Semi-solid casting and forging integrated die
By introducing a cutter mechanism and cooling system into the semi-solid forging integrated mold, the cast products are automatically clamped and cooled, and the problem of difficult to safely remove high-temperature products is solved, achieving a safe and efficient production process.
Patent Information
- Application Number
- CN202510665602.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-08-01
AI Technical Summary
After the casting of the existing semi-solid casting and forging molds, it is difficult to remove high-temperature products safely, making it easy for staff to burn.
A semi-solid casting and forging integrated mold is designed, equipped with a feeding mechanism, an air-cooling mechanism and a water-cooling mechanism. The casting products are automatically clamped through pneumatic jaws, and the mold temperature is reduced by using air-cooling and water-cooling mechanisms to ensure safe removal.
The automated product removal is achieved, which avoids the risk of scalding for staff, improves production efficiency and safety, and accelerates the cooling process of cast products.
Smart Images

Figure CN120394818A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal processing, and particularly to a semi-solid casting and forging integrated mold. Background Technique
[0002] Semi-solid casting and forging is to strongly stir during the solidification process of liquid metal, so that the dendritic network skeleton easily formed by ordinary casting is broken and a dispersed granular tissue morphology is formed, thereby making semi-solid metal liquid, and then pressing it into a blank or casting. The currently used semi-solid casting and forging integrated mold needs to perform die casting on semi-solid metal during the working process and facilitate forming. However, after the die casting of semi-solid metal by the mold, since the interior of the product is still in a molten state, it is very likely to deform when taken out.
[0003] According to the semi-solid casting and forging integrated mold with application number 201820061880.7, it includes a base. The top of the base is fixedly connected with a support rod. The end of the support rod away from the base is fixedly connected with a top plate. The bottom of the top plate is fixedly connected with a hydraulic cylinder. The top of the base and on the left side of the support rod is fixedly connected with a heat dissipation block. The inside of the heat dissipation block is fixedly connected with a heat dissipation pipe. Both ends of the heat dissipation pipe penetrate through the heat dissipation block and extend to the outside of the heat dissipation block. The top of the heat dissipation block is fixedly connected with a lower module. The telescopic end of the hydraulic cylinder is fixedly connected with an upper module.
[0004] The device can dissipate heat from the upper module through the heat dissipation motor arranged above the upper module and the fan fixedly connected to the output end of the heat dissipation motor, effectively accelerating the cooling of the casting product during the process of the mold pressing down for casting, and making the processing of the casting product more efficient. It can be seen from the specification drawings of the device that after the device finishes working, the casting product is taken by the staff, and the casting product will have a very high temperature. This kind of operation may scald the staff and pose a safety hazard to the staff. Summary of the Invention
[0005] The purpose of the present invention is to provide a semi-solid casting and forging integrated mold to solve the problems raised in the above background technique.
[0006] To solve the above technical problems, the present invention provides the following technical solution: A semi-solid casting and forging integrated mold includes a base. The bottom of the base is fixedly connected with a lower mold base. The top of the base is fixedly connected with a fixing piece. The top of the fixing piece is fixedly connected with a first fixing seat. The top of the first fixing seat is fixedly connected with a hydraulic cylinder. The output end of the hydraulic cylinder is fixedly connected with an upper mold base. A blanking mechanism is arranged on the left side of the top of the base. An air-cooling mechanism is arranged on the back of the base. A water-cooling mechanism is arranged on the right side of the top of the base; The blanking mechanism includes a moving component and a clamping component. The moving component is arranged on the left side of the top of the base, and the clamping component is arranged inside the moving component; The moving component includes a fixed block. The fixed block is fixedly connected to the left side of the top of the base. Symmetric sliding grooves are formed on the front and rear sides of the fixed block. A sliding frame is slidably connected to the inside of the sliding grooves. The front and rear sides of the sliding frame are rotatably connected with a first rotating shaft. A first gear is fixedly connected to the surface of the first rotating shaft. A first rack is fixedly connected to the top of the fixed block. A first motor is fixedly connected to the front of the sliding frame. The top of the sliding frame is rotatably connected with a second rotating shaft. A first L-shaped plate is fixedly connected to the top end of the second rotating shaft. A second gear is fixedly connected to the surface of the second rotating shaft. An L-shaped frame is fixedly connected to the left side of the top of the base near the back. A second rack is fixedly connected to the front side of the L-shaped frame; The clamping component includes a connecting frame. The connecting frame is fixedly connected to the front of the sliding frame near the bottom. An L-shaped block is fixedly connected to the left side of the front of the base. A first sliding sleeve is fixedly connected to the top of the L-shaped block. A second sliding sleeve is fixedly connected to the surface of the fixing member. A connecting plate is sleeved between the sliding sleeves. A first inclined surface block is arranged on the front of the fixing plate. A second inclined surface block is fixedly connected to the back of the first inclined surface block. A first fixing plate is fixedly connected to the front of the first inclined surface block near the right side. A first guide rod is arranged on the front of the first fixing plate. A first spring is sleeved between the connecting plate and the first fixing plate on the surface of the first guide rod. A third inclined surface block is arranged on the right side of the top of the first L-shaped plate. A pneumatic gripper is fixedly connected to the bottom of the third inclined surface block. Second L-shaped plates are symmetrically and fixedly connected to the front and back of the right side of the bottom of the first L-shaped plate. Second guide rods are symmetrically and fixedly connected to the front and back of the right side of the bottom of the first L-shaped plate. Second fixing plates are symmetrically and fixedly connected to the front and back of the third inclined surface block. A second spring is sleeved between the second L-shaped plate and the second fixing plate on the surface of the second guide rod.
