Feeding device for nut processing and feeding method thereof
By designing a nut feeding device with a feeding mechanism, a transmission mechanism and a residual material conveying mechanism, the problems of blockage and uneven quality caused by the different sizes of nuts are solved, the uniform conveying and automatic screening of nuts are achieved, and the processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510914676.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-07-03
AI Technical Summary
Due to the different sizes of nuts, they may get blocked or stuck in the crusher during transportation, affecting the smoothness and efficiency of the production line. At the same time, the kernels inside smaller nuts are not fully developed, affecting the quality and taste of the product.
A feeding device including a feeding mechanism, a transmission mechanism and a residual material conveying mechanism was designed. The nuts were uniformly conveyed through a motor-driven turntable and crawler system, and small nuts were separated from large nuts through a screening mechanism. Automatic collection and conveying were achieved using a hydraulic push rod and spring system.
It effectively prevents the accumulation of nuts, ensures uniform transportation, improves processing efficiency and automation, screens out unqualified nuts, and improves product quality and production efficiency.
Smart Images

Figure CN120394345B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nut processing, and more particularly to a feeding device and a feeding method for nut processing. Background Art
[0002] Nuts, as the name suggests, are a type of fruit with a hard, usually closed shell. They contain an edible part, primarily a seed or kernel. These seeds or kernels are not only delicious but also highly nutritious. They are rich in protein, fat, minerals, and various vitamins, and have numerous health benefits. For example, protein contributes to muscle growth and repair, while fat provides energy and maintains cell structure. Minerals such as magnesium and potassium are essential for bone health, while vitamins such as vitamin E and B vitamins contribute to antioxidant activity and metabolism. The design of the feeder is particularly critical in the processing of nuts. The feeder is the front end of the entire processing line, responsible for evenly and efficiently delivering the nuts to subsequent processing stages. A well-designed feeder can significantly improve processing efficiency, reduce breakage and waste during nut transportation, and thus ensure the quality of the final product.
[0003] According to the patent document: CN118618796A, a feeding device for nut processing and a feeding method thereof are disclosed, including a transmission mechanism, the transmission mechanism also includes a bottom plate, the top of the bottom plate is fixedly connected to a support frame 1, before using the device, the device is installed in the required position, the walnuts to be transmitted are placed in the feed pipe, and the power of the power motor is turned on, as the power motor drives the transmission column 2 to rotate, the transmission column 2 drives the transmission belt to rotate synchronously, so that the friction wheel installed on the outer wall of the transmission belt contacts the friction plate, and the friction force generated by the contact between the friction wheel and the friction plate will force the slide bar to move along the inner wall of the sliding track toward the mounting frame, forcing the rotating plate to form a shape as shown in FIG. Figure 5 The shape shown forms a receiving groove between the rotating plate and the conveyor belt. At this time, the walnuts on the inner wall of the feeding tube enter the receiving groove through the rotating baffle.
[0004] When nuts need to be transported, since nuts are usually of different sizes, some smaller nuts may not be fully closed or have irregular shapes, which may cause them to be blocked or stuck in the crusher when entering other processes after transportation, thereby affecting the smoothness and efficiency of the entire production line. In addition, the kernels inside smaller nuts may not be fully mature, resulting in uneven kernel quality, which in turn affects the taste and nutritional value of the final product, affecting the quality and taste of the final product. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a feeding device and a feeding method for nut processing. The technical problem to be solved by the present invention is: since nuts are usually of different sizes, some smaller nuts are usually not completely closed or have irregular shapes, which may cause them to be blocked or stuck in the crusher when entering other processes after transportation, thereby affecting the smoothness and efficiency of the entire production line. In addition, the kernels inside smaller nuts are usually not fully mature, resulting in uneven quality of the kernels, which in turn affects the taste and nutritional value of the final product, affecting the quality and taste of the final product.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A feeding device for nut processing includes a base, a feeding mechanism is fixedly connected to the right side of the top of the base, a transmission mechanism is fixedly connected to the front side of the feeding mechanism on the top of the base, and a residual material conveying mechanism is fixedly connected to the left side of the feeding mechanism on the top of the base;
[0008] The blanking mechanism includes a defective material blanking plate, and the left and right sides of the bottom of the defective material blanking plate are fixedly connected with an inverted U-shaped support plate. The bottom of the inner wall of the defective material blanking plate is inclined, and the left side of the defective material blanking plate is fixedly connected with a defective material blanking inclined plate. The top of the defective material blanking plate is provided with a material dividing assembly.
[0009] As a further solution of the present invention: the material distribution component includes a material distribution rack, and a screening and discharging component is provided at the inner bottom of the material distribution rack.
[0010] As a further solution of the present invention: the material distribution rack includes two inverted L-shaped supporting side panels, the rear sides of the inner tops of the two inverted L-shaped supporting side panels are fixedly connected with connecting side panels, the tops of the two inverted L-shaped supporting side panels are fixedly connected with two connecting vertical rods, the tops of the left and right groups of connecting vertical rods are fixedly connected with storage bins, the bottom middle part of the storage bin is fixedly connected with a storage bin discharge funnel, and the inner tops of the two inverted L-shaped supporting side panels are fixedly connected with material distribution and discharge components.
[0011] As a further solution of the present invention: the material dividing and unloading assembly includes a material unloading inclined plate, the top of the outer wall of the material unloading inclined plate is fixedly connected with a concave connecting plate, the left and right sides of the rear side of the concave connecting plate are fixedly connected with supporting vertical rods, the front sides of the left and right sides of the concave connecting plate are fixedly connected with inverted U-shaped connecting plates, the top and bottom of the outer sides of the two inverted U-shaped connecting plates are fixedly connected with side connecting blocks, the front sides of the inner sides of the left and right groups of side connecting blocks are fixedly connected with a second inverted U-shaped connecting plate, and the outer sides of the left and right groups of side connecting blocks are fixedly connected to the inner sides of the two connecting side plates.
