Treatment system for flue high-temperature waste gas

Through multi-stage cooling towers and water vapor recovery systems, the problem of difficult temperature reduction and resource waste in high-temperature exhaust gas treatment is solved, efficient cooling and water resource recycling are achieved, and the safety and environmental protection of the system are improved.

CN120368757AInactive Publication Date: 2025-07-25JIANGSU ZEYU ENVIRONMENTAL ENG
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Patent Information

Application Number
CN202510862937.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-07-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flue high-temperature exhaust gas treatment system is difficult to effectively reduce the exhaust gas temperature to meet emission standards, and fails to effectively utilize water vapor, which poses safety hazards and waste of resources.

Method used

The multi-stage cooling tower structure is adopted, combining coolant circulation, spray cooling and water vapor recovery system, water vapor is collected through pre-cooling pipes, spray head spraying and water-cooled walls, and vent holes are adjusted in combination with the air pressure sensor to achieve efficient cooling and water resource recycling.

Benefits of technology

It has achieved effective cooling of high-temperature exhaust gas to emission standards, improved safety and resource utilization, and enhanced the environmental protection and flexibility of the system.

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Abstract

The invention belongs to the technical field of waste gas treatment, and particularly relates to a flue high-temperature waste gas treatment system which comprises a first cooling tower, a second cooling tower and a third cooling tower, a gas inlet is fixedly mounted at the bottom of one side of the first cooling tower, a first connecting pipe is fixedly mounted at the top of the other side of the first cooling tower, and the first cooling tower is filled with cooling liquid; the cooling assembly is arranged in the first cooling tower, after an induced draft fan is started, the induced draft fan can generate suction force, waste gas is sucked from one end of a gas inlet to the induced draft fan, the waste gas can penetrate through three sets of cooling pipes, and cooling liquid in the first cooling tower can cool the high-temperature waste gas in the cooling pipes; and the temperature sensor can monitor the temperature of liquid in the first cooling tower in real time, and the function of pre-cooling the waste gas can be achieved through the three sets of cooling pipes.
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Description

Technical Field

[0001] The present invention belongs to the technical field of waste gas treatment, and particularly relates to a treatment system for high-temperature waste gas in a flue. Background Technique

[0002] With the continuous development of industrial production, many enterprises will generate a large amount of high-temperature waste gas during the production process. High-temperature waste gas is generated by oxidation reactions under high-temperature conditions during processes such as combustion, heat treatment, and smelting. Generally, the temperature of high-temperature waste gas exceeds 800°C. It has a relatively high temperature, is prone to causing radiant heat and thermal radiation damage, and contains a large amount of harmful gases and particulate matter, such as sulfur dioxide, nitrogen oxides, benzene, styrene, etc., which pose a great threat to the environment and human health. If these high-temperature waste gases are not treated promptly and effectively, they will not only pollute the atmospheric environment but also may pose potential safety hazards of fire or explosion.

[0003] Existing treatment systems for flue waste gas, for example, the Chinese invention patent with the publication number CN106390705A discloses a flue gas desulfurization waste gas treatment system, including: a flue gas inlet passage, on which a dust removal and purification net is provided. The flue gas passing through the dust removal and purification net enters the purification tower through a pipeline. A heat exchanger A is connected between the purification tower and the flue gas inlet passage, and a valve structure is provided at the connection between the flue gas inlet passage and the purification tower. The purification tower is in the form of a cylinder structure, and inside the shell, a spray layer, a packing layer, and a circulation tank are arranged from top to bottom. The present invention is a flue gas desulfurization waste gas treatment system with a compact design structure, and the desulfurization efficiency can be above 90%, further reducing the discharge of sulfur dioxide, and is suitable for waste gas treatment of enterprises in various industries in China.

[0004] However, this device only sets a group of purification towers and spray layers to cool the waste gas. Due to the relatively high temperature of the waste gas and the limited time passing through the spray layer, it is difficult to ensure that the temperature of the waste gas can be reduced to a degree meeting the emission standards. Moreover, when spraying and cooling the waste gas, since the inside of the purification tower is a closed space, when water encounters high-temperature waste gas, the water will vaporize due to the high temperature and generate a large amount of water vapor, but this device is difficult to collect and utilize this water vapor. In view of this, we have proposed a treatment system for high-temperature waste gas in a flue for treating high-temperature waste gas. Summary of the Invention

[0005] The purpose of the present invention is to provide a treatment system for high-temperature waste gas in a flue to solve the problems raised in the above background technique.