[0007] According to the above technical solution, the first gear meshes with the first rack. A hole matching the output shaft of the first motor is formed in the sliding frame base, and the surface of the output shaft of the first motor penetrates and is rotatably connected in the hole. The output end of the first motor is fixedly connected to the front end of the first rotating shaft. The second gear meshes with the second rack.
[0008] According to the above technical solution, the surface of the connecting frame is slidably connected in the first sliding sleeve. The first sliding sleeve can enable the connecting frame to move left and right stably. The other end of the connecting frame is a slope corresponding to the slope of the first inclined surface block. A groove matching the first inclined surface block is formed on the front of the connecting plate, and the surface of the first inclined surface block penetrates and is slidably connected in the groove. A hole matching the first guide rod is formed on the front of the first connecting plate, and the surface of the first guide rod penetrates and is slidably connected in the hole. The rear end of the first guide rod is fixedly connected to the front of the connecting plate.
[0009] According to the above technical solution, one end of the first spring is fixedly connected to the front surface of the connecting plate, the other end of the first spring is fixedly connected to the back surface of the first fixing plate, the inclined surface of the second inclined block corresponds to the inclined surface of the third inclined block, the bottom end of the second guide rod is fixedly connected to the inner bottom of the second L-shaped plate, a hole matching the second guide rod is formed at the top of the second fixing plate, and the surface of the second guide rod penetrates through and is slidably connected in the hole. One end of the second spring is fixedly connected to the bottom of the second fixing plate, and the other end of the second spring is fixedly connected to the inner bottom of the second L-shaped plate.
[0010] According to the above technical solution, the air-cooling mechanism includes a second fixing seat, the second fixing seat is fixedly connected to the back surface of the base, a first box body is fixedly connected to the top of the second fixing seat, a second motor is fixedly connected to the left side near the back surface of the inner wall top of the first box body, a third gear is fixedly connected to the surface of the output shaft of the second motor, the upper and lower sides of the left side near the front surface of the inner wall of the first box body are rotatably connected with a third rotating shaft, a fourth gear is fixedly connected to the surface of the third rotating shaft near the bottom end, a first half gear is fixedly connected to the surface of the third rotating shaft near the top, the upper and lower sides of the right side near the front surface of the inner wall of the first box body are rotatably connected with a fourth rotating shaft, a fifth gear is fixedly connected to the surface of the fourth rotating shaft near the bottom end, a second half gear is fixedly connected to the surface of the fourth rotating shaft near the top end, third fixing plates are fixedly connected to the left and right sides near the top of the inner wall of the first box body, a fifth rotating shaft is rotatably connected to the top of the third fixing plate, a sixth gear is fixedly connected to the surface of the fifth rotating shaft, a second box body is fixedly connected to the top end of the fifth rotating shaft, air blowers are symmetrically fixedly connected to the upper and lower sides near the back surface of the inner wall of the second box body, a condensing device is fixedly connected to the inner wall of the second box body, and air outlet covers are fixedly connected to the front surface of the second box body at equal intervals.
[0011] According to the above technical solution, the third gear meshes with the fourth gear, the fourth gear meshes with the fifth gear, holes matching the third rotating shaft and the fourth rotating shaft are respectively formed at the left and right sides of the bottom of the third fixing plate, and the surfaces of the third rotating shaft and the fourth rotating shaft respectively penetrate through and are rotatably connected in the corresponding holes.
[0012] According to the above technical solution, the first half gear meshes with the sixth gear, the second half gear meshes with the sixth gear, a hole matching the fifth rotating shaft is formed at the top of the first box body near the front surface, and the surface of the fifth rotating shaft penetrates through and is rotatably connected in the hole. A groove is formed on the back surface of the second box body.
[0013] According to the above technical solution, the water cooling mechanism includes a water tank, the water tank is fixedly connected to the right side of the top of the base, a water inlet pipe is fixedly connected to the back of the right side of the top of the water tank, a cooling pump is fixedly connected near the front of the top of the water tank, a water outlet pipe is fixedly connected inside the input port of the cooling pump, a first metal water pipe is fixedly connected inside the output port of the cooling pump, the other end of the first metal water pipe is fixedly connected to a first water pipe connector, a second metal water pipe is fixedly connected to the top of the water tank, the other end of the second metal water pipe is fixedly connected to a second water pipe connector, and a return pipe is provided inside the lower die holder.
