Full-automatic thread go gauge detection machine
Through the fully automatic threaded gauge detection machine, the automatic detection of threaded workpieces is achieved using motor and display components, which solves the problem of low detection efficiency in the prior art and realizes efficient and simple threaded hole detection.
Patent Information
- Application Number
- CN202411882461.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, threaded workpiece detection efficiency is low and the operation is cumbersome, so manual rotation of the thread gauge is required for inspection.
A fully automatic threaded gauge detection machine is designed, using components such as the first linear motor, the second linear motor, the servo motor and the touch display screen to realize automatic detection of threaded workpieces. The servo motor drives the threaded gauge to rotate, and the torque and number of turns are set in combination with the touch display screen to automatically determine whether the threaded hole is qualified.
Automatic detection of threaded workpieces is realized, detection efficiency is improved, operation process is simplified, and detection automation is improved.
Smart Images

Figure CN120403390A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic equipment, and particularly to a fully automatic thread plug gauge inspection machine. Background Art
[0002] Threaded parts are one of the earliest simple machines invented by humans. In ancient times, humans used threads to fix the armor of battle robes, press oil, and make wine. Due to the ease of assembly and disassembly of threads, they are still widely used in various mechanical manufacturing fields today. The inspection of threaded products is an unavoidable topic for each enterprise.
[0003] Thread gauges, also known as thread plug and ring gauges, are usually used to inspect and determine whether the dimensions of threads are correct. Thread dimensions consist of thread diameter and pitch. Usually, when selecting a thread gauge, it is necessary to know the thread specification to be inspected. Thread gauges are divided into thread plug gauges and thread ring gauges according to the internal and external threads to be inspected. A thread plug gauge is a tool for measuring the correctness of internal thread dimensions and can be divided into three types: ordinary coarse pitch, fine pitch, and pipe threads. A thread ring gauge is used to measure the correctness of external thread dimensions, with one go-end and one not-go-end.
[0004] By using a go-end thread gauge to inspect the screwing ability of a threaded workpiece, the internal thread hole can be conveniently and quickly inspected. The go-gauge of the thread gauge can be rotated at any position of the threaded part to be measured. If it can pass through the entire thread length, it is judged as qualified; otherwise, it is an unqualified product. However, at present, most inspections of threaded workpieces are carried out by manually rotating the thread gauge, which is cumbersome and inefficient. Summary of the Invention
[0005] The main object of the present invention is to propose a fully automatic thread plug gauge inspection machine, aiming to solve the technical problems of cumbersome operation and low efficiency in the existing inspection of threaded workpieces by manually rotating the thread gauge.
[0006] To achieve the above object, the fully automatic thread plug gauge detector proposed by the present invention includes a workbench, a first linear motor, a loading plate, a cross beam, a second linear motor, a sliding plate, a lifting plate, a motor mounting plate, a servo motor, a thread plug gauge, and a touch display screen. The first linear motor is disposed on the upper end wall of the workbench. The loading plate is disposed on the slider of the first linear motor, and the loading plate is driven to slide back and forth by the first linear motor. The cross beam is disposed above the rear end of the workbench, and both ends of the cross beam are fixedly connected to the workbench. The second linear motor is disposed on the front end wall of the cross beam. The sliding plate is disposed on the slider of the second linear motor, and the sliding plate is driven to slide left and right by the second linear motor. The lifting plate is slidably connected to the sliding plate up and down. The motor mounting plate is disposed at the lower end of the lifting plate. The servo motor is vertically disposed on the motor mounting plate. A support plate is provided at the lower end of the motor mounting plate. The thread plug gauge is rotatably connected to the support plate through a bearing. The output shaft of the servo motor is fixedly connected to the upper end of the thread plug gauge. The touch display screen is disposed on the side wall of the cross beam, and the touch display screen is electrically connected to the first linear motor, the second linear motor, and the servo motor respectively.
[0007] Optionally, it further includes a lifting motor, a synchronous pulley, and a synchronous belt. The lifting motor is disposed at the rear end of the sliding plate. The synchronous pulleys are rotatably disposed at the upper and lower ends of the front end wall of the sliding plate respectively. The synchronous belt is connected to the synchronous pulleys respectively. The output shaft of the lifting motor is connected to one of the synchronous wheels. The synchronous belt is fixedly connected to the side wall of the lifting plate, and the lifting plate is driven to lift up and down by the synchronous belt.
[0008] Optionally, it further includes a slide rail and a slider. The slide rail is vertically disposed on the front end wall of the sliding plate. The slider is slidably connected to the slide rail up and down. The lifting plate is fixedly connected to the slider.
[0009] Optionally, it further includes a limiting plate and a limiting screw. The limiting plate is fixedly connected to the side wall of the lifting plate. The limiting screws are respectively screwed to the upper and lower ends of the front end wall of the sliding plate, and the limiting plate can be respectively abutted against the limiting screws.
