Alloy resistance testing, braiding and packaging integrated device and using method

Abstract

The invention discloses an alloy resistance testing, braiding and packaging integrated device and a using method, the device comprises a machine table, the machine table is provided with a packaging track, an unwinding wheel, a winding motor and a winding wheel, and the machine table is further provided with a vibration disc, a rotating disc, a resistance testing mechanism and the like; a clamping groove in the side of the rotating disc drives an alloy resistor to move, the resistor testing mechanism adopts a four-wire system measurement method for detection, unqualified products are blown into an NG product storage box through an air blowing pipe, and qualified products pass through a packaging track, are supplied by an upper packaging tape disc, are packaged through a pressing roller and a hot pressing mechanism and then are wound. The using method comprises the steps of feeding, testing, sorting, packaging and rolling. According to the invention, alloy resistance testing, sorting, braiding and packaging are integrated, intermediate links are reduced, the cost is reduced, and the production efficiency is improved; the product percent of pass is improved through high-precision testing and precise sorting, the sealing performance is guaranteed through adjustable packaging, manual intervention is reduced through automatic control, and stable operation of the device is guaranteed.

Description

Technical Field

[0001] The present invention relates to the field of mechanical technology, and in particular to an alloy resistance test tape packaging integrated device and a use method thereof. Background Art

[0002] Resistance testing and taping are two critical steps in the production of alloy resistors. Traditionally, these processes are performed by separate equipment. This not only increases equipment cost and floor space, but also makes it prone to damage and loss during the transfer of resistors from the testing equipment to the packaging facility. This also increases the complexity of the production process, labor costs, and reduces production efficiency. Furthermore, traditional resistance testing methods have limitations in test accuracy, and ensuring the sealing of the tape during packaging is difficult, impacting product quality and subsequent storage and transportation.

[0003] Therefore, how to provide an alloy resistance test tape packaging integrated device and a method of use to solve the problems existing in the prior art is of great significance to its application. Summary of the Invention

[0004] In view of this, the purpose of this application is to provide an alloy resistance test tape packaging integrated device and a method of use to solve the problem.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A device for packaging alloy resistor test tape includes a machine platform, a packaging track is horizontally arranged at the top of the machine platform, a reel and a bracket are respectively installed on both sides of the machine platform, a reeling motor is installed at the end of the bracket one, and the output end of the reeling motor is transmission-connected to the reeling wheel; a vibration disk, a rotating disk, a resistance testing mechanism and a bracket are installed at the top of the machine platform; a plurality of slots are opened on the side of the rotating disk, and the slots are used to drive the alloy resistor to move.

[0007] Preferably, the packaging track is placed below the rotating disk, a transparent circular cover is provided at the top of the rotating disk, the resistance testing mechanism is used to perform power-on detection on the alloy resistor, and the vibration disk is used to load the alloy resistor; an upper packaging tape disk is installed at the top of the bracket two, and a pressure roller and a hot pressing mechanism are provided at the top of the packaging track.

[0008] Preferably, a servo motor is installed at the bottom end of the machine, and the output end of the servo motor is transmission-connected to the rotating disk. A hole is opened at the top end of the machine, and a pull-out NG product storage box is provided at the bottom end of the hole.

[0009] Preferably, an air blowing pipe is installed at the cover plate corresponding to the hole.

[0010] The present invention also provides a method for using the above alloy resistor test and taping packaging integrated device, which includes the following steps:

[0011] S1: Loading step: The alloy resistors are orderly arranged and conveyed to the card slots of the rotating disk through a vibrating disk.

[0012] S2: Testing step: The rotating disk rotates driven by a servo motor, so that the alloy resistors sequentially pass through the resistor test mechanism for power-on detection.

[0013] S3: Sorting step: The qualified alloy resistors continue to move with the rotating disk to the packaging track, and the unqualified alloy resistors are blown into the NG product storage box by a blowpipe.

[0014] S4: Packaging step: After the qualified alloy resistors enter the packaging track, the packaging tape is provided by the upper packaging tape reel and sealed through a pressure roller and a hot pressing mechanism.

[0015] S5: Rewinding step: The taped tape after encapsulation is rewound by a rewinding motor driving a rewinding wheel.

[0016] Preferably, the rotation speed of the rotating disk is precisely controlled by the servo motor to ensure that the alloy resistors stay for sufficient time in the testing and sorting steps.

[0017] Preferably, the resistor test mechanism adopts a four-wire measurement method to improve the test accuracy and record the test data in real time.

[0018] Preferably, the air pressure of the blowpipe is adjustable to meet the sorting requirements of alloy resistors of different sizes.

[0019] Preferably, the temperature and pressure of the hot pressing mechanism are adjustable to ensure the sealing of the packaging tape.

[0020] Preferably, the tension of the rewinding wheel is automatically adjusted by the rewinding motor to prevent the taped tape from being too tight or too loose.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. Integrated operation: The present invention integrates the loading, testing, sorting, packaging and rewinding of alloy resistors on the same device, reduces the intermediate transfer links, lowers the equipment cost and floor area, improves the production efficiency, and also avoids the possible damage and loss problems of resistors during the transfer process.

