Semi-automatic disc combining mechanism

Abstract

The invention relates to the field of material belt disc combining, and particularly discloses a semi-automatic disc combining mechanism which comprises a feeding base assembly, a material box assembly and a jacking assembly. The feeding base assembly is fixed to the upper surface of the main body support, the bottom of the material box assembly is fixed to the movable end of the feeding base assembly, and the jacking assembly is arranged at the bottom of the material box assembly and fixed to the upper surface of the main body support. The material box assembly comprises a material box frame body and material box single bodies. A first sliding groove is formed in a rear side plate of the material box frame body, and the material box single bodies move up and down on the surface of the first sliding groove. The material box single bodies are further provided with containing grooves matched with the material trays. A jacking hole is formed in the bottom of the material box frame body, and the output end of the jacking assembly penetrates through the jacking hole to jack the material box single bodies; the material box single bodies are arranged in the material box frame body, and the material belts on the material box single bodies are subjected to disc combination, so that the working efficiency of disc combination is improved; the labor cost is reduced.

Description

Technical Field

[0001] The present invention belongs to the field of tape coiling, and particularly relates to a semi-automatic coiling mechanism. Background Art

[0002] During the tape coiling process, the current operation mode involves winding multiple sub-disks one by one through a tape transmission track onto a coiling disk. Specifically, each sub-disk needs to pass through the tape transmission track separately and be precisely wound onto the coiling disk. This process needs to be repeated until all sub-disks have completed the merging operation. However, in the existing process, all sub-disks need to be manually reloaded into the tape gate mechanism and then complete the final winding work through the tape transmission system. Such an operation method inevitably increases the need for manual intervention, not only consuming a large amount of human resources but also significantly reducing the overall work efficiency.

[0003] This manual-dependent method has several obvious deficiencies: First, frequent manual intervention greatly slows down the entire production process, resulting in a decrease in production capacity per unit time; second, manual operation is prone to errors, such as incorrect sub-disk positions or loose winding, which may affect the quality and consistency of the finished product; finally, in the long run, the continuously high labor cost is also not conducive to the improvement of the enterprise's economic benefits. Summary of the Invention

[0004] The present invention provides a semi-automatic coiling mechanism to solve the above problems.

[0005] To solve the above problems, the technical solution provided by the present invention is as follows: A semi-automatic coiling mechanism is provided with a feeding device; the feeding device includes a feeding base assembly, a magazine assembly, and a lifting assembly; the feeding base assembly is fixed on the upper surface of the main body bracket, the bottom of the magazine assembly is fixed to the movable end of the feeding base assembly, and the lifting assembly is arranged at the bottom of the magazine assembly and fixed on the upper surface of the main body bracket;

[0006] The magazine assembly includes a magazine frame and magazine units; several of the magazine units are placed in the magazine frame; a plurality of first chutes are provided on the rear side plate of the magazine frame, and several of the magazine units move up and down on the surface of the corresponding first chutes;

[0007] The magazine unit is also provided with a placement groove matching the tape reel;

[0008] The bottom of the magazine frame is provided with a lifting hole, and the output end of the lifting assembly passes through the lifting hole to lift the magazine unit.

[0009] Preferably, a material groove is provided at the top of the single material cassette; a pressing component is further provided on the material groove, and the pressing component includes a material tape guide shaft, a friction roller, a pressing plate, and a roller mounting seat; the material tape guide shaft is arranged at the end of the material groove close to the material tray, the friction roller is embedded in the middle of the material groove, the pressing plate is fixed on the upper surface of the material groove and is adjacent to one side of the friction roller; the roller mounting seat is fixed at the other end of the material groove; the follower is fixed on the roller mounting seat.

[0010] Preferably, the loading base assembly is provided with a lateral movement structure, a longitudinal movement structure, and a moving mounting base; the lateral movement structure is fixed on the upper surface of the main body bracket, the longitudinal movement structure is fixed on the slide seat of the lateral movement structure, and the bottom of the moving mounting base is slidably connected to the upper surface of the longitudinal movement structure; the bottom of the material cassette frame is fixed on the upper surface of the moving mounting base.

[0011] Preferably, a photoelectric sensor is arranged on the upper surface of the moving mounting base, and a detection hole is further provided at the bottom of the material cassette frame, and the detection hole and the photoelectric sensor are in the same vertical plane.

[0012] Preferably, the jacking assembly is provided with a jacking mounting seat and a jacking cylinder; the jacking mounting seat is fixed on the upper surface of the main body bracket, the jacking cylinder is installed on the jacking mounting seat, and the output end of the jacking cylinder and the jacking hole in the backward extreme stroke state of the longitudinal movement structure are in the same vertical horizontal plane.

