Turning device for processing police shields

The automated adjustment of four sets of clamping and positioning units and shifting components solved the clamping problem of irregularly shaped police shields, enabling high-precision turning of police shields and ensuring processing stability and efficiency.

CN120362538BActive Publication Date: 2026-03-17JIANGSU BINGDUN POLICE EQUIP MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing turning equipment is unable to flexibly adjust to the irregular shape of police shields, resulting in insecure clamping or inaccurate positioning, which affects machining accuracy and quality.

Method used

It employs four sets of clamping and positioning units and adjustment components, combined with servo motors and hydraulic systems, to achieve multi-axis adjustment and adaptive clamping of police shield workpieces, including automated adjustment of clamping position, angle and height.

Benefits of technology

This improved the processing stability and precision of police shields, prevented loosening or displacement of the workpiece during the turning process, and enhanced processing efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of turning processing, in particular to a turning device for processing police shields, comprising: a turning frame; two groups of processing positioning mechanisms are symmetrically assembled along the middle part of the turning frame; a shifting component for adjusting the position and angle of the police shield workpiece on the turning frame is arranged at the clamping position of the processing positioning mechanism; four groups of clamping positioning units of the processing positioning mechanism can adjust the height and inner position along the shifting plate, the clamping rubber can self-adaptively adjust the clamping position according to the irregular shape of the police shield workpiece, ensuring that workpieces with different contours can be firmly positioned, solving the problem of inaccurate clamping of special-shaped workpieces by traditional devices, the clamping positioning unit cooperates with the shifting component to simultaneously adjust the height, transverse position, longitudinal position and angle of the workpiece, the four groups of positioning units form a stable quadrilateral clamping structure, avoiding loosening or displacement of the workpiece during turning, improving the stability during processing and ensuring the processing precision.
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Description

Technical Field

[0001] This invention relates to the field of turning technology, and more specifically to a turning device for processing police shields. Background Technology

[0002] Police shields are essential protective equipment for police officers during operations, and their quality and performance directly impact their safety. With technological advancements and the diversification of criminal methods, the requirements for the protective performance and structural strength of police shields are increasingly stringent, making their manufacturing precision crucial. Turning, as a key process in police shield manufacturing, significantly influences the shield's shape and dimensions.

[0003] Existing turning equipment often struggles to flexibly adjust to the different shapes of police shields when positioning and clamping them, leading to insecure clamping or inaccurate clamping positions, which affects the precision and quality of the turning process. For example, for some irregularly shaped police shields, traditional clamping methods may not be able to adapt well to their contours, easily causing the workpiece to loosen or shift during the turning process.

[0004] Therefore, those skilled in the art have provided a turning apparatus for processing police shields to solve the problems mentioned in the background art. Summary of the Invention

[0005] To solve the above-mentioned technical problems, the present invention provides:

[0006] A turning device for processing police shields, including: a turning frame;

[0007] The turning frame is equipped with two sets of machining positioning mechanisms that rotate symmetrically along its central axis.

[0008] The clamping position of the machining positioning mechanism is equipped with a shifting and adjusting component for adjusting the position and angle of the police shield workpiece on the turning frame.

[0009] The machining positioning mechanism includes a positioning cylinder frame rotatably mounted on the turning frame, and four sets of adjustment plates are fixedly assembled on the inner side of the positioning cylinder frame, and an inner square plate is fixedly provided on one end of the inner side of the four sets of adjustment plates.

[0010] The inner side of each of the four sets of adjustment plates is equipped with a clamping and positioning unit for clamping and positioning the police shield workpiece.

[0011] Preferably, it also includes a drive unit installed inside the turning frame and synchronously driving the machining positioning mechanism to rotate.

[0012] Preferably, the drive unit includes a first helical tooth ring fixedly installed on the bottom outer wall of the positioning cylinder in a processing positioning mechanism, and a second helical tooth ring fixedly installed on the top outer wall of the positioning cylinder in another processing positioning mechanism, wherein the first helical tooth ring is meshed with a first helical gear.

[0013] A drive rod is fixedly assembled at the center of the first helical gear, and a second helical gear that meshes with the second helical gear ring is fixedly installed on the outer wall of the drive rod.