[0006] In view of this, the present invention provides a treatment system for high-temperature waste gas in a flue, including: The first cooling tower, on one side bottom of the first cooling tower, an air inlet is fixedly installed, on the other side top of the first cooling tower, a first connecting pipe is fixedly installed, and the inside of the first cooling tower is filled with coolant; A cooling component, arranged inside the first cooling tower; The other end of the first connecting pipe is fixedly connected to a second cooling tower, on the top of the second cooling tower, a second connecting pipe is fixedly installed, and the other end of the second connecting pipe is connected to an induced draft fan; A spraying component, the spraying component is arranged at the middle position inside the second cooling tower; A water collecting component, the water collecting component is arranged at the top position inside the second cooling tower; One side of the induced draft fan is connected to a dust removal bin, on the other side of the dust removal bin, a chimney is fixedly installed; A dust removal component, the dust removal component is arranged inside the dust removal bin.

[0007] In the above technical solution, further, the cooling component includes a first infusion pipe, on the front side bottom of the first cooling tower, the first infusion pipe is fixedly installed, and the other end of the first infusion pipe is connected to a chiller, on the other side of the chiller, a second infusion pipe is fixedly installed, behind the first cooling tower, a first water pump is arranged, and the front end of the first water pump is connected to one end of the second infusion pipe, the top end of the first water pump is connected to a third infusion pipe, and the other end of the third infusion pipe is connected to the top of the first cooling tower, between the air inlet and the first connecting pipe, a cooling pipe is fixedly connected, and three groups of the cooling pipes are arranged, and the three groups of the cooling pipes are all vertically arranged inside the first cooling tower, realizing the function of pre-cooling the waste gas, which is beneficial to improving the overall cooling effect.

[0008] In the above technical solution, further, a valve is installed at one end of the first infusion pipe close to the first cooling tower, a temperature sensor is installed on the front side of the first cooling tower, the inside of the temperature sensor is a kind of NTC thermistor, and its characteristics are: low cost and sensitive reaction, and it is widely used in the temperature monitoring of industrial coolant, and it can accurately monitor the temperature of the coolant inside the first cooling tower, and control the first water pump and the valve according to the detection result of the temperature sensor.

[0009] In the above technical solution, further, the spraying assembly includes a second water pump, the second water pump is arranged on the front side of the second cooling tower, the top end of the second water pump is connected with a first water delivery pipe, and the other end of the first water delivery pipe is fixedly connected with a first water distribution pipe. And there are two sets of upper and lower first water distribution pipes. Two sets of upper and lower first fixing rings are fixedly installed on the inner wall of the second cooling tower. Two symmetrically arranged connecting rods are fixedly installed inside the first fixing ring. A spraying head is fixedly installed between the two connecting rods. The first water distribution pipe penetrates through the outer wall of the second cooling tower and is connected to the top of the spraying head. A water pool is installed at the bottom of the second cooling tower. The front end of the second water pump is communicated with one side of the bottom of the water pool. The waste gas is cooled by spraying through the spraying head. Combined with the cooling inside the first cooling tower, the temperature of the waste gas can be reduced to meet the emission standards.

[0010] In the above technical solution, further, the water collection assembly includes water walls, the water walls are fixedly installed at the top inside the second cooling tower, and there are two sets of upper and lower water walls. Four ventilation holes are opened on the water walls. A clamping groove is opened at the center of the top of the water wall. A motor is installed at the top of the second cooling tower. The output end of the motor is directly connected with a rotating rod. Two sets of upper and lower connecting rings are fixedly installed on the outer periphery of the bottom of the rotating rod. Four adjusting plates are fixedly installed on the outer periphery of the connecting ring. A clamping ring is fixedly installed at the top of the connecting ring. The clamping ring is embedded in the clamping groove and rotatably connected with the clamping groove. The motor is a servo motor, and its model is Siemens SINAMICS. It has the characteristics of high precision, high torque, and can smoothly control the steering and speed. Usually, precise forward and reverse control is realized through a special encoder and a servo driver, and the rotation angle of the adjusting plate can be accurately controlled.

[0011] In the above technical solution, further, a pressure sensor is installed on the front side of the bottom of the second cooling tower, a detection head is fixedly installed on the rear side of the pressure sensor, and the detection head is arranged inside the second cooling tower. The model of the pressure sensor is BMP280. This model can measure the air pressure and temperature combined, is suitable for low-pressure measurement and environmental monitoring, and can control the motor based on the detection result of the pressure sensor.

[0012] In the above technical solution, further, the bottom surfaces of the two water walls are both set to be funnel-shaped and concave inward. The adjusting plate fits the surface of the water wall. The shape and size of the adjusting plate are the same as those of the ventilation holes. The inner walls of the bottoms of the water wall and the adjusting plate are very smooth, so that water droplets can flow downward into the water collection tank through the inclined surfaces at the bottoms of the water wall and the adjusting plate.