[0010] Optionally, it further includes a folding bracket. The rear end of the folding bracket is rotatably connected to the side wall of the cross beam. The rear end wall of the touch display screen is rotatably connected to the front end of the folding bracket. Optionally, a handle is provided on the side wall of the touch display screen.
[0011] Adopting the technical solution of the present invention has the following beneficial effects: In the technical solution of the present invention, a first linear motor is arranged on the upper end wall of the workbench, a loading plate is arranged on the slider of the first linear motor, and the loading plate is driven by the first linear motor to slide back and forth. A cross beam is arranged above the rear end of the workbench, and both ends of the cross beam are fixedly connected to the workbench. A second linear motor is arranged on the front end wall of the cross beam, a sliding plate is arranged on the slider of the second linear motor, and the sliding plate is driven by the second linear motor to slide left and right. A lifting plate is slidably connected to the sliding plate up and down. A motor mounting plate is arranged at the lower end of the lifting plate, a servo motor is vertically arranged on the motor mounting plate, a support plate is arranged at the lower end of the motor mounting plate, a thread gauge is rotatably connected to the support plate through a bearing, and the output shaft of the servo motor is fixedly connected to the upper end of the thread gauge. First, install the fixture on the loading plate, then fix the threaded workpiece to be detected on the fixture, input the coordinate values of the X / Y / Z axes into the control program through the touch display screen according to the preset position information. After starting, drive the loading plate to the preset position by the first linear motor, adjust the left and right position of the thread gauge by the second drive motor, then drive the thread gauge to lift up and down by the elevator motor, and drive the thread gauge to rotate by the servo motor. When detecting with the gauge, after setting the torque value, number of thread turns and thread depth of the thread gauge through the touch display screen, the equipment automatically detects whether the threaded hole is qualified. If the servo motor smoothly passes through the threaded hole according to the set torque and number of turns and then reversely exits, it indicates a qualified product. If the number of turns is not completed and the thread gauge gets stuck halfway and the servo motor reversely exits, it indicates an unqualified product. In this way, automatic detection of the threaded workpiece is realized, without manual rotation of the gauge, greatly improving the detection efficiency of the threaded workpiece, and the operation is simple, the use is convenient, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0013] Figure 1 It is a schematic diagram of the overall structure of a fully automatic thread gauge detection machine according to an embodiment of the present invention; Figure 2 It is a schematic diagram of a partial structure of a fully automatic thread gauge detection machine according to an embodiment of the present invention; Figure 3 It is a schematic diagram of another partial structure of a fully automatic thread gauge detection machine according to an embodiment of the present invention.
[0014] The realization, functional features and advantages of the object of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners
[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0016] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0017] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of the technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of the technical solutions does not exist and is not within the protection scope required by the present invention.
[0018] The present invention provides a full-automatic thread plug gauge detection machine.
[0019] Such as Figures 1 to 3As shown in the figure, in an embodiment of the present invention, the fully automatic thread plug gauge detector includes a workbench 101, a first linear motor 102, a loading plate 103, a cross beam 104, a second linear motor 105, a sliding plate 106, a lifting plate 107, a motor mounting plate 108, a servo motor 109, a thread plug gauge 110, and a touch display screen 111. The first linear motor 102 is disposed on the upper end wall of the workbench 101, and the loading plate 103 is disposed on the slider of the first linear motor 102, and the loading plate 103 is driven by the first linear motor 102 to slide back and forth. The cross beam 104 is disposed above the rear end of the workbench 101, and both ends of the cross beam 104 are fixedly connected to the workbench 101. The second linear motor 105 is disposed on the front end wall of the cross beam 104, and the sliding plate 106 is disposed on the slider of the second linear motor 105, and the sliding plate 106 is driven by the second linear motor 105 to slide left and right. The lifting plate 107 is slidably connected to the sliding plate 106 up and down. The motor mounting plate 108 is disposed at the lower end of the lifting plate 107, and the servo motor 109 is vertically disposed on the motor mounting plate 108. A support plate 1081 is provided at the lower end of the motor mounting plate 108, and the thread plug gauge 110 is rotatably connected to the support plate 1081 through a bearing. The output shaft of the servo motor 109 is fixedly connected to the upper end of the thread plug gauge 110. The touch display screen 111 is disposed on the side wall of the cross beam 104, and the touch display screen 111 is electrically connected to the first linear motor 102, the second linear motor 105, and the servo motor 109 respectively.
[0020] Specifically, it further includes a lifting motor 112, a synchronous pulley 113, and a synchronous belt 114. The lifting motor 112 is disposed at the rear end of the sliding plate 106. The synchronous pulleys 113 are rotatably disposed at the upper and lower ends of the front end wall of the sliding plate 106 respectively. The synchronous belt 114 is connected to the synchronous pulleys 113 respectively. The output shaft of the lifting motor 112 is connected to one of the synchronous pulleys 113, and the synchronous belt 114 is fixedly connected to the side wall of the lifting plate 107, and the lifting plate 107 is driven to lift up and down through the synchronous belt 114.
