Bearing ring polishing device for deep groove ball bearing machining
By designing a rotatable table shell and a clamping mechanism with synchronous grinding, the problem of low polishing efficiency of deep groove ball bearing inner ring is solved, and efficient and stable bearing inner ring grinding is achieved, reducing cost and labor intensity.
Patent Information
- Application Number
- CN202510599797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-05-12
AI Technical Summary
In the prior art, the polishing processing efficiency of the inner ring of the deep groove ball bearing is low, and the two sides and inner walls need to be polished separately, which is time-consuming and labor-intensive and cost-effective.
A deep groove ball bearing machining bearing ring polishing device is designed, using a rotatable table shell and a symmetrically arranged clamping mechanism to achieve synchronous grinding of the two sides and inner walls of multiple groups of bearing inner rings, and cooling and debris cleaning are carried out through the spraying mechanism. The clamping mechanism provides stable clamping during the grinding process.
The polishing efficiency of the bearing inner ring is improved, deformation and scratches caused by excessive temperature are avoided, labor intensity for workers is reduced, and polishing quality and efficiency are ensured.
Smart Images

Figure CN120395599A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bearing processing, and specifically relates to a polishing device for bearing rings in the processing of deep groove ball bearings. Background Technique
[0002] The deep groove ball bearing is a kind of rolling bearing with relatively wide application. Its characteristics are small frictional resistance and high rotational speed. It can be used for parts that can bear radial loads or combined loads of radial and axial actions simultaneously, and can also be used for parts that bear axial loads, such as small power motors, automotive and tractor gearboxes, machine tool gearboxes, general machinery, tools, etc. The deep groove ball bearing generally consists of a bearing ring, rolling elements and a cage. The bearing ring includes an inner ring and an outer ring. Generally, the inner ring of the bearing is an annular shape with grooves on the outer wall. In order to remove the burrs on the surface of the bearing ring, make the surface of the bearing ring smoother and flatter, and improve the surface quality of the bearing ring, the bearing ring is generally polished during processing.
[0003] In the prior art, when polishing the inner ring of the bearing, the two sides and the inner wall of the inner ring of the bearing are polished through different processes respectively, resulting in low polishing efficiency of the bearing ring, time-consuming and laborious, and thus the processing cost is relatively high. Summary of the Invention
[0004] The present invention provides a polishing device for bearing rings in the processing of deep groove ball bearings, which has the beneficial effects of being able to synchronously polish the two sides and the inner wall of multiple groups of inner rings of the bearing, cooling the grinding head and the inner ring of the bearing during the polishing process, cleaning the debris generated by grinding, being able to increase the clamping pressure of the clamping mechanism on the workpiece, and facilitating the blanking after polishing, and solves the problem of low polishing efficiency of the bearing ring mentioned in the above background technique, that is, when polishing the inner ring of the bearing, the two sides and the inner wall of the inner ring of the bearing are polished through different processes respectively.
[0005] The present invention provides the following technical solution: A polishing device for bearing rings in the processing of deep groove ball bearings, including a base, a rotatable workbench housing is provided at the upper end of the base, a plurality of placement holes are opened on the workbench housing, and elastic clamping mechanisms are symmetrically arranged on both sides of the placement holes inside the workbench housing;
[0006] A polishing mechanism is provided at the upper end of the base, and the polishing mechanism includes a driving component and two groups of polishing components respectively arranged on both sides of the workbench housing;
[0007] The driving component includes a first gear and two groups of first racks meshed with the first gear;
[0008] The polishing assembly includes several groups of grinding heads, which correspond one-to-one to the placement holes. The grinding heads include a first grinding part and two groups of second grinding parts symmetrically arranged on the side walls of the first grinding part. The first grinding parts of the two groups of polishing assemblies are arranged perpendicular to each other.
[0009] Two groups of first brackets are fixedly provided on the upper end of the base, and first rotating shafts are rotatably provided on the two groups of first brackets through bearings. The workbench shell is fixedly provided between the two groups of first rotating shafts, and a first motor is installed on the first bracket, and the output shaft of the first motor is fixedly connected to the first rotating shaft.
[0010] As an optional solution of the deep groove ball bearing processing bearing ring polishing device described in the present invention, the clamping mechanism includes a fixed block and a clamping head, the fixed block is fixedly arranged inside the workbench shell, the fixed block is connected to a first spring, the first spring is provided with a connecting plate at one end away from the fixed block, the clamping head is fixedly provided with a guide rod at one end away from the placement hole, the guide rod passes through the connecting plate and is fixedly connected to the limiting block at one end away from the clamping head, a second spring is connected between the clamping head and the connecting plate and located on the outside of the guide rod, a first wedge block is fixedly provided at the end of the connecting plate, and two groups of the first wedge blocks are symmetrically arranged on the two groups of symmetrically arranged clamping mechanisms.
[0011] As an optional solution of the deep groove ball bearing processing bearing ring polishing device described in the present invention, the polishing assembly also includes a mounting plate, which is slidably arranged on the upper end of the base, and a plurality of second rotating shafts are provided on the mounting plate through bearing rotation, and the second rotating shafts correspond to the polishing heads one by one, and the corresponding second rotating shafts are fixedly connected to the polishing heads. The two adjacent groups of second rotating shafts are connected by belt transmission members, and a first ∏-type mounting frame is installed on the mounting plate, and a second motor is installed on the first ∏-type mounting frame, and the output shaft of the second motor is fixedly connected to the second rotating shaft.