[0013] In the above technical solution, further, the upper and lower groups of the water-cooled walls and the regulating plates are arranged in a staggered manner, and the staggering angle is 45 degrees. The waste gas together with the water vapor will first contact the bottom of the lower water-cooled wall and the regulating plate, and there will also be gas directly passing through the lower ventilation holes. However, the gas directly passing through will contact the bottom of the upper water-cooled wall and the regulating plate, which can make the contact time between the gas and the water collection assembly longer and more complete, and is beneficial to improving the water collection effect.

[0014] In the above technical solution, further, second fixing rings are fixedly installed at the bottoms of the two groups of water-cooled walls, and water collecting grooves are formed at the tops of the second fixing rings. Second water distribution pipes are communicated with the rear sides of the two groups of second fixing rings. Second water conveying pipes are connected to the outer ends of the two groups of second water distribution pipes. A base is arranged behind the second cooling tower, and a water collecting bucket is fixedly installed on the top of the base. A filter screen is fixedly installed on the inner wall of the top of the water collecting bucket. The bottom end of the second water conveying pipe is communicated with the top of the water collecting bucket. A third water conveying pipe is connected to one side of the bottom of the water collecting bucket close to the second cooling tower, and the other end of the third water conveying pipe is communicated with the top of one side of the water pool, which can collect and filter the water droplets and realize secondary utilization.

[0015] In the above technical solution, further, the dust removal assembly includes slots, which are formed on one side of the dust removal bin. There are two groups of slots. Frames are inserted into the slots, and dust bags are installed inside the frames. A mounting plate is fixedly installed on one side of the frame, and the mounting plate is attached to the outer surface of the dust removal bin. Screws are inserted into the upper and lower sides of the mounting plate, and the mounting plate is fixed on one side surface of the dust removal bin through the screws. A handle is fixedly installed on the mounting plate. The function of blocking the dust in the waste gas is realized through the two dust bags, and at the same time, it is convenient to clean the dust on the dust bags.

[0016] The beneficial effects of the present invention are as follows: 1. For the treatment system of high-temperature waste gas in the flue, after the induced draft fan is started, the induced draft fan can generate suction and suck the waste gas from one end of the air inlet towards the direction of the induced draft fan. The waste gas will pass through three groups of cooling pipes. The coolant inside the first cooling tower will cool the high-temperature waste gas inside the cooling pipes. The temperature sensor will monitor the liquid temperature inside the first cooling tower in real time. When it is monitored that the temperature of the coolant rises to 100 degrees, the first water pump and the valve can be opened. The coolant inside the first cooling tower will flow into the chiller through the first liquid conveying pipe. The chiller will cool the coolant, and the cooled coolant will enter the first water pump through the second liquid conveying pipe and re-enter the first cooling tower through the third liquid conveying pipe, so as to achieve the purpose of cold circulation. The function of pre-cooling the waste gas can be realized through the three groups of cooling pipes; 2. For the treatment system of high-temperature waste gas in the flue, after passing through the cooling pipe, the waste gas will enter the second cooling tower through the first connecting pipe. The second water pump and motor can be started. The second water pump will pump water from the water tank and input it into the first water delivery pipe. The water inside the first water delivery pipe can be transmitted to the spray head through the first water distribution pipe, so that the spray head sprays water downward inside the second cooling tower to cool the rising waste gas. When the water contacts the high-temperature waste gas, the water droplets will vaporize to form water vapor and rise together with the waste gas. The waste gas and water vapor will contact the bottom of the water-cooled wall together. When the water vapor meets the cold, it will liquefy into water droplets and adhere to the bottom surfaces of the water-cooled wall and the adjusting plate. The remaining waste gas will then pass through the ventilation holes and enter the second connecting pipe. The water droplets at the bottom of the water-cooled wall and the adjusting plate will flow downward along the inclined plane into the water collecting tank. When the water in the water collecting tank accumulates to a certain extent, it will flow into the second water distribution pipe and then flow downward through the second water delivery pipe into the water collecting bucket. After being filtered by the filter screen, it will flow back into the water tank through the third water delivery pipe, realizing the recycling of water. This design can recycle and reuse water resources, improving the environmental protection of the device; 3. For the treatment system of high-temperature waste gas in the flue, by detecting the air pressure at the bottom of the second cooling tower through the detection head, the change of the air pressure inside the second cooling tower can be observed through the pressure sensor, so as to adjust the opening size of the ventilation holes. When the gas flowing into the second cooling tower from the first connecting pipe becomes less, the air pressure will also decrease accordingly. The output end of the motor can drive the rotating rod to rotate, and the rotating rod can drive the adjusting plate and the clamping ring to rotate. The clamping ring will rotate in the clamping groove. At the same time, the adjusting plate will rotate towards the bottom of the ventilation hole, covering a part of the bottom of the ventilation hole, thereby reducing the air outlet area of the ventilation hole. This can make the contact area between the waste gas and water vapor and the bottom of the water-cooled wall and the adjusting plate larger, increasing the efficiency of water vapor liquefaction. When the gas flowing into the second cooling tower from the first connecting pipe becomes more, just make the adjusting plate completely coincide with the bottom of the water-cooled wall, making the air outlet area of the ventilation hole the largest, and it can adjust the opening size according to the amount of gas, improving the flexibility of the device; 4. For the treatment system of high-temperature waste gas in the flue, after the waste gas enters the second connecting pipe, the induced draft fan will suck the waste gas in the second connecting pipe and discharge it into the dust removal bin. In the dust removal bin, the waste gas will be filtered by two groups of cloth bags to filter the dust in the waste gas, and finally the waste gas will be discharged through the chimney. And after use, the screws on the upper and lower sides of the mounting plate can be unscrewed, and then hold the handle and pull out the frame from the slot, realizing the dust removal function and being able to clean the cloth bag very conveniently. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the three-dimensional structure schematic diagram of the present invention; Figure 2 is the side view structure schematic diagram of the first cooling tower of the present invention; Figure 3It is a schematic cross-sectional structure diagram of the first cooling tower of the present invention; Figure 4 It is a schematic side view structure diagram of the second cooling tower of the present invention; Figure 5 It is a schematic cross-sectional structure diagram of the second cooling tower of the present invention; Figure 6 It is a schematic structure diagram of the spray head of the present invention; Figure 7 It is a schematic structure diagram of the water wall of the present invention; Figure 8 It is a schematic cross-sectional structure diagram of the water wall of the present invention; Figure 9 It is a schematic structure diagram of the adjusting plate of the present invention; Figure 10 It is a schematic structure diagram of the water collection of the present invention; Figure 11 It is a schematic internal structure diagram of the dust removal bin of the present invention.