[0012] As a further solution of the present invention: the second inverted U-shaped connecting plate and the inner top of the inverted U-shaped connecting plate are both provided with connecting grooves, the inner sides of the connecting grooves provided by the second inverted U-shaped connecting plate and the inverted U-shaped connecting plate are both fixedly connected to the front and rear sides of the storage bin discharge funnel, the front bottom of the second inverted U-shaped connecting plate is fixedly connected to the motor connecting plate, the left side of the front side of the motor connecting plate is fixedly connected to the motor, and the output end of the motor is fixedly connected to the turntable.
[0013] As a further solution of the present invention: the outer wall of the turntable is covered with a track, and the inner side of the track is covered with a second turntable on the side away from the turntable, and the inner wall of the second turntable is fixedly connected to a columnar transverse rod, and the left and right sides of the outer wall of the columnar transverse rod are rotatably connected to the inner wall of the bottom front side of the unloading inclined plate, and the left and right ends of the columnar transverse rod extend to the outside of the unloading inclined plate and are fixedly connected to the third turntable, and the outer wall of the columnar transverse rod is fixedly connected to rollers on both sides of the inner side of the unloading inclined plate, and the outer walls of the two rollers are fixedly connected to baffles in a circular array, and the outer walls of the two third turntables are covered with second tracks, and the front bottom of the unloading inclined plate is fixedly connected to the unloading bin.
[0014] As a further solution of the present invention: the screening discharge assembly includes two side connecting rods, the front sides of the inner sides of the two side connecting rods are fixedly connected to the middle connecting rod, the rear sides of the inner sides of the two side connecting rods are fixedly connected to the outer sides of the two supporting vertical rods, the inner sides of the two middle connecting rods are fixedly connected to the rear sides of the left and right sides of the discharge bin, and the bottoms of the inner sides of the two side connecting rods are provided with screening discharge plates, the middle part of the screening discharge plates is hollowed out, the middle part of the screening discharge plates is fixedly connected with a screen, the front sides of the left and right sides of the screening discharge plates are fixedly connected with inverted L-shaped shaking blocks, the outer sides of the tops of the two inverted L-shaped shaking blocks are provided with L-shaped side rods, and the inner walls of the bottoms of the two L-shaped side rods are hollowed out. The outer wall of the top of the inverted L-shaped shaking block is rotatably connected to the inner wall of the two L-shaped side rods, and the bottom of the inner wall of the two L-shaped side rods is fixedly connected to a shaking spring, and the top of the two shaking springs is fixedly connected to the bottom of one side of the two inverted L-shaped shaking blocks that are slidably connected to the inner wall of the L-shaped side rod. The top of the outer side of the inverted L-shaped shaking blocks on both sides extends to the outside of the two L-shaped side rods and is fixedly connected to a disc. The two L-shaped side rods are rotatably connected to a second columnar transverse rod on the inner wall of one side of the top of the inverted L-shaped shaking block, and the outer wall of the second columnar transverse rod is fixedly connected to a transmission shaft on both sides of the inner side of the two L-shaped side rods. The left and right ends of the second columnar transverse rod extend to the outside of the two L-shaped side rods and are fixedly connected to a diamond-shaped stop block.
[0015] As a further solution of the present invention: the outer walls of the two transmission shafts are both covered with a third track, the inner walls of the two third track are both covered with a second transmission shaft on the side away from the transmission shaft, the inner walls of the two second transmission shafts are fixedly connected to the fourth turntable columnar turn blocks, the inner ends of the two fourth turntable columnar turn blocks are rotatably connected to the middle parts of the left and right sides of the lower material bin, the outer ends of the two fourth turntable columnar turn blocks are fixedly connected to the fourth turntable, the outer walls of the two fourth turntables are both covered on the side of the inner wall of the two second track away from the third turntable, the tops of the inner sides of the two L-shaped side rods are fixedly connected to the horizontal L-shaped connecting rod, the rear sides of the two horizontal L-shaped connecting rods are fixedly connected to the two sides of the front side of the lower material bin, the left and right sides of the rear side of the screening material discharge plate are rotatably connected with hinge blocks, and the tops of the two hinge blocks are fixedly connected to the left and right sides of the rear side of the bottom of the lower material bin.
[0016] As a further solution of the present invention: the defective material conveying mechanism includes a defective material conveying frame, the left side of the rear side of the defective material conveying frame is fixedly connected with a longitudinal conveying platform, the left side of the rear side of the defective material conveying frame aligned with the longitudinal conveying platform is a hollow design, the front side of the defective material conveying frame is provided with a conveying frame side groove, both sides of the left side of the front side of the defective material conveying frame are fixedly connected with a hydraulic push rod connecting plate, the front and rear sides of the inner sides of the two hydraulic push rod connecting plates are fixedly connected with a hydraulic push rod connecting block, the inner walls of the two hydraulic push rod connecting blocks are fixedly connected with a hydraulic push rod, and the rear of the hydraulic push rod The left end extends to the inner wall of the scrap material conveying frame, and the inner wall of the scrap material conveying frame is slidably connected to multiple material receiving boxes, and the right side of the inner wall of the conveying frame side groove opened on the front side of the scrap material conveying frame is slidably connected to a push plate, and the rear side of the push plate extends to the inner wall of the scrap material conveying frame and the left side is attached to the right side of the rightmost material receiving box. The front side of the left side of the push plate is fixedly connected to a spring, and the left end of the spring is fixedly connected to the right side of the right hydraulic push rod connecting plate. The leftmost material receiving box is aligned with the longitudinal conveying platform fixed on the left side of the rear side of the scrap material conveying frame, and the front side of the leftmost material receiving box is attached to the rear end of the hydraulic push rod.
