Proportioning production device of special phase-change material for MMA (methyl methacrylate) coating

By designing a phase change material ratio production device for MMA coatings with agitation scraping and breaking mechanism, the problems of low stirring efficiency and difficulty in cleaning are solved, efficient stirring and automatic cleaning are achieved, and production efficiency and convenience are improved.

CN120393797APending Publication Date: 2025-08-01SICHUAN A S P NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510699909.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

During the stirring process, the existing phase change material mixing production equipment has problems such as stacking of bottom materials, low stirring efficiency and inner wall adhesion, which leads to difficulty in cleaning and waste of physical strength.

Method used

A special phase change material ratio production device for MMA coatings including a stirring and scraping mechanism and a breaking mechanism is designed. By combining the stirring rod and scraper of the stirring mechanism, efficient stirring and cleaning is achieved. The breaking mechanism prevents material accumulation, and combines the spray head to clean, simplify the cleaning process.

Benefits of technology

Efficient stirring and cleaning are achieved, preventing material accumulation, improving production efficiency, simplifying cleaning steps, and reducing labor intensity.

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Abstract

The invention discloses a special phase-change material proportioning production device for MMA (methyl methacrylate) coating, and belongs to the technical field of MMA coating production device.The special phase-change material proportioning production device comprises a base, a proportioning barrel is fixedly connected to the base, a supporting plate is fixedly connected to the proportioning barrel, a stirring and scraping mechanism used for mixing and proportioning materials is mounted on the supporting plate, and the stirring and scraping mechanism is fixedly connected to the base. The stirring and scraping mechanism comprises a motor, the motor is fixedly connected to the supporting plate, and the output end of the motor is fixedly connected with a driving bevel gear. According to the device, a second belt pulley on the stirring and scraping mechanism drives a hollow pipe to rotate, the hollow pipe rotates to drive a connecting rod to rotate, the connecting rod rotates to drive a sliding block to slide on the hollow rod, meanwhile, the hollow rod is driven to rotate, and the hollow rod rotates to drive a stirring rod to rotate; the stirring rod rotates to drive the first stirring blades to rotate to stir materials for producing MMA coating and phase change materials in the proportioning barrel, and meanwhile, the stirring rod can drive the scraping plate to remove materials adhered to the inner wall of the proportioning barrel in a hanging mode, so that cleaning is convenient.
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Description

Technical Field

[0001] The present invention belongs to the technical field of MMA coating production devices, and specifically relates to a production device for the proportioning of phase change materials dedicated to MMA coatings. Background Art

[0002] Phase change materials (PCMs, Phase Change Materials) are materials that can absorb or release a large amount of heat within a specific temperature range and are widely used in fields such as construction, energy storage, and pavement engineering. In pavement engineering, phase change materials can regulate the pavement temperature, reduce pavement cracking and deformation caused by temperature changes, and extend the service life of the pavement. However, the existing phase change material mixing production devices and technologies have many deficiencies in the production of such composite materials, which limit their wide application. For example, during the stirring process of the production device for the materials, the materials at the bottom are prone to accumulation, the stirring efficiency is not high, and the inner wall of the production device is prone to adhesion of materials. Most of them require manual cleaning, which is very laborious and not convenient for cleaning. Therefore, it is of great significance to develop a production device for the proportioning of phase change materials dedicated to MMA coatings with high efficiency and precision. Summary of the Invention

[0003] The purpose of the present invention is to provide a production device for the proportioning of phase change materials dedicated to MMA coatings to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A production device for the proportioning of phase change materials dedicated to MMA coatings, including a base, a proportioning barrel fixedly connected to the base, a support plate fixedly connected to the proportioning barrel, and a stirring and scraping mechanism installed on the support plate for mixing and proportioning the materials;