[0018] The markings in the figure are indicated as: 1. First cooling tower; 2. Air inlet; 3. First connecting pipe; 4. Second cooling tower; 5. Second connecting pipe; 6. Induced draft fan; 7. Dust removal bin; 8. Chimney; 9. First infusion pipe; 10. Chiller; 11. Second infusion pipe; 12. First water pump; 13. Third infusion pipe; 14. Valve; 15. Temperature sensor; 16. Cooling pipe; 17. Second water pump; 18. First water delivery pipe; 19. First water distribution pipe; 20. First fixing ring; 21. Connecting rod; 22. Spray head; 23. Motor; 24. Rotating rod; 25. Water wall; 26. Ventilation hole; 27. Card slot; 28. Connecting ring; 29. Adjusting plate; 30. Snap ring; 31. Second fixing ring; 32. Water collecting tank; 33. Second water distribution pipe; 34. Second water delivery pipe; 35. Water collecting bucket; 36. Filter screen; 37. Base; 38. Third water delivery pipe; 39. Pressure sensor; 40. Detection head; 41. Slot; 42. Frame; 43. Cloth bag; 44. Mounting plate; 45. Handle; 46. Water pool. Detailed implementation manners

[0019] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope protected by the present application.

[0020] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0021] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the associated objects before and after.

[0022] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary instructions, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0023] It should be noted that in this application, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including such element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.,

[0024] Example 1, please refer to Figures 1-11 as shown. This embodiment provides a treatment system for high-temperature flue gas.

[0025] It includes: a first cooling tower 1, an air inlet 2 is fixedly installed at the bottom on one side of the first cooling tower 1, a first connecting pipe 3 is fixedly installed at the top on the other side of the first cooling tower 1, and the inside of the first cooling tower 1 is filled with coolant; a cooling component, arranged inside the first cooling tower 1; the other end of the first connecting pipe 3 is fixedly connected to a second cooling tower 4, a second connecting pipe 5 is fixedly installed at the top of the second cooling tower 4, and the other end of the second connecting pipe 5 is connected to a draft fan 6; a spraying component, the spraying component is arranged at the middle position inside the second cooling tower 4; a water collection component, the water collection component is arranged at the top position inside the second cooling tower 4; one side of the draft fan 6 is connected to a dust removal bin 7, a chimney 8 is fixedly installed on the other side of the dust removal bin 7; a dust removal component, the dust removal component is arranged inside the dust removal bin 7.