[0014] The bottom end of the drive rod is connected to a servo motor four that is fixedly installed on the inner side wall of the turning frame.

[0015] Preferably: an inner baffle is fixed in the middle of the adjusting plate, and a limiting groove is opened through the middle of the inner baffle. An outer frame groove is opened between the inner baffle and the adjusting plate. A frame groove block sleeved on the outside of the inner baffle is slidably arranged inside the outer frame groove. A screw rod rotatably installed inside the outer frame groove is provided on one inner wall of the frame groove block.

[0016] A vertical rod frame is movably provided inside the frame slot block, and a screw rod that is helically driven to the frame slot block is rotatably installed inside the vertical rod frame. A bottom frame is fixed to one end of the vertical rod frame, and a fixing plate is fixed to the other end of the vertical rod frame.

[0017] One end of the screw 1 rotates through the inner side of the bottom frame and is connected to a servo motor 1.

[0018] Preferably, the positioning and clamping unit includes vertical sliding rods that are slidably disposed on the inner walls of both sides of the bottom frame, and a load-bearing plate is fixed to one end of the vertical sliding rod as a whole, and an electric hydraulic rod is installed between the load-bearing plate and the bottom frame;

[0019] A clamping cylinder is fixedly installed at the other end of the vertical slide rod, and a clamping rubber that contacts the police shield workpiece during clamping is fixedly installed at the end of the clamping cylinder away from the vertical slide rod.

[0020] Preferably, the shifting assembly includes a steering rod rotatably mounted at the center of the fixed plate, and the steering rod is slidably disposed at the center of the clamping cylinder;

[0021] An assembly frame is fixedly installed at the end of the steering rod away from the fixed plate. A limiting disc is fixedly installed on the assembly frame. Four sets of adjusting balls are rotatably arranged inside the limiting disc.

[0022] Both ends of the inner side of the assembly frame are rotatably mounted with transmission rollers, and a transmission belt that contacts the rotating ball is sleeved on the outer side between the two transmission rollers. Worm gears are fixedly mounted in the middle of the two transmission rollers, and worm gears mesh with worms. One end of the worm is connected to a bidirectional motor.

[0023] The steering rod is fixedly mounted on the outer wall of the clamping cylinder with a worm gear, and the worm gear meshes with a worm. The worm is connected to a servo motor that is fixedly mounted on a fixed plate.

[0024] Preferably, the inner square plate has four driven rods that are fixed to the four screws 2 respectively, and a driven helical gear is fixedly provided at the end of the driven rod away from the screw 2. The driven helical gear is meshed with a driving helical gear, and a servo motor 2 is connected to the top of the driving helical gear.

[0025] Preferably, it also includes a turning unit for machining police shield workpieces.

[0026] Preferably, the turning unit includes an extension rod that is slidably disposed inside the turning frame, and a turning tool is detachably mounted on one end of the extension rod;

[0027] The other end of the extension rod is equipped with a screw three internally, and one end of the screw three rotates through the inner wall of the turning frame and is connected to a servo motor five.

[0028] Preferably, the extension rod has a through groove in the middle, and a screw cylinder is slidably provided inside the groove in an angle-locked state. Inside the screw cylinder, a screw rod four is rotatably installed inside the turning frame. The top of the screw rod four rotatably passes through the outside of the turning frame and is connected to a servo motor six.

[0029] The technical effects and advantages of this invention are as follows:

[0030] 1. In this invention, the four sets of clamping and positioning units of the processing positioning mechanism can adjust their height and inner position along the adjustment plate. The electric hydraulic rod drives the vertical slide rod to move the clamping cylinder, so that the clamping rubber can adaptively adjust the clamping position according to the irregular shape of the police shield workpiece, ensuring that workpieces with different contours can be firmly positioned. This solves the problem of inaccurate clamping of irregular workpieces by traditional devices. The clamping and positioning unit works in conjunction with the adjustment component to simultaneously adjust the height, lateral, longitudinal position and angle of the workpiece. The four sets of positioning units form a stable quadrilateral clamping structure, which avoids loosening or displacement of the workpiece during turning, improves the stability during processing and ensures processing accuracy.