[0012] As an optional solution of the deep groove ball bearing processing bearing ring polishing device described in the present invention, the driving assembly includes a second ∏-type mounting frame, a third motor is fixedly mounted on the upper end of the second ∏-type mounting frame, the output shaft of the third motor is fixedly provided with a third rotating shaft, the first gear is fixedly mounted on the outer surface of the third rotating shaft, two groups of the first racks are respectively meshed and connected to both sides of the first gear, and the two groups of the first racks are respectively fixedly connected to the mounting plates of the two groups of the polishing assemblies.
[0013] As an alternative solution for the polishing device of the bearing ring in the deep groove ball bearing processing of the present invention, the following is provided: Two groups of second brackets are provided at the upper end of the base. A top plate is fixedly provided at the upper ends of the two groups of second brackets. A storage box is fixedly provided at the upper end of the top plate. A number of groups of spraying mechanisms are provided at the lower end of the top plate. The spraying mechanisms correspond to the placement holes one by one. The spraying mechanisms and the storage box are communicated through a connecting main pipe. A water pump is installed on the connecting main pipe.
[0014] As an alternative solution for the polishing device of the bearing ring in the deep groove ball bearing processing of the present invention, the following is provided: Each of the spraying mechanisms includes two groups of transfer cylinders. The side wall of the transfer cylinder is provided with a first spray head. One end of a third spring is connected to the upper end of the transfer cylinder, and the other end of the third spring is connected to the lower end face of the top plate. The upper end of the transfer cylinder is fixedly communicated with a first connecting branch pipe, and the first connecting branch pipe is fixedly communicated with the connecting main pipe;
[0015] When the spraying liquid in the storage box is injected into the transfer cylinder, the gravity of the transfer cylinder becomes larger and it moves downward. During the downward movement of the transfer cylinder, the first wedge block is squeezed, and the connecting plate is squeezed towards the center direction of the placement hole.
[0016] As an alternative solution for the polishing device of the bearing ring in the deep groove ball bearing processing of the present invention, the following is provided: Each of the spraying mechanisms includes two groups of piston cylinders. A piston plate is slidably provided in the piston cylinder. The middle part of the lower end of the piston plate is fixedly provided with a piston rod. The piston rod penetrates through the lower wall of the piston cylinder and extends outside the piston cylinder. One end of a fourth spring is connected to the lower end of the piston plate, and the other end of the fourth spring is connected to the inner bottom wall of the piston cylinder. The side wall of the piston cylinder is provided with a second spray head. The upper end of the piston cylinder is fixedly communicated with a second connecting branch pipe, and the second connecting branch pipe is fixedly communicated with the connecting main pipe;
[0017] When the spraying liquid in the storage box is injected into the piston cylinder, the spraying liquid pushes the piston plate and the piston rod to move downward. During the downward movement of the piston rod, the first wedge block is squeezed, and the connecting plate is squeezed towards the center direction of the placement hole.
[0018] As an alternative solution for the polishing device of the bearing ring in the deep groove ball bearing processing of the present invention, the following is provided: A second wedge block is fixedly provided at one end of the connecting plate away from the first wedge block. The two second wedge blocks on the two groups of clamping mechanisms arranged symmetrically are arranged symmetrically;
[0019] One end of the workbench housing away from the first wedge block is connected to one end of a fifth spring, and the other end of the fifth spring is connected to a support plate. A plurality of connecting rods are fixedly arranged on one side of the support plate facing the second wedge block, and the connecting rods correspond to the placing holes one by one. One end of each connecting rod away from the support plate is fixedly provided with a pushing block. Both sides of the pushing block are provided with inclined surfaces adapted to the second wedge block. One end of the support plate away from the connecting rods is fixedly provided with a fourth wedge block.
[0020] As an alternative solution of the deep groove ball bearing processing bearing ring polishing device of the present invention, the inner side wall of the first bracket is fixedly provided with an installation housing. The inner bottom wall of the installation housing is fixedly provided with a slideway, and a slider is slidably connected in the slideway. The upper end of the slider is fixedly provided with a follower block. A sliding hole is formed in the follower block, and a sliding sleeve is slidably connected in the sliding hole. The upper end of the sliding sleeve is fixedly provided with a guiding column. An oblong hole communicating with the sliding hole is formed in the upper end surface of the follower block. The guiding column passes through the oblong hole and extends out of the upper end of the follower block. Limiting members are fixedly arranged at both ends of the inner bottom wall of the installation housing. The limiting member includes a limiting frame, and a guiding opening groove is formed in the limiting frame. The guiding opening groove includes a horizontal portion and an inclined portion, and the inclined portion communicates with the horizontal portion. A fourth rotating shaft is rotatably arranged in the inner ring of the sliding sleeve through a bearing. One end of the fourth rotating shaft is fixedly provided with a second gear. Two groups of parallel guiding channels are fixedly arranged on the inner bottom wall of the installation housing. Second racks are fixedly arranged at the upper ends of the two groups of guiding channels, and the two second racks are respectively located at both ends of the two groups of guiding channels. The other end of the fourth rotating shaft extends out of the installation housing and is fixedly provided with a third wedge block. The end of the slider is fixedly connected with a transmission rod, and the end of the transmission rod away from the slider is fixedly connected with one of the installation plates.
[0021] The present invention has the following beneficial effects:
[0022] 1. For the deep groove ball bearing processing bearing ring polishing device, a workbench housing is provided, and a plurality of placing holes are arranged on the workbench housing, which can process multiple groups of workpieces at the same time. The workbench housing can rotate. When loading, the workbench housing is rotated to the horizontal position for easy loading. When polishing, the workbench housing is rotated to the upright position for easy polishing. Clamping mechanisms are symmetrically arranged on both sides of the placing holes to clamp and fix the workpieces and maintain the stability of the workpieces during the polishing process. By arranging grinding mechanisms on both sides of the workbench housing, the two side surfaces and the inner wall of the bearing inner ring can be ground and polished synchronously, improving the polishing efficiency of the bearing inner ring.