[0026] Example 2, this embodiment provides a treatment system for high-temperature flue gas. In addition to including the technical solutions of the above embodiment, it also has the following technical features.

[0027] Among them, the cooling component includes a first infusion pipe 9. The front side of the bottom of the first cooling tower 1 is fixedly installed with the first infusion pipe 9, and the other end of the first infusion pipe 9 is connected to a chiller 10. The other side of the chiller 10 is fixedly installed with a second infusion pipe 11. A first water pump 12 is arranged behind the first cooling tower 1, and the front end of the first water pump 12 is connected to one end of the second infusion pipe 11. The top of the first water pump 12 is connected to a third infusion pipe 13, and the other end of the third infusion pipe 13 is connected to the top of the first cooling tower 1. A cooling pipe 16 is fixedly connected between the air inlet 2 and the first connecting pipe 3, and there are three groups of cooling pipes 16. The three groups of cooling pipes 16 are all vertically arranged inside the first cooling tower 1, realizing the function of pre-cooling the waste gas and being beneficial to improving the overall cooling effect.

[0028] Embodiment 3. This embodiment provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0029] Among them, a valve 14 is installed at one end of the first infusion pipe 9 close to the first cooling tower 1. A temperature sensor 15 is installed on the front side of the first cooling tower 1. The inside of the temperature sensor 15 is a kind of NTC thermistor, which is characterized by low cost and sensitive reaction. It is widely used in the temperature monitoring of industrial cooling liquid, can accurately monitor the temperature of the cooling liquid inside the first cooling tower 1, and control the first water pump 12 and the valve 14 according to the detection results of the temperature sensor 15.

[0030] Embodiment 4. This embodiment provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0031] Among them, the spraying component includes a second water pump 17. The second water pump 17 is arranged on the front side of the second cooling tower 4. The top of the second water pump 17 is connected to a first water delivery pipe 18, and the other end of the first water delivery pipe 18 is fixedly connected to a first water distribution pipe 19. And there are two upper and lower groups of the first water distribution pipe 19. First fixing rings 20 are fixedly installed on the inner wall of the second cooling tower 4, and there are two upper and lower groups of the first fixing rings 20. Connecting rods 21 are fixedly installed inside the first fixing rings 20, and there are two symmetrical groups of the connecting rods 21. A spraying head 22 is fixedly installed between the two groups of connecting rods 21. The first water distribution pipe 19 penetrates through the outer wall of the second cooling tower 4 and is connected to the top of the spraying head 22. A water pool 46 is installed at the bottom of the second cooling tower 4. The front end of the second water pump 17 is communicated with one side of the bottom of the water pool 46. The waste gas is cooled by spraying through the spraying head 22. Cooperating with the cooling inside the first cooling tower 1, the temperature of the waste gas can be reduced to meet the emission standards.

[0032] Example 5. This example provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above examples, it also has the following technical features.

[0033] Among them, the water collection component includes a water-cooled wall 25, which is fixedly installed at the top inside the second cooling tower 4. There are two sets of upper and lower water-cooled walls 25. Four ventilation holes 26 are provided on the water-cooled wall 25. A clamping groove 27 is provided at the center of the top of the water-cooled wall 25. A motor 23 is installed at the top of the second cooling tower 4, and the output end of the motor 23 is directly connected to a rotating rod 24. A connecting ring 28 is fixedly installed on the outer periphery of the bottom of the rotating rod 24, and there are two sets of upper and lower connecting rings 28. An adjusting plate 29 is fixedly installed on the outer periphery of the connecting ring 28, and there are four adjusting plates 29. A clamping ring 30 is fixedly installed at the top of the connecting ring 28, and the clamping ring 30 is embedded in the clamping groove 27 and is rotatably connected to the clamping groove 27. The motor 23 is a servo motor, and its model is Siemens SINAMICS, which has the characteristics of high precision, high torque, and can smoothly control the steering and speed. Usually, precise forward and reverse control is achieved through a dedicated encoder and a servo driver, and the rotation angle of the adjusting plate 29 can be accurately controlled.

[0034] Example 6. This example provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above examples, it also has the following technical features.

[0035] Among them, a barometric pressure sensor 39 is installed on the front side of the bottom of the second cooling tower 4, and a detection head 40 is fixedly installed on the rear side of the barometric pressure sensor 39, and the detection head 40 is arranged inside the second cooling tower 4. The model of the barometric pressure sensor 39 is BMP280, which can measure the combination of barometric pressure and temperature, is suitable for low-pressure measurement and environmental monitoring, and can control the motor 23 based on the detection result of the barometric pressure sensor 39.

[0036] Example 7. This example provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above examples, it also has the following technical features.

