Rolling mill guide roller groove cutting machining method and equipment
Through the combination of the floating cutting mechanism, downward locking mechanism, notch blowing adjustment assembly and wind direction adjustment assembly, the problems of uneven groove cutting of the guide roller and difficulty in cleaning the debris are solved, and the stability and service life of the guide roller are improved.
Patent Information
- Application Number
- CN202510863244.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-25
AI Technical Summary
The prior art cannot effectively solve the uneven groove depth and inconsistent notch width caused by the elliptical and unstable problems of the guide roller, which affects the stability of the rolled piece and the strength of the guide roller, and it is difficult to quickly remove metal debris after cutting.
The floating cutting mechanism, downward locking mechanism, notch blowing chip adjustment assembly and wind direction adjustment assembly are adopted to ensure uniform groove depth through the floating cutting mechanism, the downward locking mechanism ensures stability of the guide roller, the notch blowing chip adjustment assembly quickly cleans metal debris, and the wind direction adjustment assembly improves blowing chip efficiency.
It achieves uniform groove depth and consistent notch width, avoids leakage and weakening of strength, extends the life of the guide roller, improves stability and size quality, and improves metal debris cleaning efficiency.
Smart Images

Figure CN120362537A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rolling mill component processing, and specifically to a cutting processing method and equipment for the grooves of rolling mill guide and guard rollers. Background Technique
[0002] In the steel rolling production process, the performance of rolling mill guide and guard rollers has a significant impact on the quality and efficiency of steel rolling. The guide and guard rollers use specific grooves on their surfaces to guide and stabilize the running of the rolled piece, and the quality of the grooves is related to whether the rolled piece can be accurately positioned and run smoothly.
[0003] For the existing general processing technology in the market, when dealing with high-end rolling requirements, especially for the problems of oval tube openings of large-diameter guide and guard rollers and non-straight guide and guard rollers, the ordinary processing methods cannot meet the use. The oval shape of the guide and guard rollers will cause problems such as uneven cutting groove depth and inconsistent groove width. If the cutting groove depth is too shallow, the rolled piece will not fit tightly with the grooves of the guide and guard rollers, resulting in unstable running or even deviation of the rolled piece; while if the cutting groove depth is too deep, it may weaken the strength of the guide and guard rollers and affect the service life of the guide and guard rollers. Currently, there is no method and equipment on the market that can solve this problem. How to solve the current situation of inconsistent groove depth and poor dimensional quality during the cutting processing of oval guide and guard rollers is a problem that we need to solve. In addition, some metal chips are easy to adhere to the groove openings after cutting and are not easy to quickly remove. For this, we propose a cutting processing method and equipment for the grooves of rolling mill guide and guard rollers to solve the above problems. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides a cutting processing method and equipment for the grooves of rolling mill guide and guard rollers, which solves the problems raised in the background technique.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A floating cutting processing equipment for the grooves of guide and guard rollers includes a frame and a guide and guard roller bracket. A guide and guard roller body is installed on the frame and the guide and guard roller bracket. A spindle box is installed on the frame. Two pressure wheels are rotatably connected to one side of the spindle box. A floating cutting mechanism is provided on the spindle box, and the floating cutting mechanism is used to perform groove cutting operations with consistent depth on the outer surface of the guide and guard roller body; The floating cutting mechanism includes a cylinder fixed on the top of the spindle box. The output end of the cylinder is fixed with a mounting frame. A tool holder is slidably connected to the mounting frame. A tool bit is installed on the tool holder. Connecting ears one are fixed on both sides of the tool holder. Two connecting ears two are fixed on the mounting frame. A first spring is fixed between the two connecting ears one and the connecting ears two. Fixed frames are fixed on both sides of the mounting frame. Follow-up wheels are rotatably connected between the inner walls of the two fixed frames.
[0006] Preferably, a downward pressing and locking mechanism is provided on one side of the main spindle box. The downward pressing and locking mechanism is used to lock and stabilize the rotating guide roller body. The downward pressing and locking mechanism includes a mounting seat fixed on one side of the main spindle box. A chute is formed on one side of the mounting seat. A lead screw is rotatably connected between the inner walls of the mounting seat. One end of the lead screw is fixed with a rotating handle. A moving seat is slidably connected inside the mounting seat. One end of the lead screw penetrates through the moving seat and extends to the outside of the moving seat. The outer surface of the lead screw is threadedly connected with the inner surface of the moving seat. A connecting seat is fixed on one side of the moving seat. The outer surface of the connecting seat is slidably connected with the inner surface of the chute. A stabilizing wheel is provided on one side of the connecting seat.
