Waste gas separation and treatment equipment and method for rubber additive production

Abstract

The present invention discloses waste gas separation and treatment equipment and methods for use in rubber chemical production, and relates to the technical field of waste gas separation and treatment. The waste gas separation and treatment method for use in rubber chemical production utilizes the interaction between a driving gear, an impeller, a first heat exchange tube assembly, and a second heat exchange tube assembly. Water flowing into a left disc cover impacts the impeller, causing it to rotate, which in turn drives the first and second heat exchange tube assemblies to operate, enabling the first and second heat exchange tube assemblies to achieve self-cleaning, thereby preventing the heat exchange efficiency from being affected by deposited particulate matter. During operation, the first and second heat exchange tube assemblies can also promptly disturb the waste gas within the insulation tube, allowing the waste gas within the insulation tube to fully contact the outer walls of the first and second heat exchange tube assemblies, further improving the heat exchange efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of waste gas separation and treatment, in particular to waste gas separation and treatment equipment and method for use in rubber additive production. Background Art

[0002] Rubber additives are an indispensable and important raw material in the rubber industry and are widely used in the production of rubber products such as tires, hoses, tapes, and rubber shoes. However, the production process of rubber additives produces high-temperature toxic waste gases. Before these waste gases are allowed to be discharged into the atmosphere, they must be treated to remove harmful substances and ensure that they do not cause irreversible damage to the surrounding environment and residents' health.

[0003] Existing waste gas separation and treatment equipment and methods used in the production of rubber additives usually use multiple copper tubes filled with cold water to contact the waste gas before treating the high-temperature toxic waste gas to recover the heat in the high-temperature waste gas. However, the particulate matter in the waste gas is easily condensed and deposited on the outer wall of the copper tube after being cooled, resulting in a reduction in the effective contact area between the copper tube and the waste gas, thereby weakening the heat exchange efficiency and causing the heat in the high-temperature waste gas to be unable to be fully recovered and utilized. Therefore, it is necessary to provide waste gas separation and treatment equipment and methods for the production of rubber additives to solve the above technical problems. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides waste gas separation and treatment equipment and methods for the production of rubber additives, which solves the problem that before treating high-temperature toxic waste gas, multiple copper tubes filled with cold water are usually used to contact the waste gas to achieve heat recovery in the high-temperature waste gas. However, the particulate matter in the waste gas is easily condensed and deposited on the outer wall of the copper tube after being cooled, resulting in a reduction in the effective contact area between the copper tube and the waste gas, thereby weakening the heat exchange efficiency and causing the heat in the high-temperature waste gas to be unable to be fully recovered and utilized.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: waste gas separation and treatment equipment for rubber additive production, comprising:

[0006] The drainpipe is fixedly mounted on the top of the drainpipe, and the drainpipe is connected to the drainpipe at the bottom. The drainpipe is connected to the drainpipe at the bottom. The drainpipe is connected to the drainpipe at the top. The drainpipe is connected to the drainpipe at the bottom.

[0007] The heat recovery mechanism is used to recover the heat carried in the waste gas discharged during the production process of rubber additives. The heat recovery mechanism is fixedly arranged between the top of the placement plate and the left side wall of the processing barrel.

[0008] Preferably, the heat recovery mechanism includes an insulation cylinder, and a plurality of water openings are provided on the outer circle of the left and right sides of the insulation cylinder, a partition is fixedly arranged between the left side walls of the inner cavity of the insulation cylinder, a short shaft is rotatably arranged in the middle of the left side of the partition, and a driving gear is fixedly sleeved on the outside of the short shaft, and the driving gear is located in the insulation cylinder, the left end of the short shaft passes through the left wall of the insulation cylinder and is fixedly provided with an impeller, a second heat exchange tube assembly is provided between the left and right side walls of the upper and lower parts of the inner cavity of the insulation cylinder, and a plurality of first heat exchange tube assemblies are provided between the left and right side walls of the inner cavity of the insulation cylinder and in front and behind the second heat exchange tube assembly.

[0009] Preferably, the interiors of the first heat exchange tube assembly and the second heat exchange tube assembly are respectively connected to the corresponding water outlets, the top right side of the insulation cylinder and the lower left side of the treatment barrel are fixedly connected via an air outlet elbow assembly, the bottom left side of the insulation cylinder is fixedly connected with an air inlet pipe, the left side of the insulation cylinder is fixedly provided with a left disc cover, the middle of the left side of the left disc cover is fixedly connected with a water injection pipe, the impeller is located in the left disc cover, the right side of the insulation cylinder is fixedly provided with a right disc cover, and the middle of the right side of the right disc cover is fixedly connected with a water outlet pipe.

[0010] Preferably, the bottom of the insulation cylinder is fixedly connected to a slag collecting box located on the right side of the air inlet pipe, the bottom of the slag collecting box is fixedly connected to the top of the placement plate, a sealing cover is provided on the left side of the front end of the slag collecting box by a number of bolts, a guide plate is fixedly provided between the right side walls of the inner cavity of the slag collecting box, the bottom left side of the guide plate is fixedly connected to the bottom of the inner cavity of the slag collecting box by a baffle, a vertical rod is slid through the right part of the guide plate, and a first semicircular block is fixedly provided on the top of the vertical rod.