[0014] According to the above technical solution, a hole matching the water outlet pipe is provided at the top of the water tank, and the surface of the water outlet pipe penetrates and is fixedly connected inside the hole. The bottom end of the water outlet pipe is close to the bottom of the inner wall of the water tank, which is convenient for pumping out the cooling water in the water tank.
[0015] According to the above technical solution, the left end of the first water pipe connector is fixedly connected to the inlet and outlet end of the return pipe, and the second water pipe connector is fixedly connected to the output end of the return pipe.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: 1. For this semi-solid casting and forging integrated mold, through the set feeding mechanism, when the first motor is started to make the first gear rotate, since the first gear meshes with the first rack and the first rack is fixed to the bottom and top of the fixed block, the operation of the first motor will cause the sliding frame to move left and right. When the sliding frame moves to the right, it will drive the first L-shaped plate to move to the right, thereby driving the pneumatic gripper to move to the right. At the same time that the sliding frame moves to the right, it will drive the connecting frame to move to the right. At this time, the other end of the connecting frame will contact the inclined surface of the first inclined block. When the connecting frame continues to move to the right, it will squeeze the first inclined block, causing the first inclined block to move backward, thereby causing the second inclined block to move backward until the second inclined block moves directly above the lower die holder. At this time, when the sliding frame continues to move to the right, the inclined surface of the third inclined block will contact the inclined surface of the second inclined block. When the sliding frame continues to move to the right, the third inclined block will be squeezed and move downward. When the sliding frame stops moving, the third inclined block will stop moving downward. At this time, the pneumatic gripper approaches the top of the lower die holder, and then the casting product is grabbed by the pneumatic gripper to clamp the casting product. This process does not require the staff to take the casting product, preventing the risk of scalding the staff.
[0017] 2. For this semi-solid casting and forging integrated mold, after the pneumatic gripper clamps the casting product through the set blanking mechanism, the first motor is started again to move the sliding frame to the left, so that the first L-shaped plate moves to the left. At this time, the third inclined block moves upward by the elastic force of the second spring, causing the casting product grasped by the pneumatic gripper to move upward while moving to the left. At this time, the sliding frame drives the connecting frame to move to the left. At this time, the first inclined block moves forward by the elastic force of the first spring and drives the second inclined block to move forward at the same time, so that the second inclined block does not affect the upper die base and the lower die base from working. When the sliding frame moves to the left, the second gear meshes with the second rack. Since the second rack is fixed, the second gear will rotate, and thus the second rotating shaft will rotate, driving the pneumatic gripper and the casting product to rotate by 90 degrees, which is convenient for taking the casting product grasped by the pneumatic gripper and can better keep the casting product away from the high-temperature lower die base and upper die base, further protecting the staff.
[0018] 3. For this semi-solid casting and forging integrated mold, through the set air-cooling mechanism, when the device is working, the condensation rotating shaft in the second box is started to lower the temperature in the second box. Then the fan is started to pump the external gas into the second box to lower the temperature of the gas. Then the low-temperature gas is blown to the lower die base and the upper die base through the air outlet cover to cool them. Then the second motor is started to rotate the third gear. The rotation of the third gear will cause the fourth gear to rotate. Since the fourth gear meshes with the fifth gear, the work of the second motor will cause the fourth gear and the fifth gear to rotate towards each other, further causing the first half gear and the second half gear to rotate towards each other, and further driving the sixth gear to rotate clockwise and counterclockwise reciprocally, so that the fifth rotating shaft rotates reciprocally, making the second box move reciprocally, so that the gas blown out from the second box can be more evenly blown to the lower die base and the upper die base to reduce their temperature, thereby cooling the casting product and making the processing of the casting product more efficient.
[0019] 4. For this semi-solid casting and forging integrated mold, through the set water-cooling mechanism, cooling water is injected into the water tank through the water inlet pipe. After the injection is completed, the cooling cooler is started to pump the cooling water in the water tank into the lower die base through the water outlet pipe and the first metal water pipe. The return pipe in the lower die base can increase the contact area between the cooling water and the lower die base, thereby further cooling the lower die base faster and cooling the casting product faster. The used cooling water will flow back to the water tank through the second metal water pipe for recycling. Description of the Drawings
[0020] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings: Figure 1 This is a three-dimensional view of the structure of the present invention; Figure 2 This is a three-dimensional view of the moving component of the structure of the present invention; Figure 3 This is a three-dimensional view of the clamping component of the structure of the present invention; Figure 4 This is a three-dimensional view of the connecting plate of the structure of the present invention; Figure 5 This is a left-side sectional three-dimensional view of the first L-shaped plate of the structure of the present invention; Figure 6 This is a left-side sectional three-dimensional view of the first box body of the structure of the present invention; Figure 7 This is a top sectional three-dimensional view of the first box body of the structure of the present invention; Figure 8 This is a left-side sectional three-dimensional view of the second box body of the structure of the present invention; Figure 9 This is a front sectional three-dimensional view of the water tank of the structure of the present invention; Figure 10 This is a top sectional three-dimensional view of the lower die base of the structure of the present invention.