[0007] Preferably, a groove mouth chip blowing and adjusting component is provided on one side of the tool rest. The groove mouth chip blowing and adjusting component is capable of performing chip blowing treatment on groove mouths of different depths. The groove mouth chip blowing and adjusting component includes a cross plate fixed on one side of the tool rest. Two shells are fixed on one side of the cross plate. A cover plate is fixed between the tops of the two shells. Two pressing rods are slidably connected to the top of the cover plate. The bottom ends of the two pressing rods penetrate through the cover plate and extend into the interior of the shells. The bottoms of the two shells are fixed with a bottom plate.
[0008] Preferably, a second spring is fixed between the bottom ends of the two pressing rods and the bottom plate. Grooves are formed on one side of each of the two pressing rods. Pawls are rotatably connected between the inner walls of the two grooves through pins. Elastic pieces are fixed on the inner walls of the two grooves. One side of the pawl is in contact with and pressed against one side of the elastic piece. A rack is slidably connected to one side of one of the pressing rods. A vertical bar is slidably connected to one side of the other pressing rod. The bottom ends of the rack and the vertical bar penetrate through the bottom plate and extend to the bottom of the bottom plate. A convex column is fixed between the bottom ends of the rack and the vertical bar. A rotating rod is rotatably connected between the inner walls of the two shells. A ratchet and a gear are fixed on the rotating rod. Both of the two pawls are engaged with the teeth of the ratchet. The gear is engaged with the rack. A third spring is fixed on the top of the bottom plate. The top end of the third spring is fixed with a clamping block. The top of the clamping block is engaged with the teeth of the ratchet.
[0009] Preferably, a U-shaped frame is fixed on the bottom of the bottom plate. A blowing pipe is slidably connected to the bottom of the U-shaped frame. The top end of the blowing pipe penetrates through the bottom of the U-shaped frame and extends into the interior of the U-shaped frame. A connecting plate is fixed to the top end of the blowing pipe. The bottom end of the convex column is in contact with and pressed against the top of the connecting plate. Two fourth springs are fixed between the bottom of the connecting plate and the inner wall of the U-shaped frame. An air pump is installed on one side of the shell. An air outlet of the air pump is communicated with a hose. One end of the hose penetrates through one side of the blowing pipe and extends into the interior of the blowing pipe.
[0010] Preferably, a wind direction adjusting component is arranged inside the blowpipe. The wind direction adjusting component includes a cross bar fixedly connected between the inner walls of the blowpipe. Two rotating plates are rotatably connected to the outer surface of the cross bar. A swing plate is fixed between the bottoms of the two rotating plates. A fixed rod is fixed between the opposite sides of the two rotating plates. A rod seat is fixed on one side of the inner wall of the blowpipe. A driving rod is rotatably connected to the inner surface of the rod seat.
[0011] Preferably, a turntable is fixed to the bottom end of the driving rod. A vertical rod is fixed to the inner surface of the turntable. A sliding sleeve is slidably connected to the outer surface of the fixed rod. The bottom end of the vertical rod is fixed to the top of the sliding sleeve. A first bevel gear is fixed to the top end of the vertical rod. A motor is fixed to one side of the blowpipe. A second bevel gear is fixed to the output end of the motor. The first bevel gear meshes with the second bevel gear.