[0011] Preferably, a first wedge block is fixedly provided at the bottom of the vertical rod, and a first spring is sleeved on the outside of the vertical rod, and the first spring is fixedly connected between the top of the first wedge block and the bottom of the guide plate, and a cross bar is slidingly passed through the inside of the baffle, and a second wedge block is fixedly provided at the right end of the cross bar, and the inclined surface of the second wedge block slides in contact with the inclined surface of the first wedge block, and a push plate is fixedly provided at the left end of the cross bar, and the bottom of the push plate contacts the bottom of the inner cavity of the slag collecting box, and a second spring is sleeved on the outside of the cross bar, and the second spring is fixedly connected between the right wall of the baffle and the left wall of the second wedge block.

[0012] Preferably, each of the first heat exchange tube assemblies includes a first copper tube, which is fixedly connected between the left and right side walls of the inner cavity of the insulation tube, and a first connecting sleeve is rotatably sleeved on the left outer wall of the first copper tube, and the first connecting sleeve rotates through the interior of the partition, and a first gear ring rotatably sleeved on the outside of the first copper tube is fixedly provided on the left side of the first connecting sleeve, and the first gear ring is meshed with the driving gear, and a first spiral scraper is rotatably sleeved on the outside of the first copper tube, and the left end of the first spiral scraper is fixedly connected to the right wall of the first connecting sleeve, and a number of first spoiler blades are evenly fixed on the side wall of the first spiral scraper away from the first copper tube.

[0013] Preferably, each second heat exchange tube assembly includes a second copper tube, which is fixedly connected between the left and right side walls of the inner cavity of the insulation tube, and a second connecting sleeve is rotatably sleeved on the left outer wall of the second copper tube, and the second connecting sleeve rotates through the interior of the partition, and a second gear ring rotatably sleeved on the left side of the second connecting sleeve is fixedly provided, and the second gear ring is meshed with the driving gear, and a second spiral scraper is rotatably sleeved on the outside of the second copper tube. The left end of the second spiral scraper is fixedly connected to the right wall of the second connecting sleeve, and a number of second spoiler blades are evenly fixed on the side wall of the second spiral scraper away from the second copper tube, and a ring is rotatably sleeved on the right end outer wall of the second copper tube, and the right end of the second spiral scraper is fixedly connected to the left wall of the ring, and the side wall of the ring is fixedly provided with a trapezoidal protrusion.

[0014] Preferably, the air outlet elbow assembly includes a short tube, which is fixedly connected to the top of the insulation cylinder, the top of the short tube is fixedly connected to a receiving tube, the top of the receiving tube is fixedly connected to a bent tube, the right end of the bent tube is fixedly connected to the lower left side of the processing barrel, a bracket is fixedly arranged between the inner walls of the short tube, and a support rod is slidingly passed through the interior of the bracket.

[0015] Preferably, a stop block is fixedly provided on the top of the support rod, the side wall of the stop block is in contact with the bottom inner wall of the accommodating tube, a second semicircular block is fixedly provided on the bottom of the support rod, a third spring is sleeved on the outside of the support rod, and the third spring is fixedly connected between the top of the second semicircular block and the bottom of the bracket.

[0016] The present invention also provides a waste gas separation and treatment method for the production of rubber chemicals, which uses waste gas separation and treatment equipment for the production of rubber chemicals. The specific method includes the following steps:

[0017] Step 1: The high-temperature exhaust gas generated during the production of rubber chemicals is introduced into the insulation cylinder through the air inlet pipe. At the same time, an external pump body is used to pass external cold water into each first heat exchange tube assembly and each second heat exchange tube assembly through the water injection pipe and the left disc cover. In the process of water flowing into the left disc cover, it impacts the impeller to rotate, and the driving gear rotates accordingly. Then, the cold water flows to the right through the interior of the first heat exchange tube assembly and the second heat exchange tube assembly. At the same time, the high-temperature exhaust gas entering the insulation cylinder contacts the outer walls of the first heat exchange tube assembly and the second heat exchange tube assembly. The high-temperature exhaust gas transfers heat to the water in the first heat exchange tube assembly and the second heat exchange tube assembly through the first heat exchange tube assembly and the second heat exchange tube assembly, thereby increasing the water temperature and reducing the exhaust gas temperature, thereby performing heat exchange.

[0018] Step 2: After the particulate matter in the exhaust gas is cooled, it is deposited on the outer walls of the first heat exchange tube assembly and the second heat exchange tube assembly under the action of gravity. As the driving gear rotates, the first heat exchange tube assembly and the second heat exchange tube assembly are driven to scrape their own outer walls, so that the particulate matter deposited on the outer walls of the first heat exchange tube assembly and the second heat exchange tube assembly are scraped off in time, and the scraped particulate matter falls into the slag collecting box;

[0019] Step three: under the action of the second upper heat exchange tube assembly, the interior of the air outlet elbow assembly is intermittently opened, so that the exhaust gas completes sufficient heat exchange and then enters the treatment barrel through the air outlet elbow assembly. The exhaust gas passes through the two packing filter layers from bottom to top in the treatment barrel. During the process, due to the operation of the water pump, the external spray liquid is sucked into the drain pipe, branch pipe and annular pipe through the suction pipe, and finally sprayed downward onto the corresponding packing filter layer through each nozzle. When the exhaust gas passes through the packing filter layer, the harmful substances in the exhaust gas contact and react with the spray liquid in the packing filter layer, thereby removing the harmful substances in the exhaust gas. The purified gas is finally discharged through the exhaust pipe, and the sewage in the treatment barrel is discharged through the sewage pipe. Beneficial effects