[0021] Specifically, it further includes a slide rail 115 and a slider 116. The slide rail 115 is vertically disposed on the front end wall of the sliding plate 106, and the slider 116 is slidably connected to the slide rail up and down. The lifting plate 107 is fixedly connected to the slider 116, so that the lifting of the lifting plate is smoother.
[0022] Specifically, it further includes a limit plate 117 and a limit screw 118. The limit plate 117 is fixedly connected to the side wall of the lifting plate 107. The limit screws 118 are respectively screwed to the upper and lower ends of the front end wall of the sliding plate 106, and the limit plate 117 can be respectively abutted against the limit screws 118, so as to conveniently limit the extreme positions of the lifting plate up and down.
[0023] Furthermore, it further includes a folding bracket 119. The rear end of the folding bracket 119 is rotatably connected to the side wall of the cross beam 104, and the rear end wall of the touch display screen 111 is rotatably connected to the front end of the folding bracket 119, enabling the touch display screen to be folded back and forth to save space.
[0024] Furthermore, a handle 1111 is provided on the side wall of the touch display screen 111 to facilitate the movement of the touch display screen.
[0025] Specifically, the working principle and process of the present invention are as follows: First, install the fixture on the loading plate, then fix the threaded workpiece to be detected on the fixture. Input the coordinate values of the X / Y / Z axes into the control program through the touch display screen according to the preset position information. After starting, drive the loading plate to the preset position by the first linear motor, adjust the left and right positions of the thread plug gauge by the second drive motor, then drive the thread plug gauge to move up and down by the elevator motor, and drive the thread plug gauge to rotate by the servo motor. When detecting with the plug gauge, after setting the torque value, the number of thread turns, and the thread depth of the thread plug gauge through the touch display screen, the device automatically detects whether the threaded hole is qualified. If the servo motor smoothly passes through the threaded hole according to the set torque and number of turns and then reverses and exits, it indicates a qualified product. If the thread plug gauge gets stuck before the set number of turns is completed during the process and the servo motor reverses and exits, it indicates an unqualified product. In this way, the automatic detection of threaded workpieces is realized, without the need for manual rotation of the plug gauge, greatly improving the detection efficiency of threaded workpieces, and the operation is simple and convenient to use.
[0026] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention under the inventive concept of the present invention, or any direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A fully automatic thread plug gauge inspection machine, characterized in that, It includes a workbench, a first linear motor, a loading plate, a cross beam, a second linear motor, a sliding plate, a lifting plate, a motor mounting plate, a servo motor, a thread gauge and a touch display screen. The first linear motor is arranged on the upper end wall of the workbench. The loading plate is arranged on the slider of the first linear motor. The loading plate is driven to slide back and forth by the first linear motor. The cross beam is arranged above the rear end of the workbench. Both ends of the cross beam are fixedly connected to the workbench respectively. The second linear motor is arranged on the front end wall of the cross beam. The sliding plate is arranged on the slider of the second linear motor. The sliding plate is driven to slide left and right by the second linear motor. The lifting plate is slidably connected to the sliding plate up and down. The motor mounting plate is arranged at the lower end of the lifting plate. The servo motor is vertically arranged on the motor mounting plate. A support plate is arranged at the lower end of the motor mounting plate. The thread gauge is rotatably connected to the support plate through a bearing. The output shaft of the servo motor is fixedly connected to the upper end of the thread gauge. The touch display screen is arranged on the side wall of the cross beam. The touch display screen is electrically connected to the first linear motor, the second linear motor and the servo motor respectively.
2. The full-automatic thread plug gauge inspection machine according to claim 1, characterized in that, It further includes a lifting motor, synchronous pulleys and a synchronous belt. The lifting motor is arranged at the rear end of the sliding plate. The synchronous pulleys are respectively rotatably arranged at the upper end and the lower end of the front end wall of the sliding plate. The synchronous belt is respectively connected to the synchronous pulleys. The output shaft of the lifting motor is connected to one of the synchronous wheels. The synchronous belt is fixedly connected to the side wall of the lifting plate. The lifting plate is driven to lift up and down by the synchronous belt.
3. The fully automatic thread plug gauge inspection machine according to claim 1, wherein, It further includes a slide rail and a slider. The slide rail is vertically arranged on the front end wall of the sliding plate. The slider is slidably connected to the slide rail up and down. The lifting plate is fixedly connected to the slider.
4. The full-automatic thread plug gauge inspection machine according to claim 1, characterized in that, It further includes a limit plate and a limit screw. The limit plate is fixedly connected to the side wall of the lifting plate. The limit screws are respectively screwed on the upper end and the lower end of the front end wall of the sliding plate, and the limit plate can respectively abut against the limit screws.
5. The full-automatic thread plug gauge inspection machine according to claim 1, wherein, It further includes a folding bracket. The rear end of the folding bracket is rotatably connected to the side wall of the cross beam. The rear end wall of the touch display screen is rotatably connected to the front end of the folding bracket.
6. The full-automatic thread plug gauge inspection machine according to claim 5, characterized in that, A handle is arranged on the side wall of the touch display screen.