[0017] In addition, the present invention also relates to a feeding device for nut processing and a feeding method thereof, comprising the following steps:
[0018] Step 1: Nuts are poured into the storage bin and enter the material distribution and unloading assembly through the storage bin unloading funnel. The motor starts, the turntable and the second turntable rotate, driving the columnar transverse rod, roller and baffle to rotate synchronously. The baffle intermittently guides the nuts to the unloading bin to prevent blockage and ensure that the nuts enter the next stage evenly and orderly.
[0019] Step 2: Nuts fall from the discharge bin onto the screening material discharge plate. The fourth turntable is driven by the second crawler, which rotates the second transmission shaft, the transmission shaft and the third crawler. The third crawler drives the second columnar transverse rod and the diamond-shaped block to rotate. The block hits the disc, causing the inverted L-shaped shaking block to shake in the L-shaped side rod. The screen shakes as a result, screening the nuts. Small nuts pass through the screen to the residual material discharge plate, while large nuts remain on the screening material discharge plate and slide to the transmission mechanism for processing.
[0020] Step 3: After screening, the smaller nuts slide along the defective material discharge inclined plate to the leftmost receiving box of the defective material conveying mechanism. When the receiving box is full, the hydraulic push rod is activated to push the receiving box to slide backward to the longitudinal conveyor platform, and then it is conveyed to the next processing link through the longitudinal conveyor platform;
[0021] Step 4: The spring is compressed to prepare for the push plate to reset. When the leftmost receiving box is pushed away, the spring releases energy, pushing the push plate to the left, and then pushing the remaining receiving boxes to slide to the left in turn, so that the next receiving box moves to the leftmost position to continue to receive the smaller nuts that have fallen. This process realizes the automatic collection and continuous transmission of smaller nuts, significantly improving processing efficiency and automation level.
[0022] The beneficial effects of the present invention are:
[0023] The present invention realizes the automation and efficiency of the nut processing process by providing a feeding mechanism, a transmission mechanism and a residual material conveying mechanism. Through the ingenious design of the feeding device and the feeding method, it not only ensures that the nuts can enter the next process evenly and orderly, and effectively prevents the problem of clogging of the feed port due to nut accumulation, but also effectively screens the nuts through the screening mechanism, and separates nuts with small volume or substandard quality in time, avoiding unqualified products from entering subsequent processing links, thereby greatly improving the processing quality and efficiency of the nuts. At the same time, the feeding device and the feeding method also have a high degree of automation, and can automatically complete the collection, screening and transmission of nuts, etc., reducing manual intervention, reducing labor intensity, and improving overall production efficiency and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the main body three-dimensional separation structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the blanking mechanism of the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional separation structure of the blanking mechanism of the present invention;
[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the material distribution component of the present invention;
[0029] Figure 6 This is a schematic diagram of the three-dimensional separation structure of the material separation component of the present invention;
[0030] Figure 7 It is a schematic diagram of the three-dimensional separation structure of the material distribution rack of the present invention;
[0031] Figure 8 It is a schematic diagram of the three-dimensional structure of the material dividing and unloading assembly of the present invention;
[0032] Figure 9 This is a schematic diagram of the three-dimensional structure of the screening and unloading assembly of the present invention;
[0033] Figure 10 It is a schematic diagram of the three-dimensional separation structure of the defective material conveying mechanism of the present invention.
[0034] In the figure: 1. Base; 2. Discharging mechanism; 21. Discharging plate for defective material; 22. Inverted U-shaped support plate; 23. Inclined plate for discharging defective material; 24. Distributing assembly; 241. Distributing rack; 2411. Inverted L-shaped supporting side plate; 2412. Connecting side plate; 2413. Connecting vertical pole; 2414. Storage bin; 2415. Discharging funnel for storage bin; 2416. Discharging assembly for discharging defective material; 24161. Discharging inclined plate; 24162. Concave connecting plate; 24 163. Support pole; 24164. Inverted U-shaped connecting plate; 24165. Side connecting block; 24166. Second inverted U-shaped connecting plate; 24167. Connecting groove; 24168. Motor connecting plate; 24169. Motor; 24170. Turntable; 24171. Track; 24172. Second turntable; 24173. Columnar transverse rod; 24174. Roller; 24175. Baffle; 24176. Third turntable; 2417 7. Second crawler track; 24178. Feed bin; 242. Screening and unloading assembly; 2421. Side connecting rod; 2422. Middle connecting rod; 2423. Screening and unloading plate; 2424. Screen; 2425. Inverted L-shaped shaking block; 2426. L-shaped side rod; 2427. Shaking spring; 2428. Disc; 2429. Second columnar transverse rod; 24210. Transverse L-shaped connecting rod; 24211. Drive shaft; 24212. Third crawler track ; 24213, second transmission shaft; 24214, fourth turntable columnar turntable block; 24215, fourth turntable; 24216, diamond-shaped block; 27217, hinge block; 3, transmission mechanism; 4, defective material conveying mechanism; 41, defective material conveying frame; 43, hydraulic push rod connecting plate; 44, hydraulic push rod connecting block; 45, hydraulic push rod; 46, material receiving box; 47, longitudinal conveying platform; 48, spring; 49, conveying frame side groove; 410, push plate. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] like Figure 1-2 As shown, the present invention provides a feeding device for nut processing, comprising a base 1, a feeding mechanism 2 is fixedly connected to the right side of the top of the base 1, a transmission mechanism 3 is fixedly connected to the front side of the feeding mechanism 2 on the top of the base 1, and a residual material conveying mechanism 4 is fixedly connected to the left side of the feeding mechanism 2 on the top of the base 1;
[0037] When nuts need to be fed, the nuts are first screened by the unloading mechanism 2, and the qualified nuts will fall into the transmission mechanism 3 for subsequent processing. During the unloading process, defective or substandard nuts will be promptly guided to the defective material conveying mechanism 4, which can accurately push these defective nuts to the designated collection area, thereby realizing efficient screening and classification of nuts. The entire device is cleverly designed and compactly structured, which greatly improves the production efficiency and product quality of nut processing.