[0005] The stirring and scraping mechanism includes a motor fixedly connected to the support plate. The output end of the motor is fixedly connected to a driving bevel gear, and driven bevel gears are meshed and connected to the upper and lower ends of the driving bevel gear. At the same time, the driven bevel gear at the upper end of the driving bevel gear penetrates and is fixedly connected to a driving rotating shaft. One end of the driving rotating shaft away from the driven bevel gear is fixedly connected to a first pulley. A first transmission belt is meshed and connected to the first pulley, and the other end of the first transmission belt away from the first pulley is meshed and connected to a second pulley. A hollow tube penetrates and is fixedly connected to the second pulley, and a connecting rod penetrates and is fixedly connected to the hollow tube. One end of the connecting rod away from the hollow tube is rotatably connected to a slider, and a hollow rod is rotatably connected to the top of the proportioning barrel. At the same time, the slider is slidably connected to the inside of the hollow rod. Stirring rods are fixedly connected to both ends of the hollow rod, and first stirring blades and scraping plates are fixedly connected to both ends of the stirring rods, and the scraping plates are used for scraping the materials on the inner wall of the proportioning barrel;

[0006] As a further preference of this technical solution: An installation plate is fixedly connected to the base, a water tank is fixedly connected to the installation plate, a water pump is installed at one end of the water tank away from the installation plate, an outlet pipe is installed at the output end of the water pump, the end of the outlet pipe away from the water pump is rotatably connected to a hollow pipe, and a spray head for cleaning the inside of the proportioning barrel is fixedly connected to the end of the hollow pipe away from the outlet pipe;

[0007] As a further preference of this technical solution: A dispersing mechanism for preventing materials from accumulating at the bottom of the proportioning barrel is installed on the driven bevel gear at the lower end of the driving bevel gear. The dispersing mechanism includes a driving rotating shaft, and the driving rotating shaft is fixedly connected through the driven bevel gear at the lower end of the driving bevel gear. A third belt pulley is fixedly connected to the end of the driving rotating shaft away from the driven bevel gear, a second transmission belt is meshed with the third belt pulley, and a fourth belt pulley is meshed with the end of the second transmission belt away from the third belt pulley. A driven rotating shaft is fixedly connected through the fourth belt pulley, and the driven rotating shaft is rotatably connected through the base and the proportioning barrel, and a second stirring blade for stirring materials is fixedly connected to the driven rotating shaft;

[0008] As a further preference of this technical solution: A discharge pipe for discharging materials is provided at the bottom of the proportioning barrel, the discharge pipe is fixedly connected through the base, and a solenoid valve is provided on the discharge pipe;

[0009] As a further preference of this technical solution: A feed pipe for adding materials is provided at the top of the proportioning barrel, and the feed pipe is located on one side of the hollow pipe;

[0010] As a further preference of this technical solution: The hollow pipe is rotatably connected through the proportioning barrel, and the driving rotating shaft is rotatably connected through the base;

[0011] As a further preference of this technical solution: A limiting plate for limiting the rotation of the driving rotating shaft is fixedly connected to the proportioning barrel, and the driving rotating shaft is rotatably connected through the limiting plate;

[0012] As a further preference of this technical solution: Support legs are provided at the bottom of the base, and anti-slip pads are provided at the ends of the support legs away from the base.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. In the present invention, the second pulley on the stirring and scraping mechanism drives the hollow tube to rotate. The rotation of the hollow tube drives the connecting rod to rotate. The rotation of the connecting rod drives the slider to slide on the hollow rod, and at the same time drives the hollow rod to rotate. The rotation of the hollow rod drives the stirring rod to rotate. The rotation of the stirring rod drives the first stirring blade to rotate to stir the materials for producing MMA coatings and the phase change materials in the proportioning barrel. At the same time, the stirring rod can drive the scraper to scrape the materials adhered to the inner wall of the proportioning barrel, which is convenient for cleaning.

[0015] 2. In the present invention, the stirring and scraping mechanism drives the hollow tube to rotate. The rotation of the hollow tube can drive the nozzle to rotate, so that the nozzle can spray and clean the inside of the proportioning barrel, thus eliminating the need for workers to manually clean the inside of the production device.