[0037] Among them, the bottom surfaces of the two water-cooled walls 25 are both set to be funnel-shaped concave inward. The adjusting plate 29 fits the surface of the water-cooled wall 25. The shape and size of the adjusting plate 29 are the same as those of the ventilation hole 26, and the inner walls of the bottoms of the water-cooled wall 25 and the adjusting plate 29 are very smooth, so that water droplets can flow downward into the water collection tank 32 through the inclined surfaces at the bottoms of the water-cooled wall 25 and the adjusting plate 29.

[0038] Example 8. This example provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above examples, it also has the following technical features.

[0039] Among them, the upper and lower groups of water-cooled walls 25 and the regulating plates 29 are both arranged in a staggered manner, and the staggering angle is 45 degrees. The waste gas together with water vapor will first contact the bottom of the lower water-cooled wall 25 and the regulating plate 29, and there will also be gas directly passing through the lower ventilation holes 26. However, the gas passing directly through will contact the bottom of the upper water-cooled wall 25 and the regulating plate 29, which can make the contact time between the gas and the water collection component longer and more complete, and is beneficial to improving the water collection effect.

[0040] Embodiment 9. This embodiment provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0041] Among them, second fixing rings 31 are fixedly installed at the bottoms of the two groups of water-cooled walls 25, and water collecting grooves 32 are formed at the tops of the second fixing rings 31. Second water distribution pipes 33 are communicated with the rear sides of the two groups of second fixing rings 31. Second water conveying pipes 34 are connected to the outer ends of the two groups of second water distribution pipes 33. A base 37 is arranged behind the second cooling tower 4, and a water collecting bucket 35 is fixedly installed on the top of the base 37. A filter screen 36 is fixedly installed on the inner wall of the top of the water collecting bucket 35. The bottom end of the second water conveying pipe 34 is communicated with the top of the water collecting bucket 35. A third water conveying pipe 38 is connected to one side of the bottom of the water collecting bucket 35 close to the second cooling tower 4, and the other end of the third water conveying pipe 38 is communicated with the top of one side of the water pool 46, which can collect and filter water droplets and realize secondary utilization.

[0042] Embodiment 10. This embodiment provides a treatment system for high-temperature waste gas in a flue. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0043] Among them, the dust removal component includes slots 41. The slots 41 are formed on one side of the dust removal bin 7. There are two groups of slots 41. Frames 42 are inserted into the interiors of the slots 41, and dust bags 43 are installed inside the frames 42. A mounting plate 44 is fixedly installed on one side of the frame 42, and the mounting plate 44 is attached to the outer surface of the dust removal bin 7. Screws are inserted into the upper and lower sides of the mounting plate 44, and the mounting plate 44 is fixed to one side surface of the dust removal bin 7 through the screws. A handle 45 is fixedly installed on the mounting plate 44. The function of blocking dust in the waste gas is realized through the two groups of dust bags 43, and at the same time, it is convenient to clean the dust on the dust bags 43.