[0020] The present invention provides waste gas separation and treatment equipment and methods for use in rubber additive production. Compared with the prior art, it has the following advantages:

[0021] 1. The waste gas separation and treatment equipment and method used in the production of rubber additives, through the mutual cooperation between the insulation tube, the first heat exchange tube assembly, the second heat exchange tube assembly and the air outlet elbow assembly, allows the high-temperature waste gas to enter the insulation tube before entering the treatment barrel, and exchange heat with the cold water in the first heat exchange tube assembly and the second heat exchange tube assembly. At the same time, under the action of the upper second heat exchange tube assembly, the interior of the air outlet elbow assembly is intermittently opened, extending the time the waste gas stays in the insulation tube, improving the heat exchange efficiency, and allowing the waste gas to complete sufficient heat exchange before entering the treatment barrel through the air outlet elbow assembly, thereby fully recovering and reusing the heat in the high-temperature waste gas, and then removing harmful substances in the waste gas.

[0022] 2. Waste gas separation and treatment equipment and method for the production of rubber additives. Through the mutual cooperation between the driving gear, impeller, first gear ring, first spiral scraper, second gear ring and second spiral scraper, water flow entering the left disc cover will impact the impeller to rotate, and the driving gear will rotate accordingly, thereby driving the first gear ring, the first spiral scraper, the second gear ring and the second spiral scraper to rotate. During the rotation process, the first spiral scraper and the second spiral scraper can automatically and timely clean the outer wall of the copper tube, and promptly scrape off the particles in the exhaust gas that fall on the outer wall of the copper tube due to cold, so as to prevent the outer wall of the copper tube from affecting the heat exchange efficiency due to the deposition of particles. Through the arrangement of the first spoiler blade and the second spoiler blade, as the first spiral scraper and the second spiral scraper rotate, the first spoiler blades and the second spoiler blades also rotate. During the rotation of the first spoiler blade and the second spoiler blade, the exhaust gas in the insulation tube is disturbed, so that the exhaust gas in the insulation tube fully contacts the outer wall of the copper tube, further improving the heat exchange efficiency.

[0023] 3. The waste gas separation and treatment equipment and method used in the production of rubber additives, through the mutual cooperation between the trapezoidal protrusion, the containing tube, the support rod, the stopper, the second semicircular block and the third spring, the corresponding ring and the corresponding trapezoidal protrusion are driven to rotate during the rotation of the upper second spiral scraper. During the rotation of the trapezoidal protrusion, it will contact the bottom of the second semicircular block, and then intermittently push the stopper to move upward, so that the waste gas in the insulation cylinder is discharged upward through the gap between the stopper and the containing tube and enters the treatment barrel. Since the interior of the air outlet elbow assembly is intermittently opened, the time the waste gas stays in the insulation cylinder is extended, so that the high-temperature waste gas and water can fully exchange heat.

[0024] 4. Waste gas separation and treatment equipment and method used in the production of rubber additives. Through the mutual cooperation between the trapezoidal protrusion, the first semicircular block, the first wedge block, the second wedge block and the push plate, the corresponding collar and the corresponding trapezoidal protrusion are driven to rotate during the rotation of the lower second spiral scraper. During the rotation of the trapezoidal protrusion, it will contact the top of the first semicircular block, and then intermittently push the first wedge block downward. During the downward movement of the first wedge block, it can push the second wedge block and the push plate to the left, realizing intermittent pushing of the push plate. Under the action of the intermittent pushing, the push plate pushes the particles that fall into the collection bin to the left, so that the originally dispersed particles gradually accumulate together, providing convenience for subsequent rapid cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A perspective view of the present invention;

[0026] Figure 2 is a cutaway perspective view of the present invention;

[0027] Figure 3 is a sectional perspective view of the heat recovery mechanism of the present invention;

[0028] Figure 4 This is an exploded view of the heat recovery mechanism of the present invention;

[0029] Figure 5 An assembly diagram of the partition, the first heat exchange tube assembly, and the second heat exchange tube assembly of the present invention;

[0030] Figure 6 An exploded view of the partition plate, the first heat exchange tube assembly, and the second heat exchange tube assembly of the present invention;

[0031] Figure 7 is a perspective view of the first heat exchange tube assembly of the present invention;

[0032] Figure 8 is a perspective view of the second heat exchange tube assembly of the present invention;

[0033] Figure 9 is an exploded view of the second heat exchange tube assembly of the present invention;

[0034] Figure 10 is a perspective view of the outlet elbow assembly of the present invention;

[0035] Figure 11 is a sectional perspective view of the outlet elbow assembly of the present invention;

[0036] Figure 12 It is a sectional perspective view of the slag collecting box of the present invention.

