Sagger rotary calcining treatment line
By setting up a two-way transportation line and multiple calcining devices in the sintering production line, the production stagnation caused by the shutdown of kiln maintenance is solved, and the continuous operation of the production line and the efficient utilization of thermal energy are achieved.
Patent Information
- Application Number
- CN202510529250.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-08-01
AI Technical Summary
In the prior art, when the furnace maintenance is shut down, the entire sintering production line needs to be stopped, resulting in a significant impact on the production progress.
A rotary calcination treatment line of the cassette is designed, including a first transport line of the cassette, a second transport line of the cassette and at least two calcination devices. Each calcination device is connected to two transport lines to realize the two-way transport and calcination of the cassette, and when any calcination device needs to be repaired, other devices can maintain the normal operation of the production line.
The impact of kiln maintenance on production is avoided, production efficiency and heat energy utilization efficiency are improved, and the waiting time of the calcining device is reduced.
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Figure CN120403255A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of ternary material manufacturing, and in particular to a sagger rotary calcining processing line. Background Art
[0002] Ternary lithium battery cathode materials have high energy density, good cycle stability and thermal stability, and are widely used in electric vehicles and hybrid electric vehicles. During the cathode material production process, metal powder is placed in a sagger (ceramic box) for sintering. After sintering, the material in the sagger is poured out, and the sagger is filled with metal powder again and sent to the calcining kiln, completing the cycle.
[0003] For example, patent CN202210902172.2 provides a sintering production line, a sagger recovery system and a method. The above-mentioned sagger recovery system is used to be connected to the main body of the sintering production line of positive electrode materials. The sagger recovery system includes a sorting device, a purge device, an impregnation and drying device, a sintering device and a transfer equipment. The sorting device is used to sort the saggers to select the saggers to be processed; the purge device is used to purge the saggers to be processed; the impregnation and drying device is used to impregnate and dry the purged saggers to be processed; the sintering device includes a kiln and a conveyor belt; the kiln forms a sintering working channel; the conveyor belt is respectively provided with a feeding area and a discharging area on both sides of the inlet and outlet of the kiln, which reduces the space occupied by the sintering production line, and adopts a "needle in every gap" method to utilize the kiln or the residual heat of the kiln to sinter the saggers, thereby avoiding heat energy waste and solving the problem that traditional sintering production lines will cause more heat energy loss during idle or shutdown processes.
[0004] The existing technology has the following problems: in the above solution, only a single kiln is used for calcination. When the kiln is shut down for maintenance, the entire sintering production line needs to stop working, which has a great impact on production. Summary of the Invention
[0005] In view of this, it is necessary to provide a sagger rotary calcining processing line that can solve the problem of the impact of kiln maintenance shutdown on production progress.
[0006] The present invention provides a sagger rotary calcining processing line, comprising: A first sagger transport line transports the saggers along a first direction; a second sagger transport line, spaced apart from the first sagger transport line, for transporting the saggers along a second direction; and At least two calcining devices are provided, each of which is connected to the first sagger transport line and the second sagger transport line to calcine the saggers transported by the first sagger transport line or the second sagger transport line and send them to the first sagger transport line or the second sagger transport line.
[0007] In other embodiments, the first carrier line of the saggers includes a first transport track, a first slider, and a first sagger carrier plate. The first transport track is arranged along a first direction. The first slider is arranged on the first transport track and can actively slide along the first transport track and stop at any position in its moving stroke. The first sagger carrier plate is fixed to the first slider.
[0008] In other embodiments, a first pusher assembly is arranged on the first sagger carrier plate. The first pusher assembly has a pusher end for pushing the sagger, and is used for pushing the sagger to move between the calcining device and the first sagger carrier plate when the first sagger carrier plate is docked with the calcining device.
[0009] In other embodiments, the second carrier line of the saggers includes a second transport track, a second slider, and a second sagger carrier plate. The second transport track is arranged along the first direction. The second slider is arranged on the second transport track and can actively slide along the second transport track and stop at any position in its moving stroke. The second sagger carrier plate is fixed to the second slider for carrying the saggers.