[0031] 2. In this invention, in the shifting and adjusting assembly, a bidirectional motor drives the second worm gear to rotate the second worm wheel and the transmission roller, and the conveyor belt friction adjustment ball realizes the workpiece trajectory adjustment; a servo motor drives the first worm gear to rotate the first worm wheel, adjusts the angle of the steering rod, and thus changes the position and direction of the adjustment ball. This structure can realize automated multi-axis adjustment of the workpiece position and angle without manual operation, improving adjustment accuracy and efficiency.

[0032] 3. In this invention, the servo motor 2 inside the inner square plate drives four sets of screws 2 to rotate synchronously through the active helical gear and the driven helical gear, so that the frame slot block moves along the adjustment plate. At the same time, the screw 1 drives the vertical rod frame to move up and down under the drive of the servo motor 1, so as to realize the linkage adjustment of the clamping and positioning unit in the horizontal and vertical directions, reduce the operation steps, and improve the automation level of the device. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the machining device for processing police shields provided in this application;

[0034] Figure 2 This is a schematic diagram of the side structure of the turning device for processing police shields provided in this application;

[0035] Figure 3 This is a schematic diagram of the back structure of the turning device for processing police shields provided in this application;

[0036] Figure 4 This is a structural schematic diagram of the cross-section of the turning device for processing police shields provided in this application;

[0037] Figure 5 This is a schematic diagram of the shifting component in the turning device for processing police shields provided in this application;

[0038] Figure 6 The turning device for processing police shields provided in this application is Figure 5 Schematic diagram of the structure at point C;

[0039] Figure 7 This is a schematic diagram of the turning unit in the turning device for processing police shields provided in this application;

[0040] Figure 8 The turning device for processing police shields provided in this application is Figure 7 Schematic diagram of the structure at point A;

[0041] Figure 9 The turning device for processing police shields provided in this application is Figure 7 Schematic diagram of the structure at point D;

[0042] Figure 10 The turning device for processing police shields provided in this application is Figure 7 Schematic diagram of the structure at point B;

[0043] Figure 11 This is a schematic diagram of the shifting component in the turning device for processing police shields provided in this application;

[0044] Figure 12 The turning device for processing police shields provided in this application is Figure 11 A schematic diagram of the structure at point E in the middle.

[0045] In the picture:

[0046] 1. Turning stand;

[0047] 2. Machining and positioning mechanism; 201. Positioning cylinder frame; 202. Adjustment plate; 203. Inner baffle; 204. Limiting groove; 205. Outer frame groove; 206. Frame groove block; 207. Vertical rod frame; 208. Screw one; 209. Screw two; 210. Bottom frame; 211. Vertical slide rod; 212. Servo motor one; 213. Load-bearing plate; 214. Electro-hydraulic rod; 215. Fixing plate; 216. Clamping cylinder; 217. Clamping rubber;

[0048] 21. Inner square plate; 2101. Assembly plate; 2102. Driving helical gear; 2103. Driven helical gear; 2104. Driven rod; 2105. Servo motor II;

[0049] 22. Shifting assembly; 2201. Steering rod; 2202. Worm gear one; 2203. Worm gear one; 2204. Servo motor three; 2205. Assembly frame; 2206. Limiting disc; 2207. Rotating ball; 2208. Drive roller; 2209. Worm gear two; 2210. Worm gear two; 2211. Bidirectional motor;

[0050] 3. Drive unit; 301. Helical ring gear No. 1; 302. Helical ring gear No. 2; 303. Helical gear No. 1; 304. Helical gear No. 2; 305. Servo motor four;

[0051] 4. Turning unit; 401. Extension rod; 402. Screw barrel; 403. Screw three; 404. Servo motor five; 405. Screw four; 406. Servo motor six; 407. Turning tool;

[0052] 5. Police shield components; 6. Load-bearing collar; 7. Waste liquid tank; 8. Drain pipe; 9. Filter screen; 10. Controller; 11. Fixing rod; 12. Transmission rod; 13. Bottom scraper; 14. Return spring; 15. Slag discharge trough; 16. Waste slag box. Detailed Implementation

[0053] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Examples of the invention are given for illustrative and descriptive purposes only and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.