[0023] 2. The polishing device for the bearing ring of a deep groove ball bearing cools the grinding head and the inner ring of the bearing by spraying a spraying liquid through a spraying mechanism, avoiding deformation of the inner ring of the bearing due to excessive temperature, and cleaning the debris generated by grinding to prevent scratching of the inner ring of the bearing. Before the workpiece is installed in the placement hole, the clamping pressure of the clamping mechanism is small, facilitating the worker to press the workpiece into the placement hole and reducing the labor intensity of the work. During the operation of the spraying mechanism, that is, during the grinding and polishing of the workpiece, the clamping pressure of the clamping mechanism on the workpiece can be increased, thereby improving the clamping stability of the clamping mechanism on the workpiece and preventing the inner ring of the bearing from shaking during grinding and polishing, which affects the grinding and polishing quality.
[0024] 3. After the polishing of the deep groove ball bearing processing bearing ring is completed, during the process of the grinding mechanism moving away from the workpiece and resetting, it can drive the clamping head of the clamping mechanism away from the placement hole and the workpiece, enabling the clamping head to automatically disengage from the workpiece, facilitating the unloading of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic structural diagram of the present invention when the workbench housing is horizontal.
[0026] Figure 2 It is a schematic structural diagram of the present invention when the workbench housing is erected.
[0027] Figure 3 It is a three-dimensional structural diagram of the present invention.
[0028] Figure 4 It is a schematic structural diagram of the interior of the workbench housing of the present invention.
[0029] Figure 5 For the present invention Figure 4 Partial enlarged structural diagram at A in
[0030] Figure 6 It is a schematic structural diagram of the first gear of the present invention.
[0031] Figure 7 It is a schematic structural diagram of the transfer cylinder of the present invention.
[0032] Figure 8 It is a schematic structural diagram of the piston cylinder of the present invention.
[0033] Figure 9 It is a schematic structural diagram of the interior of the installation housing of the present invention.
[0034] Figure 10 It is a schematic side-sectional structural diagram of the follower block of the present invention.
[0035] Figure 11 It is a schematic structural diagram of the limiting member of the present invention.
[0036] In the figure: 1, base; 2, first support; 3, first rotating shaft; 4, workbench housing; 5, first motor; 6, placement hole; 7, grinding head; 701, first grinding part; 702, second grinding part; 8, fixing block; 9, clamping head; 10, first spring; 11, connecting plate; 12, guide rod; 13, limiting block; 14, second spring; 15, mounting plate; 16, second rotating shaft; 17, belt transmission part; 18, first ∏-shaped mounting bracket; 19, second motor; 20, second ∏-shaped mounting bracket; 21, third motor; 22, third rotating shaft; 23, first gear; 24, first rack; 25, second support; 26, top plate; 27, storage box; 28, connecting main pipe; 29, water pump; 30, first wedge block; 31, transfer cylinder; 32, first spray head; 33, third spring; 34, first connecting branch pipe; 35, piston cylinder; 36, piston plate; 37, piston rod; 38, fourth spring; 39, second spray head; 40, second wedge block; 41, fifth spring; 42, support plate; 43, connecting rod; 44, pushing block; 45, mounting housing; 46, slideway; 47, slider; 48, follower block; 49, slide hole; 50, sliding sleeve; 51, guide post; 52, waist-shaped hole; 53, limiting part; 5301, limiting frame; 5302, guiding opening groove; 53021, horizontal part; 53022, inclined part; 54, fourth rotating shaft; 55, second gear; 56, guiding path; 57, second rack; 58, third wedge block; 59, transmission rod; 60, second connecting branch pipe; 61, fourth wedge block. Specific implementation mode
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0038] Embodiment 1, please refer to Figures 1 to 11 , a polishing device for machining bearing rings of deep groove ball bearings. A rotatable workbench housing 4 is provided at the upper end of the base 1. A plurality of placement holes 6 are opened on the workbench housing 4. Elastic clamping mechanisms are symmetrically arranged on both sides of the placement holes 6 inside the workbench housing 4;
[0039] A polishing mechanism is provided at the upper end of the base 1. The polishing mechanism includes a driving component and two groups of polishing components respectively arranged on both sides of the workbench housing 4;
[0040] The driving component includes a first gear 23 and two groups of first racks 24 meshed and connected with the first gear 23;
[0041] The polishing assembly includes several groups of grinding heads 7, which correspond one-to-one to the placement holes 6. The grinding head 7 includes a first grinding part 701 and two groups of second grinding parts 702 symmetrically arranged on the side walls of the first grinding part 701. The first grinding parts 701 of the two groups of polishing assemblies are arranged perpendicular to each other.
[0042] Two groups of first brackets 2 are fixedly provided at the upper end of the base 1, and first rotating shafts 3 are rotatably provided on the two groups of first brackets 2 through bearings. The workbench shell 4 is fixedly provided between the two groups of first rotating shafts 3, and a first motor 5 is installed on the first bracket 2. The output shaft of the first motor 5 is fixedly connected to the first rotating shaft 3.
[0043] Among them, the clamping mechanism includes a fixed block 8 and a clamping head 9. The fixed block 8 is fixedly arranged inside the workbench shell 4. A first spring 10 is connected to the fixed block 8. A connecting plate 11 is provided at the end of the first spring 10 away from the fixed block 8. A guide rod 12 is fixedly arranged at the end of the clamping head 9 away from the placement hole 6. The end of the guide rod 12 away from the clamping head 9 passes through the connecting plate 11 and is fixedly connected to the limiting block 13. A second spring 14 is connected between the clamping head 9 and the connecting plate 11 and located on the outside of the guide rod 12. A first wedge block 30 is fixed at the end of the connecting plate 11. The two groups of first wedge blocks 30 are symmetrically arranged on the two symmetrically arranged clamping mechanisms.