[0021] In the figure: 1. Base; 2. Lower die base; 3. Fixing member; 4. First fixing seat; 5. Hydraulic cylinder; 6. Upper die base; 7. Material discharging mechanism; 71. Moving component; 711. Fixed block; 712. Chute; 713. Sliding frame; 714. First rotating shaft; 715. First gear; 716. First rack; 717. First motor; 718. Second rotating shaft; 719. Second gear; 7111. First L-shaped plate; 7112. L-shaped frame; 7113. Second rack; 72. Clamping component; 721. Connecting frame; 722. L-shaped block; 723. First sliding sleeve; 724. Second sliding sleeve; 725. Connecting plate; 726. First inclined plane block; 727. Second inclined plane block; 728. First fixing plate; 729. First guide rod; 7211. First spring; 7212. Third inclined plane block; 7213. Second L-shaped plate; 7214. Second guide rod; 7215. Second fixing plate; 7216. Second spring; 7217. Claw; 8. Air cooling mechanism; 81. Second fixing seat; 82. First box body; 83. Second motor; 84. Third gear; 85. Third rotating shaft; 86. Fourth gear; 87. First half gear; 88. Fourth rotating shaft; 89. Fifth gear; 811. Second half gear; 812. Third fixing plate; 813. Fifth rotating shaft; 814. Sixth gear; 815. Second box body; 816. Fan; 817. Condensing device; 818. Air outlet hood; 9. Water cooling mechanism; 91. Water tank; 92. Water inlet pipe; 93. Cooling pump; 94. Water outlet pipe; 95. First metal water pipe; 96. First water pipe connector; 97. Second water pipe connector; 98. Second metal water pipe; 99. Return pipeline. Detailed implementation manners
[0022] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] The present invention provides the following technical solutions: Embodiment 1
[0024] Combined with Figures 1 to 5 , a semi-solid casting and forging integrated mold, including a base 1, a lower mold base 2 is fixedly connected to the bottom of the base 1, a fixing member 3 is fixedly connected to the top of the base 1, a first fixing seat 4 is fixedly connected to the top of the fixing member 3, a hydraulic cylinder 5 is fixedly connected to the top of the first fixing seat 4, an upper mold base 6 is fixedly connected to the output end of the hydraulic cylinder 5, a blanking mechanism 7 is arranged on the left side of the top of the base 1, an air cooling mechanism 8 is arranged on the back of the base 1, and a water cooling mechanism 9 is arranged on the right side of the top of the base 1; The blanking mechanism 7 includes a moving component 71 and a clamping component 72. The moving component 71 is arranged on the left side of the top of the base 1, and the clamping component 72 is arranged inside the moving component 71; The moving component 71 includes a fixed block 711, the fixed block 711 is fixedly connected to the left side of the top of the base 1, sliding grooves 712 are symmetrically formed on the front and rear sides of the fixed block 711, a sliding frame 713 is slidably connected to the inside of the sliding grooves 712, a first rotating shaft 714 is rotatably connected to the front and rear sides inside the sliding frame 713, a first gear 715 is fixedly connected to the surface of the first rotating shaft 714, a first rack 716 is fixedly connected to the top of the fixed block 711, a first motor 717 is fixedly connected to the front of the sliding frame 713, a second rotating shaft 718 is rotatably connected to the top of the sliding frame 713, a first L-shaped plate 7111 is fixedly connected to the top end of the second rotating shaft 718, a second gear 719 is fixedly connected to the surface of the second rotating shaft 718, and an L-shaped frame 7112 is fixedly connected to the left side of the top of the base 1 near the back, and a second rack 7113 is fixedly connected to the front side of the L-shaped frame 7112; The clamping assembly 72 includes a connecting frame 721. The connecting frame 721 is fixedly connected to the front of the sliding frame 713 near the bottom. On the left side of the front of the base 1, an L-shaped block 722 is fixedly connected. At the top of the L-shaped block 722, a first sliding sleeve 723 is fixedly connected. On the surface of the fixing member 3, a second sliding sleeve 724 is fixedly connected. A connecting plate 725 is sleeved between the sliding sleeves. On the front of the fixing plate, a first inclined block 726 is provided. On the back of the first inclined block 726, a second inclined block 727 is fixedly connected. Near the front of the right side of the first inclined block 726, a first fixing plate 728 is fixedly connected. On the front of the first fixing plate 728, a first guide rod 729 is provided. Between the connecting plate 725 and the first fixing plate 728, a first spring 7211 is sleeved on the surface of the first guide rod 729. On the right side of the top of the first L-shaped plate 7111, a third inclined block 7212 is provided. At the bottom of the third inclined block 7212, a pneumatic gripper 7217 is fixedly connected. On the front and back of the right side of the bottom of the first L-shaped plate 7111, second L-shaped plates 7213 are symmetrically and fixedly connected. On the front and back of the right side of the bottom of the first L-shaped plate 7111, second guide rods 7214 are symmetrically and fixedly connected. On the front and back sides of the third inclined block 7212, second fixing plates 7215 are symmetrically and fixedly connected. Between the second L-shaped plate 7213 and the second fixing plate 7215, a second spring 7216 is sleeved on the surface of the second guide rod 7214.