[0012] The present invention also discloses a method for floating cutting of the guide roller groove, which specifically includes the following steps: Step 1: Place the guide roller body on the bracket, and slowly push the guide roller forward until its front end reaches one side of the main spindle box. Start the oil cylinder inside the main spindle box to clamp the roller wall of the guide roller body by the upper and lower pressure wheels, so as to ensure the stability of the spiral pipe during operation. The speed reducer in the main spindle box starts to drive the upper and lower pressure wheels to rotate rapidly, and then drives the guide roller body to rotate. Step 2: Start the cylinder, so that the cylinder drives the mounting frame and the two follower wheels to move downward. The follower wheels are in close contact with the outer wall of the guide roller body. At the same time, the cutter head is in contact with the outer wall of the guide roller body, and the first spring is compressed by extrusion. As the guide roller body rotates, the cutter head cuts a groove on the outer wall of the guide roller body, and at the same time, the depth of the groove is kept consistent by the setting of the first spring. Step 3: By pressing the front pressing rod, the pressing rod drives one of the pawls to move downward, and then the pawl drives the ratchet to rotate a certain angle, and then the ratchet drives the gear to rotate, and then the gear drives the rack, the vertical bar, and the convex column to move downward a certain distance, and then the convex column drives the blowpipe to move downward to make the blowpipe close to the deepest part of the groove. Start the air pump, and the air pump blows air into the blowpipe through the hose, and the air blown out by the blowpipe blows away the metal chips in the groove. Step 4: Start the motor, the motor drives the second bevel gear and the first bevel gear to rotate, and then drives the turntable to rotate, and then the turntable drives the sliding sleeve to rotate in a circle, and the sliding sleeve drives the fixed rod, the rotating plate, and the swing plate to swing back and forth, and the swing plate is used to blow and clean the metal chips in the groove from multiple angles.
[0013] The present invention provides a method and equipment for cutting the guide roller groove of a rolling mill. Compared with the prior art, it has the following beneficial effects: (1) By setting up the floating cutting mechanism, the groove cutting depth can be ensured to be uniform and the groove opening width to be consistent, enabling the rolled piece to fit tightly with the guide roller groove, thus avoiding leakage problems. At the same time, it can prevent weakening the strength of the guide roller due to excessive groove cutting depth, thereby prolonging the service life of the guide roller, improving the safety and stability of the guide roller system, and enhancing the dimensional quality of the guide roller.
[0014] (2) By setting up the downward pressing and locking mechanism, turning the screw rod by rotating the handle can drive the connecting seat and the stabilizing wheel to press the guide roller, thus ensuring the stability of the guide roller during rotation and also meeting the pressing requirements for guide rollers of different sizes.
[0015] (3) By setting up the chip blowing and adjusting component for the groove opening, when using the floating cutting mechanism to cut the groove of the guide roller, it can synchronously blow away and clean the metal chips in the groove opening quickly. Moreover, by pressing the front pressing rod, the depth of the blowing pipe entering the groove opening can be flexibly adjusted according to the depth of the groove opening, achieving a better chip blowing effect. Each time the front pressing rod is pressed, it can penetrate downward for a certain distance, and each time the rear pressing rod is pressed, it can reset upward for a certain distance, with high flexibility.
[0016] (4) By setting up the wind direction adjusting component, through the reciprocating swing of the swing plate, the wind direction in the blowing pipe can be flexibly adjusted, enabling the wind blown out by the blowing pipe to blow the chips in the groove opening from multiple angles, improving the efficiency and effect of chip blowing. Brief Description of the Drawings
[0017] Figure 1 is the three-dimensional external structure view of the present invention; Figure 2 is the three-dimensional partial structure view of the present invention; Figure 3 is the three-dimensional floating cutting mechanism view of the present invention; Figure 4 is the three-dimensional downward pressing and locking mechanism view of the present invention; Figure 5 is the three-dimensional chip blowing and adjusting component view for the groove opening of the present invention; Figure 6 is the explosion view of the chip blowing and adjusting component for the groove opening of the present invention Figure 1 ; Figure 7 is the present invention Figure 6 is the enlarged partial view at A in the present invention; Figure 8 is the explosion view of the chip blowing and adjusting component for the groove opening of the present invention Figure 2 ; Figure 9 is the three-dimensional partial structure view of the chip blowing and adjusting component for the groove opening of the present invention; Figure 10 is the three-dimensional internal structure view of the blowing pipe of the present invention.