[0038] like Figure 3-8As shown, the unloading mechanism 2 includes a defective material unloading plate 21, and the left and right sides of the bottom of the defective material unloading plate 21 are fixedly connected with an inverted U-shaped support plate 22. The bottom of the inner wall of the defective material unloading plate 21 is inclined, and the left side of the defective material unloading plate 21 is fixedly connected with a defective material unloading inclined plate 23. The top of the defective material unloading plate 21 is provided with a material dividing assembly 24, and the material dividing assembly 24 includes a material dividing rack 241, and the inner bottom of the material dividing rack 241 is provided with a screening unloading assembly 242. The material dividing rack 241 includes two inverted L-shaped supporting side plates 2411, and the rear sides of the inner tops of the two inverted L-shaped supporting side plates 2411 are fixedly connected with connecting side plates 2412. The tops of the two inverted L-shaped supporting side plates 2411 are fixedly connected with two connecting vertical rods 2413. The left and right groups of connecting rods The top of the vertical pole 2413 is fixedly connected to the storage bin 2414, and the bottom middle part of the storage bin 2414 is fixedly connected to the storage bin discharge funnel 2415. The inner top of the two inverted L-shaped support side plates 2411 is fixedly connected to the material dividing and discharging assembly 2416. The material dividing and discharging assembly 2416 includes a discharging inclined plate 24161, and the outer top of the discharging inclined plate 24161 is fixedly connected to a concave connecting plate 24162. The left and right sides of the rear side of the concave connecting plate 24162 are fixedly connected to the supporting vertical pole 24163. The front sides of the left and right sides of the concave connecting plate 24162 are fixedly connected to an inverted U-shaped connecting plate 24164. The top and bottom of the outer sides of the two inverted U-shaped connecting plates 24164 are fixedly connected to side connecting blocks 24165. The left and right sets of side connecting blocks The front side of the inner side of 24165 is fixedly connected with a second inverted U-shaped connecting plate 24166, and the outer sides of the left and right side connecting blocks 24165 are fixedly connected to the inner sides of the two connecting side plates 2412. The second inverted U-shaped connecting plate 24166 and the inner top of the inverted U-shaped connecting plate 24164 are provided with a connecting groove 24167. The inner sides of the connecting grooves 24167 opened by the second inverted U-shaped connecting plate 24166 and the inverted U-shaped connecting plate 24164 are fixedly connected to the front and rear sides of the storage bin discharge funnel 2415. The front bottom of the second inverted U-shaped connecting plate 24166 is fixedly connected to the motor connecting plate 24168. The left side of the front side of the motor connecting plate 24168 is fixedly connected to the motor 24169. The output end of the motor 24169 is fixedly connected to the It is connected to a turntable 24170, the outer wall of the turntable 24170 is covered with a crawler 24171, and a second turntable 24172 is covered on the inner side of the crawler 24171 away from the turntable 24170. The inner wall of the second turntable 24172 is fixedly connected to a columnar transverse rod 24173, and the left and right sides of the outer wall of the columnar transverse rod 24173 are rotatably connected to the inner wall of the bottom front side of the unloading inclined plate 24161. The left and right ends of the columnar transverse rod 24173 extend to the outside of the unloading inclined plate 24161 and are fixedly connected to the third turntable 24176. The outer wall of the columnar transverse rod 24173 is fixedly connected to rollers 24174 on both sides of the inner side of the unloading inclined plate 24161. The outer walls of the two rollers 24174 are fixedly connected to baffles 24175 in a circular array.The outer walls of the two third turntables 24176 are both covered with second crawler belts 24177, and the front bottom of the unloading inclined plate 24161 is fixedly connected to the unloading bin 24178;
[0039] When nuts are fed, the nuts are discharged through the storage bin discharge funnel 2415 at the bottom of the storage bin 2414. The storage bin 2414 is used to store nuts. The nuts are discharged to the front side of the discharge inclined plate 24161 through the storage bin discharge funnel 2415. At this time, the motor 24169 is started, and the output end of the motor 24169 drives the turntable 24170 to rotate. The turntable 24170 drives the second turntable 24172 to rotate through the crawler 24171. The columnar transverse rod 24173 fixed on the inner wall of the second turntable 24172 rotates accordingly, and the roller 24174 and the roller 24172 fixed on the outer wall of the columnar transverse rod 24173 rotate accordingly. The baffles 24175 fixed in the circular array on the outer wall 174 rotate synchronously, and the falling nuts are intermittently discharged to the inner wall of the discharge bin 24178 through the rotating baffles 24175 to prevent the accumulation of nuts and the blockage of the feed port, ensuring that the nuts can enter the next process evenly and orderly. In addition, when the columnar transverse rod 24173 rotates, the left and right ends of the columnar transverse rod 24173 will drive the two third turntables 24176 to rotate synchronously, and the defective material discharge plate 21 is used to receive the nuts with smaller screened discharge size, and is transmitted to the defective material conveying mechanism 4 through the defective material discharge plate 21 and the defective material discharge inclined plate 23.