[0023] 2. High-precision testing: The resistor test mechanism adopts a four-wire measurement method, effectively reduces the measurement error, improves the test accuracy, and can record the test data in real time, which is convenient for subsequent traceability and analysis of product quality.

[0024] 3. Precise sorting: By setting a blowing pipe with adjustable air pressure, it can meet the sorting requirements of alloy resistors of different sizes, ensure the accurate separation of unqualified products, and improve the product qualification rate.

[0025] 4. High-quality packaging: The temperature and pressure of the hot pressing mechanism are adjustable and can be adjusted according to packaging tapes of different materials and thicknesses to ensure the sealing of the packaging tape and improve the safety of the product during storage and transportation. At the same time, the tension of the winding wheel is automatically adjusted by the winding motor to prevent the tape from being too tight or too loose, ensuring the neatness and beauty of the tape packaging.

[0026] 5. Automatic control: The rotation speed of the rotating disk is precisely controlled by a servo motor to ensure that the alloy resistors can be fully processed in each process. The operation of the entire device is more stable and reliable, reducing manual intervention and improving the degree of automation of production.

[0027] The above description is only an overview of the technical solution of this application. In order to understand the technical means of this application more clearly, it can be implemented according to the content of the specification. Moreover, in order to make the above and other purposes, features, and advantages of this application more obvious and understandable, the following describes the preferred embodiments of this application in detail in conjunction with the accompanying drawings.

[0028] Those skilled in the art will understand the above and other purposes, advantages, and features of this application more clearly according to the following detailed description of the specific embodiments of this application in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of this application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 It is a top view of the present invention;

[0032] Figure 3 It is a structural diagram of the rotating disk of the present invention;

[0033] Figure 4 It is a method flow chart of the present invention.

[0034] In the figure: 1, machine platform; 2, vibrating disk; 3, rotating disk; 4, packaging track; 5, pressing roller; 6, hot pressing mechanism; 7, upper packaging tape reel; 8, winding wheel; 9, winding motor; 10, first support; 11, second support; 12, resistance testing mechanism; 13, unwinding wheel; 14, servo motor; 15, NG product storage box. Specific implementation mode

[0035] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. In the following description, specific details such as specific configurations and components are provided only to assist in a comprehensive understanding of the embodiments of the present application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, descriptions of known functions and structures are omitted for clarity and conciseness.

[0036] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or arrangements discussed.

[0037] As used herein, the term "and / or" is merely a description of the associated relationship of the associated objects, indicating that three relationships may exist. For example, A and / or B may mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" as used herein describes another associated object relationship, indicating that two relationships may exist. For example, A / and B may mean: A exists alone, and A and B exist alone. In addition, the character " / " as used herein generally indicates that the associated objects before and after are in an "or" relationship.

[0038] It should also be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion.

[0039] Please refer to Figures 1-3 , the present invention provides a technical solution for an integrated device for testing and taping packaging of alloy resistors and its use method:

[0040] The machine platform 1 serves as the basic support structure for the entire device. A transverse packaging track 4, located at its top, guides qualified alloy resistors for packaging. A reel 13, mounted on one side of the machine platform 1, holds unused packaging tape. A reel motor 9, mounted at the end of support 10 on the other side, and a reel 8 connected to its output drive, rewinds the finished tape.

[0041] The vibrating disk 2 at the top of the machine 1 can orderly arrange the chaotic alloy resistors and transport them to the slots on the side of the rotating disk 3. The rotating disk 3 is driven by a servo motor 14, which is installed at the bottom of the machine 1 and its output end is connected to the rotating disk 3. The multiple slots on the side of the rotating disk 3 can hold the alloy resistors, driving them through the resistance testing mechanism 12 for power testing. The transparent circular cover on the top of the rotating disk 3 not only protects the alloy resistors inside, but also facilitates observation of the operation of the rotating disk 3.

[0042] The resistance tester 12 uses a four-wire measurement method, enabling high-precision power-on testing of alloy resistors and real-time recording of test data. A hole in the top of the machine 1 and a removable "NG" product storage box 15 at its base, combined with an air blower installed on the cover above the hole, allow unqualified alloy resistors to be detected by the resistance tester 12 and blown into the "NG" product storage box 15, effectively sorting them.

[0043] The upper packaging tape reel 7 installed at the top of the bracket 2 11 is used to provide packaging tape. The pressure roller 5 and hot pressing mechanism 6 set at the top of the packaging track 4 can package the qualified alloy resistors entering the packaging track 4. The pressure roller 5 first presses the packaging tape on the alloy resistor. The hot pressing mechanism 6 uses adjustable temperature and pressure to make the packaging tape fit tightly to ensure the sealing of the packaging tape.

[0044] During actual use, the vibrating disk 2 is first activated to arrange the alloy resistors in an orderly manner and transfer them to the slots of the rotating disk 3, completing the loading step S1. Next, the servo motor 14 drives the rotating disk 3 to rotate, causing the alloy resistors to pass through the resistance testing mechanism 12 in sequence. The resistance testing mechanism 12 uses a four-wire measurement method to conduct power-on testing on the alloy resistors, recording the test data, and completing the testing step S2.