[0013] Preferably, the loading device further includes a translation assembly, and the translation assembly includes a translation frame, a rail clamping fixing plate, a rail clamping roller, and a scanning camera; the translation frame is fixed on the upper surface of the main body bracket, the scanning camera is fixed on one leg of the translation frame; the rail clamping fixing plate is installed on the top of the translation frame; the rail clamping roller is connected and installed on the rail clamping fixing plate through a shaft, and the rail clamping roller cooperates with the material tray on the single material cassette after jacking.

[0014] Preferably, the semi-automatic tray combining mechanism is further provided with a material collecting assembly, and the material collecting assembly includes a material collecting bracket, a material collecting tray, and a reverse winding tray; the bottom of the material collecting bracket is fixed on the upper surface of the main body bracket, and the reverse winding tray and the material collecting tray are arranged on the material collecting bracket from top to bottom in sequence.

[0015] Preferably, a printer for printing labels is further provided on the housing of the material receiving device. Preferably, the lateral movement structure is provided with a linear module of model RM12 and a slide seat, and the movable end of the linear module is fixed to the slide seat; the longitudinal movement structure is provided with a longitudinal base, a longitudinal cylinder and a slide rail; the bottom of the longitudinal base is fixed to the slide seat; the longitudinal cylinder is installed in the installation area in the middle of the longitudinal base, and the output end of the longitudinal cylinder is fixed to the bottom of the movable installation base; the two slide rails are respectively fixed on both sides of the installation area.

[0016] The beneficial effects compared with the prior art are as follows. By adopting the above solution, in the present invention, through the cooperation of the material chute and the pressing assembly, the material tape is pressed during the transmission process to prevent the material tape from flying out of the material chute and ensure the stability of the transmission; through the material tape guide shaft, friction rollers,

[0017] pressing plate and follower, the material tape does not stack or bend in the material chute; by arranging a plurality of material cassette monomers in the material cassette frame and combining the material tapes on the material cassette monomers, the working efficiency of the combination is improved; the labor cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the feeding device of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the material cassette monomer of the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the feeding base assembly of the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the translation assembly of the present invention;

[0024] As shown in the above legend: feeding device - 1; material receiving device - 2; material collecting assembly - 3; printer - 4; feeding base assembly - 11; magazine frame - 12; magazine unit - 13; translation assembly - 14; lifting assembly - 15; anti - winding reel - 31; material collecting tray - 32; horizontal moving structure 111; vertical moving structure - 112; moving mounting base - 113; photoelectric sensor - 114; first chute - 121; tray - 132; tape guide shaft - 133; material chute - 134; pressing plate - 135; pressure wheel mounting seat - 136; translation frame - 141; scanning camera - 142; rail pressing wheel - 143. Detailed implementation manners

[0025] For the convenience of understanding the present invention, the present invention will be described in more detail below with reference to the drawings and specific embodiments. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "fixed", "integrally formed", "left", "right" and similar expressions used in this specification are only for the purpose of illustration. In the drawings, units with similar structures are labeled with the same reference numerals.

[0027] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in this specification in the description of the present invention are only for the purpose of describing specific embodiments and are not used to limit the present invention.

[0028] As Figures 1-5 shown, a semi - automatic disk combining mechanism is provided with a feeding device 1. The feeding device 1 includes a feeding base assembly 11, a magazine assembly and a lifting assembly 15. The feeding base assembly 11 is fixed on the upper surface of the main body bracket. The bottom of the magazine assembly is fixed to the movable end of the feeding base assembly 11. The lifting assembly 15 is arranged at the bottom of the magazine assembly and is fixed on the upper surface of the main body bracket.

[0029] The magazine assembly includes a magazine frame 12 and magazine units 13. A plurality of the magazine units 13 are placed in the magazine frame 12. A plurality of first chutes 121 are provided on the rear side plate of the magazine frame 12, and a plurality of the magazine units 13 move up and down on the surfaces of the corresponding first chutes 121.

[0030] The single magazine body 13 is further provided with a placement groove for placing the tray 132.

[0031] The bottom of the magazine frame 12 is provided with a jacking hole, and the output end of the jacking assembly 15 passes through the jacking hole to jack up the single magazine body 13.

[0032] It should be noted that: the output end of the jacking assembly 15 passes through the jacking hole to lift the single magazine body 13, and the single magazine body 13 slides upward on the first sliding groove 121 of the magazine frame 12, so that a single magazine body 13 moves up and down in the magazine frame 12.