[0054] Example 1: Please refer to Figures 1-4, Figure 7 , Figure 8 In this embodiment, a turning device for processing police shields is provided. The turning device for processing police shields includes: a turning frame 1; the turning frame 1 is axially symmetrically mounted with two sets of processing positioning mechanisms 2; the processing positioning mechanisms 2 are used to clamp and position the police shield workpiece 5, and can freely adjust the height position, lateral position and longitudinal position according to the shape of the police shield workpiece 5.

[0055] The clamping position of the machining positioning mechanism 2 is provided with a shifting component 22 for adjusting the position and angle of the police shield workpiece 5 on the turning frame 1; the shifting component 22, in conjunction with the machining positioning mechanism 2, can control the position of the police shield workpiece 5 inside the turning frame 1 after placement. The machining positioning mechanism 2 and its shifting component 22 each have four units for clamping and positioning the police shield workpiece 5, and the shifting component 22 is assembled inside the positioning clamping unit.

[0056] The processing positioning mechanism 2 includes a positioning cylinder 201 rotatably mounted on the turning frame 1, and four sets of adjusting plates 202 are fixedly assembled on the inner side of the positioning cylinder 201, and an inner square plate 21 is fixedly provided on one end of the inner side of each of the four sets of adjusting plates 202; each of the four sets of adjusting plates 202 is equipped with a clamping and positioning unit for clamping and positioning the police shield workpiece 5; the four sets of clamping and positioning units can be adjusted along the height position of the adjusting plate 202, and can also move along the inner side of the adjusting plate 202 to adjust the clamping position of the police shield workpiece 5;

[0057] It also includes a drive unit 3 installed inside the turning frame 1 and synchronously driving the machining positioning mechanism 2 to rotate; the two sets of machining positioning mechanisms 2 can be driven to rotate simultaneously through the drive unit 3 to fix and rotate the police shield workpiece 5 that is clamped and positioned.

[0058] The drive unit 3 includes a first helical tooth ring 301 fixedly installed on the bottom outer wall of the positioning cylinder 201 in a processing positioning mechanism 2, and a second helical tooth ring 302 fixed on the top outer wall of the positioning cylinder 201 in another processing positioning mechanism 2, and the first helical tooth ring 301 is meshed with a first helical gear 303.

[0059] A drive rod is fixedly assembled at the center of the first helical gear 303, and a second helical gear 304 that meshes with the second helical gear ring 302 is fixedly provided on the outer wall of the drive rod.

[0060] The bottom end of the drive rod is connected to a servo motor 305 that is fixedly installed on the inner side wall of the turning frame 1;

[0061] The servo motor 305 is used to actively drive the drive rod to rotate, and the rotating drive rod synchronously drives the first helical gear 303 and the second helical gear 304 to rotate synchronously, so that the first helical gear 303 meshes with the first helical gear ring 301 and the second helical gear 304 meshes with the second helical gear ring 302.

[0062] The two sets of processing and positioning mechanisms 2 are synchronized and rotate in the same direction along the inner side of the turning frame 1 to rotate the police shield workpiece 5.

[0063] Another set of the processing positioning mechanism 2 has a positioning cylinder frame 201 with a load-bearing shaft ring 6 rotatably mounted at the bottom, and the bottom end of the load-bearing shaft ring 6 is sealed with a waste liquid tank 7 for collecting cooling water and its waste residue.

[0064] The waste liquid tank 7 is equipped with an angled filter screen 9 inside;

[0065] The filter screen 9 is closely attached to a bottom scraper 13 for scraping and cleaning waste residue, and a transmission rod 12 is hinged to the middle of the bottom scraper 13. A fixing rod 11 is fixed to the top of the transmission rod 12, and the fixing rod 11 is fixedly set to the inner wall of the positioning cylinder 201 of another set of processing positioning mechanisms 2.

[0066] When the positioning cylinder frame 201 rotates, the transmission rod 12 connected by the fixed rod 11 drives the bottom scraper 13 to scrape and rotate along the filter screen 9, which is beneficial for cleaning the residual metal waste on the filter screen 9.

[0067] Furthermore, two sets of return springs 14 are installed between the bottom scraper 13 and the transmission rod 12. When the bottom scraper 13 rotates, the tilt angle with the filter screen 9 can be automatically adjusted by the return springs 14.

[0068] The waste liquid tank 7 has a slag discharge trough 15 at the top for discharging waste residue. A waste residue box 16 is sealed on the outside of the slag discharge trough 15. A drain pipe 8 is connected through the bottom side wall of the waste liquid tank 7. A controller 10 is installed on the outer wall of the turning frame 1.