[0018] In the figure: 1, frame; 2, guard roll bracket; 3, guard roll body; 4, main spindle box; 5, pressure wheel; 6, floating cutting mechanism; 7, lower pressing and locking mechanism; 8, notch chip blowing adjustment assembly; 9, wind direction adjustment assembly; 61, cylinder; 62, mounting bracket; 63, tool rest; 64, tool bit; 65, connecting ear 1; 66, connecting ear 2; 67, spring 1; 68, fixed bracket; 69, follower wheel; 71, mounting seat; 72, chute; 73, lead screw; 74, turning handle; 75, connecting seat; 76, stabilizing wheel; 81, cross plate; 82, housing; 83, cover plate; 84, pressing rod; 85, bottom plate; 86, spring 2; 87, groove; 88, pawl; 89, elastic sheet; 810, rack; 811, vertical bar; 812, convex column; 813, rotating rod; 814, ratchet wheel; 815, gear; 816, spring 3; 817, block; 818, U-shaped frame; 819, blowing pipe; 820, connecting plate; 821, spring 4; 822, air pump; 823, hose; 91, cross bar; 92, rotating plate; 93, swinging plate; 94, fixed rod; 95, rod seat; 96, driving rod; 97, turntable; 98, vertical rod; 99, sliding sleeve; 910, bevel gear 1; 911, motor; 912, bevel gear 2. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] The embodiments of the present invention provide three technical solutions, specifically including the following embodiments: Embodiment 1: Please refer to Figures 1 - 4 , a floating cutting processing device for the groove of a guard roll, including a frame 1 and a guard roll bracket 2. The guard roll bracket 2 is provided to support the guard roll body 3. The guard roll body 3 is mounted on the frame 1 and the guard roll bracket 2. A main spindle box 4 is installed on the frame 1. Two pressure wheels 5 are rotatably connected to one side of the main spindle box 4. A speed reducer is arranged inside the main spindle box 4. The speed reducer drives the two pressure wheels 5 to rotate. At the same time, the two pressure wheels 5 are controlled by an oil cylinder inside the main spindle box 4 to move up and down. The upper pressure wheel 5 moves upward, and the lower pressure wheel 5 moves downward. The two pressure wheels 5 cooperate to tightly press the roller wall of the guard roll body 3. When the two pressure wheels 5 rotate, they drive the guard roll body 3 to rotate. In the attached Figure 10 drawing, it is the upper half of the main spindle box 4, and only one upper pressure wheel 5 is shown. A floating cutting mechanism 6 is arranged on the main spindle box 4. The floating cutting mechanism 6 is used to perform grooving operations with a consistent depth on the outer surface of the guard roll body 3; The floating cutting mechanism 6 includes a cylinder 61 fixed to the top of the spindle box 4. The cylinder 61 is controlled by an external switch and electrically connected to an external power supply. An installation bracket 62 is fixed to the output end of the cylinder 61. A tool holder 63 is slidably connected to the installation bracket 62. A tool bit 64 is installed on the tool holder 63. Connecting lugs one 65 are fixed to both sides of the tool holder 63. Two connecting lugs two 66 are fixed to the installation bracket 62. A first spring 67 is fixed between the two connecting lugs one 65 and the connecting lugs two 66. Through the setting of the first spring 67, the grooving depth of the tool bit 64 can be controlled to maintain the consistency of the grooving depth. Fixed brackets 68 are fixed to both sides of the installation bracket 62. A follower wheel 69 is rotatably connected between the inner walls of the two fixed brackets 68. The setting of the follower wheel 69 can firmly press and stabilize the guide roller body 3 to prevent the guide roller body 3 from shaking during rotation. Moreover, the follower wheel 69 is made of rubber material and has ductility, allowing for a certain degree of deformation.
[0021] Through the setting of the floating cutting mechanism 6, the grooving depth can be ensured to be uniform and the groove width to be consistent, enabling the rolled piece to fit tightly with the groove of the guide roller, avoiding leakage problems; at the same time, it prevents weakening the strength of the guide roller due to excessive grooving depth, thereby extending the service life of the guide roller, improving the safety and stability of the guide roller system, and enhancing the dimensional quality of the guide roller.
[0022] A downward pressing and locking mechanism 7 is arranged on one side of the spindle box 4. The downward pressing and locking mechanism 7 is used to lock and stabilize the rotating guide roller body 3. The downward pressing and locking mechanism 7 includes a mounting seat 71 fixed to one side of the spindle box 4. A chute 72 is opened on one side of the mounting seat 71. A lead screw 73 is rotatably connected between the inner walls of the mounting seat 71. A rotating handle 74 is fixed to one end of the lead screw 73. A moving seat is slidably connected inside the mounting seat 71 (not shown in the figure) and can move left and right as the rotation direction of the lead screw 73 changes. One end of the lead screw 73 penetrates through the moving seat and extends to the outside of the moving seat. The outer surface of the lead screw 73 is threadedly connected to the inner surface of the moving seat. A connecting seat 75 is fixed to one side of the moving seat. The outer surface of the connecting seat 75 is slidably connected to the inner surface of the chute 72. A stabilizing wheel 76 is arranged on one side of the connecting seat 75. The setting of the stabilizing wheel 76 can press the guide roller body 3.