[0025] Further, the first gear 715 meshes with the first rack 716. The mold base of the sliding frame 713 is provided with a hole matching the output shaft of the first motor 717, and the surface of the output shaft of the first motor 717 penetrates and is rotatably connected in the hole. The output end of the first motor 717 is fixedly connected to the front end of the first rotating shaft 714. The second gear 719 meshes with the second rack 7113.
[0026] Further, the surface of the connecting frame 721 is slidably connected in the first sliding sleeve 723. The first sliding sleeve 723 can enable the connecting frame 721 to move left and right stably. The other end of the connecting frame 721 has an inclined surface corresponding to the inclined surface of the first inclined block 726. On the front of the connecting plate 725, a groove matching the first inclined block 726 is provided, and the surface of the first inclined block 726 penetrates and is slidably connected in the groove. On the front of the first connecting plate 725, a hole matching the first guide rod 729 is provided, and the surface of the first guide rod 729 penetrates and is slidably connected in the hole. The rear end of the first guide rod 729 is fixedly connected to the front of the connecting plate 725.
[0027] Further, one end of the first spring 7211 is fixedly connected to the front surface of the connecting plate 725, and the other end of the first spring 7211 is fixedly connected to the back surface of the first fixing plate 728; the inclined surface of the second inclined block 727 corresponds to the inclined surface of the third inclined block 7212; the bottom end of the second guide rod 7214 is fixedly connected to the inner bottom of the second L-shaped plate 7213; a hole matching the second guide rod 7214 is formed at the top of the second fixing plate 7215, and the surface of the second guide rod 7214 penetrates through and is slidably connected to the hole; one end of the second spring 7216 is fixedly connected to the bottom of the second fixing plate 7215, and the other end of the second spring 7216 is fixedly connected to the inner bottom of the second L-shaped plate 7213. Embodiment 2
[0028] Refer to Figures 6 - 8 , and on the basis of Embodiment 1, an air-cooling mechanism 8 is further obtained.
[0029] Further, the air-cooling mechanism 8 includes a second fixed seat 81. The second fixed seat 81 is fixedly connected to the back surface of the base 1. A first box body 82 is fixedly connected to the top of the second fixed seat 81. A second motor 83 is fixedly connected to the left side near the back surface of the inner top wall of the first box body 82. A third gear 84 is fixedly connected to the surface of the output shaft of the second motor 83. The upper and lower sides of the left side near the front surface of the inner wall of the first box body 82 are rotatably connected with a third rotating shaft 85. A fourth gear 86 is fixedly connected to the surface of the third rotating shaft 85 near the bottom end, and a first half gear 87 is fixedly connected to the surface of the third rotating shaft 85 near the top end. The upper and lower sides of the right side near the front surface of the inner wall of the first box body 82 are rotatably connected with a fourth rotating shaft 88. A fifth gear 89 is fixedly connected to the surface of the fourth rotating shaft 88 near the bottom end, and a second half gear 811 is fixedly connected to the surface of the fourth rotating shaft 88 near the top end. Third fixing plates 812 are fixedly connected to the left and right sides near the top of the inner wall of the first box body 82. A fifth rotating shaft 813 is rotatably connected to the top of the third fixing plate 812. A sixth gear 814 is fixedly connected to the surface of the fifth rotating shaft 813. A second box body 815 is fixedly connected to the top end of the fifth rotating shaft 813. Air blowers 816 are symmetrically fixedly connected to the upper and lower sides near the back surface of the inner wall of the second box body 815. A condensation device 817 is fixedly connected to the inner wall of the second box body 815. Air outlet covers 818 are fixedly connected to the front surface of the second box body 815 at equal intervals.
[0030] Further, the third gear 84 meshes with the fourth gear 86, the fourth gear 86 meshes with the fifth gear 89. Holes matching the third rotating shaft 85 and the fourth rotating shaft 88 are respectively formed on the left and right sides of the bottom of the third fixing plate 812, and the surfaces of the third rotating shaft 85 and the fourth rotating shaft 88 respectively penetrate through and are rotatably connected to the corresponding holes.
[0031] Further, the first half gear 87 meshes with the sixth gear 814, the second half gear 811 meshes with the sixth gear 814, a hole matching the fifth rotating shaft 813 is provided near the front on the top of the first box body 82, and the surface of the fifth rotating shaft 813 penetrates and is rotatably connected in the hole, and a groove is provided on the back of the second box body 815. Embodiment III
[0032] Refer to Figures 9 - 10 , and on the basis of Embodiment I, a water cooling mechanism 9 is further obtained.