[0069] Example 2: Please refer to Figure 7 , Figure 10 In this embodiment, a machining positioning mechanism 2 is provided in the turning device for processing police shields;

[0070] An inner baffle 203 is fixed in the middle of the adjusting plate 202, and a limiting groove 204 is provided in the middle of the inner baffle 203. An outer frame groove 205 is provided between the inner baffle 203 and the adjusting plate 202. A frame groove block 206 is slidably provided on the inner side of the outer frame groove 205 and sleeved on the outside of the inner baffle 203. A screw 209 is provided on one inner wall of the frame groove block 206 and is rotatably installed on the inner side of the outer frame groove 205.

[0071] A vertical rod frame 207 is movably provided inside the frame slot block 206, and a screw 208 that is screwed to the frame slot block 206 is rotatably installed inside the vertical rod frame 207. A bottom frame 210 is fixed to one end of the vertical rod frame 207, and a fixing plate 215 is fixed to the other end of the vertical rod frame 207.

[0072] One end of the screw 208 rotates through the inside of the base frame 210 and is connected to a servo motor 212;

[0073] The servo motor 212 is used to actively drive the screw 208 to rotate, and the rotating screw 208 drives the vertical rod frame 207 to spiral along the frame slot block 206.

[0074] The vertical rod frame 207, through the screw 209 of the frame slot block 206, can drive the clamping and positioning unit to move along the adjustment plate 202.

[0075] Furthermore, the clamping and positioning unit can be moved up and down along the frame slot block 206 via the helical drive of screw 208 to adjust its height position;

[0076] The positioning and clamping unit includes a vertical slide rod 211 that is slidably disposed on the inner walls of both sides of the bottom frame 210, and a load-bearing plate 213 is fixed at one end of the vertical slide rod 211. An electric hydraulic rod 214 is installed between the load-bearing plate 213 and the bottom frame 210.

[0077] The other end of the vertical slide bar 211 is fixedly provided with a clamping cylinder 216, and the end of the clamping cylinder 216 away from the vertical slide bar 211 is fixedly equipped with a clamping rubber 217 that contacts the police shield workpiece 5 when clamping.

[0078] During the retraction process, the electric hydraulic rod 214 shortens the distance between the load-bearing plate 213 and the bottom frame 210. The moving load-bearing plate 213 moves the two sets of vertical sliding rods 211, causing the vertical sliding rods 211 to push the distance between the clamping cylinder 216 and the fixed plate 215. This facilitates adjustment so that the clamping rubber 217 contacts and clamps the police shield workpiece 5, or moves away from the police shield workpiece 5 so that the shifting component 22 makes alternating contact.

[0079] Example 3: Please refer to Figures 5-6 , Figure 7 , Figure 11 , Figure 12 In this embodiment, a shifting component 22 is provided in the turning device for processing police shields;

[0080] The shifting assembly 22 includes a steering rod 2201 rotatably mounted at the center of the fixed plate 215, and the steering rod 2201 is slidably mounted at the center of the clamping cylinder 216; an assembly frame 2205 is fixedly mounted at the end of the steering rod 2201 away from the fixed plate 215, a limiting disc 2206 is fixedly mounted on the assembly frame 2205, and four sets of adjusting balls 2207 are rotatably arranged inside the limiting disc 2206;

[0081] Both ends of the inner side of the assembly frame 2205 are rotatably mounted with transmission rollers 2208, and a transmission belt that contacts the turning ball 2207 is sleeved on the outer side between the two transmission rollers 2208. Worm gears 2209 are fixedly mounted in the middle of the two transmission rollers 2208, and worm gears 2209 mesh with worms 2210. One end of worm gears 2210 is connected to a bidirectional motor 2211. Worm gears 2202 are fixedly mounted on the outer wall of the steering rod 2201 outside the clamping cylinder 216, and worm gears 2202 mesh with worms 2203. Worms 2203 is connected to a servo motor 2204 fixedly mounted on the fixed plate 215.