[0044] Among them, the polishing assembly also includes a mounting plate 15, which is slidably arranged on the upper end of the base 1. A number of second rotating shafts 16 are rotatably arranged on the mounting plate 15 through bearings. The second rotating shafts 16 correspond one-to-one to the grinding heads 7. The corresponding second rotating shafts 16 are fixedly connected to the grinding heads 7. The two adjacent groups of second rotating shafts 16 are connected through belt transmission members 17. A first ∏-type mounting frame 18 is installed on the mounting plate 15, and a second motor 19 is installed on the first ∏-type mounting frame 18. The output shaft of the second motor 19 is fixedly connected to the second rotating shaft 16.
[0045] Among them, the driving assembly includes a second ∏-type mounting frame 20, a third motor 21 is fixedly installed on the upper end of the second ∏-type mounting frame 20, the output shaft of the third motor 21 is fixedly provided with a third rotating shaft 22, the first gear 23 is fixedly installed on the outer surface of the third rotating shaft 22, and two groups of first racks 24 are respectively meshed and connected to both sides of the first gear 23, and the two groups of first racks 24 are respectively fixedly connected to the mounting plates 15 of the two groups of polishing assemblies.
[0046] More specifically, in this embodiment: The size of the placement hole 6 is adapted to the inner ring of the bearing. The end face of the clamping head 9 is conical. In the initial state, the workbench housing 4 is placed horizontally, and the clamping head 9 extends into the placement hole 6. During processing, first, the inner ring of the bearing is pressed into the placement hole 6. During the process of pressing the inner ring of the bearing into the placement hole 6, the outer wall of the inner ring of the bearing will squeeze the conical surface of the clamping head 9 extending into the placement hole 6, causing the clamping head 9 to move outward of the placement hole 6. At this time, the second spring 14 will be compressed. Until the groove opened on the outer wall of the inner ring of the bearing just moves to the clamping head 9, the clamping head 9 and the second spring 14 lose pressure, and the second spring 14 rebounds, driving the clamping head 9 to move and reset in the direction of the placement hole 6, so that the clamping head 9 is clamped into the groove opened on the outer wall of the inner ring of the bearing, and then the inner ring of the bearing is fixedly clamped in the placement hole 6;
[0047] Secondly, the first motor 5 works to drive the first rotating shaft 3 and the workbench housing 4 to rotate, turning the workbench housing 4 by 90 degrees so that the workbench housing 4 stands up. Then the third motor 21 works to drive the third rotating shaft 22 and the first gear 23 to rotate. Since the first gear 23 is meshed and connected with the first rack 24, the two first racks 24 are driven to move towards each other, so that the two first racks 24 move towards the middle direction, thereby driving the two mounting plates 15 to approach each other, and then driving the grinding heads 7 on both sides to approach each other until the second grinding part 702 of the grinding head 7 extends into the inner wall of the inner ring of the bearing, so that the first grinding parts 701 of the grinding heads 7 on both sides are respectively in contact with the two side surfaces of the inner ring of the bearing, and the second grinding part 702 of the grinding head 7 is in contact with the inner wall of the inner ring of the bearing. Since the first grinding parts 701 of the two polishing mechanisms are arranged perpendicular to each other, after the second grinding parts 702 of the two polishing mechanisms are inserted into the inner part of the inner ring of the bearing, the second grinding parts 702 of the two polishing mechanisms are dispersedly arranged and will not contact each other, and the second grinding part 702 of one polishing mechanism will not contact the first grinding part 701 of the other polishing mechanism either;
[0048] Then the second motor 19 works to drive one of the second rotating shafts 16 to rotate. Through the belt transmission member 17, the other second rotating shafts 16 are driven to rotate. Among them, the belt transmission member 17 includes belt wheels respectively fixed on the two second rotating shafts 16 and a belt sleeved between the two belt wheels, so as to drive the grinding head 7 to rotate. During the rotation of the grinding head 7, the two side surfaces and the inner wall of the inner ring of the bearing are polished synchronously, improving the polishing efficiency of the inner ring of the bearing. It should be noted that in specific implementation, the rotation directions and rotation speeds of the grinding heads 7 of the two polishing mechanisms are kept consistent, so that the relative positions of the grinding heads 7 of the two polishing mechanisms always remain the same, and the grinding heads 7 of the two polishing mechanisms will not hinder each other, so there will be no dead corners in grinding and polishing.
[0049] In this embodiment, first, the workbench housing 4 is placed horizontally. The worker installs the inner ring of the bearing into the placement hole 6 and fixes the inner ring of the bearing through the clamping mechanism. Then, the workbench housing 4 is rotated to a vertical position, and then the driving assembly is used to drive the two polishing assemblies to approach each other, that is, both polishing assemblies move towards the direction of the workbench housing 4 until the first polishing parts 701 of the polishing heads 7 of the two polishing assemblies respectively contact the two side surfaces of the inner ring of the bearing. At this time, the second polishing parts 702 have both extended into the inner ring of the bearing and contacted the inner wall of the inner ring of the bearing. After that, the second motor 19 of the polishing assembly is used to drive the polishing head 7 to rotate, and the two side surfaces and the inner wall of the inner ring of the bearing are polished synchronously.