[0040] like Figure 9As shown, the screening material discharge component 242 includes two side connecting rods 2421, the front sides of the inner sides of the two side connecting rods 2421 are fixedly connected with the middle connecting rod 2422, the rear sides of the inner sides of the two side connecting rods 2421 are fixedly connected to the outer sides of the two supporting vertical rods 24163, the inner sides of the two middle connecting rods 2422 are fixedly connected to the rear sides of the left and right sides of the discharge bin 24178, and the bottom of the inner sides of the two side connecting rods 2421 are provided with a screening material discharge plate 2423, the middle part of the screening material discharge plate 2423 is hollowed out, and the middle part of the screening material discharge plate 2423 is fixedly connected with a screen 2424, and the front sides of the left and right sides of the screening material discharge plate 2423 are fixedly connected with an inverted L-shaped shaking block 2425. The outer side of the top of the shaking block 2425 is provided with an L-shaped side rod 2426, and the inner walls of the bottom of the two L-shaped side rods 2426 are hollow designs. The outer walls of the tops of the two inverted L-shaped shaking blocks 2425 are rotatably connected to the inner walls of the two L-shaped side rods 2426. The bottoms of the inner walls of the two L-shaped side rods 2426 are fixedly connected with shaking springs 2427. The tops of the two shaking springs 2427 are fixedly connected to the bottom of one side of the inner wall of the two inverted L-shaped shaking blocks 2425 which are slidably connected to the inner wall of the L-shaped side rod 2426. The tops of the outer sides of the inverted L-shaped shaking blocks 2425 on both sides extend to the outer sides of the two L-shaped side rods 2426 and are fixedly connected with discs 2428. The two L-shaped side rods 2426 are at the top of the inverted L-shaped shaking block 2425. The inner wall of one side is rotatably connected to the second columnar transverse rod 2429, and the outer wall of the second columnar transverse rod 2429 is fixedly connected to the transmission shaft 24211 on both sides of the inner side of the two L-shaped side rods 2426. The left and right ends of the second columnar transverse rod 2429 extend to the outside of the two L-shaped side rods 2426 and are fixedly connected to the diamond-shaped stop block 24216. The outer walls of the two transmission shafts 24211 are both covered with a third crawler 24212, and the inner walls of the two third crawlers 24212 are away from the side of the transmission shaft 24211. The second transmission shaft 24213 is covered on the inner walls of the two second transmission shafts 24213. The fourth turntable columnar rotating blocks 24214 are fixedly connected to the inner ends of the two fourth turntable columnar rotating blocks 24214. The outer ends of the two fourth turntable columnar rotating blocks 24214 are fixedly connected to the fourth turntable 24215, and the outer walls of the two fourth turntables 24215 are both sleeved on the side of the inner wall of the two second crawlers 24177 away from the third turntable 24176. The tops of the inner sides of the two L-shaped side rods 2426 are fixedly connected to the horizontal L-shaped connecting rod 24210, and the rear sides of the two horizontal L-shaped connecting rods 24210 are fixedly connected to the two sides of the front side of the discharge bin 24178. The left and right sides of the rear side of the screening material discharge plate 2423 are rotatably connected to the hinge blocks 24217, and the tops of the two hinge blocks 24217 are fixedly connected to the left and right sides of the rear side of the bottom of the discharge bin 24178.
[0041] When the nuts are discharged from the bottom of the discharge bin 24178 to the top of the screening material discharge plate 2423, the two fourth turntables 24215 drive the two second transmission shafts 24213 to rotate synchronously through the transmission action of the second crawler 24177. The second transmission shaft 24213 drives the transmission shaft 24211 and the third crawler 24212 on the outer wall of the transmission shaft 24211 to rotate. The second columnar transverse rod 2429 on the other side of the inner wall of the third crawler 24212 rotates accordingly, and the two diamond-shaped blocks 24216 fixed on the outer wall of the second columnar transverse rod 2429 rotate synchronously. The rotating diamond-shaped blocks 24216 continuously contact the disc 2428, so that the disc 2428 drives the inverted L-shaped shaking block 2425 to rotate on the L-shaped side rod 2426. The inner wall is shaken back and forth, and the inverted L-shaped shaking block 2425 drives the screen 2424 to shake back and forth through the screen discharge plate 2423, so as to screen the nuts falling from the top of the screen discharge plate 2423, and screen the smaller nuts to the bottom of the screen 2424 and fall on the top of the residual material discharge plate 21, while the larger nuts continue to stay on the top of the screen discharge plate 2423 and gradually slide to the transmission mechanism 3. Under the action of the transmission mechanism 3, the larger nuts are orderly transported to the next step for further processing, and the screened nuts enter the next step respectively, so as to ensure the processing quality and efficiency of the nuts. At the same time, the shaking of the screen 2424 can also effectively prevent the nuts from clogging the screen holes during the screening process, thereby improving the screening effect.