[0016] 3. In the present invention, the driving bevel gear rotates to drive the driven bevel gear at one end of the bottom to rotate. The rotation of the driven bevel gear drives the driving shaft to rotate. The rotation of the driving shaft drives the third pulley to rotate. The rotation of the third pulley drives the second transmission belt to rotate. The rotation of the second transmission belt drives the fourth pulley to rotate. The rotation of the fourth pulley drives the driven shaft to rotate. The rotation of the driven shaft drives the second stirring blade to rotate. Thus, the rotation of the second stirring blade can prevent the phase change materials for producing MMA coatings from accumulating at the bottom of the proportioning barrel, improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional view of a phase change material proportioning production device for MMA coatings according to the present invention;

[0018] Figure 2 is a bottom view of a phase change material proportioning production device for MMA coatings according to the present invention;

[0019] Figure 3 is an exploded view of a partial structure of a phase change material proportioning production device for MMA coatings according to the present invention;

[0020] Figure 4 is a partial cross-sectional view of a phase change material proportioning production device for MMA coatings according to the present invention;

[0021] Figure 5 is Figure 1 an enlarged view of part A in

[0022] Figure 6 is Figure 3 an enlarged view of part B in

[0023] Figure 7 is Figure 4 an enlarged view of part C in

[0024] Legend: 1. Base; 2. Proportioning barrel; 3. Support plate; 4. Stirring and scraping mechanism; 41. Motor; 42. Driving bevel gear; 43. Driven bevel gear; 44. Driving rotating shaft; 45. First pulley; 46. First transmission belt; 47. Second pulley; 48. Hollow tube; 49. Connecting rod; 410. Slider; 411. Hollow rod; 412. Stirring rod; 413. First stirring blade; 414. Scraper; 415. Sprayer; 5. Mounting plate; 6. Water tank; 7. Water pump; 8. Outlet pipe; 9. Dispersing mechanism; 91. Driving rotating shaft; 92. Third pulley; 93. Second transmission belt; 94. Fourth pulley; 95. Driven rotating shaft; 96. Second stirring blade; 10. Discharge pipe; 11. Solenoid valve; 12. Feed pipe; 13. Support leg. Detailed implementation manners

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Embodiment

[0027] Please refer to Figures 1-7 As shown, the present invention provides a technical solution: a phase change material proportioning production device for special MMA coatings, including a base 1, a proportioning barrel 2 fixedly connected to the base 1, a support plate 3 fixedly connected to the proportioning barrel 2, and a stirring and scraping mechanism 4 installed on the support plate 3 for mixing and proportioning materials;

[0028] The stirring and scraping mechanism 4 includes a motor 41, and the motor 41 is fixedly connected to the support plate 3. The output end of the motor 41 is fixedly connected with a driving bevel gear 42, and the upper and lower ends of the driving bevel gear 42 are meshed with a driven bevel gear 43. At the same time, the driven bevel gear 43 at the upper end of the driving bevel gear 42 is fixedly connected through a driving rotating shaft 44. The end of the driving rotating shaft 44 away from the driven bevel gear 43 is fixedly connected with a first pulley 45. A first transmission belt 46 is meshed with the first pulley 45. And the end of the first transmission belt 46 away from the first pulley 45 is meshed with a second pulley 47. A hollow tube 48 is fixedly connected through the second pulley 47. And a connecting rod 49 is fixedly connected through the hollow tube 48. The end of the connecting rod 49 away from the hollow tube 48 is rotatably connected with a slider 410. And a hollow rod 411 is rotatably connected to the top of the proportioning bucket 2. At the same time, the slider 410 is slidably connected to the inside of the hollow rod 411. Stirring rods 412 are fixedly connected to both ends of the hollow rod 411. First stirring blades 413 and scraping plates 414 are fixedly connected to both ends of the stirring rods 412. And the scraping plates 414 are used for scraping the materials on the inner wall of the proportioning bucket 2. At the same time, multiple groups of the first stirring blades 413 and the scraping plates 414 are provided. The multiple groups of the first stirring blades 413 are arranged vertically on the inner side of the stirring rods 412. The multiple groups of the scraping plates 414 are arranged vertically on the outer side of the stirring rods 412. At the same time, the scraping plates 414 are slidably connected to the inner wall of the proportioning bucket 2. And usually, the addition amount of the phase change material is 5% to 15% of the total weight of the MMA coating. The specific ratio is adjusted according to the road surface environment and the use requirements. Secondly, the addition amount of additives such as stabilizers and thickeners is usually 1% to 3% of the total weight of the MMA coating. The specific ratio is determined according to the material properties and the use requirements;