[0037] In the figure: 1. treatment barrel; 2. first leg; 3. placement plate; 4. second leg; 5. heat recovery mechanism; 51. heat preservation cylinder; 52. water outlet; 53. partition; 54. short shaft; 55. driving gear; 56. impeller; 57. first heat exchange tube assembly; 571. first copper tube; 572. first connecting sleeve; 573. first gear ring; 574. first spiral scraper; 575. first spoiler blade; 58. second heat exchange tube assembly; 581. second copper tube; 582. second connecting sleeve; 583. second gear ring; 584. second spiral scraper; 585. second spoiler blade; 586. collar; 587. trapezoidal protrusion; 59. outlet elbow assembly; 591. short tube; 592. receiving tube; 593. Bend pipe; 594, bracket; 595, support rod; 596, stopper; 597, second semicircular block; 598, third spring; 510, air inlet pipe; 511, left disc cover; 512, water injection pipe; 513, right disc cover; 514, water outlet pipe; 515, slag collecting box; 516, sealing cover; 517, guide plate; 518, baffle; 519, vertical rod; 520, first semicircular block; 521, first wedge-shaped block; 522, first spring; 523, cross bar; 524, second wedge-shaped block; 525, push plate; 526, second spring; 6, holding table; 7, water pump; 8, drain pipe; 9, branch pipe; 10, annular pipe; 11, nozzle; 12, filler filter layer; 13, suction pipe; 14, exhaust pipe; 15, sewage pipe. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] The present invention provides two technical solutions:

[0040] like Figures 1 to 3 The first embodiment is shown: waste gas separation and treatment equipment for rubber additive production, comprising:

[0041] The processing barrel 1 has four first legs 2 evenly fixedly arranged around the bottom of the processing barrel 1. A placement plate 3 is fixedly sleeved between the outer parts of the two first legs 2 on the left. A second leg 4 is fixedly arranged on the left side of the bottom of the placement plate 3. A holding platform 6 is fixedly arranged on the lower right side of the processing barrel 1. A water pump 7 is fixedly arranged on the top of the holding platform 6. The drainage end of the water pump 7 is fixedly connected to a drainage pipe 8. The upper and lower parts of the left side of the drainage pipe 8 are fixedly connected to branch pipes 9. The two branch pipes 9 are fixedly passed through the interior of the processing barrel 1. The front and rear walls of each branch pipe 9 are fixedly connected. There are a number of annular tubes 10, the outer diameters of which decrease from the outside to the inside, and a number of nozzles 11 are fixedly provided at the bottom of each annular tube 10. Two filler filter layers 12 are fixedly provided between the inner walls of the treatment barrel 1, and the two filler filter layers 12 are respectively located directly below the corresponding branch pipes 9. The pumping end of the water pump 7 is fixedly connected to a pumping pipe 13. An exhaust pipe 14 is fixedly provided in the middle of the top of the treatment barrel 1, and a sewage pipe 15 is fixedly provided at the bottom of the treatment barrel 1. Solenoid valves are fixedly provided at the lower part of the exhaust pipe 14 and the upper part of the sewage pipe 15.

[0042] The heat recovery mechanism 5 is used to recover the heat carried by the exhaust gas discharged during the production process of the rubber additive. The heat recovery mechanism 5 is fixedly arranged between the top of the placement plate 3 and the left side wall of the processing barrel 1;

[0043] The heat recovery mechanism 5 includes an insulation cylinder 51, and a plurality of water holes 52 are provided on the outer circle of the left and right sides of the insulation cylinder 51. A partition 53 is fixedly provided between the left side walls of the inner cavity of the insulation cylinder 51. A short shaft 54 ​​is rotatably provided in the middle of the left side of the partition 53. A driving gear 55 is fixedly sleeved on the outer side of the short shaft 54. The driving gear 55 is located in the insulation cylinder 51. The left end of the short shaft 54 ​​passes through the left wall of the insulation cylinder 51 and is fixedly provided with an impeller 56. A second heat exchange tube assembly 58 is provided between the left and right side walls of the upper and lower parts of the inner cavity of the insulation cylinder 51. There are two heat exchange tube assemblies 58 provided between the left and right side walls of the inner cavity of the insulation cylinder 51 and in front and behind the second heat exchange tube assembly 58. Several first heat exchange tube assemblies 57, the interiors of the first heat exchange tube assembly 57 and the second heat exchange tube assembly 58 are respectively connected to the corresponding water inlets 52, the top right side of the insulation cylinder 51 and the lower left side of the treatment barrel 1 are fixedly connected through the air outlet elbow assembly 59, the bottom left side of the insulation cylinder 51 is fixedly connected with an air inlet pipe 510, the left side of the insulation cylinder 51 is fixedly provided with a left disc cover 511, the middle of the left side of the left disc cover 511 is fixedly connected with a water injection pipe 512, the impeller 56 is located in the left disc cover 511, the right side of the insulation cylinder 51 is fixedly provided with a right disc cover 513, and the middle of the right side of the right disc cover 513 is fixedly connected with a water outlet pipe 514.

[0044] Through the mutual cooperation between the insulation tube 51, the first heat exchange tube assembly 57, the second heat exchange tube assembly 58 and the air outlet elbow assembly 59, the high-temperature exhaust gas enters the insulation tube 51 before entering the treatment barrel 1, and exchanges heat with the cold water in the first heat exchange tube assembly 57 and the second heat exchange tube assembly 58. At the same time, under the action of the upper second heat exchange tube assembly 58, the interior of the air outlet elbow assembly 59 is intermittently opened, which prolongs the time of the exhaust gas in the insulation tube 51 and improves the heat exchange efficiency. After the exhaust gas completes sufficient heat exchange, it enters the treatment barrel 1 through the air outlet elbow assembly 59, thereby realizing the full recovery and reuse of the heat in the high-temperature exhaust gas, and then removing harmful substances in the exhaust gas.