[0010] In other embodiments, a second pusher assembly is arranged on the second sagger carrier plate. The second pusher assembly has a pusher end for pushing the sagger, and is used for pushing the sagger to move between the calcining device and the second sagger carrier plate when the second sagger carrier plate is docked with the calcining device.
[0011] In other embodiments, the calcining device includes a calcining transport assembly and a calcining furnace. Two ends of the calcining transport assembly are respectively docked with the first carrier line of the saggers and the second carrier line of the saggers. The calcining furnace straddles the calcining transport assembly. The calcining transport assembly is used for sending the saggers transported by the first carrier line of the saggers or the second carrier line of the saggers to the calcining furnace for calcining and sending the saggers that have been calcined in the calcining furnace to the first carrier line of the saggers or the second carrier line of the saggers.
[0012] In other embodiments, the calcining transport assembly includes a sliding trough body and a calcining pusher. The size of the sliding trough body matches that of the sagger. The calcining pusher is slidably embedded on the sliding trough body and is used for pushing the sagger to move along the sliding trough body in and out of the calcining furnace.
[0013] In other embodiments, a sliding rod is provided at the bottom of the sliding groove body. The calcination pusher includes a calcination pusher slider, a calcination pusher cylinder, and a calcination pusher plate. The calcination pusher slider is slidably connected to the sliding rod. The calcination pusher cylinder is fixed on the calcination pusher slider. The calcination pusher plate is fixed on the movable end of the calcination pusher cylinder. The movable end of the calcination pusher cylinder expands and contracts to drive the calcination pusher plate to retract into the sliding groove body or protrude relative to the sliding groove body.
[0014] In other embodiments, a plurality of loading and unloading devices are further included. The loading and unloading devices are arranged at the ends of the first transport line of the crucible and the second transport line of the crucible for loading and unloading the crucibles on the first transport line of the crucible and the second transport line of the crucible.
[0015] In other embodiments, a plurality of loading and unloading devices are further included. The loading and unloading devices are arranged on one side at the corresponding positions of the first transport line of the crucible and the second transport line of the crucible and the calcination device.
[0016] The beneficial effects of the present invention are as follows: The present invention includes a first transport line of the crucible, a second transport line of the crucible, and at least two calcination devices. The first transport line of the crucible transports the crucible along a first direction, and the second transport line of the crucible transports the crucible along a second direction. Each calcination device is docked with the first transport line of the crucible and the second transport line of the crucible for calcining the crucibles transported by the first transport line of the crucible or the second transport line of the crucible and sending them to the first transport line of the crucible or the second transport line of the crucible. In the present invention, at least two calcination devices are provided, and each calcination device can calcine the crucible. When any one of the calcination devices needs to be repaired, the other calcination devices can maintain the normal operation of the entire calcination treatment line and avoid affecting the production progress. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is a schematic structural diagram of the crucible rotary calcination treatment line in the present invention; Figure 2 It is a schematic structural diagram of the crucible rotary calcination treatment line in another embodiment of the present invention; Figure 3 For Figure 1 the schematic structural diagram of the first transport line of the crucible in Figure 4 is Figure 1 Schematic diagram of the structure of the second conveying line of the middle sagger Figure 5 is Figure 1 Schematic diagram of the structure of the middle calcination device Wherein: 1 - the first conveying line of the sagger, 11 - the first conveying track, 12 - the first slider, 13 - the first sagger bearing plate, 131 - the first groove, 14 - the first pushing component, 141 - the first pushing sliding rod, 142 - the first pushing slider, 143 - the first pushing cylinder, 144 - the first pushing plate; 2 - the second conveying line of the sagger, 21 - the second conveying track, 22 - the second slider, 23 - the second sagger bearing plate, 231 - the second groove, 24 - the second pushing component, 241 - the second pushing sliding rod, 242 - the second pushing slider, 243 - the second pushing cylinder, 244 - the second pushing plate; 3 - the calcination device, 31 - the calcination conveying component, 311 - the sliding trough body, 312 - the calcination pushing piece, 312a - the calcination pushing slider, 312a - the calcination pushing cylinder, 312c - the calcination plate, 32 - the calcination furnace, 321 - the furnace body; 4 - the loading and unloading device. Specific implementation mode
[0019] The following will specifically describe the preferred embodiments of the present invention in conjunction with the accompanying drawings. The accompanying drawings form a part of this application and are used together with the embodiments of the present invention to explain the principle of the present invention, and are not used to limit the scope of the present invention.