[0050] Embodiment 2 is an improvement made on the basis of Embodiment 1. The purpose of this embodiment is to facilitate the solution of the problems that the high temperature generated by the friction between the polishing head 7 and the bearing ring during the polishing process will affect the structure of the bearing ring and the debris generated by polishing will scratch the surface of the bearing ring. Specifically, please refer to Figures 1 to 8 , two groups of second brackets 25 are provided at the upper end of the base 1. A top plate 26 is fixedly provided at the upper ends of the two groups of second brackets 25. A storage tank 27 is fixedly provided at the upper end of the top plate 26. A number of spray mechanisms are provided at the lower end of the top plate 26. The spray mechanisms correspond to the placement holes 6 one by one. The spray mechanisms are communicated with the storage tank 27 through a connecting main pipe 28. A water pump 29 is installed on the connecting main pipe 28.
[0051] More specifically, in this embodiment: during the polishing process, through the operation of the water pump 29, the spray liquid stored in the storage tank 27 is pumped to the spray mechanism, and the spray mechanism sprays the spray liquid onto the polishing head 7 and the inner ring of the bearing, so as to cool the polishing head 7 and the inner ring of the bearing, avoid deformation of the inner ring of the bearing due to excessive temperature, and clean the debris generated by polishing to avoid scratching the inner ring of the bearing.
[0052] Embodiment 3 is an explanatory description made on the basis of Embodiment 2. The purpose of this embodiment is to facilitate the solution of the problem that in order to load the material in a certain direction, the clamping pressure of the clamping mechanism is small before the inner ring of the bearing is pressed into the placement hole 6, and when polishing, the clamping mechanism maintains a unified elastic force, which will cause unstable clamping. Specifically, please refer to Figures 1 to 7 , the spray mechanism includes two groups of transfer cylinders 31. The side wall of the transfer cylinder 31 is provided with a first spray head 32. One end of a third spring 33 is connected to the upper end of the transfer cylinder 31, and the other end of the third spring 33 is connected to the lower end surface of the top plate 26. The upper end of the transfer cylinder 31 is fixedly communicated with a first connecting branch pipe 34, and the first connecting branch pipe 34 is fixedly communicated with the connecting main pipe 28;
[0053] When the spray liquid in the storage box 27 is injected into the transfer cylinder 31, the gravity of the transfer cylinder 31 increases and it moves downward. During the downward movement of the transfer cylinder 31, the first wedge block 30 is squeezed, and the connecting plate 11 is squeezed towards the center direction of the placing hole 6.
[0054] More specifically, in this embodiment: by the operation of the water pump 29, the spray liquid stored in the storage box 27 is pumped through the connecting main pipe 28 and the first connecting branch pipe 34 to the transfer cylinder 31, and the spray liquid is sprayed onto the grinding head 7 and the inner ring of the bearing through the first spray head 32. The gravity of the transfer cylinder 31 increases due to the injection of the spray liquid, so that the transfer cylinder 31 undergoes a downward displacement. The third spring 33 is a tension spring, and at this time the third spring 33 is stretched. Since the position of the transfer cylinder 31 corresponds to the first wedge block 30 one by one, during the downward movement of the transfer cylinder 31, the first wedge block 30 is squeezed. Since the two groups of first wedge blocks 30 on the two groups of clamping mechanisms are symmetrically arranged, the connecting plate 11 is squeezed towards the center direction of the placing hole 6. At this time, the second spring 14 is compressed more tightly, so that the pressure of the second spring 14 on the clamping head 9 becomes larger, and further the clamping head 9 clamps the inner ring of the bearing more tightly, preventing the inner ring of the bearing from shaking during the grinding and polishing process and affecting the grinding and polishing quality. It should be noted that before the inner ring of the bearing is installed, the second spring 14 is compressed relatively loosely, and the pressure of the second spring 14 on the clamping head 9 is small, which is convenient for pressing the inner ring of the bearing into the placing hole 6 and reducing the labor intensity of workers. After the grinding and polishing are completed, the injection of the spray liquid into the transfer cylinder 31 is stopped, and the third spring 33 loses its tension and resets, so that the transfer cylinder 31 moves upward and resets, eliminating the extrusion force on the first wedge block 30 and the connecting plate 11.
[0055] Embodiment 4 is an improvement made on the basis of Embodiment 2. In order to load materials in one direction, before the inner ring of the bearing is pressed into the placing hole 6, the clamping pressure of the clamping mechanism is small, and when grinding and polishing, the clamping mechanism maintains a uniform elastic force, which will cause the problem of unstable clamping. Specifically, please refer to Figures 1 to 6 and Figure 8 , the spraying mechanism includes two piston cylinders 35. A piston plate 36 is slidably arranged in the piston cylinder 35. A piston rod 37 is fixedly arranged in the middle of the lower end of the piston plate 36. The piston rod 37 penetrates through the lower wall of the piston cylinder 35 and extends out of the piston cylinder 35. One end of a fourth spring 38 is connected to the lower end of the piston plate 36, and the other end of the fourth spring 38 is connected to the inner bottom wall of the piston cylinder 35. A second spray head 39 is installed on the side wall of the piston cylinder 35. The upper end of the piston cylinder 35 is fixedly communicated with a second connecting branch pipe 60, and the second connecting branch pipe 60 is fixedly communicated with the connecting main pipe 28;
[0056] When the spray liquid in the storage box 27 is injected into the piston cylinder 35, the spray liquid pushes the piston plate 36 and the piston rod 37 downward. In the process of the piston rod 37 moving downward, the first wedge block 30 is squeezed, and the connecting plate 11 is squeezed toward the center of the placement hole 6.