[0045] like Figures 4 to 12The second embodiment is shown, which mainly differs from the first embodiment in that: it is used for waste gas separation and treatment equipment in the production of rubber chemicals, the bottom of the insulation cylinder 51 and located on the right side of the air inlet pipe 510 is fixedly connected to a slag collecting box 515, the bottom of the slag collecting box 515 is fixedly connected to the top of the placement plate 3, and a sealing cover 516 is provided on the left side of the front end of the slag collecting box 515 through a number of bolts. A guide plate 517 is fixedly provided between the right side walls of the inner cavity of the slag collecting box 515, and the left side of the bottom of the guide plate 517 is fixedly connected to the bottom of the inner cavity of the slag collecting box 515 through a baffle 518. A vertical rod 519 slides through the right part of the guide plate 517, and a first semicircular block 520 is fixedly provided on the top of the vertical rod 519. The bottom of the vertical rod 519 is fixedly provided with There is a first wedge block 521, and the outer sleeve of the vertical rod 519 is provided with a first spring 522. The first spring 522 is fixedly connected between the top of the first wedge block 521 and the bottom of the guide plate 517. The inner sliding of the baffle 518 is penetrated by a cross bar 523. The right end of the cross bar 523 is fixedly provided with a second wedge block 524. The inclined surface of the second wedge block 524 slides in contact with the inclined surface of the first wedge block 521. The left end of the cross bar 523 is fixedly provided with a push plate 525. The bottom of the push plate 525 contacts the bottom of the inner cavity of the slag collecting box 515. The outer sleeve of the cross bar 523 is provided with a second spring 526. The second spring 526 is fixedly connected between the right wall of the baffle 518 and the left wall of the second wedge block 524. Each first heat exchange tube assembly 57 includes The first copper tube 571 is fixedly connected between the left and right side walls of the inner cavity of the heat preservation tube 51. The left outer wall of the first copper tube 571 is rotatably sleeved with a first connecting sleeve 572. The first connecting sleeve 572 rotates through the interior of the partition 53. The left side of the first connecting sleeve 572 is fixedly provided with a first gear ring 573 rotatably sleeved on the outside of the first copper tube 571. The first gear ring 573 is engaged with the driving gear 55. The outer rotation sleeve of the first copper tube 571 is provided with a first spiral scraper 574. The left end of the first spiral scraper 574 is fixedly connected to the right wall of the first connecting sleeve 572. A plurality of first spoiler blades 575 are evenly fixed on the side wall of the first spiral scraper 574 away from the first copper tube 571. Each second heat exchange The tube assembly 58 includes a second copper tube 581, which is fixedly connected between the left and right side walls of the inner cavity of the heat preservation tube 51. The left outer wall of the second copper tube 581 is rotatably sleeved with a second connecting sleeve 582, and the second connecting sleeve 582 rotates through the interior of the partition 53. The left side of the second connecting sleeve 582 is fixedly provided with a second gear ring 583 rotatably sleeved on the outside of the second copper tube 581. The second gear ring 583 is engaged with the driving gear 55. The outside of the second copper tube 581 is rotatably sleeved with a second spiral scraper 584. The left end of the second spiral scraper 584 is fixedly connected to the right wall of the second connecting sleeve 582. A plurality of second spoiler blades 585 are evenly fixed on the side wall of the second spiral scraper 584 away from the second copper tube 581.The outer wall of the right end of the second copper tube 581 is rotatably sleeved with a collar 586, the right end of the second spiral scraper 584 is fixedly connected to the left wall of the collar 586, the side wall of the collar 586 is fixedly provided with a trapezoidal protrusion 587, the air outlet elbow assembly 59 includes a short tube 591, the short tube 591 is fixedly connected to the top of the heat preservation tube 51, the top of the short tube 591 is fixedly connected to the accommodating tube 592, the top of the accommodating tube 592 is fixedly connected to the elbow 593, the right end of the elbow 593 is fixedly connected to the top of the treatment barrel 1 At the lower left side, a bracket 594 is fixedly installed between the inner walls of the short tube 591. A support rod 595 slides through the interior of the bracket 594. A stopper 596 is fixedly installed on the top of the support rod 595. The side wall of the stopper 596 contacts the bottom inner wall of the accommodating tube 592. A second semicircular block 597 is fixedly installed at the bottom of the support rod 595. A third spring 598 is sleeved on the outside of the support rod 595 and fixedly connected between the top of the second semicircular block 597 and the bottom of the bracket 594.