[0020] As Figures 1-5 shown, the embodiment of the present invention provides a sagger rotary calcination treatment line, which includes: the first conveying line 1 of the sagger, the second conveying line 2 of the sagger, and at least two calcination devices 3. The first conveying line 1 of the sagger conveys the sagger along the first direction, the second conveying line 2 of the sagger conveys the sagger along the second direction, and each calcination device 3 is docked with the first conveying line 1 of the sagger and the second conveying line 2 of the sagger, and is used for calcining the sagger conveyed by the first conveying line 1 of the sagger or the second conveying line 2 of the sagger, and sending it to the first conveying line 1 of the sagger or the second conveying line 2 of the sagger.
[0021] In the present invention, at least two calcination devices 3 are provided, and each calcination device 3 can calcine the sagger. When any one of the calcination devices 3 needs to be repaired, the other calcination devices 3 can maintain the normal operation of the entire calcination treatment line and avoid affecting the production progress.
[0022] In addition, in the normal state, multiple calcination devices 3 can work simultaneously, thereby accelerating the calcination speed per unit time, and reducing the waiting time of the uncalcined crucibles on the first crucible transportation line 1 and the second crucible transportation line 2.
[0023] Specifically, the first crucible transportation line 1 includes a first transportation track 11, a first slider 12, and a first crucible carrier plate 13. The first transportation track 11 is arranged along a first direction. The first slider 12 is arranged on the first transportation track 11 and can actively slide along the first transportation track 11 and stop at any position in its moving stroke. The first crucible carrier plate 13 is fixed on the first slider 12 and is used for carrying crucibles.
[0024] Furthermore, when the first slider 12 moves along the first transportation track 11, it has a first loading / unloading position where the first crucible carrier plate 13 is in the loading / unloading area, and first docking positions where the first crucible carrier plate 13 is respectively docked with each calcination device 3. The first slider 12 can switch between the first position and multiple first docking positions.
[0025] Furthermore, a first pushing component 14 is arranged on the first crucible carrier plate 13. The first pushing component 14 has a pushing end for pushing the crucible, and is used for pushing the crucible to move between the calcination device 3 and the first crucible carrier plate 13 when the first crucible carrier plate 13 is docked with the calcination device 3.
[0026] Furthermore, a first groove 131 for accommodating the first pushing component 14 is formed on the first crucible carrier plate 13. The first pushing component 14 includes a first pushing sliding rod 141, a first pushing slider 142, a first pushing cylinder 143, and a first pushing plate 144. The first pushing sliding rod 141 is embedded in the first groove 131. The first pushing slider 142 is slidably connected with the first pushing sliding rod 141. The first pushing cylinder 143 is fixed on the first pushing slider 142. The first pushing plate 144 is fixed on the movable end of the first pushing cylinder 143. The movable end of the first pushing cylinder 143 expands and contracts to drive the first pushing plate 144 to retract into the first groove 131 or protrude relative to the first groove 131.
[0027] According to the above structure, the first pushing component 14 can push the crucible from the first crucible carrier plate 13 to the calcination device 3, and can also push the crucible from the calcination device 3 to the first crucible carrier plate 13, thereby realizing the movement of the crucible.
[0028] Specifically, the second transport line 2 of the sagger includes a second transport track 21, a second slider 22, and a second sagger carrier plate 23. The second transport track 21 is arranged along a first direction. The second slider 22 is arranged on the second transport track 21 and can actively slide along the second transport track 21 and stop at any position in its moving stroke. The second sagger carrier plate 23 is fixed to the second slider 22 and is used for carrying the sagger.