[0082] The bidirectional motor 2211 is used to actively drive the second worm gear 2210 to rotate, and the rotation of the second worm gear 2210 can mesh with and rotate the second worm wheel 2209, so that the second worm wheel 2209 drives the corresponding transmission roller 2208 to rotate. When the transmission roller 2208 rotates, the transmission belt on it moves along with it. Through the friction of the transmission belt on the adjusting ball 2207, the adjusting ball 2207 can adjust the trajectory of the police shield workpiece 5 in contact.

[0083] When adjusting the steering angle of the rotating ball 2207, the servo motor 3 2204 is started. The start of the servo motor 3 2204 can drive the worm gear 1 2203 to rotate. The rotation of the worm gear 1 2203 meshes with the worm wheel 1 2202 to rotate. The rotating worm wheel 1 2202 adjusts the angle of the steering rod 2201 on the fixed plate 215, which is beneficial for adjusting the movement and placement of the rotating ball 2207.

[0084] Example 4: Please refer to Figure 6 , Figure 9 , Figure 11 In this embodiment, an inner square plate 21 is provided in the turning device for processing police shields;

[0085] Four driven rods 2104, each integrally fixed to four screws 209, are rotatably mounted inside the inner square plate 21. A driven helical gear 2103 is fixedly mounted at the end of each driven rod 2104 away from the screws 209. The driven helical gear 2103 meshes with a driving helical gear 2102. A servo motor 2105 is connected to the top of the driving helical gear 2102. The servo motor 2105 is fixedly mounted on the inner wall of the inner square plate 21, and an assembly plate 2101, detachably mounted to the bottom of the driving helical gear 2102, is rotatably mounted to it. When the servo motor 2105 rotates, it drives the driving helical gear 2102 to rotate. The rotating driving helical gear 2102 meshes with the four driven helical gears 2103, causing the corresponding driven rod 2104 to drive the screws 209 to rotate.

[0086] The rotating screw 209 can provide helical drive to the frame slot block 206, which facilitates the movement of the frame slot block 206.

[0087] Example 5: Please refer to Figure 7 In this embodiment, a turning unit 4 is provided in the turning device for processing police shields;

[0088] The turning device for processing police shields also includes a turning unit 4 for turning police shield workpiece 5;

[0089] The turning frame 1 is fixedly provided with a slot for assembling the turning unit 4 in the middle.

[0090] The turning unit 4 includes an extension rod 401 slidably disposed inside the turning frame 1, and a turning tool 407 is detachably mounted on one end of the extension rod 401; a screw 403 is internally helically driven at the other end of the extension rod 401, and one end of the screw 403 rotatably passes through the inner wall of the turning frame 1 and is connected to a servo motor 404; when the servo motor 404 rotates, it drives the screw 403 to rotate actively, and the rotation of the screw 403 helically drives the extension rod 401, causing the extension rod 401 to extend the screw 403 to move inside the turning frame 1, which facilitates the adjustment of the position between the turning tool 407 and the police shield workpiece 5; a vertical slide is mounted on the outside of the servo motor 404, and the vertical slide is vertically slidably disposed between the vertical slide and the turning frame 1, and a vertical groove corresponding to the movement of the screw 403 is opened on the inner wall of the turning frame 1;

[0091] The extension rod 401 has a through groove in the middle, and a screw barrel 402 is slidably disposed inside the groove in an angle-locked state. Inside the screw barrel 402, a screw 405 is rotatably mounted on the inner side of the turning frame 1. The top of the screw 405 rotatably passes through the outer side of the turning frame 1 and is connected to a servo motor 406. When the servo motor 406 rotates, it drives the screw 405 to rotate. The rotating screw 405 can drive the screw barrel 402 to rotate along the screw 405, which can drive the extension rod 401 to adjust its height, which is beneficial for adjusting the height position of the turning tool 407.

[0092] According to the above embodiments, the working principle of this invention is as follows:

[0093] In the three-dimensional position adjustment, when adjusting the horizontal and height, servo motor 2105 drives the active helical gear 2102, which in turn drives the screw 209 to rotate through the driven helical gear 2103, causing the frame slot block 206 to slide horizontally along the outer frame slot 205; at the same time, servo motor 212 drives the screw 208, which drives the vertical rod frame 207 to move up and down along the frame slot block 206, thereby realizing the horizontal and height position adjustment of the clamping and positioning unit.