[0033] Further, the water cooling mechanism 9 includes a water tank 91. The water tank 91 is fixedly connected to the right side of the top of the base 1. A water inlet pipe 92 is fixedly connected to the back of the right side of the top of the water tank 91. A cooling pump 93 is fixedly connected near the front of the top of the water tank 91. An outlet pipe 94 is fixedly connected in the input port of the cooling pump 93. A first metal water pipe 95 is fixedly connected in the output port of the cooling pump 93. The other end of the first metal water pipe 95 is fixedly connected to a first water pipe connector 96. A second metal water pipe 98 is fixedly connected to the top of the water tank 91. The other end of the second metal water pipe 98 is fixedly connected to a second water pipe connector 97. A return pipe 99 is provided in the lower die base 2.
[0034] Further, a hole matching the outlet pipe 94 is provided on the top of the water tank 91, and the surface of the outlet pipe 94 penetrates and is fixedly connected in the hole. The bottom end of the outlet pipe 94 is close to the bottom of the inner wall of the water tank 91, which is convenient for pumping out the cooling water in the water tank 91.
[0035] Further, the left end of the first water pipe connector 96 is fixedly connected to the inlet and outlet end of the return pipe 99, and the second water pipe connector 97 is fixedly connected to the output end of the return pipe 99.
[0036] In the actual operation process, when this device is in use, start the first motor 717 to rotate the first gear 715. Since the first gear 715 meshes with the first rack 716, and the first rack 716 is fixed to the bottom and top of the fixed block 711, the operation of the first motor 717 will cause the sliding frame 713 to move left and right. When the sliding frame 713 moves to the right, it will drive the first L-shaped plate 7111 to move to the right, thereby driving the pneumatic gripper 7217 to move to the right. At the same time that the sliding frame 713 moves to the right, it will drive the connecting frame 721 to move to the right. At this time, the other end of the connecting frame 721 will contact the inclined surface of the first inclined block 726. When the connecting frame 721 continues to move to the right, it will squeeze the first inclined block 726, causing the first inclined block 726 to move backward, thereby causing the second inclined block 727 to move backward until the second inclined block 727 moves directly above the lower mold base 2. At this time, when the sliding frame 713 continues to move to the right, the inclined surface of the third inclined block 7212 will contact the inclined surface of the second inclined block 727. When the sliding frame 713 continues to move to the right, the third inclined block 7212 will be squeezed and move downward. When the sliding frame 713 stops moving, the third inclined block 7212 will stop moving downward. At this time, the pneumatic gripper 7217 is close to the top of the lower mold base 2. Then, use the pneumatic gripper 7217 to grab the casting product and clamp the casting product. This process does not require the staff to take the casting product, preventing the risk of scalding the staff; After the pneumatic gripper 7217 clamps the casting product, start the first motor 717 again to move the sliding frame 713 to the left, thereby moving the first L-shaped plate 7111 to the left. At this time, the third inclined block 7212 moves upward through the elastic force of the second spring 7216, causing the casting product grabbed by the pneumatic gripper 7217 to move upward while moving to the left. At this time, the sliding frame 713 drives the connecting frame 721 to move to the left. At this time, the first inclined block 726 will move forward through the elastic force of the first spring 7211, and at the same time drive the second inclined block 727 to move forward, so that the second inclined block 727 will not affect the operation of the upper mold base 6 and the lower mold base 2. When the sliding frame 713 moves to the left, the second gear 719 will mesh with the second rack 7113, and since the second rack 7113 is fixed, the second gear 719 will rotate, thereby causing the second rotating shaft 718 to rotate, and then driving the pneumatic gripper 7217 and the casting product to rotate by ninety degrees, which is convenient for taking the casting product clamped by the pneumatic gripper 7217, and can better keep the casting product away from the high-temperature lower mold base 2 and upper mold base 6, further protecting the staff; When the device is working, start the condensation rotating shaft in the second box body 815 to lower the temperature in the second box body 815. Then start the fan 816 to draw the external gas into the second box body 815 to lower the temperature of the gas. Then, blow the low-temperature gas to the lower die holder 2 and the upper die holder 6 through the air outlet cover 818 to cool them. Then start the second motor 83 to make the third gear 84 rotate. The rotation of the third gear 84 will make the fourth gear 86 rotate. Since the fourth gear 86 meshes with the fifth gear 89, the operation of the second motor 83 will make the fourth gear 86 and the fifth gear 89 rotate towards each other, so that the first half gear 87 and the second half gear 811 rotate towards each other, further driving the sixth gear 814 to rotate clockwise and counterclockwise reciprocally, so that the fifth rotating shaft 813 rotates reciprocally, making the second box body 815 move reciprocally, so that the gas blown out of the second box body 815 can be blown more evenly to the lower die holder 2 and the upper die holder 6, reducing their temperature, thus cooling the casting product and making the processing of the casting product more efficient; Inject the cooling water into the water tank 91 through the water inlet pipe 92. After the injection is completed, start the cooler to pump the cooling water in the water tank 91 into the lower die holder 2 through the water outlet pipe 94 and the first metal water pipe 95. The return pipe 99 in the lower die holder 2 can increase the contact area between the cooling water and the lower die holder 2, thus further cooling the lower die holder 2 faster and cooling the casting product faster. The used cooling water will flow back to the water tank 91 through the second metal water pipe 98 for recycling.