[0044] During use: After the induced draft fan 6 is turned on, the induced draft fan 6 can generate suction, sucking the waste gas from one end of the air inlet 2 towards the direction of the induced draft fan 6. The waste gas will pass through three groups of cooling pipes 16. The coolant inside the first cooling tower 1 will cool the high-temperature waste gas inside the cooling pipes 16. The temperature sensor 15 will monitor the liquid temperature inside the first cooling tower 1 in real time. When it is detected that the temperature of the coolant rises to 100 degrees, the first water pump 12 and the valve 14 can be turned on. The coolant inside the first cooling tower 1 will flow into the chiller 10 through the first infusion pipe 9. The chiller 10 will cool the coolant. After cooling, the coolant will enter the first water pump 12 through the second infusion pipe 11 and re-enter the first cooling tower 1 through the third infusion pipe 13, thus achieving the purpose of cold circulation. The function of pre-cooling the waste gas can be realized through the three groups of cooling pipes 16; After passing through the cooling pipes 16, the waste gas will enter the second cooling tower 4 through the first connecting pipe 3. The second water pump 17 and the motor 23 can be started. The second water pump 17 will pump water from the water tank 46 and input it into the first water delivery pipe 18. The water inside the first water delivery pipe 18 can be transmitted to the spray head 22 through the first water distribution pipe 19, causing the spray head 22 to spray water downward inside the second cooling tower 4 to cool the rising waste gas. When the water contacts the high-temperature waste gas, the water droplets will vaporize to form water vapor and rise together with the waste gas. The waste gas and the water vapor will contact the bottom of the water-cooled wall 25 together. When the water vapor cools down, it will liquefy into water droplets again and adhere to the bottom surfaces of the water-cooled wall 25 and the adjusting plate 29. The remaining waste gas will then pass through the ventilation holes 26 and enter the second connecting pipe 5. The water droplets at the bottoms of the water-cooled wall 25 and the adjusting plate 29 will flow downward along the inclined surface into the water collecting tank 32. When the water inside the water collecting tank 32 accumulates to a certain extent, it will flow into the second water distribution pipe 33 and then flow downward through the second water delivery pipe 34 into the water collecting bucket 35. After being filtered by the filter screen 36, it will flow back into the water tank 46 through the third water delivery pipe 38, realizing the circulation of water. This design can recycle and reuse water resources, improving the environmental protection of the device; By detecting the air pressure at the bottom of the second cooling tower 4 through the detection head 40, the change in the internal air pressure of the second cooling tower 4 can be observed through the air pressure sensor 39, so as to adjust the opening size of the ventilation hole 26. When the gas flowing into the second cooling tower 4 from the first connecting pipe 3 becomes less, the air pressure will also decrease accordingly. The output end of the motor 23 can drive the rotating rod 24 to rotate, and the rotating rod 24 can drive the adjusting plate 29 and the snap ring 30 to rotate. The snap ring 30 will rotate in the card slot 27, and at the same time, the adjusting plate 29 will rotate towards the bottom of the ventilation hole 26, covering a part of the bottom of the ventilation hole 26, thereby reducing the air outlet area of the ventilation hole 26. This can make the contact area between the waste gas and water vapor and the bottom of the water-cooled wall 25 and the adjusting plate 29 larger, increasing the efficiency of water vapor liquefaction. When the gas flowing into the second cooling tower 4 from the first connecting pipe 3 becomes more, just make the adjusting plate 29 completely coincide with the bottom of the water-cooled wall 25, so that the air outlet area of the ventilation hole 26 becomes the largest. It can adjust the opening size according to the amount of gas, improving the flexibility of the device; After the waste gas enters the second connecting pipe 5, the induced draft fan 6 will suck the waste gas in the second connecting pipe 5 and discharge it into the dust removal bin 7. In the dust removal bin 7, the waste gas will be filtered through two groups of cloth bags 43 to filter the dust in the waste gas, and finally the waste gas will be discharged through the chimney 8. And after use, the screws on the upper and lower sides of the mounting plate 44 can be unscrewed, and then hold the handle 45 to pull out the frame 42 from the slot 41. While realizing the dust removal function, it is very convenient to clean the cloth bags 43.

[0045] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.

Claims

1. A treatment system for high-temperature waste gas in a flue, characterized in that , including: The first cooling tower (1), at the bottom of one side of the first cooling tower (1), an air inlet (2) is fixedly installed, at the top of the other side of the first cooling tower (1), a first connecting pipe (3) is fixedly installed, and the inside of the first cooling tower (1) is filled with coolant; A cooling component, arranged inside the first cooling tower (1); The other end of the first connecting pipe (3) is fixedly connected to a second cooling tower (4), at the top of the second cooling tower (4), a second connecting pipe (5) is fixedly installed, and the other end of the second connecting pipe (5) is connected to a blower (6); A spraying component, the spraying component is arranged at the middle position inside the second cooling tower (4); A water collecting component, the water collecting component is arranged at the top position inside the second cooling tower (4); One side of the blower (6) is connected to a dust removal chamber (7), and on the other side of the dust removal chamber (7), a chimney (8) is fixedly installed; A dust removal component, the dust removal component is arranged inside the dust removal chamber (7).

2. The treatment system for high-temperature waste gas in a flue according to claim 1, wherein, The cooling component includes a first liquid delivery pipe (9), at the front side of the bottom of the first cooling tower (1), the first liquid delivery pipe (9) is fixedly installed, and the other end of the first liquid delivery pipe (9) is connected to a chiller (10), on the other side of the chiller (10), a second liquid delivery pipe (11) is fixedly installed, behind the first cooling tower (1), a first water pump (12) is arranged, and the front end of the first water pump (12) is connected to one end of the second liquid delivery pipe (11), the top end of the first water pump (12) is connected to a third liquid delivery pipe (13), and the other end of the third liquid delivery pipe (13) is connected to the top of the first cooling tower (1), between the air inlet (2) and the first connecting pipe (3), a cooling pipe (16) is fixedly connected, and there are three groups of the cooling pipes (16), and the three groups of the cooling pipes (16) are all vertically arranged inside the first cooling tower (1).

3. The treatment system for high-temperature waste gas in a flue according to claim 2, characterized in that, A valve (14) is installed at one end of the first liquid delivery pipe (9) close to the first cooling tower (1), and a temperature sensor (15) is installed on the front side of the first cooling tower (1).