[0023] Through the setting of the downward pressing and locking mechanism 7, by rotating the lead screw 73 with the rotating handle 74, the connecting seat 75 and the stabilizing wheel 76 are driven to press the guide roller, thereby ensuring the stability of the guide roller during rotation and also meeting the pressing requirements for guide rollers of different sizes.
[0024] Example 2: On the basis of Example 1, refer to Figures 5 - 10As shown in the figure, a notch chip blowing adjustment component 8 is provided on one side of the tool rest 63. The notch chip blowing adjustment component 8 is capable of performing chip blowing treatment on notches of different depths. The notch chip blowing adjustment component 8 includes a cross plate 81 fixed to one side of the tool rest 63. Two shells 82 are fixed to one side of the cross plate 81. A cover plate 83 is fixed between the tops of the two shells 82. Two pressing rods 84 are slidably connected to the top of the cover plate 83. The bottom ends of the two pressing rods 84 penetrate through the cover plate 83 and extend into the interior of the shells 82. The bottom of the two shells 82 is fixed with a bottom plate 85.
[0025] A second spring 86 is fixed between the bottom end of each of the two pressing rods 84 and the bottom plate 85. The second spring 86 is provided to reset the pressing rod 84. A groove 87 is formed on one side of each of the two pressing rods 84. A pawl 88 is rotatably connected between the inner walls of the two grooves 87 through a pin shaft. A spring piece 89 is fixed to the inner walls of the two grooves 87. The spring piece 89 is provided to reset the pawl 88. One side of the pawl 88 is in contact with and presses against one side of the spring piece 89. A rack 810 is slidably connected to one side of one of the pressing rods 84, and a vertical bar 811 is slidably connected to one side of the other pressing rod 84. The bottom ends of the rack 810 and the vertical bar 811 penetrate through the bottom plate 85 and extend to the bottom of the bottom plate 85. A convex column 812 is fixed between the bottom ends of the rack 810 and the vertical bar 811. A rotating rod 813 is rotatably connected between the inner walls of the two shells 82. A ratchet wheel 814 and a gear 815 are fixed to the rotating rod 813. Both pawls 88 are engaged with the teeth of the ratchet wheel 814. The gear 815 is engaged with the rack 810. A third spring 816 is fixed to the top of the bottom plate 85. The top end of the third spring 816 is fixed with a locking block 817. The top of the locking block 817 is engaged with the teeth of the ratchet wheel 814. Through the arrangement of the locking block 817 and the third spring 816, after the ratchet wheel 814 rotates a certain angle each time, the third spring 816 pushes the locking block 817 into two adjacent teeth of the ratchet wheel 814 to lock the ratchet wheel 814.
[0026] A U-shaped frame 818 is fixed to the bottom of the bottom plate 85. A blowing pipe 819 is slidably connected to the bottom of the U-shaped frame 818. The top end of the blowing pipe 819 penetrates through the bottom of the U-shaped frame 818 and extends into the interior of the U-shaped frame 818. A connecting plate 820 is fixed to the top end of the blowing pipe 819. The bottom end of the convex column 812 is in contact with and presses against the top of the connecting plate 820. Two fourth springs 821 are fixed between the bottom of the connecting plate 820 and the inner wall of the U-shaped frame 818. The fourth spring 821 is provided to reset the blowing pipe 819. An air pump 822 is installed on one side of the shell 82. The air pump 822 is controlled by an external switch and is electrically connected to an external power supply. An air hose 823 is connected to the air outlet of the air pump 822. The air hose 823 is a rubber hose and can undergo telescopic deformation. One end of the air hose 823 penetrates through one side of the blowing pipe 819 and extends into the interior of the blowing pipe 819.