[0029] Furthermore, when the second slider 22 moves along the second transport track 21, it has a second pick-and-place position where the second sagger carrier plate 23 is in the pick-and-place area and a second docking position where the second sagger carrier plate 23 is docked with the calcination device 3; the second slider 22 can switch between the second pick-and-place position and the second docking position.
[0030] Furthermore, a second pusher assembly 24 is arranged on the second sagger carrier plate 23. The second pusher assembly 24 has a pusher end for pushing the sagger. When the second sagger carrier plate 23 is docked with the calcination device 3, the second pusher assembly 24 is used to push the sagger to move between the calcination device 3 and the second sagger carrier plate 23.
[0031] Furthermore, a second groove 231 for accommodating the second pusher assembly 24 is formed on the second sagger carrier plate 23. The second pusher assembly 24 includes a second pusher sliding rod 241, a second pusher slider 242, a second pusher cylinder 243, and a second pusher plate 244. The second pusher sliding rod 241 is embedded in the second groove 231. The second pusher slider 242 is slidably connected to the second pusher sliding rod 241. The second pusher cylinder 243 is fixed to the second pusher slider 242. The second pusher plate 244 is fixed to the movable end of the second pusher cylinder 243. The movable end of the second pusher cylinder 243 expands and contracts to drive the second pusher plate 244 to retract into the second groove 231 or protrude relative to the second groove 231.
[0032] According to the above structure, the second pusher assembly 24 can realize pushing the sagger from the second sagger carrier plate 23 to the calcination device 3, and can also realize pushing the sagger from the calcination device 3 to the second sagger carrier plate 23, so as to realize the movement of the sagger.
[0033] Specifically, the calcination device 3 includes a calcination transportation component 31 and a calcination furnace 32. The two ends of the calcination transportation component 31 are respectively docked with the first crucible transportation line 1 and the second crucible transportation line 2. The calcination furnace 32 straddles the calcination transportation component 31. The calcination transportation component 31 is used to send the crucibles transported by the first crucible transportation line 1 or the second crucible transportation line 2 to the calcination furnace 32 for calcination and send the crucibles that have completed calcination in the calcination furnace 32 to the first crucible transportation line 1 or the second crucible transportation line 2.
[0034] Further, the calcination transportation component 31 includes a sliding trough body 311 and a calcination pusher 312. The size of the sliding trough body 311 matches that of the crucible. The calcination pusher 312 is slidably embedded on the sliding trough body 311 and is used to push the crucible to move along the sliding trough body 311 and enter and exit the calcination furnace 32.
[0035] Further, in some feasible solutions, since both ends of the calcination furnace 32 need to feed and discharge materials, two calcination pushers 312 are included, which are respectively arranged at both ends of the calcination furnace 32 and are used to push the crucibles into or out of the calcination furnace 32 from both ends.
[0036] Further, a sliding rod is provided at the bottom of the sliding trough body 311. The calcination pusher 312 includes a calcination pusher slider 312a, a calcination pusher cylinder 312b, and a calcination push plate 312c. The calcination pusher slider 312a is slidably connected to the sliding rod. The calcination pusher cylinder 312b is fixed on the calcination pusher slider 312a. The calcination push plate 312c is fixed on the movable end of the calcination pusher cylinder 312b. The movable end of the calcination pusher cylinder 312b expands and contracts to drive the calcination push plate 312c to retract into the sliding trough body 311 or protrude relative to the sliding trough body 311.
[0037] Further, the calcination furnace 32 includes a furnace body 321 and a number of heating components. The furnace body 321 straddles the sliding trough body 311. Doors that can be opened and closed are provided at both ends of the furnace body 321 along the direction of the sliding trough body 311. The heating components are arranged on the inner wall of the furnace body 321. When the crucible enters the furnace body 321, the inside of the furnace body 321 is heated, thereby calcining the crucible.
[0038] In this embodiment, a number of loading and unloading devices 4 are further included. In some feasible embodiments, the loading and unloading devices 4 are arranged at the ends of the first crucible transportation line 1 and the second crucible transportation line 2 and are used to load and unload the crucibles on the first crucible transportation line 1 and the second crucible transportation line 2.