[0033] The tray 132 is placed in the placement groove on the single magazine body 13. Through the lifting of the single magazine body 13, the tray 132 is moved to the translation assembly 14, so that the tape enters the tape connection track and is transmitted to the material receiving structure for material receiving.

[0034] In this embodiment; a material groove 134 is provided at the top of the single magazine body 13; a pressing assembly is further provided on the material groove 134. The pressing assembly includes a tape guide shaft 133, a friction roller, a pressing plate 135 and a roller mounting seat 136; the tape guide shaft 133 is arranged at the end of the material groove 134 close to the tray 132, the friction roller is embedded in the middle of the material groove 134, the pressing plate 135 is fixed on the upper surface of the material groove 134 and is adjacent to one side of the friction roller; the roller mounting seat 136 is fixed at the other end of the material groove 134; the follower is fixed on the roller mounting seat 136.

[0035] It should be noted that: through the cooperation of the material groove 134 and the pressing assembly, the tape is pressed during transmission to prevent the tape from flying out of the material groove 134 and ensure the stability of transmission; through the tape guide shaft 133, the friction roller, the pressing plate 135 and the follower, the tape does not stack or bend in the material groove 134.

[0036] In this embodiment; the loading base assembly 11 is provided with a lateral movement structure 111, a longitudinal movement structure 112 and a movement mounting base 113; the lateral movement structure 111 is fixed on the upper surface of the main body bracket, the longitudinal movement structure 112 is fixed on the slide of the lateral movement structure 111, and the bottom of the movement mounting base 113 is slidably connected to the upper surface of the longitudinal movement structure 112; the bottom of the magazine frame 12 is fixed on the upper surface of the movement mounting base 113.

[0037] The horizontal movement structure 111 is provided with a linear module of model RM12 and a sliding seat, and the movable end of the linear module is fixed to the sliding seat; the vertical movement structure 112 is provided with a vertical base, a vertical cylinder and a slide rail; the bottom of the vertical base is fixed to the sliding seat; the vertical cylinder is installed in the installation area in the middle of the vertical base, and the output end of the vertical cylinder is fixed to the bottom of the movable installation base 113; the two slide rails are respectively fixed on both sides of the installation area.

[0038] It should be noted that: the horizontal movement structure 111 moves the vertical movement structure 112 left and right, and the vertical movement structure 112 moves the movable installation base 113 back and forth, so that the magazine frame 12 realizes left, right, front and back movements on the upper surface of the main body bracket.

[0039] In this embodiment; a photoelectric sensor 114 is arranged on the upper surface of the movable installation base 113, and a detection hole is also arranged at the bottom of the magazine frame 12, and the detection hole and the photoelectric sensor 114 are in the same vertical plane.

[0040] It should be noted that: by the photoelectric sensor 114 and the detection hole being in the same vertical plane, it is detected whether the magazine unit 13 is in the same plane when it vertically moves on the first chute 121 of the magazine frame 12, and when the tape on the tray 132 of the magazine unit 13 is transmitted and the magazine unit 13 descends in the rising state, it is detected by the photoelectric sensor 114 that the next magazine unit 13 needs to rise. At this time, it is necessary to drive the magazine frame 12 to move through the horizontal movement structure 111, so as to jack up the corresponding magazine unit 13 through the jacking mechanism.

[0041] In this embodiment; the jacking assembly 15 is provided with a jacking mounting seat and a jacking cylinder; the jacking mounting seat is fixed on the upper surface of the main body bracket, the jacking cylinder is installed on the jacking mounting seat, and the output end of the jacking cylinder is in the same vertical horizontal plane as the jacking hole in the backward extreme stroke state of the vertical movement structure 112.

[0042] It should be noted that: when the vertical movement structure 112 moves the magazine frame 12 forward, at this time, the output end of the jacking cylinder and the jacking hole are not in the same vertical horizontal plane; when the vertical movement structure 112 moves the magazine frame 12 backward, the output end of the jacking cylinder and the jacking hole are in the same vertical horizontal plane. In this state, the jacking cylinder passes through the jacking hole to jack up a magazine unit 13 from the magazine frame 12.

[0043] In this embodiment, the feeding device 1 further includes a translation assembly 14, which includes a translation frame 141, a card rail fixing plate, a card rail pressing wheel 143, and a scanning camera 142. The translation frame 141 is fixed on the upper surface of the main body bracket, and the scanning camera 142 is fixed on one of the legs of the translation frame 141. The card rail fixing plate is installed on the top of the translation frame 141. The card rail pressing wheel 143 is installed on the card rail fixing plate through a shaft connection, and the card rail pressing wheel 143 cooperates with the tray 132 on the single cassette 13 after being lifted.