[0045] During the inspection process, qualified alloy resistors continue to move with the rotating disk 3 to the packaging track 4; for unqualified alloy resistors, the air pipe adjusts the appropriate air pressure according to their size and blows them into the NG product storage box 15 to achieve the sorting step S3.

[0046] After the qualified alloy resistors enter the packaging track 4, the upper packaging tape reel 7 provides the packaging tape, and the pressure roller 5 initially compresses the packaging tape. The hot pressing mechanism 6 adjusts the appropriate temperature and pressure for encapsulation according to the material and thickness of the packaging tape, completing the packaging step S4. Finally, the winding motor 9 drives the winding wheel 8 to automatically adjust the tension of the winding wheel 8 and wind the encapsulated tape, completing the winding step S5.

[0047] During the entire production process, the servo motor 14 precisely controls the rotation speed of the rotating disk 3 to ensure that the alloy resistors stay for sufficient time in the testing and sorting steps, guaranteeing the accuracy of testing and sorting. Through the cooperation of the above device structure and usage method, the integrated and efficient operation of alloy resistor testing and tape packaging is achieved, improving product quality and production efficiency.

[0048] The above are only the preferred embodiments of the present invention, and they do not limit the protection scope of the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any changes, modifications, substitutions, integrations, and parameter changes made to these embodiments by means of conventional substitutions or capable of achieving the same functions without departing from the principle and spirit of the present invention fall within the protection scope of the present invention.

Claims

1. An integrated device for alloy resistor testing and taping packaging, characterized in that: The machine comprises a platform (1), a packaging track (4) is transversely arranged at the top of the platform (1), a reeling wheel (13) and a bracket (10) are respectively installed on both sides of the platform (1), a reeling motor (9) is installed at the end of the bracket (10), and the output end of the reeling motor (9) is transmission-connected to the reeling wheel (8); The top of the machine (1) is equipped with a vibration plate (2), a rotating plate (3), a resistance testing mechanism (12) and a second bracket (11); A plurality of slots are provided on the side of the rotating disk (3), and the slots are used to drive the alloy resistor to move.

2. The integrated device for testing and taping packaging of an alloy resistor according to claim 1, wherein: The packaging track (4) is placed below the rotating disk (3); a transparent circular cover is provided on the top of the rotating disk (3); the resistance testing mechanism (12) is used to perform power-on detection on the alloy resistor; and the vibration disk (2) is used to load the alloy resistor; The top end of the second bracket (11) is provided with an upper packaging belt reel (7), and the top end of the packaging track (4) is provided with a pressing roller (5) and a hot pressing mechanism (6).

3. The alloy resistance test tape packaging integrated device according to claim 1, characterized in that: A servo motor (14) is installed at the bottom end of the machine (1), and the output end of the servo motor (14) is connected to the rotating disk (3) in a transmission manner. A hole is opened at the top end of the machine (1), and a pull-out NG product storage box (15) is provided at the bottom end of the hole.

4. The integrated device for testing and taping packaging of an alloy resistor according to claim 1, wherein: An air blowing pipe is installed at the cover plate corresponding to the hole.

5. A method for using the alloy resistance test tape packaging integrated device according to claims 1-4, characterized in that: The following steps are involved: S1: Loading step: The alloy resistors are arranged in order through the vibrating disk (2) and transported to the slots of the rotating disk (3); S2: Testing step: the rotating disk (3) is rotated by the servo motor (14), so that the alloy resistors are sequentially passed through the resistance testing mechanism (12) for power-on testing; S3: Sorting step: The qualified alloy resistors continue to move along the rotating disk (3) to the packaging track (4), and the unqualified alloy resistors are blown into the NG product storage box (15) by the blowing pipe; S4: Packaging step: After the qualified alloy resistor enters the packaging track (4), the upper packaging tape reel (7) provides the packaging tape, and the packaging is carried out by the pressing roller (5) and the hot pressing mechanism (6); S5: Rewinding step: The packaged braid is rewound by the rewinding motor (9) driving the rewinding wheel (8).

6. The method of use according to claim 5, wherein: The rotation speed of the rotating disk (3) is precisely controlled by a servo motor (14), ensuring that the alloy resistor stays for a sufficient time during the testing and sorting steps.

7. The method of use according to claim 5, characterized in that: The resistance testing mechanism (12) adopts a four-wire measurement method to improve the test accuracy and record the test data in real time.

8. The method of use according to claim 5, wherein: The air pressure of the air blowing pipe is adjustable to meet the needs of sorting alloy resistors of different sizes.

9. The usage method according to claim 5, characterized in that: The temperature and pressure of the hot pressing mechanism (6) are adjustable to ensure the sealing performance of the packaging tape.

10. The method of use according to claim 5, wherein: The tension of the reel (8) is automatically adjusted by the reel motor (9) to prevent the braid from being too tight or too loose.

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