Online roll-dividing and quick roll-changing roll-dividing machine for automobile protection TPU (Thermoplastic Polyurethane) material

Abstract

The invention relates to the technical field of roll-dividing machines, and discloses an automobile protection TPU material online roll-dividing and rapid roll-changing roll-dividing machine which comprises a base, two moving devices are arranged on the upper side of the base, an auxiliary device is arranged on the left side of the base, and a transmission device is arranged on the left side of the moving device on the right side. The auxiliary device comprises a third rack, the right side of the third rack is connected with a rotating plate, the left side of the third rack is provided with a third motor, the transmission end of the third motor is connected with the rotating plate, and the outer side of a chain belt is connected with a push block. According to the scheme, by arranging the auxiliary device, the collected TPU protective film can be driven to move, then feeding and discharging of the device can be separated in the machining process of the device, and then the reel replacing speed and efficiency of the TPU protective film reel are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of rewinding machines, and particularly relates to an online rewinding and rapid roll-changing rewinding machine for automotive protective TPU materials. Background Art

[0002] Thermoplastic polyurethane (TPU) has become the core material of automotive paint protection films due to its excellent abrasion resistance, anti-yellowing property, and self-healing characteristics. In the production process of TPU protective vehicle films, rewinding is a key link that determines product quality and production efficiency. However, traditional rewinding equipment has the following problems in the loading and unloading operations of paper core tubes: 1. Most existing TPU protective vehicle film rewinding equipment adopts traditional single-station or double-station rewinding structures. During the installation and disassembly of paper core tubes, it is necessary to rely on manual labor to sleeve the paper core tubes onto the rewinding shafts or remove them from the full-roll film rolls. This manual operation method not only consumes a large amount of time and labor costs but also has operation errors and safety hazards. 2. Although some automated rewinding equipment has introduced paper core tube feeding mechanisms, the existing technology still has complex structures, slow speeds during the existing paper core tube loading and unloading processes, and relatively slow unloading processes, which affect the loading speed and efficiency. Therefore, we propose an online rewinding and rapid roll-changing rewinding machine for automotive protective TPU materials. Summary of the Invention

[0003] In view of the above situation, to overcome the defects of the existing technology, the invention provides an online rewinding and rapid roll-changing rewinding machine for automotive protective TPU materials, which effectively solves the problems that most existing TPU protective vehicle film rewinding equipment adopts traditional single-station or double-station rewinding structures. During the installation and disassembly of paper core tubes, it is necessary to rely on manual labor to sleeve the paper core tubes onto the rewinding shafts or remove them from the full-roll film rolls. This manual operation method not only consumes a large amount of time and labor costs but also has operation errors and safety hazards. Although some automated rewinding equipment has introduced paper core tube feeding mechanisms, the existing technology still has complex structures, slow speeds during the existing paper core tube loading and unloading processes, and relatively slow unloading processes, which affect the loading speed and efficiency.

[0004] To achieve the above object, the invention provides the following technical solution: An online rewinding and rapid roll-changing rewinding machine for automotive protective TPU materials, including a base. Two sets of moving devices are arranged on the upper side of the base. An auxiliary device is arranged on the left side of the base. A transmission device is arranged on the left side of the right moving device. An feeding device is arranged on the upper side of the right moving device. The auxiliary device includes a third rack. A rotating plate is connected to the right side of the third rack. A third motor is installed on the left side of the third rack. The transmission end of the third motor is connected to the rotating plate. Multiple groups of third rotating rods are connected to the right side of the rotating plate.

[0005] Preferably, the mobile device includes a fixed box. Two groups of first rotating rods are connected to the front and rear side walls of the fixed box. A chain belt is connected to the outside of the two groups of first rotating rods. A first motor is connected to the rear side of the fixed box. The driving end of the first motor is connected to the left first rotating rod. A pushing block is connected to the outside of the chain belt.