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0038] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A semi-solid casting and forging integrated mold, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to a lower die base (2), the top of the base (1) is fixedly connected to a fixing member (3), the top of the fixing member (3) is fixedly connected to a first fixing seat (4), the top of the first fixing seat (4) is fixedly connected to a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is fixedly connected to an upper die base (6), a blanking mechanism (7) is arranged on the left side of the top of the base (1), an air cooling mechanism (8) is arranged on the back of the base (1), and a water cooling mechanism (9) is arranged on the right side of the top of the base (1); The blanking mechanism (7) includes a moving component (71) and a clamping component (72). The moving component (71) is arranged on the left side of the top of the base (1), and the clamping component (72) is arranged inside the moving component (71); The moving component (71) includes a fixed block (711). The fixed block (711) is fixedly connected to the left side of the top of the base (1). Symmetrical sliding grooves (712) are formed on the front and rear sides of the fixed block (711). A sliding frame (713) is slidably connected inside the sliding grooves (712). The front and rear sides inside the sliding frame (713) are rotatably connected to a first rotating shaft (714). A first gear (715) is fixedly connected to the surface of the first rotating shaft (714). A first rack (716) is fixedly connected to the top of the fixed block (711). A first motor (717) is fixedly connected to the front of the sliding frame (713). The top of the sliding frame (713) is rotatably connected to a second rotating shaft (718). The top of the second rotating shaft (718) is fixedly connected to a first L-shaped plate (7111). A second gear (719) is fixedly connected to the surface of the second rotating shaft (718). An L-shaped frame (7112) is fixedly connected to the left side of the top of the base (1) near the back. A second rack (7113) is fixedly connected to the front side of the L-shaped frame (7112); The clamping assembly (72) includes a connecting frame (721), the connecting frame (721) is fixedly connected to the front of the sliding frame (713) near the bottom, the left side of the front of the base (1) is fixedly connected with an L-shaped block (722), the top of the L-shaped block (722) is fixedly connected with a first sliding sleeve (723), the surface of the fixing member (3) is fixedly connected with a second sliding sleeve (724), a connecting plate (725) is sleeved between the sliding sleeves, a first inclined surface block (726) is arranged on the front of the fixing plate, a second inclined surface block (727) is fixedly connected to the back of the first inclined surface block (726), a first fixing plate (728) is fixedly connected to the right side near the front of the first inclined surface block (726), a first guide rod (729) is arranged on the front of the first fixing plate (728), a first spring (7211) is sleeved on the surface of the first guide rod (729) between the connecting plate (725) and the first fixing plate (728), a third inclined surface block (7212) is arranged on the top right side of the first L-shaped plate (7111), a pneumatic gripper (7217) is fixedly connected to the bottom of the third inclined surface block (7212), second L-shaped plates (7213) are fixedly connected symmetrically before and after on the bottom right side of the first L-shaped plate (7111), second guide rods (7214) are fixedly connected symmetrically before and after on the bottom right side of the first L-shaped plate (7111), second fixing plates (7215) are fixedly connected symmetrically on the front and back sides of the third inclined surface block (7212), and a second spring (7216) is sleeved on the surface of the second guide rod (7214) between the second L-shaped plate (7213) and the second fixing plate (7215).
2. The semi-solid casting and forging integrated mold according to claim 1, wherein: The first gear (715) meshes with the first rack (716), a hole matching the output shaft of the first motor (717) is opened in the mold base of the sliding frame (713), and the surface of the output shaft of the first motor (717) penetrates and is rotatably connected in the hole, the output end of the first motor (717) is fixedly connected to the front end of the first rotating shaft (714), and the second gear (719) meshes with the second rack (7113).
3. The semi-solid casting and forging integrated die according to claim 2, wherein: The surface of the connecting frame (721) is slidably connected in the first sliding sleeve (723), the other end of the connecting frame (721) is an inclined surface corresponding to the inclined surface of the first inclined surface block (726), a groove matching the first inclined surface block (726) is opened on the front of the connecting plate (725), and the surface of the first inclined surface block (726) penetrates and is slidably connected in the groove, a hole matching the first guide rod (729) is opened on the front of the first connecting plate (725), and the surface of the first guide rod (729) penetrates and is slidably connected in the hole, and the rear end of the first guide rod (729) is fixedly connected to the front of the connecting plate (725).
