A reactor with noise reduction function
Through the buffer mechanism, self-locking fixing mechanism and circulating heat dissipation mechanism, combined with the sound silencer triangulation and vibration-absorbing base, the problems of vibration noise and low heat dissipation efficiency of the reactor are solved, and multi-stage noise reduction and efficient heat dissipation are achieved.
Patent Information
- Application Number
- CN202510920649.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-07-04
AI Technical Summary
During the operation of existing reactors, magnetostrictive effects and vibration noise caused by harmonic currents are serious, and the heat dissipation efficiency is low, and the existing noise reduction and heat dissipation methods are not effective.
The buffer mechanism, self-locking fixing mechanism and circulating heat dissipation mechanism are adopted, combined with the sound-silenced triangulation and vibration-absorbing base to achieve multi-stage noise reduction and liquid-cooled circulation heat dissipation.
It effectively reduces the vibration noise of the reactor, improves the heat dissipation efficiency, and ensures the stable installation and heat dissipation effect of the reactor components.
Smart Images

Figure CN120413258B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of reactors, and in particular relates to a reactor with a noise reduction function. Background Art
[0002] Reactors, also known as inductors, are widely used in circuits to prevent current changes. All current-carrying conductors have some inductance, but a straight conductor with current flowing through it has a low inductance and generates a weak magnetic field. Therefore, a typical reactor is a wire wound into a solenoid, known as an air-core reactor. Sometimes, to increase the inductance of a solenoid, an iron core is inserted into the solenoid, known as an iron-core reactor. Reactance is divided into inductive reactance and capacitive reactance. A more scientific classification is that inductive reactance and capacitive reactance are collectively referred to as reactors. Existing reactors have the following problems when used:
[0003] 1. Harmonic currents generated by nonlinear loads in the power grid, such as inverters and arc furnaces, increase the fluctuation amplitude of the magnetic flux density in the reactor core, exacerbating the magnetostrictive effect and triggering a resonant response. This causes the reactor to generate large vibration noise during operation. Vibration causes components on the reactor to loosen, and the coupling of loose components further exacerbates the noise generation. Existing reactors usually use sound insulation covers and shock-absorbing pads to reduce noise. However, this noise reduction method is ineffective and cannot improve the loose components caused by vibration.
[0004] 2. During operation, the electromagnetic loss of the winding resistance, the magnetic loss of the core, and the harmonic current all cause the reactor to generate a large amount of heat, necessitating heat dissipation. Existing reactor heat dissipation methods include air cooling and oil-immersed liquid cooling. Oil-immersed cooling is effective, but the insulating oil itself has poor fluidity during oil-immersed cooling, resulting in slow heat conduction and prone to local overheating. In addition, the insulating oil is usually naturally heat-exchanged using cooling fins, which results in relatively slow heat exchange efficiency and speed. Summary of the Invention
[0005] The purpose of the present invention is to provide a reactor with a simple structure and reasonable design and a noise reduction function in order to solve the above problems.
[0006] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0007] A reactor with a noise reduction function comprises an oil tank and a reactor body fixed inside the oil tank. Two vibration-damping bases for supporting and reducing vibration of the oil tank are symmetrically arranged at the front and back of the bottom of the oil tank. A supporting plate is installed on the bottom surface of the oil tank. The oil tank has a double-layer hollow structure, and the hollow part is a cavity. Several silencer triangular cones are evenly installed in the cavity of the oil tank side wall. A buffer mechanism is provided on the top of the supporting plate. Several reactor bodies are fixedly installed on the top of the buffer mechanism. Several self-locking fixing mechanisms are provided on the reactor body. A circulating heat dissipation mechanism for circulating cooling and heat dissipation is provided on the oil tank.
[0008] The buffer mechanism includes two No. 1 fixing plates fixedly installed on the top of the supporting plate, ear plates are fixedly installed on both sides of the No. 1 fixing plate, and the ear plates are fixedly installed on the supporting plate by screws. A No. 1 rubber plate is fixedly installed on the top of the two No. 1 fixing plates, and a wooden board is fixedly installed on the top of the two No. 1 rubber plates. Two No. 2 rubber plates are fixedly installed on the top of the wooden board symmetrically in front and back, and a No. 2 fixing plate is fixedly installed on the top of the two No. 2 rubber plates, and a number of reactor bodies are evenly fixedly installed on the top of the two No. 2 fixing plates.