[0057] More specifically, in this embodiment: the water pump 29 works to pump the spray liquid stored in the storage box 27 to the piston cylinder 35 through the connecting main pipe 28 and the second connecting branch pipe 60. The spray liquid forms pressure on the piston plate 36, squeezing the piston plate 36 and the piston rod 37 downward. At this time, the fourth spring 38 is compressed until the piston plate 36 moves to the lower end of the second spray head 39, and the spray liquid is sprayed from the second spray head 39 to the grinding head 7 and the inner ring of the bearing. The position of the piston cylinder 35 corresponds one-to-one to the first wedge block 30, so that the position of the piston rod 37 corresponds one-to-one to the first wedge block 30, so that in the process of the piston rod 37 moving downward, the first wedge block 30 is squeezed. Since the two groups of first wedge blocks 30 are symmetrically arranged on the two groups of clamping mechanisms, The connecting plate 11 is squeezed toward the center of the placement hole 6. At this time, the second spring 14 is compressed more tightly, so that the pressure of the second spring 14 on the clamping head 9 becomes greater, and the clamping head 9 clamps the inner ring of the bearing more tightly, preventing the inner ring of the bearing from shaking during the grinding and polishing process and affecting the grinding and polishing quality. It should be noted that before the inner ring of the bearing is installed, the second spring 14 is compressed more loosely, and the pressure of the second spring 14 on the clamping head 9 is small, which is convenient for pressing the inner ring of the bearing into the placement hole 6, reducing the labor intensity of the workers. After the grinding and polishing is completed, stop injecting the spray liquid into the piston cylinder 35, and the fourth spring 38 loses pressure and rebounds, moving the piston plate 36 and the piston rod 37 upward to reset, eliminating the squeezing force on the first wedge block 30 and the connecting plate 11.
[0058] Example 5: This example is an improvement based on Example 2. This example is intended to solve the problem that the bearing ring located in the placement hole after processing is difficult to cut. For details, please refer to Figures 1 to 11 A second wedge block 40 is fixed to one end of the connecting plate 11 away from the first wedge block 30, and the two sets of second wedge blocks 40 on the two sets of symmetrically arranged clamping mechanisms are symmetrically arranged;
[0059] One end of the workbench shell 4 away from the first wedge block 30 is connected to one end of the fifth spring 41, and the other end of the fifth spring 41 is connected to a support plate 42. A plurality of connecting rods 43 are fixedly provided on the side of the support plate 42 facing the second wedge block 40. The connecting rods 43 correspond one-to-one to the placement holes 6. A push block 44 is fixedly provided on the end of the connecting rod 43 away from the support plate 42. Both sides of the push block 44 are inclined surfaces adapted to the second wedge block 40. A fourth wedge block 61 is fixedly provided on the end of the support plate 42 away from the connecting rod 43.
[0060] An installation housing 45 is fixedly provided on the inner side wall of the first support 2. A slideway 46 is fixedly provided on the inner bottom wall of the installation housing 45. A slider 47 is slidably connected in the slideway 46. A follower block 48 is fixedly provided at the upper end of the slider 47. A sliding hole 49 is formed in the follower block 48. A sliding sleeve 50 is slidably connected in the sliding hole 49. A guiding column 51 is fixedly provided at the upper end of the sliding sleeve 50. An oblong hole 52 communicating with the sliding hole 49 is formed on the upper end surface of the follower block 48. The guiding column 51 passes through the oblong hole 52 and extends out of the upper end of the follower block 48. Limiting members 53 are fixedly provided at both ends of the inner bottom wall of the installation housing 45. The limiting member 53 includes a limiting frame 5301. A guiding opening groove 5302 is formed in the limiting frame 5301. The guiding opening groove 5302 includes a horizontal portion 53021 and an inclined portion 53022. The inclined portion 53022 communicates with the horizontal portion 53021. A fourth rotating shaft 54 is rotatably provided in the inner ring of the sliding sleeve 50 through a bearing. A second gear 55 is fixedly provided at one end of the fourth rotating shaft 54. Two groups of parallel guiding channels 56 are fixedly provided on the inner bottom wall of the installation housing 45. Second racks 57 are fixedly provided at the upper ends of the two groups of guiding channels 56, and the two groups of second racks 57 are respectively located at both ends of the two groups of guiding channels 56. The other end of the fourth rotating shaft 54 extends out of the installation housing 45 and is fixedly provided with a third wedge-shaped block 58. One end of the slider 47 is fixedly connected with a transmission rod 59. The end of the transmission rod 59 far away from the slider 47 is fixedly connected with a group of mounting plates 15.