[0042] like Figure 10 As shown, the defective material conveying mechanism 4 includes a defective material conveying frame 41, and the left side of the rear side of the defective material conveying frame 41 is fixedly connected to the longitudinal conveying platform 47. The left side of the rear side of the defective material conveying frame 41 aligned with the longitudinal conveying platform 47 is hollowed out, and a conveying frame side groove 49 is opened on the front side of the defective material conveying frame 41. Both sides of the left side of the front side of the defective material conveying frame 41 are fixedly connected to hydraulic push rod connecting plates 43, and the front and rear sides of the inner sides of the two hydraulic push rod connecting plates 43 are fixedly connected to hydraulic push rod connecting blocks 44. The inner walls of the two hydraulic push rod connecting blocks 44 are fixedly connected to hydraulic push rods 45, and the rear ends of the hydraulic push rods 45 extend to the defective material conveying frame 4 1, the inner wall of the defective material conveying frame 41 is slidably connected with multiple material receiving boxes 46, and the right side of the inner wall of the conveying frame side groove 49 opened on the front side of the defective material conveying frame 41 is slidably connected with a push plate 410, the rear side of the push plate 410 extends to the inner wall of the defective material conveying frame 41 and the left side is attached to the right side of the rightmost material receiving box 46, the front side of the left side of the push plate 410 is fixedly connected with a spring 48, the left end of the spring 48 is fixedly connected to the right side of the right hydraulic push rod connecting plate 43, the leftmost material receiving box 46 is aligned with the longitudinal conveying platform 47 fixed on the left side of the rear side of the defective material conveying frame 41, and the front side of the leftmost material receiving box 46 is attached to the rear end of the hydraulic push rod 45;
[0043] The smaller nuts slide into the leftmost receiving box 46 through the defective material unloading inclined plate 23. When the leftmost receiving box 46 is full of smaller nuts, the hydraulic push rod 45 is started, pushing the leftmost receiving box 46 to slide backward until it is pushed to the top of the longitudinal conveying platform 47 and is conveyed to the next processing link through the longitudinal conveying platform 47. At the same time, the spring 48 is compressed to prepare for the reset of the push plate 410. When the leftmost receiving box 46 is pushed away, the spring 48 releases energy, pushing the push plate 410 to move to the left, and then pushing the remaining receiving boxes 46 to slide to the left in turn, so that the next receiving box 46 moves to the leftmost position and continues to receive the smaller nuts that have slipped through the defective material unloading inclined plate 23. In this way, the entire device can automatically and continuously complete the collection and conveying of smaller nuts, greatly improving the processing efficiency and degree of automation. The design of the entire defective material conveying mechanism 4 realizes the rapid collection and automatic box changing of smaller nuts, thereby improving the efficiency and degree of automation of nut processing.
[0044] In addition, the present invention also relates to a feeding device for nut processing and a feeding method thereof, comprising the following steps:
[0045] Step 1: Nuts are poured into the storage bin 2414 and enter the distributing and unloading assembly 2416 through the storage bin discharge funnel 2415. The motor 24169 is started, and the turntable 24170 and the second turntable 24172 rotate, driving the columnar transverse rod 24173, the roller 24174 and the baffle 24175 to rotate synchronously. The baffle 24175 intermittently guides the nuts to the discharge bin 24178 to prevent blockage and ensure that the nuts enter the next stage evenly and orderly.
[0046] Step 2: Nuts fall from the discharge bin 24178 onto the screening material discharge plate 2423. The fourth turntable 24215 is driven by the second crawler 24177, causing the second transmission shaft 24213, the transmission shaft 24211, and the third crawler 24212 to rotate. The third crawler 24212 drives the second columnar transverse rod 2429 and the diamond-shaped stop block 24216 to rotate. The stop block hits the disc 2428, causing the inverted L-shaped shaking block 2425 to shake inside the L-shaped side rod 2426. As a result, the screen 2424 shakes, screening the nuts. Small nuts pass through the screen 2424 and reach the residual material discharge plate 21. Large nuts remain on the screening material discharge plate 2423 and slide to the conveying mechanism 3 for processing.
[0047] Step 3: After screening, the smaller nuts slide along the defective material discharge inclined plate 23 to the leftmost receiving box 46 of the defective material conveying mechanism 4. When the receiving box 46 is full, the hydraulic push rod 45 is activated to push the receiving box 46 to slide backward to the longitudinal conveying platform 47, and then the nuts are conveyed to the next processing link through the longitudinal conveying platform 47.
[0048] Step 4: The spring 48 is compressed to prepare for the return of the push plate 410. When the leftmost receiving box 46 is pushed away, the spring 48 releases energy, pushing the push plate 410 to the left, and then pushing the remaining receiving boxes 46 to slide to the left in turn, so that the next receiving box 46 moves to the leftmost position to continue to receive the smaller nuts that have fallen. This process realizes the automatic collection and continuous transmission of smaller nuts, significantly improving processing efficiency and automation level.
[0049] The working principle of the present invention is as follows: when in use, nuts enter the unloading slant plate 24161 through the storage bin unloading funnel 2415, the motor 24169 is started, the output end of the motor 24169 drives the turntable 24170 to rotate, the turntable 24170 drives the second turntable 24172 to rotate through the crawler 24171, and then drives the columnar transverse rod 24173 to rotate, the rotation of the columnar transverse rod 24173 drives the roller 24174 and the baffle 24175 on the outer wall of the roller 24174 to rotate synchronously, and the rotation of the roller 24174 is realized. The rotating baffle 24175 intermittently discharges the falling nuts into the discharge bin 24178, and the nuts continue to be discharged from the bottom of the discharge bin 24178 to the top of the screening material discharge plate 2423. At this time, the two fourth turntables 24215 drive the two second transmission shafts 24213 to rotate synchronously through the transmission action of the second crawler 24177, and then drive the transmission shaft 24211 and the third crawler 24212 to rotate, so that the second columnar transverse rod 2429 rotates, and the second columnar transverse rod 2429 rotates. The two diamond-shaped blocks 24216 on the outer wall of 29 rotate synchronously and continuously resist the disc 2428, so that the disc 2428 drives the inverted L-shaped shaking block 2425 to shake back and forth on the inner wall of the L-shaped side rod 2426. The inverted L-shaped shaking block 2425 drives the screen 2424 to shake back and forth through the screening material discharge plate 2423, screening the nuts falling from the top of the screening material discharge plate 2423. The smaller nuts are screened to the bottom of the screen 2424 and fall on the residual material discharge plate 21 and pass through the residual material. The material discharge inclined plate 23 slides into the material receiving box 46 of the defective material conveying mechanism 4. When the material receiving box 46 is full of smaller nuts, the hydraulic push rod 45 is activated to push the material receiving box 46 to slide backward to the top of the longitudinal conveying platform 47, and is conveyed to the next processing link through the longitudinal conveying platform 47. The larger nuts continue to stay on the top of the screening material discharge plate 2423 and gradually slide to the transmission mechanism 3. Under the action of the transmission mechanism 3, the larger nuts are orderly conveyed to the next process for further processing.