[0009] Preferably, the self-locking fixing mechanism includes a top fixing block fixedly connected to the top of the reactor body and a bottom fixing block fixed to the bottom of the reactor body, a screw is passed through the top fixing block and the bottom fixing block, a threaded hole is opened in the center of the top of the screw, and a locking assembly is threadedly connected inside the threaded hole, and a nut is threadedly connected to the upper part of the screw.
[0010] Preferably, a number of slots are evenly opened on the top of the nut, a No. 1 gasket is fitted on the bottom of the nut, a rubber ring is fixedly installed on the bottom of the No. 1 gasket, a No. 2 gasket is fixedly installed on the bottom of the rubber ring, the bottom of the No. 2 gasket is fitted with the top of the top fixed block, a number of mounting holes are evenly opened inside the rubber ring, and a spring is arranged inside the mounting hole.
[0011] Preferably, the locking assembly includes a screw threadedly connected to the inside of the threaded hole, a number of fixed arms are evenly fixedly installed on the outside of the screw, a crimping block is fixedly installed on the bottom of the fixed arm, a crimping ring is fixedly installed on the bottom of the multiple crimping blocks, and a card strip fixed to the card slot is fixedly installed on the bottom of the crimping ring.
[0012] Preferably, the vibration damping base includes a support rod fixedly installed at the bottom of the oil tank, a support plate is fixedly installed at the bottom of the two symmetrical support rods, a rubber seat is fixedly installed at the bottom of the support plate, an empty groove is opened inside the rubber seat, a U-shaped channel steel is fixedly installed inside the empty groove, a number of elastomers are evenly installed on the bottom surface of the U-shaped channel steel, and a spring is fixedly installed on the top of the elastomer.
[0013] Preferably, an upper cover is fixedly mounted on the top of the oil tank, a sealing ring is provided between the upper cover and the oil tank, and the interior of the oil tank is filled with insulating oil.
[0014] Preferably, the circulating heat dissipation mechanism includes a suction component, a stirring component and a heat dissipation reflux component, the suction component is arranged on the oil tank, the stirring component is arranged on the suction component, and the heat dissipation reflux component is arranged on the oil tank and the suction component.
[0015] Preferably, the suction assembly includes a suction pump fixedly mounted on one side of the bottom surface of the oil tank, an output pipe fixedly mounted on the output end of the suction pump, the output pipe fixedly passes through the right inner wall of the oil tank, and a sealing ring is provided between the oil tank and the output pipe, a boosting tank is fixedly mounted on the end of the output pipe away from the suction pump, a shell is fixedly mounted on the bottom of the boosting tank, and blades are rotatably mounted inside the shell.
[0016] Preferably, the stirring assembly includes a linkage shaft that rotates in a sealed manner and passes through the left side of the shell, the right end of the linkage shaft is fixedly connected to the left side of the blade, the left end of the linkage shaft is fixedly sleeved with a driving bevel gear, a fixed shaft is rotatably installed on the top of the cavity inside the oil tank, a driven bevel gear that meshes with the driving bevel gear is fixedly sleeved on the bottom of the fixed shaft, a driving pulley is fixedly sleeved on the middle part of the fixed shaft, a rotating shaft is sealed and rotated through the four corners of the bottom of the oil tank, a stirring impeller is fixedly installed on the top of the rotating shaft, a driven gear is fixedly sleeved on the bottom of the rotating shaft, a toothed belt is meshed between multiple driven gears and the driving pulley, and a support leg is installed in the bottom cavity of the oil tank.
[0017] Preferably, the heat dissipation reflux assembly includes a bent pipe fixedly installed at the bottom of the shell, a discharge pipe is fixedly installed at one end of the bent pipe away from the shell, a number of cooling fins are evenly and symmetrically installed on the front and back of the oil tank, the cooling fins located on the front side of the oil tank are connected by a No. 1 connecting pipe, the cooling fins located on the rear side of the oil tank are connected by a No. 2 connecting pipe, the two cooling fins located on the front and back of the top of the oil tank are connected by a connecting pipe, the cooling fins located at the bottom of the front side are connected to the inside of the oil tank through a return pipe, and the end of the discharge pipe away from the bent pipe is connected to the bottom of the cooling fin located on the rear side.
[0018] The beneficial effects of the present invention are:
[0019] 1. The present invention uses a buffer mechanism to buffer and reduce the vibration generated by the reactor body, achieving first-level noise reduction, and the silencer triangle in the cavity of the oil tank reduces the noise generated by the vibration, achieving second-level noise reduction. The vibration-reducing base reduces the vibration of the entire oil tank, further reducing the noise generated by the vibration, achieving third-level noise reduction.