[0006] Preferably, the transmission device includes a first cylinder. The telescopic end of the first cylinder is connected to a first frame. A second cylinder is installed on the upper side of the first frame. The telescopic end of the second cylinder is connected to a second motor. The driving end of the second motor is connected to a second rotating rod. A clamp is installed on the left side of the second rotating rod.

[0007] Preferably, the feeding device includes a second frame. Guide blocks are connected to the front and rear side walls of the second frame. The upper side of the guide block is inclined. An arc-shaped block is connected to the lower side of the guide block.

[0008] Preferably, the clamp includes a fixed block. A plurality of chutes are opened on the left side of the fixed block. A plurality of springs are connected to the left side of the fixed block. A clamping block is connected to the side of the spring away from the fixed block. Both the spring and the clamping block are located inside the chute of the fixed block.

[0009] Preferably, a sprocket is connected to the outside of the first rotating rod. The chain belt is located outside the sprocket of the first rotating rod.

[0010] Preferably, the telescopic end of the second cylinder is connected to a fourth frame. The second motor is installed on the upper side of the fourth frame. A slider is connected to the lower side of the fourth frame. A chute matching the slider of the fourth frame is opened on the upper side of the first frame.

[0011] Preferably, a limiting block is connected to the right side of the clamping block. A chute matching the limiting block is opened on the body of the fixed block.

[0012] Preferably, a retaining ring is connected to the left side of the third rotating rod. A jack is opened on the outside of the third rotating rod.

[0013] Preferably, a guide rod is connected to the left side of the fixed block. The left side of the guide rod is tapered.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By setting the auxiliary device, the collected TPU protective film can be driven to move, so that the feeding and discharging of the device can be separated during the processing of the device, thereby improving the roll changing speed and efficiency of the TPU protective film roll. 2. By setting up a mobile device, it can assist in the feeding and loading of the paper core tube, improving the stability and efficiency of the device. A sprocket is fixedly connected to the outer side of the first rotating rod, and the chain belt is located outside the sprocket of the first rotating rod. By setting up the sprocket, the connection tightness between the first rotating rod and the chain belt is improved; 3. By setting up a transmission device, it can drive the second rotating rod and the fixture to adjust their positions and at the same time drive the second rotating rod and the fixture to rotate. Then, through the second rotating rod and the fixture, it drives the third rotating rod or the paper core tube outside the third rotating rod to rotate, thereby completing the winding work of the TPU protective film; 4. By setting up a fixture, it can rotate the third rotating rod or the paper core tube outside the third rotating rod, so that the third rotating rod or the paper core tube outside the third rotating rod can stably wind the TPU protective film. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the drawings: Figure 1 It is a schematic structural diagram of the online roll splitting and rapid roll changing machine for automotive protective TPU materials of the present invention; Figure 2 It is a schematic structural diagram of the base of the present invention; Figure 3 It is a schematic structural diagram of the mobile device of the present invention; Figure 4 It is a schematic structural diagram of the feeding device of the present invention; Figure 5 It is a schematic structural diagram of the transmission device of the present invention; Figure 6 It is a schematic structural diagram of the fourth frame of the present invention; Figure 7 It is a schematic structural diagram of the fixture of the present invention; Figure 8 It is a schematic structural diagram of the guide rod of the present invention; Figure 9 It is a schematic structural diagram of the limit block of the present invention.

[0017] In the figure: 100, base; 200, moving device; 210, fixed box; 220, first rotating rod; 230, chain belt; 240, first motor; 250, pushing block; 300, transmission device; 310, first cylinder; 320, first frame; 330, second cylinder; 340, second motor; 341, fourth frame; 350, second rotating rod; 360, fixture; 361, fixed block; 362, spring; 363, clamping block; 364, limiting block; 365, guiding rod; 400, auxiliary device; 410, third frame; 420, rotating plate; 430, third motor; 440, third rotating rod; 441, retaining ring; 500, feeding device; 510, second frame; 520, guiding block; 530, arc-shaped block. Detailed implementation mode