[0044] It should be noted that: there are a set number of single cassettes 13 in the cassette frame 12, and it is necessary to scan the code on the tray 132 of each single cassette 13 to realize the function of product traceability. The card rail pressing wheel 143 is used to press the tape on the tray 132 after it rises to prevent the tape from detaching from the tray 132.

[0045] Furthermore, the semi-automatic tray combining machine is also provided with a receiving device 2, which includes a transmission track and a receiving part for welding the tape. The receiving part is arranged at a specified position on the transmission track, and the receiving part is a welding gun for welding the tape.

[0046] In this embodiment, a material receiving assembly 3 is also provided, which includes a material receiving bracket, a material receiving tray 32, and a reverse winding disc 31. The bottom of the material receiving bracket is fixed on the upper surface of the main body bracket, and the reverse winding disc 31 and the material receiving tray 32 are arranged on the material receiving bracket from top to bottom in sequence.

[0047] A printer 4 for printing labels is also provided on the outer shell of the receiving device 2.

[0048] Working principle:

[0049] Feeding: The longitudinal cylinder in the longitudinal movement structure 112 of the feeding base assembly 11 works to push the moving mounting base 113 forward. At this time, the staff respectively place a plurality of trays 132 into the placement slots in the corresponding single cassettes. The longitudinal cylinder retracts again, and the moving mounting base 113 returns to the initial position.

[0050] Identification: Identify the trays 132 on the multiple single cassettes 13 in the cassette frame 12.

[0051] The lifting cylinder works to lift the first single cassette 13 on the cassette frame 12 through the lifting hole. The single cassette 13 moves upward along the first sliding groove 121 on the rear side plate of the cassette frame 12, so that the tray 132 on the first single cassette 13 is aligned with the scanning camera 142, and the scanning camera 142 identifies the tray 132.

[0052] After identification is completed, the lifting cylinder retracts to restore the first cassette unit 13 to its initial position. At the same time, the linear module in the lateral movement structure 111 moves so that the lifting hole of the second cassette unit 13 and the output end of the lifting cylinder are in the same vertical plane. The lifting cylinder works again to lift the second cassette unit 13, aligning the loading tray 132 on the second cassette unit 13 with the scanning camera 142, and the scanning camera 142 identifies the corresponding loading tray 132.

[0053] Repeat the above steps to identify the loading trays 132 on all the cassette units 13 within the cassette frame 12.

[0054] Tape transmission: Transmit the tapes on the loading trays 132 of all the cassette units 13 to the receiving device 2.

[0055] When placing the loading tray, the operator passes the leading end of the tape on the loading tray 132 of the first cassette unit 13 successively through the tape guide shaft 133, the tape slot 134, the pressing plate 135, and the follower at the pressure wheel mounting seat 136, and extends it to the rail pressure wheel 143. When the loading tray 132 on the first cassette unit 13 rises to the translation assembly 14, the rail pressure wheel 143 rotates to transmit the leading end of the tape into the transmission track of the receiving device 2. The transmission track works to pull the tape and move it to the receiving tray 32 in the receiving assembly 3. The transmission track stops working, and the operator fixes the leading end of the tape on the receiving tray 32. The transmission track works again to move the tape on the loading tray 132 to the receiving tray 32.

[0056] Receiving: Connect the joints of the tapes in the two loading trays 132.

[0057] When the tape on the first loading tray 132 is completely transmitted, the linear module in the lateral movement structure 111 moves so that the second cassette unit 13 and the rail pressure wheel 143 are in the same vertical plane. The operator passes the leading end of the tape on the loading tray 132 of the second cassette unit 13 successively through the tape guide shaft 133, the tape slot 134, the pressing plate 135, and the follower at the pressure wheel mounting seat 136, and extends it to the rail pressure wheel

[0058] 143. The second cassette unit 13 rises, and the rail pressure wheel 143 rotates to transmit the leading end of the tape into the transmission track of the receiving device 2. The transmission track works.

[0059] The receiving device has functions of cutting the tape and visual recognition. It cuts off the uneven part at the tape docking joint, automatically aligns the joints of the two tapes, and then bonds them with a film to complete the receiving. The transmission track works again to wind the tape of the second loading tray 132 onto the receiving tray.

[0060] Repeat the above actions so that all the trays 132 on all the cassette units 13 in the cassette frame 12 are all wound around the take-up reel 32.