[0020] 2. The present invention realizes the locking and fixation of the components in the reactor body through a self-locking fixing mechanism, and the nut therein realizes anti-loosening self-locking, thereby avoiding the loosening of the nut caused by the vibration of the reactor body, improving the stability of the fixation between the internal components of the reactor body, and avoiding the noise generated by the collision of the components after loosening.
[0021] 3. The present invention sets a circulating heat dissipation mechanism, uses a suction pump to draw the insulating oil into the cooling fins, exchanges heat with the outside air through the cooling fins, and the insulating oil after heat exchange and cooling flows back into the oil tank, thereby realizing liquid-cooled circulating heat dissipation of the reactor in the oil tank and improving the heat dissipation effect. In the process of heat dissipation by the circulating heat dissipation mechanism, the stirring component is driven to work synchronously, and the stirring impeller in the stirring component is used to stir the insulating oil, thereby ensuring sufficient contact between the insulating oil and the reactor, improving the heat dissipation speed, and the stirring and mixing avoids the oil stratification phenomenon during long-term use, thereby ensuring the consistency of the oil product. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0023] Figure 2 It is a partial cross-sectional view of the overall structure of the present invention;
[0024] Figure 3 This is a three-dimensional diagram of the reactor body, self-locking fixing mechanism and buffer mechanism of the present invention;
[0025] Figure 4 It is a three-dimensional diagram of the self-locking fixing mechanism of the present invention;
[0026] Figure 5 The present invention Figure 4 A magnified schematic diagram of area A in the middle;
[0027] Figure 6 It is a partial cross-sectional view of the rubber ring, the first gasket, the spring and the second gasket of the present invention;
[0028] Figure 7 It is a partially cutaway perspective view of the oil tank, circulating heat dissipation mechanism and muffler triangular cone of the present invention;
[0029] Figure 8 This is a three-dimensional top view of the circulating heat dissipation mechanism of the present invention;
[0030] Figure 9 The present invention Figure 8 A magnified schematic diagram of area B in the middle;
[0031] Figure 10 This is a three-dimensional bottom view of the circulating heat dissipation mechanism of the present invention;
[0032] Figure 11 It is a partial cross-sectional view of the vibration-damping base of the present invention.
[0033] In the figure: 1. Oil tank; 2. Vibration-damping base; 21. Rubber seat; 22. Support rod; 23. Support plate; 24. Shrapnel; 25. Elastomer; 26. U-shaped channel steel; 3. Circulation heat dissipation mechanism; 31. Suction assembly; 311. Suction pump; 312. Output pipe; 313. Booster tank; 314. Housing; 315. Blades; 32. Stirring assembly; 321. Stirring impeller; 322. Toothed belt; 323. Linking shaft; 324. Driving pulley; 325. Fixed shaft; 326. Driven bevel gear; 327. Driving bevel gear; 33. Heat dissipation reflux assembly; 331. Heat dissipation fin; 332. Connecting pipe; 333. Connecting pipe No. 1; 334. Return pipe; 335. Elbow; 336. Discharge pipe; 337. Connecting pipe No. 2; 4. Upper cover; 5. Reactor body; 6. Self-locking fixing mechanism; 61. Bottom fixing block; 62. Screw; 63. Locking assembly; 631. Screw; 632. Fixing arm; 633. Crimp block; 634. Crimp ring; 635. Clip; 64. Nut; 65. Top fixing block; 66. Rubber ring; 67. Washer ring No. 1; 68. Spring; 69. Washer ring No. 2; 7. Buffer mechanism; 71. Ear plate; 72. Fixing plate No. 1; 73. Rubber plate No. 1; 74. Wooden board; 75. Rubber plate No. 2; 76. Fixing plate No. 2; 8. Support plate; 9. Support leg; 10. Silencing triangle cone. DETAILED DESCRIPTION
[0034] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0035] Example: See Figure 1 and Figure 2 A reactor with noise reduction function includes a fuel tank 1. Two vibration-damping bases 2 for supporting and reducing vibration of the fuel tank 1 are symmetrically arranged at the front and back of the bottom of the fuel tank 1. A supporting plate 8 is installed on the bottom surface of the fuel tank 1. The fuel tank 1 is a double-layer hollow structure, and the hollow part is a cavity. A number of sound-absorbing triangular cones 10 are evenly installed in the cavity of the side wall of the fuel tank 1. A buffer mechanism 7 is provided on the top of the supporting plate 8. A number of reactor bodies 5 are fixedly installed on the top of the buffer mechanism 7. The buffer mechanism 7 is used to buffer and reduce vibration of the reactor body 5. A number of self-locking fixing mechanisms 6 are provided on the reactor body 5. A circulating heat dissipation mechanism 3 for circulating cooling and heat dissipation is provided on the fuel tank 1. An upper cover 4 is fixedly installed on the top of the fuel tank 1. A sealing ring is provided between the upper cover 4 and the fuel tank 1. The inside of the fuel tank 1 is filled with insulating oil.
