workstation, which affects the quality stability of the products. Summary of the Invention
[0003] Aiming at the above defects, the purpose of the present invention is to provide an automated assembly production line for water flosser pumps with high automation degree, which can avoid missed inspections of products and ensure product quality.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] An automated assembly production line for water flosser pumps, which includes a pump housing transfer device, a valve sheet conveying device, an inlet part feeding device, an outlet part feeding device, a sealing ring conveying device, a piston assembly device, and a pull-out detection device. The pump housing transfer device is used to convey the pump housing; the valve sheet conveying device is located downstream of the pump housing transfer device, and the valve sheet conveying device is used to convey the valve sheet to the corresponding position for assembly with the pump housing conveyed by the pump housing transfer device; the inlet part feeding device and the outlet part feeding device are located downstream of the valve sheet conveying device. The inlet part feeding device is used to assemble the conveyed inlet part with the pump housing; the outlet part feeding device is used to assemble the conveyed outlet part with the inlet part; the sealing ring conveying device is located downstream of the inlet part feeding device, and the sealing ring conveying device is used to assemble the conveyed sealing ring with the inlet part; the piston assembly device is located downstream of the sealing ring conveying device, and the piston assembly device assembles the piston assembly with the pump housing to form a water flosser pump; the pull-out detection device is located downstream of the piston assembly device, and the pull-out detection device is used to detect and spray code the water flosser pump.
[0006] Preferably, in the above-mentioned automated assembly production line for water flosser pumps, the valve sheet conveying device, the inlet part feeding device, the sealing ring conveying device, the piston assembly device, and the pull-out detection device are arranged on the same side of the pump housing transfer device.
[0007] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the valve plate conveying device includes a first loading tray, a first mounting frame, a servo motor, and a vacuum suction nozzle. The first loading tray is arranged on one side of the pump housing transfer device. The first mounting frame is arranged downstream of the first loading tray. The servo motor is installed on the first mounting frame, and the output end of the servo motor is connected to the vacuum suction nozzle.
[0008] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the water inlet part feeding device includes a second loading tray, a second mounting frame, and a water inlet part air cylinder gripper. The second loading tray is arranged on one side of the pump housing transfer device. The second mounting frame is arranged downstream of the second loading tray. The water inlet part air cylinder gripper is installed on the second mounting frame, and the water inlet part air cylinder gripper is used to assemble the water inlet part conveyed by the second loading tray with the pump housing.
[0009] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the water inlet part feeding device further includes a water inlet part sensor, and the water inlet part sensor is arranged on the second mounting frame.
[0010] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the seal ring conveying device includes a third loading tray, a third mounting frame, and a seal ring air cylinder gripper. The third loading tray is arranged on one side of the pump housing transfer device. The third mounting frame is arranged downstream of the third loading tray. The seal ring air cylinder gripper is installed on the third mounting frame, and the seal ring air cylinder gripper is used to install the seal ring conveyed by the third loading tray into the interior of the water inlet part.
[0011] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the seal ring conveying device further includes a seal ring sensor, and the seal ring sensor is arranged on the third mounting frame.
[0012] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the piston assembly device includes a fourth loading tray, a fourth mounting frame, a piston air cylinder gripper, a motor KK module, and a divider loading tray. The fourth loading tray is arranged on one side of the pump housing transfer device. The fourth mounting frame is arranged downstream of the fourth loading tray. The piston air cylinder gripper and the motor KK module are both arranged on the fourth mounting frame, and the divider loading tray is arranged downstream of the motor KK module.
[0013] Preferably, for the above-mentioned automatic assembly production line of the water flosser water pump, the pulling detection device includes a frame, a detection air cylinder, and an air gripper. The frame is arranged on one side of the pump housing transfer device. The detection air cylinder is installed on the frame, and the output end of the detection air cylinder is connected to the air gripper.
[0014] Preferably, in the above-mentioned automatic assembly production line for the water flosser water pump, the pulling detection device further includes a coding assembly, which is used to perform a coding process on the assembled water flosser water pump, and the coding assembly is located on one side of the pump housing transfer device.