[0029] In this embodiment, specifically: An installation plate 5 is fixedly connected to the base 1. A water tank 6 is fixedly connected to the installation plate 5. And a water pump 7 is installed at the end of the water tank 6 away from the installation plate 5. At the same time, a water outlet pipe 8 is installed at the output end of the water pump 7. The end of the water outlet pipe 8 away from the water pump 7 is rotatably connected to the hollow tube 48. And a spray head 415 for cleaning the inside of the proportioning bucket 2 is fixedly connected to the end of the hollow tube 48 away from the water outlet pipe 8. A pipeline for adding water to itself is provided on the water tank 6. At the same time, the shape of the water outlet pipe 8 is an inverted L shape;

[0030] In this embodiment, specifically: a dispersing mechanism 9 for preventing materials from accumulating at the bottom of the proportioning barrel 2 is installed on the driven bevel gear 43 at the lower end of the driving bevel gear 42. The dispersing mechanism 9 includes a driving rotating shaft 91, and the driving rotating shaft 91 passes through and is fixedly connected to the driven bevel gear 43 at the lower end of the driving bevel gear 42. One end of the driving rotating shaft 91 away from the driven bevel gear 43 is fixedly connected with a third belt pulley 92, and a second transmission belt 93 is meshed and connected to the third belt pulley 92. At the same time, one end of the second transmission belt 93 away from the third belt pulley 92 is meshed and connected to a fourth belt pulley 94. A driven rotating shaft 95 passes through and is fixedly connected to the fourth belt pulley 94, and the driven rotating shaft 95 passes through and is rotatably connected to the base 1 and the proportioning barrel 2. At the same time, a second stirring blade 96 for stirring materials is fixedly connected to the driven rotating shaft 95. Six groups of the second stirring blades 96 are provided, and every three groups of the second stirring blades 96 are respectively installed on one side of the driven rotating shaft 95;

[0031] In this embodiment, specifically: a discharge pipe 10 for discharging materials is provided at the bottom of the proportioning barrel 2, and the discharge pipe 10 passes through and is fixedly connected to the base 1. At the same time, a solenoid valve 11 is provided on the discharge pipe 10, and the discharge pipe 10 is inclined and arranged on the base 1 and the proportioning barrel 2;

[0032] In this embodiment, specifically: a feed pipe 12 for adding materials is provided at the top of the proportioning barrel 2, and the feed pipe 12 is located on one side of the hollow pipe 48;

[0033] In this embodiment, specifically: the hollow pipe 48 passes through and is rotatably connected to the proportioning barrel 2. At the same time, the driving rotating shaft 91 passes through and is rotatably connected to the base 1, and the material of the driving rotating shaft 91 is stainless steel;

[0034] In this embodiment, specifically: a limiting plate for limiting the rotation of the driving rotating shaft 44 is fixedly connected to the proportioning barrel 2. At the same time, the driving rotating shaft 44 passes through and is rotatably connected to the limiting plate, and the limiting plate is located in the upper half of the proportioning barrel 2;

[0035] In this embodiment, specifically: support legs 13 are provided at the bottom of the base 1, and anti-slip pads are provided at one ends of the support legs 13 away from the base 1. Four groups of support legs 13 are provided, and the four groups of support legs 13 are evenly distributed at the bottom of the base 1.