4. The semi-solid casting and forging integrated die according to claim 3, wherein: One end of the first spring (7211) is fixedly connected to the front surface of the connecting plate (725), and the other end of the first spring (7211) is fixedly connected to the back surface of the first fixing plate (728). The inclined surface of the second inclined block (727) corresponds to the inclined surface of the third inclined block (7212). The bottom end of the second guide rod (7214) is fixedly connected to the inner bottom of the second L-shaped plate (7213). A hole matching the second guide rod (7214) is provided at the top of the second fixing plate (7215), and the surface of the second guide rod (7214) penetrates and is slidably connected in the hole. One end of the second spring (7216) is fixedly connected to the bottom of the second fixing plate (7215), and the other end of the second spring (7216) is fixedly connected to the inner bottom of the second L-shaped plate (7213).
5. A semi-solid casting and forging integrated die according to claim 4, characterized in that: The air cooling mechanism (8) includes a second fixing seat (81), the second fixing seat (81) is fixedly connected to the back surface of the base (1), a first box body (82) is fixedly connected to the top of the second fixing seat (81), a second motor (83) is fixedly connected to the left side near the back surface of the inner top wall of the first box body (82), a third gear (84) is fixedly connected to the surface of the output shaft of the second motor (83), a third rotating shaft (85) is rotatably connected to the upper and lower sides near the left front surface of the inner wall of the first box body (82), a fourth gear (86) is fixedly connected to the surface of the third rotating shaft (85) near the bottom end, a first half gear (87) is fixedly connected to the surface of the third rotating shaft (85) near the top, a fourth rotating shaft (88) is rotatably connected to the upper and lower sides near the right front surface of the inner wall of the first box body (82), a fifth gear (89) is fixedly connected to the surface of the fourth rotating shaft (88) near the bottom end, a second half gear (811) is fixedly connected to the surface of the fourth rotating shaft (88) near the top end, third fixing plates (812) are fixedly connected to the left and right sides near the top of the inner wall of the first box body (82), a fifth rotating shaft (813) is rotatably connected to the top of the third fixing plate (812), a sixth gear (814) is fixedly connected to the surface of the fifth rotating shaft (813), a second box body (815) is fixedly connected to the top end of the fifth rotating shaft (813), air blowers (816) are symmetrically fixedly connected to the upper and lower sides near the back surface of the inner wall of the second box body (815), a condensation device (817) is fixedly connected to the inner wall of the second box body (815), and air outlet covers (818) are fixedly connected to the front surface of the second box body (815) at equal intervals.
6. The semi-solid casting and forging integrated mold according to claim 5, characterized in that: The third gear (84) meshes with the fourth gear (86), the fourth gear (86) meshes with the fifth gear (89). Holes matching the third rotating shaft (85) and the fourth rotating shaft (88) are respectively provided at the left and right sides of the bottom of the third fixing plate (812), and the surfaces of the third rotating shaft (85) and the fourth rotating shaft (88) respectively penetrate and are rotatably connected in the corresponding holes.
7. A semi-solid casting and forging integrated mold according to claim 6, characterized in that: The first half gear (87) meshes with the sixth gear (814), the second half gear (811) meshes with the sixth gear (814), a hole matching the fifth rotating shaft (813) is provided near the front on the top of the first box body (82), and the surface of the fifth rotating shaft (813) penetrates and is rotatably connected in the hole. A groove is provided on the back of the second box body (815).
8. A semi-solid casting and forging integrated mold according to claim 7, characterized in that: The water cooling mechanism (9) includes a water tank (91). The water tank (91) is fixedly connected to the right side of the top of the base (1). A water inlet pipe (92) is fixedly connected to the back of the right side of the top of the water tank (91). A cooling pump (93) is fixedly connected near the front of the top of the water tank (91). A water outlet pipe (94) is fixedly connected to the input port of the cooling pump (93). A first metal water pipe (95) is fixedly connected to the output port of the cooling pump (93). The other end of the first metal water pipe (95) is fixedly connected to a first water pipe connector (96). A second metal water pipe (98) is fixedly connected to the top of the water tank (91). The other end of the second metal water pipe (98) is fixedly connected to a second water pipe connector (97). A return pipeline (99) is provided in the lower die base (2).
9. The semi-solid casting and forging integrated die according to claim 8, wherein: A hole matching the water outlet pipe (94) is provided on the top of the water tank (91), and the surface of the water outlet pipe (94) penetrates and is fixedly connected in the hole. The bottom end of the water outlet pipe (94) is close to the bottom of the inner wall of the water tank (91), which is convenient for pumping out the cooling water in the water tank (91).
10. A semi-solid casting and forging integrated die according to claim 9, characterized in that: The left end of the first water pipe connector (96) is fixedly connected to the inlet and outlet end of the return pipeline (99), and the second water pipe connector (97) is fixedly connected to the output end of the return pipeline (99).
Citation Information
Patent Citations
Half solid state is cast and is forged integrated mould
CN207723469U
Cited By
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