[0015] Advantages of the present invention:
[0016] First, the pump housing to be assembled is conveyed to the assembly and processing position of the valve sheet conveying device through the pump housing transfer device. After the valve sheet conveying device receives it, the valve sheet conveying device installs the valve sheet into the pump housing, and then puts the pump housing with the valve sheet back into the pump housing transfer device through the valve sheet conveying device. The pump housing transfer device then conveys the pump housing to the processing position of the water inlet part feeding device, and the water inlet part feeding device performs the water inlet part assembly process on it. After completing the water inlet part assembly, the pump housing with the assembled water inlet part changes its posture, and the valve sheet conveying device installs the valve sheet into the pump housing. Then, through the valve sheet conveying device, the pump housing with the valve sheet is put back into the pump housing transfer device. The pump housing transfer device then conveys the pump housing to the processing position of the water outlet part feeding device, and the water outlet part feeding device performs the water outlet part assembly process on it. After completing the water outlet part assembly, the water outlet part and the water inlet part are assembled. The pump housing with the installed water inlet part and water outlet part is conveyed to the processing position of the sealing ring conveying device through the pump housing transfer device 11. The sealing ring conveying device performs the sealing ring assembly process on it. After completing the sealing ring assembly, the pump housing transfer device conveys the pump housing to the processing position of the piston assembly device, and the piston assembly device performs the piston assembly process on it. After completing the piston assembly, a water flosser water pump is formed. Finally, the assembled water flosser water pump is conveyed to the pulling detection device through the pump housing transfer device, and the pulling detection device performs the pulling detection process on it. After detecting that the quality of the water flosser water pump is qualified, the blanking process is carried out. Such a design can effectively replace manual operation, improve work efficiency, effectively monitor the quality of the water flosser water pump, and has a high degree of automation. Description of the drawings
[0017] Figure 1 It is a schematic structural diagram of one embodiment of the present invention;
[0018] Figure 2 It is a top view of one embodiment of the present invention;
[0019] Figure 3 It is Figure 1 a fracture schematic diagram of the valve sheet conveying device in
[0020] Figure 4 It is Figure 1 a fracture schematic diagram of the water inlet part feeding device in
[0021] Figure 5 It is Figure 1 a fracture schematic diagram of the sealing ring conveying device in
[0022] Figure 6 For Figure 1 The fracture schematic diagram of the piston assembly device and the drawing detection device in the middle
[0023] Among them: it includes a pump housing transfer device 11, a valve plate conveying device 12, a water inlet part feeding device 13, a water outlet part feeding device 131, a sealing ring conveying device 14, a piston assembly device 15, a drawing detection device 16, a first feeding tray 17, a first mounting frame 18, a servo motor 19, a vacuum suction nozzle 20, a second feeding tray 21, a second mounting frame 22, a water inlet part cylinder gripper 23, a water inlet part sensor 24, a third feeding tray 25, a second mounting frame 26, a sealing ring cylinder gripper 27, a sealing ring sensor 28, a fourth feeding tray 29, a fourth mounting frame 30, a piston cylinder gripper 31, a motor KK module 32, a dividing head mounting plate 33, a machine frame 34, a detection cylinder 35, an air gripper 36, and a coding assembly 37 Specific implementation mode
[0024] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention
[0025] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention
[0026] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations
[0027] In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more
[0028] Such as Figures 1 to 6As shown in the figure, an automatic assembly production line for a water flosser water pump includes a pump housing transfer device 11, a valve piece conveying device 12, a water inlet part feeding device 13, a sealing ring conveying device 14, a piston assembly device 15 and a pulling detection device 16. The pump housing transfer device 11 is used to convey the pump housing; the valve piece conveying device 12 is located downstream of the pump housing transfer device 11, and the valve piece conveying device 12 is used to convey the valve piece to the corresponding position for assembly with the pump housing conveyed by the pump housing transfer device 11; the water inlet part feeding device 13 and the water outlet part feeding device 131 are located downstream of the valve piece conveying device 12. The water inlet part feeding device 13 is used to assemble the conveyed water inlet part with the pump housing; the water outlet part feeding device 131 is used to assemble the conveyed water outlet part with the water inlet part; the sealing ring conveying device 14 is located downstream of the water inlet part feeding device 13, and the sealing ring conveying device 14 is used to assemble the conveyed sealing ring with the water inlet part; the piston assembly device 15 is located downstream of the sealing ring conveying device 14, and the piston assembly device 15 assembles the piston assembly with the pump housing to form a water flosser water pump; the pulling detection device 16 is located downstream of the piston assembly device 15, and the pulling detection device 16 is used to detect and spray code the water flosser water pump; First, the pump housing to be assembled is conveyed by the pump housing transfer device 11 to the assembly and processing position of the valve piece conveying device 12. After the valve piece conveying device 12 receives it, the valve piece conveying device 12 installs the valve piece into the pump housing, and then the valve piece conveying device 12 returns the pump housing with the valve piece installed to the pump housing transfer device 11. The pump housing transfer device 11 then conveys the pump housing to the processing position of the water inlet part feeding device 13. The water inlet part feeding device 13 performs the water inlet part assembly process on it. After completing the water inlet part assembly, the pump housing with the water inlet part assembled changes its posture, and the valve piece conveying device 12 installs the valve piece into the pump housing. Then the valve piece conveying device 12 returns the pump housing with the valve piece installed to the pump housing transfer device 11. The pump housing transfer device 11 then conveys the pump housing to the processing position of the water outlet part feeding device 131. The water outlet part feeding device 131 performs the water outlet part assembly process on it. After completing the water outlet part assembly, the water outlet part is assembled with the water inlet part. The pump housing transfer device 11 conveys the pump housing with the water inlet part and the water outlet part installed to the processing position of the sealing ring conveying device 14. The sealing ring conveying device 14 performs the sealing ring assembly process on it. After completing the sealing ring assembly, the pump housing transfer device 11 conveys the pump housing to the processing position of the piston assembly device 15. The piston assembly device 15 performs the piston assembly process on it. After completing the piston assembly, a water flosser water pump is formed. Finally, the assembled water flosser water pump is conveyed by the pump housing transfer device 11 to the pulling detection device 16. The pulling detection device 16 performs the pulling detection process on it. After detecting that the quality of the water flosser water pump is qualified, the blanking process is carried out. Such a design can effectively replace manual operations, improve work efficiency, effectively monitor the quality of the water flosser water pump, and has a high degree of automation.