[0046] Through the mutual cooperation between the driving gear 55, the impeller 56, the first gear ring 573, the first spiral scraper 574, the second gear ring 583 and the second spiral scraper 584, the water flow entering the left disc cover 511 will impact the impeller 56 to rotate, and the driving gear 55 will rotate accordingly, thereby driving the first gear ring 573, the first spiral scraper 574, the second gear ring 583 and the second spiral scraper 584 to rotate. During the rotation process, the first spiral scraper 574 and the second spiral scraper 584 can automatically and timely clean the outer wall of the copper pipe, and timely scrape off the particles in the exhaust gas that fall on the outer wall of the copper pipe due to coldness, thereby preventing the outer wall of the copper pipe from being deposited. The heat exchange efficiency is affected by the particles. By setting the first spoiler blade 575 and the second spoiler blade 585, as the first spiral scraper 574 and the second spiral scraper 584 rotate, the first spoiler blades 575 and the second spoiler blades 585 also rotate. During the rotation of the first spoiler blade 575 and the second spoiler blade 585, the exhaust gas in the heat preservation tube 51 is disturbed, so that the exhaust gas in the heat preservation tube 51 is fully in contact with the outer wall of the copper tube, further improving the heat exchange efficiency. Through the mutual cooperation between the trapezoidal protrusion 587, the accommodating tube 592, the support rod 595, the stopper 596, the second semicircular block 597 and the third spring 598, the upper During the rotation of the second spiral scraper 584, the corresponding collar 586 and the corresponding trapezoidal protrusion 587 are driven to rotate. During the rotation of the trapezoidal protrusion 587, it will contact the bottom of the second semicircular block 597, and then intermittently push the stopper 596 to move upward, so that the exhaust gas in the insulation cylinder 51 is discharged upward through the gap between the stopper 596 and the receiving tube 592 and enters the treatment barrel 1. Since the interior of the air outlet elbow assembly 59 is intermittently opened, the time the exhaust gas stays in the insulation cylinder 51 is prolonged, so that the high-temperature exhaust gas and water can fully exchange heat. Through the trapezoidal protrusion 587, the first semicircular block 520, the first wedge block 521, the second wedge block 524 and the push The plates 525 cooperate with each other, and the second spiral scraper rod 584 at the bottom rotates, which drives the corresponding collar 586 and the corresponding trapezoidal protrusion 587 to rotate. During the rotation of the trapezoidal protrusion 587, it will contact the top of the first semicircular block 520, and then intermittently push the first wedge block 521 downward. During the downward movement of the first wedge block 521, it can push the second wedge block 524 and the push plate 525 to move to the left, realizing the intermittent push of the push plate 525. Under the action of the intermittent push, the push plate 525 pushes the particles that fall into the collection bin 515 to the left, so that the originally scattered particles gradually accumulate together, providing convenience for subsequent rapid cleaning work.

[0047] The embodiment of the present invention further provides a method for separating and treating waste gas used in the production of rubber additives, using waste gas separation and treatment equipment used in the production of rubber additives. The specific method includes the following steps:

[0048] Step 1: The high-temperature exhaust gas generated during the production of rubber chemicals is introduced into the insulation cylinder 51 through the air inlet pipe 510. At the same time, an external pump body is used to pass external cold water into each first copper tube 571 and each second copper tube 581 through the water injection pipe 512 and the left disc cover 511. When the water flows into the left disc cover 511, it impacts the impeller 56 to rotate, and the driving gear 55 rotates accordingly. Then, the cold water flows to the right through the inside of the first copper tube 571 and the second copper tube 581. At the same time, the high-temperature exhaust gas entering the insulation cylinder 51 contacts the outer walls of the first copper tube 571 and the second copper tube 581. The high-temperature exhaust gas transfers heat to the water in the first copper tube 571 and the second copper tube 581 through the first copper tube 571 and the second copper tube 581, thereby increasing the water temperature and reducing the exhaust gas temperature. Heat exchange is performed, and the heated water flows out from each copper tube through the right water inlet 52, and finally passes through the inside of the right disc cover 513 and the outlet pipe 514 and flows to a designated location outside.

[0049] Step 2: After the particulate matter in the exhaust gas is cooled, it is deposited on the outer walls of the first copper tube 571 and the second copper tube 581 under the action of gravity. Since the driving gear 55 rotates and drives the first gear ring 573, the first spiral scraper 574, the second gear ring 583 and the second spiral scraper 584 to rotate, the first spiral scraper 574 and the second spiral scraper 584 automatically and timely scrape the outer walls of the copper tubes during the rotation process, and promptly scrape off the particulate matter in the exhaust gas that has fallen on the outer walls of the copper tubes due to the cooling. The scraped particles fall into the slag collecting box 515;

[0050] Step three, under the action of the upper second heat exchange tube assembly 58, the interior of the air outlet elbow assembly 59 is intermittently opened, so that the exhaust gas completes sufficient heat exchange and then enters the treatment barrel 1 through the air outlet elbow assembly 59. The exhaust gas passes through the two packing filter layers 12 from bottom to top in the treatment barrel 1. During the process, due to the operation of the water pump 7, the external spray liquid is sucked into the drain pipe 8, the branch pipe 9 and the annular pipe 10 through the suction pipe 13, wherein the spray liquid is a liquid that can react with harmful substances in the exhaust gas, and is finally sprayed downward onto the corresponding packing filter layer 12 through each nozzle 11. When the exhaust gas passes through the packing filter layer 12, the harmful substances in the exhaust gas contact and react with the spray liquid in the packing filter layer 12, thereby removing the harmful substances in the exhaust gas. The purified gas is finally discharged through the exhaust pipe 14, and the sewage in the treatment barrel 1 is discharged through the sewage pipe 15.