[0039] In some other feasible embodiments, the pick-and-place device 4 is arranged on one side of the corresponding positions of the first shuttle transportation line 1 and the second shuttle transportation line 2 of the shuttle and the calcination device 3.
[0040] The pick-and-place device 4 includes a manipulator. The clamping end of the manipulator can pick up a shuttle from the outside and place it on the first shuttle transportation line 1 or the second shuttle transportation line 2, and can also pick up the shuttle on the first shuttle transportation line 1 or the second shuttle transportation line 2 and place it outside. The manipulator is a conventional device in the prior art, and those skilled in the art have sufficient understanding of it, so the specific structural content will not be elaborated here.
[0041] Thus, multiple calcination methods can be realized: 1. The pick-and-place device 4 is arranged at the ends of the first shuttle transportation line 1 and the second shuttle transportation line 2. The shuttle is placed on the first shuttle transportation line 1 at the end of the first shuttle transportation line 1. The first shuttle transportation line 1 sends the uncalcined shuttle into the calcination transportation component 31 and then into the calcination furnace 32 for calcination. The calcined shuttle is sent by the calcination transportation component 31 to the second shuttle transportation line 2 and taken away from the end of the second shuttle transportation line 2; or the uncalcined shuttle is placed at the end of the second shuttle transportation line 2. The second shuttle transportation line 2 sends the uncalcined shuttle into the calcination transportation component 31 and then into the calcination furnace 32 for calcination. The calcined shuttle is sent by the calcination transportation component 31 to the first shuttle transportation line 1 and taken away from the end of the first shuttle transportation line 1; thus, a one-way circulation line of the first shuttle transportation line 1, the calcination device 3, and the second shuttle transportation line 2 is formed. 2. The pick-and-place device 4 is arranged at the ends of the first shuttle transportation line 1 and the second shuttle transportation line 2. The uncalcined shuttle is sent from the first shuttle transportation line 1 and the second shuttle transportation line 2 into the calcination transportation component 31 and then into the calcination furnace 32 for calcination. The calcined shuttle is sent by the calcination transportation component 31 to the first shuttle transportation line 1 and the second shuttle transportation line 2, and multiple calcination furnaces 32 work alternately; thus, feeding and discharging are carried out simultaneously on two conveying lines. Compared with the single-line single-furnace circulation calcination method in the prior art, the calcination material capacity per unit time is increased significantly, the heat energy utilization efficiency of the calcination furnace is higher, and the production efficiency is improved. 3. The loading and unloading device 4 is arranged on one side of the corresponding positions of the first refractory container transportation line 1 and the second refractory container transportation line 2 and the calcination device 3. The refractory container is placed on the first refractory container transportation line 1, and the first refractory container transportation line 1 sends the uncalcined refractory container into the calcination transportation component 31 and then into the calcination furnace 32 for calcination. The calcined refractory container is sent by the calcination transportation component 31 to the second refractory container transportation line 2. The corresponding loading and unloading device 4 takes away the calcined refractory container and places the uncalcined refractory container. The uncalcined refractory container is then transported by the second refractory container transportation line 2 to the position of another calcination device 3, and the uncalcined refractory container is sent into the calcination transportation component 31 and then into the calcination furnace 32 for calcination. The calcined refractory container is sent by the calcination transportation component 31 to the first refractory container transportation line 1. Thus, the transportation time and the waiting time of the calcination device 3 can be significantly shortened, heat waste in the calcination device 3 can be avoided, and the utilization efficiency of thermal energy and the production efficiency can be improved.
[0042] The beneficial effects of the present invention are as follows: The present invention includes a first refractory container transportation line, a second refractory container transportation line, and at least two calcination devices. The first refractory container transportation line transports the refractory containers in a first direction, and the second refractory container transportation line transports the refractory containers in a second direction. Each calcination device is docked with the first refractory container transportation line and the second refractory container transportation line, and is used to calcine the refractory containers transported by the first refractory container transportation line or the second refractory container transportation line and send them to the first refractory container transportation line or the second refractory container transportation line. In the present invention, at least two calcination devices are provided, and each calcination device can calcine the refractory containers. When any one of the calcination devices needs to be repaired, the other calcination devices can maintain the normal operation of the entire calcination processing line and avoid affecting the production progress.