[0029] It should be noted that the valve plate conveying device 12, the water inlet part feeding device 13, the sealing ring conveying device 14, the piston assembly device 15 and the pulling detection device 16 are arranged on the same side of the pump housing transfer device 11; such a design enables the valve plate conveying device 12, the water inlet part feeding device 13, the sealing ring conveying device 14, the piston assembly device 15 and the pulling detection device 16 to better process the transported pump housing when the pump housing transfer device 11 transports the pump housing, making the processing connection better.
[0030] In the automatic assembly production line of the water flosser pump in this embodiment, the valve plate conveying device 12 includes a first loading tray 17, a first mounting frame 18, a servo motor 19 and a vacuum suction nozzle 20. The first loading tray 17 is arranged on one side of the pump housing transfer device 11, the first mounting frame 18 is arranged downstream of the first loading tray 17, the servo motor 19 is installed on the first mounting frame 18, and the output end of the servo motor 19 is connected to the vacuum suction nozzle 20; after sucking the valve plate by the vacuum suction nozzle 20, the servo motor 19 drives the vacuum suction nozzle 20 to install the valve plate into the pump housing, so as to achieve the purpose of automatic assembly.
[0031] In the automatic assembly production line of the water flosser pump in this embodiment, the water inlet part feeding device 13 includes a second loading tray 21, a second mounting frame 22 and a water inlet part cylinder gripper 23. The second loading tray 21 is arranged on one side of the pump housing transfer device 11, the second mounting frame 22 is arranged downstream of the second loading tray 21, the water inlet part cylinder gripper 23 is installed on the second mounting frame 22, and the water inlet part cylinder gripper 23 is used to assemble the water inlet part conveyed by the second loading tray 21 with the pump housing; the water inlet part feeding device 13 further includes a water inlet part sensor 24, and the water inlet part sensor 24 is arranged on the second mounting frame 22; such a design can better monitor the assembly work of the water inlet part and the pump housing, and avoid problems such as missing assembly and assembly accuracy.
[0032] In the automatic assembly production line of the water flosser pump in this embodiment, the sealing ring conveying device 14 includes a third loading tray 25, a third mounting frame 26 and a sealing ring cylinder gripper 27. The third loading tray 25 is arranged on one side of the pump housing transfer device 11, the third mounting frame 26 is arranged downstream of the third loading tray 25, the sealing ring cylinder gripper 27 is installed on the third mounting frame 26, and the sealing ring cylinder gripper 27 is used to install the sealing ring conveyed by the third loading tray 25 into the water inlet part; the sealing ring conveying device 14 further includes a sealing ring sensor 28, and the sealing ring sensor 28 is arranged on the third mounting frame 26; such a design can better monitor the assembly work of the sealing ring and the water inlet part, and avoid problems such as missing assembly and assembly accuracy.
[0033] The automated assembly production line for the water flosser pump in this embodiment, wherein the piston assembly device 15 includes a fourth loading tray 29, a fourth mounting frame 30, a piston cylinder clamp 31, a motor KK module 32 and a divider tray 33, the fourth loading tray 29 is arranged on one side of the pump casing transfer device 11, the fourth mounting frame 30 is arranged downstream of the fourth loading tray 29, the piston cylinder clamp 31 and the motor KK module 32 are both arranged on the fourth mounting frame 30, and the divider tray 33 is arranged downstream of the motor KK module 32; wherein the pulling detection device 16 includes a frame 34, a detection cylinder 35 and an air claw 36, the frame 34 is arranged on one side of the pump casing transfer device 11, the detection cylinder 35 is installed on the frame 34, and the output end of the detection cylinder 35 is connected to the air claw 36; the purpose of pulling out the water flosser pump by driving the air claw 36 with the detection cylinder 35 is further ensured.