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] In order to solve the problem that in the background art, most of the existing TPU protective vehicle film winding devices adopt traditional single-station or double-station winding structures. During the installation and disassembly of the paper core tube, it is necessary to rely on manual labor to sleeved the paper core tube onto the winding shaft or remove it from the full-roll film roll. This manual operation method not only consumes a large amount of time and labor costs, but also has operation errors and safety hazards. Although some automatic winding devices have introduced a paper core tube feeding mechanism, the existing technology still has problems such as complex structure, slow speed in the process of feeding and discharging the existing paper core tube, and slow discharging process, which affects the feeding speed and efficiency. Please refer to Figures 1-3 , an on-line splitting and rapid rewinding machine for automotive protective TPU materials, including a base 100. Two groups of moving devices 200 are fixedly arranged on the upper side of the base 100. An auxiliary device 400 is arranged on the left side of the base 100. A transmission device 300 is arranged on the left side of the right moving device 200. A feeding device 500 is arranged on the upper side of the right moving device 200. During use, the feeding device 500 guides the paper core tube, and then the right moving device 200 is started. The right moving device 200 sends the paper core tube onto the auxiliary device 400, and then the auxiliary device 400 drives the paper core tube to rotate for the winding work of the TPU protective film. Then the auxiliary device 400 drives the collected paper core tube to move to the upper side of the left moving device 200, and then it is removed through the left moving device 200 for collection.

[0020] The auxiliary device 400 includes a third frame 410. A rotating plate 420 is rotatably connected to the right side of the third frame 410. A third motor 430 is fixedly installed on the left side of the third frame 410. The driving end of the third motor 430 is fixedly connected to the rotating plate 420. A plurality of third rotating rods 440 are fixedly connected to the right side of the rotating plate 420. Starting the third motor 430 drives the rotating plate 420 to rotate. The rotation of the rotating plate 420 drives the third rotating rods 440 to rotate. By setting the auxiliary device 400, the collected TPU protective film can be driven to move, so that during the processing of the device, the feeding and discharging of the device can be separated, thereby improving the rewinding speed and efficiency of the TPU protective film roll. A retaining ring 441 is fixedly connected to the left side of the third rotating rod 440. A jack is provided on the outer side of the third rotating rod 440. By setting the retaining ring 441, it is convenient to limit the left position of the paper core tube. By providing the jack on the outer side of the third rotating rod 440, even if the paper core roll is not used during the use of the device, the TPU protective film can be limited through the jack, and then the TPU protective film is driven to be wound by rotating the third rotating rod 440, improving the practicability of the device, so that the device can have various forms of winding methods.

[0021] The moving device 200 includes a fixed box 210. Two groups of first rotating rods 220 are rotatably connected to the front and rear side walls of the fixed box 210. A chain belt 230 is connected to the outer sides of the two groups of first rotating rods 220. A first motor 240 is fixedly connected to the rear side of the fixed box 210. The driving end of the first motor 240 is fixedly connected to the left first rotating rod 220. A push block 250 is fixedly connected to the outer side of the chain belt 230. Starting the first motor 240, the left first rotating rod 220 is driven to rotate by the first motor 240. The chain belt 230 is driven to rotate by the left first rotating rod 220. The push block 250 is driven to move by the rotation of the chain belt 230. Then, the paper core tube located on the outer side of the third rotating rod 440 or above the arc-shaped block 530 is moved by the push block 250. By setting the moving device 200, the feeding and discharging work of the paper core tube can be assisted, improving the stability and efficiency of the device. A sprocket is fixedly connected to the outer side of the first rotating rod 220. The chain belt 230 is located outside the sprocket of the first rotating rod 220. By setting the sprocket, the connection tightness between the first rotating rod 220 and the chain belt 230 is improved.