[0027] Through the setting of the chip blowing and adjusting component 8, when using the floating cutting mechanism 6 to cut the groove of the guard roller, the metal chips in the groove can be quickly blown away and cleaned synchronously. Moreover, by pressing the front pressing rod 84, the depth of the blowing pipe 819 entering the groove can be flexibly adjusted according to the depth of the groove, achieving a better chip blowing effect. Each time the front pressing rod 84 is pressed, it can penetrate downward for a certain distance, and each time the rear pressing rod 84 is pressed, it can reset upward for a certain distance, with high flexibility.
[0028] A wind direction adjusting component 9 is arranged inside the blowing pipe 819. The wind direction adjusting component 9 includes a cross bar 91 fixedly connected between the inner walls of the blowing pipe 819. Two rotating plates 92 are rotatably connected to the outer surface of the cross bar 91. A swing plate 93 is fixed between the bottoms of the two rotating plates 92. A fixing rod 94 is fixed between the opposite sides of the two rotating plates 92. A rod seat 95 is fixed on one side of the inner wall of the blowing pipe 819. A driving rod 96 is rotatably connected to the inner surface of the rod seat 95.
[0029] The bottom end of the driving rod 96 is fixed with a turntable 97. A vertical rod 98 is fixed on the inner surface of the turntable 97. A sliding sleeve 99 is slidably connected to the outer surface of the fixing rod 94. The bottom end of the vertical rod 98 is fixed to the top of the sliding sleeve 99. The top end of the vertical rod 98 is fixed with a bevel gear one 910. One side of the blowing pipe 819 is fixed with a motor 911. The motor 911 is controlled by an external switch and is electrically connected to an external power supply. The output end of the motor 911 is fixed with a bevel gear two 912. The bevel gear one 910 meshes with the bevel gear two 912.
[0030] Through the setting of the wind direction adjusting component 9, through the reciprocating swing of the swing plate 93, the wind direction inside the blowing pipe 819 can be flexibly adjusted, so that the wind blown out by the blowing pipe 819 blows the chips in the groove at multiple angles, improving the efficiency and effect of chip blowing.
[0031] Embodiment 3: On the basis of Embodiment 2, see Figures 1 - 10 As shown, the present invention also discloses a method for floating cutting and processing of the groove of the guard roller, which specifically includes the following steps: Step 1: Place the guard roller body 3 on the bracket, slowly push the guard roller forward until its front end reaches one side of the main spindle box 4, start the oil cylinder inside the main spindle box 4 to clamp the roller wall of the guard roller body 3 by the upper and lower pressure wheels 5, so as to ensure the stability of the spiral pipe during operation. The speed reducer in the main spindle box 4 starts, drives the upper and lower pressure wheels 5 to rotate rapidly, and then drives the guard roller body 3 to rotate. Step 2: Start the cylinder 61, causing the cylinder 61 to drive the mounting bracket 62 and the two follower wheels 69 to move downward. The follower wheels 69 are pressed against the outer wall of the guard roller body 3. At the same time, the cutter head 64 contacts the outer wall of the guard roller body 3, and the first spring 67 is compressed. As the guard roller body 3 rotates, the cutter head 64 cuts a groove on the outer wall of the guard roller body 3. At the same time, the setting of the first spring 67 is used to keep the depth of the groove consistent. Step 3: By pressing the front pressing rod 84, the pressing rod 84 drives one of the pawls 88 to move downward. Then, the pawl 88 drives the ratchet wheel 814 to rotate a certain angle. Then, the ratchet wheel 814 drives the gear 815 to rotate. Then, the gear 815 drives the rack 810, the vertical bar 811, and the convex column 812 to move downward a certain distance. Then, the convex column 812 drives the blow pipe 819 to move downward, making the blow pipe 819 close to the deepest part of the groove. Start the air pump 822. The air pump 822 blows air into the blow pipe 819 through the hose 823, and the air blown out by the blow pipe 819 blows away the metal debris in the groove. Step 4: Start the motor 911. The motor 911 drives the second bevel gear 912 and the first bevel gear 910 to rotate. Then, it drives the turntable 97 to rotate. Then, the turntable 97 drives the sliding sleeve 99 to perform a circular rotation. The sliding sleeve 99 drives the fixed rod 94, the rotating plate 92, and the swinging plate 93 to perform a reciprocating swing, and the swinging plate 93 is used to blow and clean the metal debris in the groove from multiple angles.
