Motor rotor cleaning equipment

Abstract

The invention discloses motor rotor cleaning equipment which comprises a conveying line driven by a servo motor and used for conveying tool plates. The tool plate is provided with a rotor clamping mechanism, and the rotor clamping mechanism comprises a self-adaptive clamping jaw. The water washing device, the brush scrubbing device, the high-pressure air blowing device and the drying device are sequentially arranged along the conveying line, a water washing spray head is arranged in the water washing device, an electric brush is arranged in the brush scrubbing device, a high-pressure air nozzle is arranged in the high-pressure air blowing device, and a drying air port is formed in the drying device. According to the motor rotor cleaning equipment, multi-station processing is integrated by arranging the conveying line, full-automatic cleaning, brushing, purging and drying of the rotor are achieved, and the cleaning efficiency and quality are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of motor production, and particularly to a cleaning device for motor rotors. Background Art

[0002] During the production or maintenance of motor rotors, impurities such as oil stains, metal chips, and dust are likely to adhere to their surfaces and gaps, affecting the performance and lifespan of the motors. Existing cleaning methods have the following problems:

[0003] Low efficiency of manual operation: It relies on manual handling and segmented cleaning. The process is fragmented, time-consuming, laborious, and has poor consistency.

[0004] Incoherent cleaning process: Traditional equipment mostly operates as single machines. Processes such as water flushing, brushing, and drying run independently, and manual transfer of the rotors is required, which is likely to cause secondary pollution.

[0005] Incomplete drying: The simple method of blowing air for drying cannot remove the residual moisture in deep holes or gaps, resulting in rotor rusting or a decline in insulation performance.

[0006] Therefore, there is an urgent need for an automated cleaning device with a pipeline type and multi-process collaboration to achieve efficient, precise cleaning and drying of motor rotors. Summary of the Invention

[0007] To solve the deficiencies in the prior art, the present invention provides a cleaning device for motor rotors. This cleaning device for motor rotors integrates multi-station processing by setting up a conveyor line to achieve full-automatic cleaning, brushing, purging, and drying of the rotors, improving the cleaning efficiency and quality.

[0008] To achieve the above objective, the present invention adopts the following technical solutions:

[0009] The present invention provides a cleaning device for motor rotors, including a conveyor line driven by a servo motor for conveying a tooling plate; a rotor clamping mechanism is arranged on the tooling plate, and the rotor clamping mechanism includes an adaptive jaw.

[0010] It also includes a water flushing device, a brush washing device, a high-pressure air purging device, and a drying device arranged in sequence along the conveyor line. Water flushing nozzles are arranged in the water flushing device, electric brushes are arranged in the brush washing device, high-pressure air nozzles are arranged in the high-pressure air purging device, and drying air inlets are arranged in the drying device.

[0011] In a further technical solution, a lifting mechanism is also arranged in the brush washing device, and the electric brush is arranged at the output end of the lifting mechanism.

[0012] In a further technical solution, the water flushing nozzles are adjustable nozzles.

[0013] In a further technical solution, the drying device includes a hot air circulation box and a deflector plate. The drying air outlet is arranged at the air outlet of the hot air circulation box, and the deflector plate is arranged at the drying air outlet.

[0014] In a further technical solution, drying air outlets are arranged on both the upper and lower sides of the drying device corresponding to the conveying line.

[0015] The beneficial effects are as follows:

[0016] 1. The motor rotor cleaning equipment integrates multi-station processing through the setting of the conveying line, realizes the full-automatic cleaning, brushing, purging and drying of the rotor, and improves the cleaning efficiency and quality. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the motor rotor cleaning equipment according to an embodiment of the present invention.

[0018] 10. Conveying line; 20. Tooling plate; 21. Claw; 30. Rotor; 40. Water flushing device; 41. Water flushing nozzle; 50. Brush scrubbing device; 51. Electric brush; 60. High-pressure air purging device; 61. High-pressure air nozzle; 70. Drying device; 71. Drying air outlet. Detailed Embodiments

[0019] The present invention will be further described below with reference to the drawings:

[0020] Embodiment:

[0021] A motor rotor cleaning equipment, as Figure 1 shown, includes a conveying line 10, which is driven by a servo motor and is used for conveying a tooling plate 20; a rotor 30 clamping mechanism is arranged on the tooling plate 20, and the rotor 30 clamping mechanism includes an adaptive claw 21;

[0022] It further includes a water flushing device 40, a brush scrubbing device 50, a high-pressure air purging device 60 and a drying device 70 arranged in sequence along the conveying line 10. A water flushing nozzle 41 is arranged in the water flushing device 40, an electric brush 51 is arranged in the brush scrubbing device 50, a high-pressure air nozzle 61 is arranged in the high-pressure air purging device 60, and a drying air outlet 71 is arranged in the drying device 70.

[0023] The rotor 30 of the motor is placed on the tooling plate 20 at the head of the conveying line 10, and is fixed and positioned by the adaptive claw 21. The tooling plate 20 conveys the rotor 30 along the conveying line 10, and performs flushing, brushing, purging and drying in sequence, that is, the cleaning of the rotor 30 is completed. Finally, the adaptive claw 21 is released at the end position and then the material is unloaded.

[0024] The motor rotor cleaning equipment integrates multi-station processing through the setting of the conveyor line 10, realizing the full-automatic cleaning, brushing, purging and drying of the rotor 30, and improving the cleaning efficiency and quality.

[0025] In a further technical solution, a lifting mechanism is also arranged in the brush washing device 50, and the electric brush 51 is arranged at the output end of the lifting mechanism.

[0026] The lifting mechanism realizes the adjustable brushing pressure on the rotor 30, and the cleaning effect is better.

[0027] In a further technical solution, the water flushing nozzle 41 is an adjustable nozzle.

[0028] The adjustable nozzle realizes the adjustable water spraying pressure on the rotor 30, and the cleaning effect is better.

[0029] In a further technical solution, the drying device 70 includes a hot air circulation box and a deflector, the drying air outlet 71 is arranged at the air outlet of the hot air circulation box, and the deflector is arranged at the drying air outlet 71.

[0030] By setting the deflector, the drying gas can dry the rotor 30 more accurately.

[0031] In a further technical solution, drying air outlets 71 are arranged on both the upper and lower sides of the drying device 70 corresponding to the conveyor line 10.

[0032] The multi-directional drying air outlets 71 ensure the drying effect on the rotor 30.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A motor rotor cleaning device, including a conveying line driven by a servo motor for conveying a tooling plate; a rotor clamping mechanism is arranged on the tooling plate, and the rotor clamping mechanism includes an adaptive jaw. It further includes a water flushing device, a brush washing device, a high-pressure air blowing device and a drying device arranged in sequence along the conveying line. A water flushing nozzle is arranged in the water flushing device, an electric brush is arranged in the brush washing device, a high-pressure air nozzle is arranged in the high-pressure air blowing device, and a drying air port is arranged in the drying device.

2. The motor rotor cleaning device according to claim 1, characterized in that, A lifting mechanism is further arranged in the brush washing device, and the electric brush is arranged at the output end of the lifting mechanism.

3. The motor rotor cleaning device according to claim 1, characterized in that, The water flushing nozzle is an adjustable nozzle.

4. The motor rotor cleaning device according to claim 1, characterized in that, The drying device includes a hot air circulation box and a flow guide plate. The drying air port is arranged at the air outlet of the hot air circulation box, and the flow guide plate is arranged at the drying air port.

5. The motor rotor cleaning device according to claim 1, characterized in that Drying air ports are arranged on both the upper and lower sides corresponding to the conveying line in the drying device.

Images