[0043] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention.
Claims
1. A sagger rotary calcination treatment line, characterized in that, Including: A first transport line for saggers, transporting saggers in a first direction; A second transport line for saggers, spaced from the first transport line for saggers, transporting saggers in a second direction; And At least two calcining devices, each of the calcining devices being docked with the first transport line for saggers and the second transport line for saggers, for calcining the saggers transported by the first transport line for saggers or the second transport line for saggers and sending them to the first transport line for saggers or the second transport line for saggers.
2. The sagger rotary calcination treatment line according to claim 1, characterized in that, The first transport line for saggers includes a first transport track, a first slider, and a first sagger carrier plate. The first transport track is arranged in the first direction. The first slider is arranged on the first transport track and can actively slide along the first transport track and stop at any position in its moving stroke. The first sagger carrier plate is fixed to the first slider.
3. The sagger rotary calcination treatment line according to claim 2, wherein, A first pusher assembly is arranged on the first sagger carrier plate. The first pusher assembly has a pusher end for pushing saggers, and is used for pushing saggers to move between the calcining device and the first sagger carrier plate when the first sagger carrier plate is docked with the calcining device.
4. The sagger rotary calcination treatment line according to claim 3, characterized in that, The second transport line for saggers includes a second transport track, a second slider, and a second sagger carrier plate. The second transport track is arranged in the first direction. The second slider is arranged on the second transport track and can actively slide along the second transport track and stop at any position in its moving stroke. The second sagger carrier plate is fixed to the second slider for carrying saggers.
5. The sagger rotary calcination treatment line according to claim 1, characterized in that, A second pusher assembly is arranged on the second sagger carrier plate. The second pusher assembly has a pusher end for pushing saggers, and is used for pushing saggers to move between the calcining device and the second sagger carrier plate when the second sagger carrier plate is docked with the calcining device.
6. The sagger rotary calcination treatment line according to claim 1, characterized in that, The calcining device includes a calcining transport assembly and a calcining furnace. The two ends of the calcining transport assembly are respectively docked with the first transport line for saggers and the second transport line for saggers. The calcining furnace straddles the calcining transport assembly. The calcining transport assembly is used for sending the saggers transported by the first transport line for saggers or the second transport line for saggers to the calcining furnace for calcining and sending the saggers that have been calcined in the calcining furnace to the first transport line for saggers or the second transport line for saggers.
7. The sagger rotary calcination treatment line according to claim 6, wherein The calcining transport assembly includes a sliding trough body and a calcining pusher. The size of the sliding trough body matches that of the sagger. The calcining pusher is slidably embedded on the sliding trough body for pushing the sagger to move along the sliding trough body and enter and exit the calcining furnace.
8. The sagger rotary calcination treatment line according to claim 7, characterized in that, A sliding rod is arranged at the bottom of the sliding trough body. The calcining pusher includes a calcining pusher slider, a calcining pusher cylinder, and a calcining push plate. The calcining pusher slider is slidably connected to the sliding rod. The calcining pusher cylinder is fixed on the calcining pusher slider. The calcining push plate is fixed on the movable end of the calcining pusher cylinder. The movable end of the calcining pusher cylinder extends and retracts to drive the calcining push plate to retract into the sliding trough body or protrude relative to the sliding trough body.
9. The sagger rotary calcination treatment line according to claim 1, characterized in that, It further includes a plurality of loading and unloading devices, which are arranged at the ends of the first sagger conveyor line and the second sagger conveyor line for loading and unloading the saggers on the first sagger conveyor line and the second sagger conveyor line.
10. The sagger rotary calcination treatment line according to claim 1, characterized in that, It further includes a plurality of loading and unloading devices, which are arranged on one side at the corresponding positions of the first sagger conveyor line and the second sagger conveyor line and the calcining device.
Citation Information
Patent Citations
Sintering production line and sagger recovery system and method
CN115319905A