[0032] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0033] The above has described the embodiments of the invention in detail, but the above content is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. The floating cutting processing equipment for the guide roller groove, comprising a frame (1) and a guide roller bracket (2), is characterized in that: A guiding roller body (3) is arranged on the frame (1) and the guiding roller bracket (2). A main spindle box (4) is installed on the frame (1). Two pressing wheels (5) are rotatably connected to one side of the main spindle box (4). A floating cutting mechanism (6) is arranged on the main spindle box (4). The floating cutting mechanism (6) is used for performing grooving operations with a consistent depth on the outer surface of the guiding roller body (3). The floating cutting mechanism (6) includes a cylinder (61) fixed to the top of the main spindle box (4). An output end of the cylinder (61) is fixed with a mounting bracket (62). A tool holder (63) is slidably connected to the mounting bracket (62). A tool bit (64) is installed on the tool holder (63). Connecting lugs one (65) are fixed to both sides of the tool holder (63). Two connecting lugs two (66) are fixed to the mounting bracket (62). A first spring (67) is fixed between the two connecting lugs one (65) and the connecting lugs two (66). Fixed brackets (68) are fixed to both sides of the mounting bracket (62). A follower wheel (69) is rotatably connected between inner walls of the two fixed brackets (68).
2. The guide roller groove floating cutting and machining equipment according to claim 1, characterized in that: A downward pressing and locking mechanism (7) is arranged on one side of the main spindle box (4). The downward pressing and locking mechanism (7) is used for locking and stabilizing the rotating guiding roller body (3). The downward pressing and locking mechanism (7) includes a mounting seat (71) fixed to one side of the main spindle box (4). A chute (72) is formed on one side of the mounting seat (71). A lead screw (73) is rotatably connected between inner walls of the mounting seat (71). One end of the lead screw (73) is fixed with a rotating handle (74). A moving seat is slidably connected to the inside of the mounting seat (71). One end of the lead screw (73) penetrates through the moving seat and extends to the outside of the moving seat. The outer surface of the lead screw (73) is threadedly connected to the inner surface of the moving seat. A connecting seat (75) is fixed to one side of the moving seat. The outer surface of the connecting seat (75) is slidably connected to the inner surface of the chute (72). A stabilizing wheel (76) is arranged on one side of the connecting seat (75).
3. The guide roller groove floating cutting and machining equipment according to claim 1, characterized in that: A groove mouth chip blowing and adjusting assembly (8) is arranged on one side of the tool holder (63). The groove mouth chip blowing and adjusting assembly (8) is capable of performing chip blowing treatment on groove mouths with different depths. The groove mouth chip blowing and adjusting assembly (8) includes a cross plate (81) fixed to one side of the tool holder (63). Two shells (82) are fixed to one side of the cross plate (81). A cover plate (83) is fixed between tops of the two shells (82). Two pressing rods (84) are slidably connected to the top of the cover plate (83). Bottom ends of the two pressing rods (84) penetrate through the cover plate (83) and extend into the inside of the shell (82). A bottom plate (85) is fixed to the bottom of the two shells (82).
4. The guide roller groove floating cutting and machining equipment according to claim 3, characterized in that: A second spring (86) is fixed between the bottom ends of the two pressing rods (84) and the bottom plate (85). Grooves (87) are formed in one side of each of the two pressing rods (84). Pawls (88) are rotatably connected between the inner walls of the two grooves (87) by pins. Elastic sheets (89) are fixed on the inner walls of the two grooves (87). One side of the pawl (88) is in contact with and pressed against one side of the elastic sheet (89). A rack (810) is slidably connected to one side of one of the pressing rods (84), and a vertical bar (811) is slidably connected to one side of the other pressing rod (84). The bottom ends of the rack (810) and the vertical bar (811) penetrate through the bottom plate (85) and extend to the bottom of the bottom plate (85). A convex column (812) is fixed between the bottom ends of the rack (810) and the vertical bar (811). A rotating rod (813) is rotatably connected between the inner walls of the two shells (82). A ratchet wheel (814) and a gear (815) are fixed on the rotating rod (813). The two pawls (88) are both engaged with the teeth of the ratchet wheel (814). The gear (815) is engaged with the rack (810). A third spring (816) is fixed on the top of the bottom plate (85). The top end of the third spring (816) is fixed with a clamping block (817). The top of the clamping block (817) is engaged with the teeth of the ratchet wheel (814).