[0022] The transmission device 300 includes a first cylinder 310. The telescopic end of the first cylinder 310 is fixedly connected to a first frame 320. A second cylinder 330 is fixedly installed on the upper side of the first frame 320. The telescopic end of the second cylinder 330 is fixedly connected to a second motor 340. The transmission end of the second motor 340 is fixedly connected to a second rotating rod 350. A clamp 360 is fixedly installed on the left side of the second rotating rod 350. When the first cylinder 310 is started, the first frame 320 is driven by the first cylinder 310 to move back and forth. The second cylinder 330, the second rotating rod 350, and the clamp 360 are driven to move back and forth by the back-and-forth movement of the first frame 320. The second motor 340, the second rotating rod 350, and the clamp 360 are driven to move left and right by the second cylinder 330. The second rotating rod 350 and the clamp 360 are driven to rotate by the second motor 340. The third rotating rod 440 or the paper core tube outside the third rotating rod 440 is driven to rotate by the clamp 360, thereby completing the winding work of the TPU protective film. By setting the transmission device 300, the second rotating rod 350 and the clamp 360 can be driven to adjust their positions and at the same time the second rotating rod 350 and the clamp 360 are driven to rotate. Then, the third rotating rod 440 or the paper core tube outside the third rotating rod 440 is driven to rotate by the second rotating rod 350 and the clamp 360, thereby completing the winding work of the TPU protective film. The telescopic end of the second cylinder 330 is fixedly connected to a fourth frame 341. The second motor 340 is installed on the upper side of the fourth frame 341. A slider is fixedly connected to the lower side of the fourth frame 341. A chute matching the slider of the fourth frame 341 is opened on the upper side of the first frame 320. By setting the fourth frame 341, the stability of the movement of the second motor 340 is improved, and the phenomenon of jitter during the use of the second motor 340 is avoided, improving the stability of the device. The clamp 360 includes a fixed block 361. Multiple chutes are opened on the left side of the fixed block 361. Multiple springs 362 are fixedly connected to the left side of the fixed block 361. A clamping block 363 is fixedly connected to the side of the spring 362 away from the fixed block 361. The spring 362 and the clamping block 363 are both located inside the chute of the fixed block 361. During use, when the fixed block 361 moves to the left, the spring 362 and the clamping block 363 are driven to move to the left. Then, the clamping block 363 is limited by the third rotating rod 440 or the paper core tube outside the third rotating rod 440. Thus, the clamping block 363 presses the spring 362 and sleeves on the outside of the third rotating rod 440 or the paper core tube outside the third rotating rod 440. Then, the third rotating rod 440 or the paper core tube outside the third rotating rod 440 is driven to rotate by the elastic force generated by the deformation of the spring 362. By setting the clamp 360, the third rotating rod 440 or the paper core tube outside the third rotating rod 440 can be rotated, thereby enabling the third rotating rod 440 or the paper core tube outside the third rotating rod 440 to stably wind the TPU protective film. A limiting block 364 is fixedly connected to the right side of the clamping block 363. A chute matching the limiting block 364 is opened on the body of the fixed block 361.The stability of the movement of the clamping block 363 is improved by setting the limit block 364. The left side of the fixed block 361 is fixedly connected with a guiding rod 365. The left side of the guiding rod 365 is tapered. By setting the guiding rod 365, it is convenient to guide and limit the fixed block 361 when the fixed block 361 approaches the third rotating rod 440, improving the stability of the clamping of the third rotating rod 440 or the paper core tube outside the third rotating rod 440 by the fixture 360 of the device, and indirectly improving the stability of the use of the device. The feeding device 500 includes a second frame 510. The front and rear side walls of the second frame 510 are both connected with guiding blocks 520. The upper sides of the guiding blocks 520 are inclined. The lower sides of the guiding blocks 520 are connected with arc-shaped blocks 530. By setting the guiding blocks 520, it is convenient to guide the paper core tube. By setting the arc-shaped blocks 530, it is convenient to limit the paper core tube, facilitating its subsequent movement work.