4. A treatment system for high-temperature waste gas in a flue, according to claim 1, characterized in that, The spraying component includes a second water pump (17), the second water pump (17) is arranged at the front side of the second cooling tower (4), the top end of the second water pump (17) is connected to a first water delivery pipe (18), and the other end of the first water delivery pipe (18) is fixedly connected to a first water distribution pipe (19), and there are two upper and lower groups of the first water distribution pipe (19), on the inner wall of the second cooling tower (4), a first fixing ring (20) is fixedly installed, and there are two upper and lower groups of the first fixing ring (20), inside the first fixing ring (20), a connecting rod (21) is fixedly installed, and there are two symmetric groups of the connecting rod (21), between the two groups of the connecting rod (21), a spray head (22) is fixedly installed, the first water distribution pipe (19) penetrates through the outer wall of the second cooling tower (4) and is connected to the top of the spray head (22), at the bottom of the second cooling tower (4), a water pool (46) is installed, and the front end of the second water pump (17) is communicated with one side of the bottom of the water pool (46).

5. The treatment system for high-temperature waste gas in a flue according to claim 1, characterized in that, The water collection component includes a water-cooled wall (25), which is fixedly installed at the top inside the second cooling tower (4). There are two sets of the water-cooled walls (25) arranged vertically. The water-cooled wall (25) is provided with ventilation holes (26), and there are four sets of ventilation holes (26). A clamping groove (27) is opened at the center of the top of the water-cooled wall (25). A motor (23) is installed at the top of the second cooling tower (4), and the output end of the motor (23) is directly connected to a rotating rod (24). A connecting ring (28) is fixedly installed on the outer periphery of the bottom of the rotating rod (24), and there are two sets of the connecting rings (28) arranged vertically. An adjusting plate (29) is fixedly installed on the outer periphery of the connecting ring (28), and there are four sets of the adjusting plates (29). A clamping ring (30) is fixedly installed at the top of the connecting ring (28), and the clamping ring (30) is embedded in the clamping groove (27) and rotatably connected to the clamping groove (27).

6. The treatment system for high-temperature waste gas in a flue according to claim 1, characterized in that, A pressure sensor (39) is installed on the front side of the bottom of the second cooling tower (4), and a detection head (40) is fixedly installed on the rear side of the pressure sensor (39), and the detection head (40) is arranged inside the second cooling tower (4).

7. The treatment system for high-temperature waste gas in a flue according to claim 5, characterized in that The bottom surfaces of the two sets of water-cooled walls (25) are both arranged in a funnel shape that is concave inward. The adjusting plate (29) is attached to the surface of the water-cooled wall (25), and the shape and size of the adjusting plate (29) are the same as those of the ventilation hole (26).

8. The treatment system for high-temperature waste gas in a flue according to claim 5, characterized in that, The two sets of water-cooled walls (25) and the adjusting plates (29) arranged vertically are both arranged in a staggered manner, and the staggering angle is 45 degrees.

9. The treatment system for high-temperature waste gas in a flue according to claim 5, wherein Two sets of second fixing rings (31) are fixedly installed at the bottoms of the two sets of water-cooled walls (25), and a water collection groove (32) is opened at the top of the second fixing ring (31). Second branch water pipes (33) are communicated with the rear sides of the two sets of second fixing rings (31). The outer ends of the two sets of second branch water pipes (33) are both connected to a second water delivery pipe (34). A base (37) is arranged behind the second cooling tower (4), and a water collection bucket (35) is fixedly installed at the top of the base (37). A filter screen (36) is fixedly installed on the inner wall of the top of the water collection bucket (35). The bottom end of the second water delivery pipe (34) is communicated with the top of the water collection bucket (35). A third water delivery pipe (38) is connected to one side of the bottom of the water collection bucket (35) close to the second cooling tower (4), and the other end of the third water delivery pipe (38) is communicated with the top of one side of a water pool (46).

10. The treatment system for high-temperature flue gas according to claim 1, characterized in that, The dust removal component includes a slot (41), which is opened on one side of the dust removal bin (7). There are two sets of the slots (41). A frame (42) is inserted into the inside of the slot (41), and a cloth bag (43) is installed inside the frame (42). An installation plate (44) is fixedly installed on one side of the frame (42), and the installation plate (44) is attached to the outer surface of the dust removal bin (7). Screws are inserted into the upper and lower sides of the installation plate (44), and the installation plate (44) is fixed on one side surface of the dust removal bin (7) through the screws. A handle (45) is fixedly installed on the installation plate (44).

Citation Information

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