[0050] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for nut processing, comprising a base (1), characterized in that: The top right side of the base (1) is fixedly connected to a feeding mechanism (2), the top of the base (1) is fixedly connected to a transmission mechanism (3) on the front side of the feeding mechanism (2), and the top of the base (1) is fixedly connected to a residual material conveying mechanism (4) on the left side of the feeding mechanism (2); The blanking mechanism (2) comprises a defective material blanking plate (21), the left and right sides of the bottom of the defective material blanking plate (21) are fixedly connected to an inverted U-shaped support plate (22), the bottom of the inner wall of the defective material blanking plate (21) is inclined, the left side of the defective material blanking plate (21) is fixedly connected to a defective material blanking inclined plate (23), and the top of the defective material blanking plate (21) is provided with a material dividing assembly (24); The material distribution assembly (24) comprises a material distribution frame (241), and a screening and discharging assembly (242) is provided at the inner bottom of the material distribution frame (241); The material distribution rack (241) comprises two inverted L-shaped supporting side panels (2411), the rear sides of the inner tops of the two inverted L-shaped supporting side panels (2411) are fixedly connected to a connecting side panel (2412), the tops of the two inverted L-shaped supporting side panels (2411) are fixedly connected to two connecting vertical rods (2413), the tops of the left and right groups of connecting vertical rods (2413) are fixedly connected to a storage bin (2414), the bottom middle portion of the storage bin (2414) is fixedly connected to a storage bin discharge funnel (2415), and the inner tops of the two inverted L-shaped supporting side panels (2411) are fixedly connected to a material distribution and discharge assembly (2416); The screening material discharge assembly (242) includes two side connecting rods (2421), the front sides of the inner sides of the two side connecting rods (2421) are fixedly connected to the middle connecting rod (2422), the rear sides of the inner sides of the two side connecting rods (2421) are fixedly connected to the outer sides of the two supporting vertical rods (24163), the inner sides of the two middle connecting rods (2422) are fixedly connected to the rear sides of the left and right sides of the discharge bin (24178), and the bottoms of the inner sides of the two side connecting rods (2421) are provided with screening material The blanking plate (2423) has a hollow design in the middle, a screen mesh (2424) is fixedly connected to the middle of the screen material blanking plate (2423), and the front sides of the left and right sides of the screen material blanking plate (2423) are fixedly connected with inverted L-shaped shaking blocks (2425), and the outer sides of the tops of the two inverted L-shaped shaking blocks (2425) are both provided with L-shaped side rods (2426), and the inner walls of the bottoms of the two L-shaped side rods (2426) are both hollowed out. The outer wall of the top of the L-shaped side rod (2425) is rotatably connected to the inner wall of the two L-shaped side rods (2426), and the bottom of the inner wall of the two L-shaped side rods (2426) are fixedly connected with a shaking spring (2427). The top of the two shaking springs (2427) are fixedly connected to the bottom of one side of the inner wall of the two inverted L-shaped shaking blocks (2425) slidingly connected to the inner wall of the L-shaped side rod (2426). The top of the outer side of the inverted L-shaped shaking blocks (2425) on both sides extends to the outer side of the two L-shaped side rods (2426) and is fixedly connected. A disc (2428) is connected, and the two L-shaped side rods (2426) are rotatably connected to the second columnar transverse rod (2429) on the inner wall of one side of the top of the inverted L-shaped shaking block (2425). The outer wall of the second columnar transverse rod (2429) is fixedly connected to the transmission shaft (24211) on both sides of the inner side of the two L-shaped side rods (2426). The left and right ends of the second columnar transverse rod (2429) both extend to the outer sides of the two L-shaped side rods (2426) and are fixedly connected to the diamond-shaped stop block (24216).
2. A feeding device for nut processing according to claim 1, characterized in that: The material dividing and unloading assembly (2416) comprises an unloading inclined plate (24161), the top of the outer wall of the unloading inclined plate (24161) is fixedly connected to a concave connecting plate (24162), the left and right sides of the rear side of the concave connecting plate (24162) are fixedly connected to support vertical rods (24163), the front sides of the left and right sides of the concave connecting plate (24162) are fixedly connected to inverted U-shaped connecting plates (24164), the top and bottom of the outer sides of the two inverted U-shaped connecting plates (24164) are fixedly connected to side connecting blocks (24165), the front sides of the inner sides of the left and right groups of the side connecting blocks (24165) are fixedly connected to second inverted U-shaped connecting plates (24166), and the outer sides of the left and right groups of the side connecting blocks (24165) are fixedly connected to the inner sides of the two connecting side plates (2412).
3. A feeding device for nut processing according to claim 2, characterized in that: The second inverted U-shaped connecting plate (24166) and the inverted U-shaped connecting plate (24164) are both provided with connecting grooves (24167) on their inner tops. The inner sides of the connecting grooves (24167) provided on the second inverted U-shaped connecting plate (24166) and the inverted U-shaped connecting plate (24164) are both fixedly connected to the front and rear sides of the material storage bin discharge funnel (2415). The front bottom of the second inverted U-shaped connecting plate (24166) is fixedly connected to a motor connecting plate (24168). The left side of the front side of the motor connecting plate (24168) is fixedly connected to a motor (24169). The output end of the motor (24169) is fixedly connected to a turntable (24170).
4. A feeding device for nut processing according to claim 3, characterized in that: The outer wall of the turntable (24170) is covered with a crawler (24171), and the inner side of the crawler (24171) away from the turntable (24170) is covered with a second turntable (24172), and the inner wall of the second turntable (24172) is fixedly connected with a columnar transverse rod (24173), and the left and right sides of the outer wall of the columnar transverse rod (24173) are both rotatably connected to the inner wall of the bottom of the front side of the unloading inclined plate (24161), and the left and right ends of the columnar transverse rod (24173) are both extended to the unloading inclined plate (24161). 161) and are fixedly connected to the outside of the third turntable (24176), the outer wall of the columnar transverse rod (24173) is fixedly connected to rollers (24174) on both sides of the inner side of the unloading inclined plate (24161), the outer walls of the two rollers (24174) are fixedly connected to baffles (24175) in a circular array, the outer walls of the two third turntables (24176) are both covered with second crawlers (24177), and the front bottom of the unloading inclined plate (24161) is fixedly connected to a unloading bin (24178).