[0094] Angle and longitudinal fine adjustment: In the shifting assembly 22, the bidirectional motor 2211 drives the second worm gear 2210, which drives the transmission roller 2208 to rotate through the second worm wheel 2209. The transmission belt friction adjustment ball 2207 pushes the workpiece to move longitudinally and adjust the angle; the servo motor 3 2204 drives the first worm gear 2203, which rotates the steering rod 2201 through the first worm wheel 2202 to further precisely adjust the angle of the adjustment ball 2207;

[0095] When the electric hydraulic rod 214 retracts, it pushes the load-bearing plate 213 to move the vertical slide rod 211 and the clamping cylinder 216, so that the clamping rubber 217 is in close contact with the workpiece surface, thus achieving synchronous clamping of the four sets of clamping and positioning units.

[0096] The driving rotation principle is that the driving unit 3 drives the driving rod to rotate through the servo motor 305, which drives the first helical gear 303 and the second helical gear 304 to rotate synchronously. The first helical gear 303 meshes with the first helical ring gear 301, and the second helical gear 304 meshes with the second helical ring gear 302, so that the two sets of machining positioning mechanisms 2 rotate synchronously and in the same direction along the inner side of the turning frame 1, driving the clamped workpiece to make uniform circular motion, providing a rotational basis for turning.

[0097] Turning machining principle, turning tool 407 position adjustment, horizontal movement: servo motor 5 404 drives screw 3 403 to rotate, extension rod 401 slides horizontally along the inner side of turning frame 1, adjusting the horizontal distance between turning tool 407 and workpiece;

[0098] Height adjustment: Servo motor 406 drives screw 405 to rotate, which in turn drives extension rod 401 to move vertically through screw barrel 402, thus achieving height positioning of turning tool 407;

[0099] During turning, when the workpiece rotates under the drive unit 3, the turning tool 407 turns the workpiece surface at a preset position to complete the contour forming or surface treatment.

[0100] The principle of waste liquid and waste residue treatment is as follows: collection and filtration. The cooling water and waste residue generated during processing fall into the waste liquid tank 7 through the load-bearing shaft ring 6. After being filtered by the inclined filter screen 9, the waste liquid is discharged from the drain pipe 8, and the waste residue remains on the surface of the filter screen 9.

[0101] When the positioning cylinder 201 rotates, the fixed rod 11 drives the bottom scraper 13 to rotate along the filter screen 9 through the transmission rod 12, scraping off the waste residue and pushing it into the slag discharge trough 15 and into the waste residue box 16; the reset spring 14 ensures that the bottom scraper 13 is always in close contact with the filter screen 9 and adapts to its tilt angle.

[0102] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A turning device for processing a police shield, characterized by, Include: Turning frame (1); The turning frame (1) is rotationally assembled with two groups of machining positioning mechanisms (2) in the middle; The clamping position of the machining positioning mechanism (2) is provided with a shift adjusting assembly (22) for adjusting the position and angle of the police shield workpiece (5) on the turning frame (1); The machining positioning mechanism (2) comprises a positioning cylinder frame (201) rotationally installed on the turning frame (1), and four groups of shift plates (202) are fixedly installed on the inner side of the positioning cylinder frame (201), and the inner side of the four groups of shift plates (202) is fixedly provided with an inner plate (21); Four groups of the shift plate (202) are provided with a clamping positioning unit for clamping and positioning the police shield workpiece (5); The shift adjusting assembly (22) comprises a steering rod (2201) rotationally installed at the center of the fixed plate (215), and the steering rod (2201) is slidingly arranged at the center of the clamping cylinder (216); The end of the steering rod (2201) away from the fixed plate (215) is fixedly installed with an assembly frame (2205), the assembly frame (2205) is fixedly installed with a limiting disc (2206), and the inner side of the limiting disc (2206) is rotationally provided with four groups of shift balls (2207); The inner sides of the two ends of the assembly frame (2205) are rotationally installed with transmission rollers (2208), and the outer sides of the two transmission rollers (2208) are sleeved with a transmission belt in contact with the shift balls (2207), and the middle parts of the two transmission rollers (2208) are fixedly installed with worm gears two (2209), and the worm gears two (2209) are meshed with worm gears two (2210), and the worm gears two (2210) are connected with bidirectional motors (2211); The outer wall of the steering rod (2201) located outside the clamping cylinder (216) is fixedly installed with a worm gear one (2202), and the worm gear one (2202) is meshed with a worm gear one (2203), and the worm gear one (2203) is connected with a servo motor three (2204) fixedly installed on the fixed plate (215); The inner side of the inner plate (21) is rotationally installed with four driven rods (2104) integrally fixed with four screw rods two (209), and the end of the driven rod (2104) away from the screw rod two (209) is fixedly provided with a driven bevel gear (2103), and the driven bevel gear (2103) is meshed with a driving bevel gear (2102), and the driving bevel gear (2102) is connected with a servo motor two (2105).