5. The guide roller groove floating cutting and processing equipment according to claim 4, characterized in that: A U-shaped frame (818) is fixed to the bottom of the bottom plate (85). A blowing pipe (819) is slidably connected to the bottom of the U-shaped frame (818). The top end of the blowing pipe (819) penetrates through the bottom of the U-shaped frame (818) and extends into the interior of the U-shaped frame (818). A connecting plate (820) is fixed to the top end of the blowing pipe (819). The bottom end of the convex column (812) is in contact with and pressed against the top of the connecting plate (820). Two fourth springs (821) are fixed between the bottom of the connecting plate (820) and the inner wall of the U-shaped frame (818). An air pump (822) is installed on one side of the shell (82). An air outlet of the air pump (822) is communicated with a hose (823). One end of the hose (823) penetrates through one side of the blowing pipe (819) and extends into the interior of the blowing pipe (819).
6. The guide roller groove floating cutting and machining equipment according to claim 5, characterized in that: An air direction adjusting assembly (9) is arranged inside the blowing pipe (819). The air direction adjusting assembly (9) includes a cross bar (91) fixedly connected between the inner walls of the blowing pipe (819). Two rotating plates (92) are rotatably connected to the outer surface of the cross bar (91). A swing plate (93) is fixed between the bottoms of the two rotating plates (92). A fixing rod (94) is fixed between the opposite sides of the two rotating plates (92). A rod seat (95) is fixed to one side of the inner wall of the blowing pipe (819). A driving rod (96) is rotatably connected to the inner surface of the rod seat (95).
7. The guide roller groove floating cutting equipment according to claim 6, characterized in that: A turntable (97) is fixed to the bottom end of the driving rod (96), a vertical rod (98) is fixed to the inner surface of the turntable (97), a sliding sleeve (99) is slidably connected to the outer surface of the fixed rod (94), the bottom end of the vertical rod (98) is fixed to the top of the sliding sleeve (99), a first bevel gear (910) is fixed to the top end of the vertical rod (98), a motor (911) is fixed to one side of the blowpipe (819), a second bevel gear (912) is fixed to the output end of the motor (911), and the first bevel gear (910) meshes with the second bevel gear (912).
8. Guide roller groove floating cutting method, characterized in that: Specifically, it includes the following steps: Step 1: Place the guard roller body (3) on the bracket, slowly push the guard roller forward until its front end reaches one side of the main spindle box (4), start the oil cylinder inside the main spindle box (4) to clamp the roller wall of the guard roller body (3) with the upper and lower pressure wheels (5), so as to ensure the stability of the spiral pipe during operation. The speed reducer in the main spindle box (4) starts to drive the upper and lower pressure wheels (5) to rotate rapidly, and then drives the guard roller body (3) to rotate; Step 2: Start the cylinder (61) to drive the mounting frame (62) and the two follower wheels (69) to move downward. The follower wheels (69) are in close contact with the outer wall of the guard roller body (3), and at the same time, the cutter head (64) is in contact with the outer wall of the guard roller body (3), and the first spring (67) is compressed. As the guard roller body (3) rotates, the cutter head (64) cuts a groove on the outer wall of the guard roller body (3), and at the same time, the depth of the groove is kept consistent by the setting of the first spring (67); Step 3: By pressing the front pressing rod (84), the pressing rod (84) drives one of the pawls (88) to move downward, and then the pawl (88) drives the ratchet wheel (814) to rotate a certain angle. Then the ratchet wheel (814) drives the gear (815) to rotate, and then the gear (815) drives the rack (810), the vertical bar (811), and the convex column (812) to move downward a certain distance. Then the convex column (812) drives the blowpipe (819) to move downward to make the blowpipe (819) close to the deepest part of the groove. Start the air pump (822), and the air pump (822) blows air into the blowpipe (819) through the hose (823), and the air blown out by the blowpipe (819) blows away the metal chips in the groove; Step 4: Start the motor (911), the motor (911) drives the second bevel gear (912) and the first bevel gear (910) to rotate, and then drives the turntable (97) to rotate. Then the turntable (97) drives the sliding sleeve (99) to perform circular rotation, and the sliding sleeve (99) drives the fixed rod (94), the rotating plate (92), and the swinging plate (93) to perform reciprocating swing, and the metal chips in the groove are cleaned by blowing air from multiple angles by the swinging plate (93).
Citation Information
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