5. The feeding device for nut processing according to claim 1, characterized in that: The outer walls of the two transmission shafts (24211) are both sleeved with a third crawler (24212), the inner walls of the two third crawlers (24212) away from the transmission shaft (24211) are both sleeved with a second transmission shaft (24213), the inner walls of the two second transmission shafts (24213) are both fixedly connected with a fourth turntable columnar rotating block (24214), the inner ends of the two fourth turntable columnar rotating blocks (24214) are both rotatably connected to the middle of the left and right sides of the lower bin (24178), the outer ends of the two fourth turntable columnar rotating blocks (24214) are both fixedly connected with a fourth turntable (24215), and the two The outer wall of the fourth turntable (24215) is sleeved on the inner wall of the two second crawlers (24177) on the side away from the third turntable (24176), the top of the inner side of the two L-shaped side rods (2426) are fixedly connected to the horizontal L-shaped connecting rod (24210), the rear sides of the two horizontal L-shaped connecting rods (24210) are fixedly connected to the two sides of the front side of the discharge bin (24178), the left and right sides of the rear side of the screening material discharge plate (2423) are rotatably connected to the hinge blocks (24217), and the tops of the two hinge blocks (24217) are fixedly connected to the left and right sides of the rear side of the bottom of the discharge bin (24178).
6. A feeding device for nut processing according to claim 1, characterized in that: The defective material conveying mechanism (4) includes a defective material conveying frame (41), the left side of the rear side of the defective material conveying frame (41) is fixedly connected to a longitudinal conveying platform (47), the left side of the rear side of the defective material conveying frame (41) aligned with the longitudinal conveying platform (47) is hollowed out, the front side of the defective material conveying frame (41) is provided with a conveying frame side groove (49), both sides of the left side of the front side of the defective material conveying frame (41) are fixedly connected to hydraulic push rod connecting plates (43), the front and rear sides of the inner sides of the two hydraulic push rod connecting plates (43) are fixedly connected to hydraulic push rod connecting blocks (44), the inner walls of the two hydraulic push rod connecting blocks (44) are fixedly connected to hydraulic push rods (45), and the rear ends of the hydraulic push rods (45) extend to the defective material conveying frame (41) The inner wall of the defective material conveying frame (41) is slidably connected to a plurality of material receiving boxes (46), the right side of the inner wall of the conveying frame side groove (49) opened on the front side of the defective material conveying frame (41) is slidably connected to a push plate (410), the rear side of the push plate (410) extends to the inner wall of the defective material conveying frame (41) and the left side is attached to the right side of the rightmost material receiving box (46), the front side of the left side of the push plate (410) is fixedly connected to a spring (48), the left end of the spring (48) is fixedly connected to the right side of the right hydraulic push rod connecting plate (43), the leftmost material receiving box (46) is aligned with the longitudinal conveying platform (47) fixed on the left side of the rear side of the defective material conveying frame (41), and the front side of the leftmost material receiving box (46) is attached to the rear end of the hydraulic push rod (45).
7. A feeding method for a nut processing feeding device according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: The nuts are poured into the storage bin (2414), and enter the material distribution and unloading assembly (2416) through the storage bin unloading funnel (2415). The motor (24169) is started, and the turntable (24170) and the second turntable (24172) rotate, driving the columnar transverse rod (24173), the roller (24174) and the baffle (24175) to rotate synchronously. The baffle (24175) intermittently guides the nuts to the unloading bin (24178) to prevent blockage and ensure that the nuts enter the next stage evenly and orderly. Step 2: Nuts fall from the discharge bin (24178) onto the screening material discharge plate (2423), and the fourth turntable (24215) is driven by the second crawler (24177), so that the second transmission shaft (24213) and the transmission shaft (24211) and the third crawler (24212) rotate, and the third crawler (24212) drives the second columnar transverse rod (2429) and the diamond-shaped stop block (24216) to rotate, and the stop block hits the disc (2428), so that the inverted L-shaped shaking block (2425) shakes in the L-shaped side rod (2426), and the screen (2424) shakes accordingly, and the nuts are screened, and small nuts pass through the screen (2424) to the residual material discharge plate (21), and large nuts remain on the screening material discharge plate (2423) and slide to the transmission mechanism (3) for processing; Step 3: After screening, the nuts with smaller volumes slide along the defective material discharge inclined plate (23) to the leftmost receiving box (46) of the defective material conveying mechanism (4). When the receiving box (46) is full, the hydraulic push rod (45) is activated to push the receiving box (46) to slide backward onto the longitudinal conveying platform (47), and then the nuts are conveyed to the next processing link through the longitudinal conveying platform (47); Step 4: The spring (48) is compressed to prepare for the push plate (410) to reset. When the leftmost receiving box (46) is pushed away, the spring (48) releases energy, pushing the push plate (410) to move to the left, thereby pushing the remaining receiving boxes (46) to slide to the left in turn, so that the next receiving box (46) moves to the leftmost position and continues to receive the smaller nuts that have fallen. This process realizes the automatic collection and continuous transmission of smaller nuts, significantly improving the processing efficiency and automation level.
Citation Information
Patent Citations
Feeding device for nut processing and feeding method thereof
CN118618796A
Screening device for nut processing
CN217094374U
Efficient filtering equipment for superhard material silicon carbide micro powder
CN217615995U