2. The police shield processing lathe according to claim 1, characterized by It also includes a driving unit (3) installed on the inner side of the turning frame (1) and synchronously driving the machining positioning mechanism (2) to rotate.

3. The police shield processing lathe according to claim 2, characterized by The driving unit (3) comprises a first bevel ring (301) fixedly installed on the outer wall of the bottom of the positioning cylinder frame (201) in one machining positioning mechanism (2), and a second bevel ring (302) fixedly installed on the outer wall of the top of the positioning cylinder frame (201) in another machining positioning mechanism (2), and the first bevel ring (301) is meshed with a first bevel gear (303); The first bevel gear (303) is fixedly provided with a driving rod at the center, and the outer wall of the driving rod is fixedly provided with a second bevel gear (304) engaged with the second bevel gear ring (302); The bottom end of the driving rod is connected with a servo motor four (305) fixedly installed on the inner side wall of the turning frame (1).

4. The police shield processing lathe according to claim 1, characterized by The middle part of the shifting plate (202) is fixedly provided with an inner baffle (203), and the middle part of the inner baffle (203) is provided with a limiting groove (204), and the outer frame groove (205) is provided between the inner baffle (203) and the shifting plate (202), and the frame groove block (206) is slidably arranged in the outer frame groove (205), and the frame groove block (206) is screwingly provided with a screw rod two (209) rotatably installed on the inner side of the outer frame groove (205); The inner side of the frame groove block (206) is movably provided with a vertical rod frame (207), and the inner side of the vertical rod frame (207) is rotatably installed with a screw rod one (208) screwingly provided with the frame groove block (206), and one end of the vertical rod frame (207) is integrally fixed with a bottom frame (210), and the other end of the vertical rod frame (207) is integrally fixed with a fixed plate (215); One end of the screw rod one (208) is rotatably penetrated into the inner side of the bottom frame (210), and is connected with a servo motor one (212).

5. The police shield processing lathe according to claim 1, characterized by The clamping positioning unit includes vertical sliding rods (211) slidably arranged on the inner walls of the two sides of the bottom frame (210), and the vertical sliding rods (211) are integrally fixed with bearing plates (213) at one end, and the bearing plates (213) and the bottom frame (210) are installed with electric hydraulic rods (214); The other end of the vertical sliding rod (211) is fixedly provided with a clamping cylinder (216), and the end of the clamping cylinder (216) away from the vertical sliding rod (211) is fixedly provided with a clamping rubber (217) which is in contact with the workpiece (5) of the police shield during clamping.

6. The police shield processing lathe device according to claim 1, characterized by It also includes a turning unit (4) for turning the workpiece (5) of the police shield.

7. The police shield processing lathe according to claim 6, wherein The turning unit (4) includes an extension rod (401) slidably arranged on the inner side of the turning frame (1), and the extension rod (401) is detachably installed with a turning tool (407) at one end; The other end of the extension rod (401) is screwingly provided with a screw rod three (403) inside, and the screw rod three (403) is rotatably penetrated into the inner wall of the turning frame (1) at one end and is connected with a servo motor five (404).

8. The police shield processing lathe according to claim 7, wherein The middle part of the extension rod (401) is provided with a groove, and the screw cylinder (402) is slidably arranged in the groove in an angle locking state, and the screw cylinder (402) is screwingly provided with a screw rod four (405) rotatably installed on the inner side of the turning frame (1) inside, and the screw rod four (405) is rotatably penetrated into the outer side of the turning frame (1) at the top and is connected with a servo motor six (406).

Citation Information

Patent Citations

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