[0051] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. Waste gas separation and treatment equipment used in the production of rubber additives, characterized in that: include: A processing barrel (1) is provided with four first legs (2) evenly fixedly arranged around the bottom of the processing barrel (1), a placement plate (3) is fixedly sleeved between the outsides of the two first legs (2) on the left, a second leg (4) is fixedly arranged on the left side of the bottom of the placement plate (3), a holding platform (6) is fixedly arranged on the lower right side of the processing barrel (1), a water pump (7) is fixedly arranged on the top of the holding platform (6), a drainage end of the water pump (7) is fixedly connected to a drainage pipe (8), the upper and lower left sides of the drainage pipe (8) are fixedly connected to branch pipes (9), the two branch pipes (9) are fixedly passed through the interior of the processing barrel (1), and each branch pipe A plurality of annular tubes (10) are fixedly connected between the front and rear walls of the treatment barrel (9), and a plurality of nozzles (11) are fixedly provided at the bottom of each annular tube (10). Two filler filter layers (12) are fixedly provided between the inner walls of the treatment barrel (1), and the two filler filter layers (12) are respectively located directly below the corresponding branch pipes (9). The water pumping end of the water pump (7) is fixedly connected to a water pumping pipe (13). An exhaust pipe (14) is fixedly provided in the middle of the top of the treatment barrel (1), and a sewage pipe (15) is fixedly provided at the bottom of the treatment barrel (1). Solenoid valves are fixedly provided at the lower part of the exhaust pipe (14) and the upper part of the sewage pipe (15); A heat recovery mechanism (5) is used to recover heat carried in waste gas discharged during the production of rubber additives, wherein the heat recovery mechanism (5) is fixedly arranged between the top of the placement plate (3) and the left side wall of the processing barrel (1); The heat recovery mechanism (5) includes a heat preservation tube (51), a plurality of water openings (52) are provided on the outer rings of the left and right sides of the heat preservation tube (51), a partition (53) is fixedly provided between the left side walls of the inner cavity of the heat preservation tube (51), a short shaft (54) is rotatably provided in the middle of the left side of the partition (53), a driving gear (55) is fixedly sleeved on the outer side of the short shaft (54), and the driving gear (55) is located in the heat preservation tube (51), the left end of the short shaft (54) passes through the left wall of the heat preservation tube (51) and is fixedly provided with an impeller (56), a second heat exchange tube assembly (58) is provided between the left and right side walls of the upper and lower parts of the inner cavity of the heat preservation tube (51), and a plurality of first heat exchange tube assemblies (57) are provided between the left and right side walls of the inner cavity of the heat preservation tube (51) and located in front and behind the second heat exchange tube assembly (58); The interiors of the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58) are respectively connected to the corresponding water outlets (52); the right side of the top of the heat preservation tube (51) is fixedly connected to the lower left side of the treatment barrel (1) via an air outlet elbow assembly (59); the left side of the bottom of the heat preservation tube (51) is fixedly connected to an air inlet pipe (510); the left side of the heat preservation tube (51) is fixedly provided with a left disc cover (511); the middle of the left side of the left disc cover (511) is fixedly connected to a water injection pipe (512); the impeller (56) is located in the left disc cover (511); the right side of the heat preservation tube (51) is fixedly provided with a right disc cover (513); the middle of the right side of the right disc cover (513) is fixedly connected to a water outlet pipe (514); A slag collecting box (515) is fixedly connected to the bottom of the heat-insulating cylinder (51) and located on the right side of the air inlet pipe (510). The bottom of the slag collecting box (515) is fixedly connected to the top of the placement plate (3). A sealing cover (516) is provided on the left side of the front end of the slag collecting box (515) via a plurality of bolts. A guide plate (517) is fixedly provided between the right side walls of the inner cavity of the slag collecting box (515). The left side of the bottom of the guide plate (517) is fixedly connected to the bottom of the inner cavity of the slag collecting box (515) via a baffle (518). A vertical rod (519) is slidably passed through the right side of the guide plate (517). A first semicircular block (520) is fixedly provided on the top of the vertical rod (519).

2. The waste gas separation and treatment equipment for rubber chemical production according to claim 1, characterized in that: A first wedge block (521) is fixedly provided at the bottom of the vertical rod (519), and a first spring (522) is sleeved on the outside of the vertical rod (519). The first spring (522) is fixedly connected between the top of the first wedge block (521) and the bottom of the guide plate (517). A cross bar (523) is slidably passed through the inside of the baffle (518). A second wedge block (524) is fixedly provided at the right end of the cross bar (523). The inclined surface of the second wedge block (524) is in sliding contact with the inclined surface of the first wedge block (521). A push plate (525) is fixedly provided at the left end of the cross bar (523). The bottom of the push plate (525) is in contact with the bottom of the inner cavity of the slag collecting box (515). A second spring (526) is sleeved on the outside of the cross bar (523). The second spring (526) is fixedly connected between the right wall of the baffle (518) and the left wall of the second wedge block (524).