[0061] More specifically, in this embodiment: the openings of the guiding opening grooves 5302 of the two sets of limiting members 53 face each other, and the directions of the inclined portions 53022 of the two guiding opening grooves 5302 are opposite. An avoidance groove is provided on the side wall of the mounting housing 45, and the fourth rotating shaft 54 passes through the avoidance groove and extends outside the mounting housing 45. The setting of the avoidance groove does not hinder the movement of the fourth rotating shaft 54. In the initial state, the guiding column 51 is located in the guiding opening groove 5302 of one set of limiting members 53, the flat surface of the third wedge block 58 faces upward and the inclined surface faces downward. During the process of the third motor 21 working to drive the mounting plate 15 to move towards the workbench housing 4, through the transmission rod 59, the slider 47 is driven to slide in the slideway 46, thereby driving the follower block 48 to move following the slider 47, so that the fourth rotating shaft 54, the third wedge block 58 and the second gear 55 move. At this time, the second gear 55 moves along one of the guiding paths 56. When the second gear 55 moves at the second rack 57 on this guiding path 56, the second gear 55 will rotate, thereby driving the fourth rotating shaft 54 and the third wedge block 58 to rotate, so that the third wedge block 58 performs the first flip, flipping 180 degrees, turning the inclined surface of the third wedge block 58 upward, and making the height of the third wedge block 58 after the first flip higher than the height of the third wedge block 58 before the first flip. Then the slider 47 continues to drive the follower block 48 to move. At this time, the guiding column 51 is moved to the guiding opening groove 5302 of the other set of limiting members 53, and the guiding column 51 is guided to the horizontal portion 53021 through the inclined portion 53022 of the guiding opening groove 5302, so that the guiding column 51, the sliding sleeve 50, the fourth rotating shaft 54, the second gear 55 and the third wedge block 58 undergo a lateral displacement, and the second gear 55 is moved to the upper end of the other guiding path 56. When the grinding and polishing are completed, during the process of the third motor 21 driving the mounting plate 15 to move in the reverse direction and reset, through the transmission rod 59, the slider 47 is driven to slide in the slideway 46 in the reverse direction, thereby driving the third wedge block 58 to move. At this time, the third wedge block 58 and the fourth wedge block 61 are on the same vertical plane. When the third wedge block 58 moves below the fourth wedge block 61, it will exert a squeeze on the fourth wedge block 61, causing the fourth wedge block 61, the support plate 42, the connecting rod 43 and the pushing block 44 to move upward. During the process of the pushing block 44 moving upward, it will squeeze the second wedge blocks 40 on both sides of it outward, driving the connecting plate 11 to move away from the placing hole 6, thereby driving the clamping head 9, the guiding rod 12, the limiting block 13 and the second spring 14 to move away from the placing hole 6, so that the clamping head 9 disengages from the inner ring of the bearing, thus facilitating the unloading of the inner ring of the bearing. When the unloading of the inner ring of the bearing is completed, the mounting plate 15 continues to drive the slider 47 to move. When the second gear 55 moves at the second rack 57 at the upper end of the other guiding path 56, the second gear 55 rotates again, thereby driving the fourth rotating shaft 54 and the third wedge block 58 to rotate again, so that the third wedge block 58 performs the second flip.Reverse and flip it by 180 degrees, flip the third wedge block 58 back to the state with the plane facing up and the inclined plane facing down. Finally, through the guiding opening groove 5302 of a set of limiting members 53 guiding the guiding column 51, the fourth rotating shaft 54, the third wedge block 58, and the second gear 55 are moved again, and the fourth rotating shaft 54, the third wedge block 58, and the second gear 55 are moved back to the initial state.
[0062] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0063] The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A polishing device for bearing rings in the processing of deep groove ball bearings, comprising a base (1), characterized in that: At the upper end of the base (1), there is a rotatable workbench housing (4). A number of placement holes (6) are provided on the workbench housing (4). Inside the workbench housing (4) and symmetrically on both sides of the placement holes (6), there are elastic clamping mechanisms. At the upper end of the base (1), there is a polishing mechanism. The polishing mechanism includes a driving component and two groups of polishing components respectively arranged on both sides of the workbench housing (4). The driving component includes a first gear (23) and two groups of first racks (24) meshed with the first gear (23). The polishing component includes a number of grinding heads (7). The grinding heads (7) correspond to the placement holes (6) one by one. The grinding head (7) includes a first grinding part (701) and two groups of second grinding parts (702) symmetrically arranged on the side walls of the first grinding part (701). The first grinding parts (701) of the two groups of polishing components are perpendicularly arranged.
2. The polishing device for bearing rings in the processing of deep groove ball bearings according to claim 1, wherein: At the upper end of the base (1), two groups of first brackets (2) are fixedly provided. On both groups of first brackets (2), a first rotating shaft (3) is rotatably provided through bearings. The workbench housing (4) is fixedly arranged between the two groups of first rotating shafts (3). A first motor (5) is installed on the first bracket (2). The output shaft of the first motor (5) is fixedly connected to the first rotating shaft (3).
3. The deep groove ball bearing processing bearing ring polishing device according to claim 2, characterized in that: The clamping mechanism includes a fixed block (8) and a clamping head (9). The fixed block (8) is fixedly arranged inside the workbench housing (4). A first spring (10) is connected to the fixed block (8). At the end of the first spring (10) away from the fixed block (8), there is a connecting plate (11). At the end of the clamping head (9) away from the placement hole (6), a guide rod (12) is fixedly provided. The end of the guide rod (12) away from the clamping head (9) penetrates through the connecting plate (11) and is fixedly connected with a limit block (13). Between the clamping head (9) and the connecting plate (11) and outside the guide rod (12), a second spring (14) is connected. At the end of the connecting plate (11), a first wedge block (30) is fixedly provided. The two first wedge blocks (30) of the two symmetrically arranged clamping mechanisms are symmetrically arranged.
4. The deep groove ball bearing processing bearing ring polishing device according to claim 3, characterized in that: The polishing component further includes a mounting plate (15). The mounting plate (15) is slidably arranged at the upper end of the base (1). A number of second rotating shafts (16) are rotatably provided on the mounting plate (15) through bearings. The second rotating shafts (16) correspond to the grinding heads (7) one by one. Between the corresponding second rotating shafts (16) and the grinding heads (7), there is a fixed connection. Between adjacent two groups of second rotating shafts (16), there is a belt transmission member (17) for transmission connection. A first ∏-shaped mounting frame (18) is installed on the mounting plate (15). A second motor (19) is installed on the first ∏-shaped mounting frame (18). The output shaft of the second motor (19) is fixedly connected to the second rotating shaft (16).