[0036] Working principle or structural principle: First, according to the proportioning requirements, prepare an appropriate amount of phase change material, and then prepare the MMA coating for mixing, ensuring its compatibility with the phase change material. Add the phase change material for producing the MMA coating from the feed pipe 12 into the proportioning tank 2. Then, add stabilizers and thickeners into the proportioning tank according to requirements. Then start the motor 41. The output end of the motor 41 drives the driving bevel gear 42 to rotate. The rotation of the driving bevel gear 42 drives the driven bevel gear 43 at the upper end to rotate. The rotation of the driven bevel gear 43 drives the driving rotating shaft 44 to rotate. The rotation of the driving rotating shaft 44 drives the first pulley 45 to rotate. The rotation of the first pulley 45 drives the first transmission belt 46 to rotate. The rotation of the first transmission belt 46 drives the second pulley 47 to rotate. The second pulley 47 drives the hollow tube 48 to rotate. The rotation of the hollow tube 48 drives the connecting rod 49 to rotate. The rotation of the connecting rod 49 drives the slider 410 to slide on the hollow rod 411, and at the same time drives the hollow rod 411 to rotate. The rotation of the hollow rod 411 drives the stirring rod 412 to rotate. The rotation of the stirring rod 412 drives the first stirring blade 413 and the scraper 414 to rotate to stir the materials for producing the MMA coating in the proportioning tank 2. At the same time, the rotation of the driving bevel gear 42 drives the driven bevel gear 43 at the lower end to rotate. The rotation of the driven bevel gear 43 drives the driving rotating shaft 91 to rotate. The rotation of the driving rotating shaft 91 drives the third pulley 92 to rotate. The rotation of the third pulley 92 drives the second transmission belt 93 to rotate. The rotation of the second transmission belt 93 drives the fourth pulley 94 to rotate. The rotation of the fourth pulley 94 drives the driven rotating shaft 95 to rotate. The rotation of the driven rotating shaft 95 drives the second stirring blade 96 to rotate. Thus, the rotation of the second stirring blade 96 can prevent the phase change material for producing the MMA coating from accumulating at the bottom of the proportioning tank 2, improving the production efficiency. Then finally start the solenoid valve 11 to discharge the phase change material with completed stirring and proportioning from the discharge pipe 10. And when it is necessary to clean the inside of the proportioning tank 2, the water pump 7 can be started. The water pump 7 pumps the clean water in the water tank 6 into the water outlet pipe 8. Then the water outlet pipe 8 conveys the water from the hollow tube 48 to the spray head 415 to perform rotary spraying cleaning on the inside of the proportioning tank 2 in cooperation with the rotation of the hollow tube 48. At the same time, the stirring rod 412 can drive the scraper 414 to scrape off the materials adhered to the inner wall of the proportioning tank 2, facilitating cleaning. When the inside of the proportioning tank 2 is cleaned, the solenoid valve 11 can be started again to discharge the sewage in the proportioning tank 2 from the discharge pipe 10. Finally, applying the mixed phase change material and MMA coating to the road surface can effectively regulate the road surface temperature, reduce road surface cracking and deformation caused by temperature changes. At the same time, the use of the phase change material can improve the durability of the road surface, extend the service life of the road surface, and reduce the maintenance cost.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for the proportioning of a phase change material specifically for MMA coatings, comprising a base (1), a proportioning barrel (2) fixedly connected to the base (1), and a support plate (3) fixedly connected to the proportioning barrel (2), characterized in that: A stirring and scraping mechanism (4) for mixing and proportioning materials is installed on the support plate (3); The stirring and scraping mechanism (4) includes a motor (41), and the motor (41) is fixedly connected to the support plate (3). A driving bevel gear (42) is fixedly connected to the output end of the motor (41). Driven bevel gears (43) are meshed and connected to the upper and lower ends of the driving bevel gear (42). At the same time, a driving rotating shaft (44) is fixedly connected through the driven bevel gear (43) at the upper end of the driving bevel gear (42). A first pulley (45) is fixedly connected to the end of the driving rotating shaft (44) away from the driven bevel gear (43). A first transmission belt (46) is meshed and connected to the first pulley (45). One end of the first transmission belt (46) away from the first pulley (45) is meshed and connected to a second pulley (47). A hollow tube (48) is fixedly connected through the second pulley (47). A connecting rod (49) is fixedly connected through the hollow tube (48). One end of the connecting rod (49) away from the hollow tube (48) is rotatably connected to a slider (410). A hollow rod (411) is rotatably connected to the top of the proportioning bucket (2). At the same time, the slider (410) is slidably connected to the inside of the hollow rod (411). Stirring rods (412) are fixedly connected to both ends of the hollow rod (411). First stirring blades (413) and scraping plates (414) are fixedly connected to both ends of the stirring rods (412). The scraping plate (414) is used to scrape the materials on the inner wall of the proportioning bucket (2).