Claims

1. An on-line coiling and rapid roll-changing coiling machine for automotive protective TPU material, characterized in that: It includes a base (100). On the upper side of the base (100), there are two groups of moving devices (200). On the left side of the base (100), there is an auxiliary device (400). On the left side of the right moving device (200), there is a transmission device (300). On the upper side of the right moving device (200), there is a feeding device (500). The auxiliary device (400) includes a third frame (410). On the right side of the third frame (410), there is a rotating plate (420) connected. On the left side of the third frame (410), there is a third motor (430) installed. The driving end of the third motor (430) is connected to the rotating plate (420). On the right side of the rotating plate (420), there are multiple groups of third rotating rods (440) connected.

2. The online roll splitting and quick roll changing splitting machine for an automotive protection TPU material according to claim 1, characterized in that: The moving device (200) includes a fixed box (210). On the front and rear side walls of the fixed box (210), there are two groups of first rotating rods (220) connected. On the outer sides of the two groups of first rotating rods (220), there is a chain belt (230) connected. On the rear side of the fixed box (210), there is a first motor (240) connected. The driving end of the first motor (240) is connected to the left first rotating rod (220). On the outer side of the chain belt (230), there is a pushing block (250) connected.

3. An online roll splitting and rapid roll changing splitting machine for an automotive protective TPU material according to claim 1, characterized in that: The transmission device (300) includes a first cylinder (310). The telescopic end of the first cylinder (310) is connected to a first frame (320). On the upper side of the first frame (320), there is a second cylinder (330) installed. The telescopic end of the second cylinder (330) is connected to a second motor (340). The driving end of the second motor (340) is connected to a second rotating rod (350). On the left side of the second rotating rod (350), there is a clamp (360) installed.

4. An in-line coiling and rapid roll-changing coiling machine for an automotive protection TPU material, according to claim 1, wherein: The feeding device (500) includes a second frame (510). On the front and rear side walls of the second frame (510), there are guiding blocks (520) connected. The upper sides of the guiding blocks (520) are inclined. The lower sides of the guiding blocks (520) are connected to arc-shaped blocks (530).

5. An online roll splitting and rapid roll changing splitting machine for an automotive protective TPU material, characterized in that: The clamp (360) includes a fixed block (361). On the left side of the fixed block (361), there are multiple groups of sliding grooves opened. On the left side of the fixed block (361), there are multiple groups of springs (362) connected. The side of the spring (362) away from the fixed block (361) is connected to a clamping block (363). The spring (362) and the clamping block (363) are both inside the sliding grooves of the fixed block (361).

6. An online roll splitting and rapid roll changing splitting machine for an automotive protective TPU material, characterized in that: On the outer side of the first rotating rod (220), there is a sprocket wheel, and the chain belt (230) is located on the outer side of the sprocket wheel of the first rotating rod (220).

7. An in-line roll splitting and quick roll changing machine for an automotive protective TPU material, according to claim 3, characterized in that: The telescopic end of the second cylinder (330) is connected to a fourth frame (341). The second motor (340) is installed on the upper side of the fourth frame (341). On the lower side of the fourth frame (341), there is a sliding block, and on the upper side of the first frame (320), there is a sliding groove matching the sliding block of the fourth frame (341).

8. An online roll splitting and rapid roll changing splitting machine for an automotive protective TPU material, characterized in that: A limiting block (364) is connected to the right side of the clamping block (363), and a sliding groove matching the limiting block (364) is formed in the body of the fixing block (361).

9. An online roll splitting and quick roll changing machine for an automotive protection TPU material, characterized in that: A retaining ring (441) is connected to the left side of the third rotating rod (440), and a jack is formed on the outer side of the third rotating rod (440).

10. An in-line coiling and rapid roll-changing coiling machine for an automotive protective TPU material, according to claim 5, characterized in that: A guiding rod (365) is connected to the left side of the fixing block (361), and the left side of the guiding rod (365) is tapered.

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