[0034] In some embodiments of the automated assembly production line for oral irrigator pumps, the pull-out detection device 16 also includes a coding component 37. The coding component 37 is used to perform a coding process on all assembled oral irrigator pumps. The coding component 37 is located on one side of the pump casing transfer device 11, thereby avoiding missed inspections that would result in scrapped and defective products entering the market, thereby further ensuring product quality.
[0035] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.
Claims
1. An automated assembly production line for a water flosser water pump, characterized in that: It includes a pump housing transfer device, a valve plate conveying device, a water inlet part feeding device, a water outlet part feeding device, a sealing ring conveying device, a piston assembly device and a pull-out detection device. The pump housing transfer device is used for conveying the pump housing; the valve plate conveying device is located downstream of the pump housing transfer device and is used for conveying the valve plate to a corresponding position for assembly with the pump housing conveyed by the pump housing transfer device; both the water inlet part feeding device and the water outlet part feeding device are located downstream of the valve plate conveying device. The water inlet part feeding device is used for assembling the conveyed water inlet part with the pump housing; the water outlet part feeding device is used for assembling the conveyed water outlet part with the water inlet part; the sealing ring conveying device is located downstream of the water inlet part feeding device and is used for assembling the conveyed sealing ring with the water inlet part; the piston assembly device is located downstream of the sealing ring conveying device and assembles the piston assembly with the pump housing to form a dental irrigator water pump; the pull-out detection device is located downstream of the piston assembly device and is used for detecting and spraying codes on the dental irrigator water pump.
2. The automated assembly production line of the water flosser pump according to claim 1, characterized in that: The valve plate conveying device, the water inlet part feeding device, the sealing ring conveying device, the piston assembly device and the pull-out detection device are arranged on the same side of the pump housing transfer device.
3. The automated assembly production line of the water flosser pump according to claim 1, characterized in that: The valve plate conveying device includes a first loading tray, a first mounting frame, a servo motor and a vacuum suction nozzle. The first loading tray is arranged on one side of the pump housing transfer device. The first mounting frame is arranged downstream of the first loading tray. The servo motor is installed on the first mounting frame, and the output end of the servo motor is connected to the vacuum suction nozzle.
4. The dental irrigator water pump automatic assembly production line according to claim 1, wherein: The water inlet part feeding device includes a second loading tray, a second mounting frame and a water inlet part cylinder gripper. The second loading tray is arranged on one side of the pump housing transfer device. The second mounting frame is arranged downstream of the second loading tray. The water inlet part cylinder gripper is installed on the second mounting frame, and the water inlet part cylinder gripper is used for assembling the water inlet part conveyed by the second loading tray with the pump housing.
5. The dental irrigator water pump automatic assembly production line according to claim 4, characterized in that: The water inlet part feeding device further includes a water inlet part sensor, and the water inlet part sensor is arranged on the second mounting frame.
6. The water flosser pump automatic assembly production line according to claim 1, characterized in that: The sealing ring conveying device includes a third loading tray, a third mounting frame and a sealing ring cylinder gripper. The third loading tray is arranged on one side of the pump housing transfer device. The third mounting frame is arranged downstream of the third loading tray. The sealing ring cylinder gripper is installed on the third mounting frame, and the sealing ring cylinder gripper is used for installing the sealing ring conveyed by the third loading tray into the interior of the water inlet part.
7. The automated assembly production line of the water flosser pump according to claim 6, wherein: The sealing ring conveying device further includes a sealing ring sensor, and the sealing ring sensor is arranged on the third mounting frame.
8. The dental irrigator water pump automatic assembly production line according to claim 1, characterized in that: The piston assembly device includes a fourth loading tray, a fourth mounting frame, piston cylinder jaws, a motor KK module, and a divider mounting plate. The fourth loading tray is arranged on one side of the pump housing transfer device. The fourth mounting frame is arranged downstream of the fourth loading tray. The piston cylinder jaws and the motor KK module are both arranged on the fourth mounting frame. The divider mounting plate is arranged downstream of the motor KK module.
9. The dental irrigator water pump automatic assembly production line according to claim 1, characterized in that: The pulling detection device includes a frame, a detection cylinder, and a gas passing jaw. The frame is arranged on one side of the pump housing transfer device. The detection cylinder is installed on the frame, and the output end of the detection cylinder is connected to the gas passing jaw.
10. The automated assembly production line of the dental irrigator water pump according to claim 9, characterized in that: The pulling detection device further includes a coding and marking component, which is used to perform the coding and marking process on the dental irrigator water pump that has completed all fittings. The coding and marking component is located on one side of the pump housing transfer device.