2. The production device for the phase change material ratio dedicated to MMA coatings according to claim 1, wherein: An installation plate (5) is fixedly connected to the base (1). A water tank (6) is fixedly connected to the installation plate (5). A water pump (7) is installed at one end of the water tank (6) away from the installation plate (5). At the same time, a water outlet pipe (8) is installed at the output end of the water pump (7). One end of the water outlet pipe (8) away from the water pump (7) is rotatably connected to the hollow tube (48). A spray head (415) for cleaning the inside of the proportioning bucket (2) is fixedly connected to one end of the hollow tube (48) away from the water outlet pipe (8).

3. The production device for the phase change material ratio dedicated to MMA coatings according to claim 2, wherein: A dispersing mechanism (9) for preventing materials from accumulating at the bottom of the proportioning bucket (2) is installed on the driven bevel gear (43) at the lower end of the driving bevel gear (42). The dispersing mechanism (9) includes a driving rotating shaft (91), and the driving rotating shaft (91) is fixedly connected through the driven bevel gear (43) at the lower end of the driving bevel gear (42). A third pulley (92) is fixedly connected to the end of the driving rotating shaft (91) away from the driven bevel gear (43). A second transmission belt (93) is meshed and connected to the third pulley (92). At the same time, one end of the second transmission belt (93) away from the third pulley (92) is meshed and connected to a fourth pulley (94). A driven rotating shaft (95) is fixedly connected through the fourth pulley (94). The driven rotating shaft (95) is rotatably connected through the base (1) and the proportioning bucket (2). At the same time, a second stirring blade (96) for stirring materials is fixedly connected to the driven rotating shaft (95).

4. The production device for the phase change material ratio special for MMA coatings according to claim 3, wherein: A discharge pipe (10) for discharging materials is provided at the bottom of the proportioning barrel (2), and the discharge pipe (10) is fixedly connected through the base (1), and a solenoid valve (11) is provided on the discharge pipe (10).

5. The production device for the phase change material ratio dedicated to MMA coatings according to claim 4, wherein: A feed pipe (12) for adding materials is provided at the top of the proportioning barrel (2), and the feed pipe (12) is located on one side of the hollow pipe (48).

6. The production device for the phase change material ratio dedicated to MMA coatings according to claim 5, characterized in that: The hollow pipe (48) is rotatably connected through the proportioning barrel (2), and the driving shaft (91) is rotatably connected through the base (1).

7. A production device for the phase change material ratio of MMA coatings, according to claim 6, characterized in that: A limiting plate for limiting the rotation of the driving shaft (44) is fixedly connected to the proportioning barrel (2), and the driving shaft (44) is rotatably connected through the limiting plate.

8. A production device for the phase change material ratio of an MMA coating special, characterized in that: Support legs (13) are provided at the bottom of the base (1), and anti-slip pads are provided at the ends of the support legs (13) away from the base (1).