5. The deep groove ball bearing processing bearing ring polishing device according to claim 4, characterized in that: The driving assembly includes a second ∏-type mounting bracket (20). A third motor (21) is fixedly installed at the upper end of the second ∏-type mounting bracket (20). A third rotating shaft (22) is fixedly provided on the output shaft of the third motor (21). The first gear (23) is fixedly installed on the outer surface of the third rotating shaft (22). Two groups of the first racks (24) are respectively meshed and connected to both sides of the first gear (23). Two groups of the first racks (24) are respectively fixedly connected to the mounting plates (15) of the two groups of the polishing assemblies.
6. The deep groove ball bearing processing bearing ring polishing device according to claim 5, characterized in that: Two groups of second brackets (25) are provided at the upper end of the base (1). A top plate (26) is fixedly provided at the upper ends of the two groups of second brackets (25). A storage box (27) is fixedly provided at the upper end of the top plate (26). A number of spraying mechanisms are provided at the lower end of the top plate (26). The spraying mechanisms correspond to the placement holes (6) one by one. The spraying mechanisms and the storage box (27) are communicated through a connecting main pipe (28). A water pump (29) is installed on the connecting main pipe (28).
7. The deep groove ball bearing processing bearing ring polishing device according to claim 6, characterized in that: The spraying mechanism includes two groups of intermediate cylinders (31). The side wall of the intermediate cylinder (31) is provided with a first spray head (32). One end of a third spring (33) is connected to the upper end of the intermediate cylinder (31). The other end of the third spring (33) is connected to the lower end surface of the top plate (26). The upper end of the intermediate cylinder (31) is fixedly communicated with a first connecting branch pipe (34). The first connecting branch pipe (34) is fixedly communicated with the connecting main pipe (28). When the spraying liquid in the storage box (27) is injected into the intermediate cylinder (31), the gravity of the intermediate cylinder (31) becomes larger and it moves downward. During the downward movement of the intermediate cylinder (31), the first wedge-shaped block (30) is squeezed, and the connecting plate (11) is squeezed towards the center direction of the placement hole (6).
8. The deep groove ball bearing processing bearing ring polishing device according to claim 6, characterized in that: The spraying mechanism includes two groups of piston cylinders (35). A piston plate (36) is slidably provided in the piston cylinder (35). The middle part of the lower end of the piston plate (36) is fixedly provided with a piston rod (37). The piston rod (37) penetrates through the lower wall of the piston cylinder (35) and extends out of the piston cylinder (35). One end of a fourth spring (38) is connected to the lower end of the piston plate (36). The other end of the fourth spring (38) is connected to the inner bottom wall of the piston cylinder (35). The side wall of the piston cylinder (35) is provided with a second spray head (39). The upper end of the piston cylinder (35) is fixedly communicated with a second connecting branch pipe (60). The second connecting branch pipe (60) is fixedly communicated with the connecting main pipe (28). When the spraying liquid in the storage box (27) is injected into the piston cylinder (35), the spraying liquid pushes the piston plate (36) and the piston rod (37) to move downward. During the downward movement of the piston rod (37), the first wedge-shaped block (30) is squeezed, and the connecting plate (11) is squeezed towards the center direction of the placement hole (6).
9. The deep groove ball bearing processing bearing ring polishing device according to claim 6, characterized in that: One end of the connecting plate (11) away from the first wedge block (30) is fixedly provided with a second wedge block (40), and the two second wedge blocks (40) on the two symmetrically arranged clamping mechanisms are symmetrically arranged; One end of the workbench housing (4) away from the first wedge block (30) is connected to one end of a fifth spring (41), the other end of the fifth spring (41) is connected with a support plate (42), several connecting rods (43) are fixedly arranged on one side of the support plate (42) facing the second wedge block (40), the connecting rods (43) correspond to the placement holes (6) one by one, one end of the connecting rod (43) away from the support plate (42) is fixedly provided with a push block (44), both sides of the push block (44) are inclined surfaces adapted to the second wedge block (40), and one end of the support plate (42) away from the connecting rod (43) is fixedly provided with a fourth wedge block (61).
10. The deep groove ball bearing processing bearing ring polishing device according to claim 9, characterized in that: An installation housing (45) is fixedly arranged on the inner side wall of the first bracket (2), a slideway (46) is fixedly arranged on the inner bottom wall of the installation housing (45), a slider (47) is slidably connected in the slideway (46), a follower block (48) is fixedly arranged at the upper end of the slider (47), a sliding hole (49) is formed in the follower block (48), a sliding sleeve (50) is slidably connected in the sliding hole (49), a guiding column (51) is fixedly arranged at the upper end of the sliding sleeve (50), an oval hole (52) communicating with the sliding hole (49) is formed in the upper end surface of the follower block (48), the guiding column (51) passes through the oval hole (52) and extends out of the upper end of the follower block (48), limiting members (53) are fixedly arranged at both ends of the inner bottom wall of the installation housing (45), the limiting member (53) includes a limiting frame (5301), a guiding opening groove (5302) is formed in the limiting frame (5301), the guiding opening groove (5302) includes a horizontal part (53021) and an inclined part (53022), the inclined part (53022) communicates with the horizontal part (53021), a fourth rotating shaft (54) is rotatably arranged in the inner ring of the sliding sleeve (50) through a bearing, a second gear (55) is fixedly arranged at one end of the fourth rotating shaft (54), two groups of parallel guiding channels (56) are fixedly arranged on the inner bottom wall of the installation housing (45), second racks (57) are fixedly arranged at the upper ends of the two groups of guiding channels (56), and the two second racks (57) are respectively located at both ends of the two groups of guiding channels (56), the other end of the fourth rotating shaft (54) extends out of the installation housing (45) and is fixedly provided with a third wedge block (58), and one end of the transmission rod (59) fixedly connected to the end of the slider (47) is fixedly connected to one of the mounting plates (15).
Citation Information
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