[0061] Reverse winding and combining the reels: Reverse wind the strip in the take-up reel 32 into the reverse winding reel 31. Print labels with relevant information of the strip in the reverse winding reel 31 through the printer 4. The staff attaches the labels to the reverse winding reel 31, and it can be directly used on the production line.

[0062] It should be noted that the above technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as within the scope described in the specification of the present invention; and for those of ordinary skill in the art, improvements or changes can be made according to the above description, and all such improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims

1. Semi-automatic tray combining mechanism, provided with a feeding device, characterized in that; The feeding device includes a feeding base assembly, a magazine assembly, and a lifting assembly; the feeding base assembly is fixed on the upper surface of the main body bracket, the bottom of the magazine assembly is fixed to the movable end of the feeding base assembly, and the lifting assembly is arranged at the bottom of the magazine assembly and fixed on the upper surface of the main body bracket; The magazine assembly includes a magazine frame and magazine units; several of the magazine units are placed in the magazine frame; several first chutes are provided on the rear side plate of the magazine frame, and several of the magazine units move up and down on the surfaces of the corresponding first chutes; The magazine unit is further provided with a placement groove matching the tray; The bottom of the magazine frame is provided with a lifting hole, and the output end of the lifting assembly passes through the lifting hole to lift the magazine unit.

2. The semi-automatic tray combining mechanism according to claim 1, wherein; The top of the magazine unit is provided with a material groove; a pressing assembly is further provided on the material groove, and the pressing assembly includes a material tape guide shaft, a friction roller, a pressing plate, and a roller mounting seat; the material tape guide shaft is arranged at the end of the material groove close to the tray, the friction roller is embedded in the middle of the material groove, the pressing plate is fixed on the upper surface of the material groove and adjacent to one side of the friction roller; the roller mounting seat is fixed at the other end of the material groove; the follower is fixed on the roller mounting seat.

3. The semi-automatic tray assembling mechanism according to claim 1, wherein; The feeding base assembly is provided with a lateral movement structure, a longitudinal movement structure, and a moving mounting base; the lateral movement structure is fixed on the upper surface of the main body bracket, the longitudinal movement structure is fixed on the slide of the lateral movement structure, and the bottom of the moving mounting base is slidably connected to the upper surface of the longitudinal movement structure; the bottom of the magazine frame is fixed on the upper surface of the moving mounting base.

4. The semi-automatic tray combining mechanism according to claim 3, wherein; A photoelectric sensor is arranged on the upper surface of the moving mounting base, and a detection hole is further provided at the bottom of the magazine frame, and the detection hole and the photoelectric sensor are in the same vertical plane.

5. The semi-automatic tray combining mechanism according to claim 1, wherein; The lifting assembly is provided with a lifting mounting seat and a lifting cylinder; the lifting mounting seat is fixed on the upper surface of the main body bracket, the lifting cylinder is installed on the lifting mounting seat, and the output end of the lifting cylinder and the lifting hole in the state of the rear limit stroke of the longitudinal movement structure are in the same vertical horizontal plane.

6. The semi-automatic tray combining mechanism according to claim 1, wherein; The feeding device further includes a translation assembly, and the translation assembly includes a translation frame, a rail clamping fixing plate, a rail clamping roller, and a scanning camera; the translation frame is fixed on the upper surface of the main body bracket, the scanning camera is fixed on one leg of the translation frame; the rail clamping fixing plate is installed on the top of the translation frame; the rail clamping roller is connected and installed on the rail clamping fixing plate through a shaft, and the rail clamping roller cooperates with the tray on the magazine unit after lifting.

7. The semi-automatic tray combining mechanism according to claim 1, characterized in that; A receiving component is further provided, and the receiving component includes a receiving bracket, a receiving tray, and a rewinding tray; the bottom of the receiving bracket is fixed on the upper surface of the main body bracket, and the rewinding tray and the receiving tray are arranged on the receiving bracket from top to bottom in sequence.

8. The semi-automatic tray assembling mechanism according to claim 1, wherein ; A printer for printing labels is also provided.

9. The semi-automatic tray assembling mechanism according to claim 3, characterized in that; The lateral movement structure is provided with a linear module of model RM12 and a sliding seat, and the movable end of the linear module is fixed to the sliding seat; the longitudinal movement structure is provided with a longitudinal base, a longitudinal cylinder and a slide rail; the bottom of the longitudinal base is fixed to the sliding seat; the longitudinal cylinder is installed in the installation area in the middle of the longitudinal base, and the output end of the longitudinal cylinder is fixed to the bottom of the movable installation base; the two slide rails are respectively fixed on both sides of the installation area.

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