3. The waste gas separation and treatment equipment for rubber additive production according to claim 1, characterized in that: Each of the first heat exchange tube assemblies (57) includes a first copper tube (571), which is fixedly connected between the left and right side walls of the inner cavity of the heat preservation tube (51); a first connecting sleeve (572) is rotatably sleeved on the left outer wall of the first copper tube (571); the first connecting sleeve (572) rotates through the interior of the partition (53); a first gear ring (573) is fixedly provided on the left side of the first connecting sleeve (572) and is rotatably sleeved on the outside of the first copper tube (571); the first gear ring (573) is meshed with the driving gear (55); a first spiral scraper (574) is rotatably sleeved on the outside of the first copper tube (571); the left end of the first spiral scraper (574) is fixedly connected to the right wall of the first connecting sleeve (572); and a plurality of first spoiler blades (575) are evenly fixedly provided on the side wall of the first spiral scraper (574) away from the first copper tube (571).

4. The waste gas separation and treatment equipment for rubber chemical production according to claim 1, characterized in that: Each of the second heat exchange tube assemblies (58) includes a second copper tube (581), the second copper tube (581) is fixedly connected between the left and right side walls of the inner cavity of the heat preservation tube (51), the left outer wall of the second copper tube (581) is rotatably sleeved with a second connecting sleeve (582), the second connecting sleeve (582) rotates through the interior of the partition (53), the left side of the second connecting sleeve (582) is fixedly provided with a second gear ring (583) rotatably sleeved on the outside of the second copper tube (581), the second gear ring (583) is meshed with the driving gear (55), and the second copper tube ( The outer rotating sleeve of the second copper tube (581) is provided with a second spiral scraper (584), the left end of the second spiral scraper (584) is fixedly connected to the right wall of the second connecting sleeve (582), and a plurality of second spoiler blades (585) are evenly fixedly provided on the side wall of the second spiral scraper (584) away from the second copper tube (581). The outer wall of the right end of the second copper tube (581) is rotatably sleeved with a collar (586), the right end of the second spiral scraper (584) is fixedly connected to the left wall of the collar (586), and the side wall of the collar (586) is fixedly provided with a trapezoidal protrusion (587).

5. The waste gas separation and treatment equipment for rubber chemical production according to claim 1, characterized in that: The air outlet elbow assembly (59) comprises a short tube (591), the short tube (591) is fixedly connected to the top of the heat-insulating cylinder (51), the top of the short tube (591) is fixedly connected to a receiving tube (592), the top of the receiving tube (592) is fixedly connected to a bent tube (593), the right end of the bent tube (593) is fixedly connected to the lower left side of the processing barrel (1), a bracket (594) is fixedly provided between the inner walls of the short tube (591), and a support rod (595) is slidably passed through the interior of the bracket (594).

6. The waste gas separation and treatment equipment for rubber chemical production according to claim 5, characterized in that: A stopper (596) is fixedly provided on the top of the support rod (595), and the side wall of the stopper (596) contacts the bottom inner wall of the accommodating tube (592). A second semicircular block (597) is fixedly provided on the bottom of the support rod (595). A third spring (598) is sleeved on the outside of the support rod (595), and the third spring (598) is fixedly connected between the top of the second semicircular block (597) and the bottom of the bracket (594).

7. A method for separating and treating waste gas in the production of rubber additives, characterized by: The waste gas separation and treatment equipment for rubber additive production according to any one of claims 1 to 6 is used, and the method comprises the following steps: Step 1: The high-temperature exhaust gas generated during the production of rubber additives is introduced into the heat preservation tube (51) through the air inlet pipe (510). At the same time, the external pump body is used to introduce the external cold water into each first heat exchange tube assembly (57) and each second heat exchange tube assembly (58) through the water injection pipe (512) and the left disc cover (511). When the water flows into the left disc cover (511), it impacts the impeller (56) to rotate, and the driving gear (55) rotates accordingly. Then the cold water passes through the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58). The interior of the assembly (57) and the second heat exchange tube assembly (58) flows to the right, and the high-temperature exhaust gas entering the insulation tube (51) contacts the outer wall of the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58). The high-temperature exhaust gas transfers heat to the water in the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58) through the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58), thereby increasing the water temperature and reducing the exhaust gas temperature, thereby performing heat exchange; Step 2, wherein the particulate matter in the exhaust gas is cooled and deposited on the outer walls of the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58) under the action of gravity, and the driving gear (55) rotates and drives the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58) to scrape their own outer walls, so that the particulate matter deposited on the outer walls of the first heat exchange tube assembly (57) and the second heat exchange tube assembly (58) is scraped off in time, and the scraped particulate matter falls into the slag collecting box (515); Step 3: Under the action of the upper second heat exchange tube assembly (58), the interior of the air outlet elbow assembly (59) is intermittently opened, so that the exhaust gas completes sufficient heat exchange and then enters the treatment barrel (1) through the air outlet elbow assembly (59). The exhaust gas passes through the two filler filter layers (12) from bottom to top in the treatment barrel (1). During the process, due to the operation of the water pump (7), the external spray liquid is sucked into the drain pipe (8), the branch pipe (9) and the annular pipe (10) through the pumping pipe (13), and finally sprayed downward onto the corresponding filler filter layer (12) through each nozzle (11). When the exhaust gas passes through the filler filter layer (12), the harmful substances in the exhaust gas contact and react with the spray liquid in the filler filter layer (12), thereby removing the harmful substances in the exhaust gas. The purified gas is finally discharged through the exhaust pipe (14), and the sewage in the treatment barrel (1) is discharged through the sewage pipe (15).

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