[0036] When in use, the support plate 8 is used to support and fix the buffer mechanism 7, the vibration-damping base 2 is used to perform vibration reduction and buffering on the entire oil tank 1, and the silencer triangle 10 is evenly arranged in the cavity of the side wall of the oil tank 1. The silencer triangle 10 achieves noise reduction by multi-directionally reflecting the noise generated by the reactor body 5 and dispersing the propagation direction of the sound wave to weaken the energy concentration effect. The self-locking fixing mechanism 6 is used to achieve stable installation of various components in the reactor body 5 to avoid loosening of the components of the reactor body 5 due to vibration. The circulating heat dissipation mechanism 3 is used to achieve oil-immersed rapid circulating heat dissipation, and the sealing ring is used to ensure the seal between the upper cover 4 and the oil tank 1.
[0037] See also Figure 2 、 Figure 3 and Figure 4 The self-locking fixing mechanism 6 includes a top fixing block 65 fixedly connected to the top of the reactor body 5 and a bottom fixing block 61 fixed to the bottom of the reactor body 5. A screw 62 is inserted through the top fixing block 65 and the bottom fixing block 61 for mutual movement. A threaded hole is provided at the top center of the screw 62, and a locking assembly 63 is threadedly connected to the inside of the threaded hole. A nut 64 is threadedly connected to the upper part of the screw 62.
[0038] See also Figure 3 、 Figure 4 、 Figure 5 and Figure 6 A number of slots are evenly opened on the top of the nut 64, and a No. 1 gasket 67 is attached to the bottom of the nut 64. A rubber ring 66 is fixedly installed on the bottom of the No. 1 gasket 67, and a No. 2 gasket 69 is fixedly installed on the bottom of the rubber ring 66. The bottom of the No. 2 gasket 69 is attached to the top of the top fixed block 65. A number of mounting holes are evenly opened inside the rubber ring 66, and a spring 68 is arranged inside the mounting hole. The spring 68 is arranged between the No. 1 gasket 67 and the No. 2 gasket 69. The locking assembly 63 includes a screw 631 threadedly connected to the inside of the threaded hole, and a number of fixed arms 632 are evenly rotated and installed on the outside of the screw 631. A crimping block 633 is fixedly installed on the bottom of the fixed arm 632, and a crimping ring 634 is fixedly installed on the bottom of multiple crimping blocks 633. A clip 635 fixedly installed on the bottom of the crimping ring 634 is fixedly installed with a card slot.
[0039] When in use, first pass the screw 62 between the bottom fixing block 61 and the top fixing block 65, then put the whole consisting of the No. 2 gasket 69, the rubber ring 66 and the No. 1 gasket 67 onto the screw 62, and then use the nut 64 to tighten and fix the screw 62. When the nut 64 is tightened, the elasticity of the rubber ring 66 and the spring 68 ensures that the nut 64 is in a tensioned state, achieving a first-level locking of the nut 64, and achieving the fixation between the bottom fixing block 61 and the top fixing block 65, thereby achieving stable installation of the components inside the reactor body 5. After tightening the nut 64, screw the screw 631 into the threaded hole at the top of the screw 62. At this time, as it is tightened, the fixing arm 63 is driven 2 and the crimping block 633 thereon move downward, synchronously driving the crimping ring 634 and the clamping strip 635 thereon to move downward. When the clamping strip 635 is about to be crimped onto the nut 64, the fixed arm 632 is rotated along the axis of the screw 631, indirectly driving the clamping strip 635 to rotate, aligning the clamping strip 635 with the slot position, and continuing to rotate the screw 631 until the clamping strip 635 is clamped into the slot on the nut 64. The crimping of the clamping strip 635 further realizes the anti-loosening locking of the nut 64, effectively avoiding the loosening of the nut 64 caused by vibration, ensuring the tight installation of the internal components of the reactor body 5, avoiding the noise caused by loose parts and collisions, and reducing the generation of noise.
[0040] See also Figure 2 and Figure 3 The buffer mechanism 7 includes two No. 1 fixing plates 72 fixedly mounted on the top of the supporting plate 8, and ear plates 71 are fixedly mounted on both sides of the No. 1 fixing plate 72. The ear plates 71 are fixedly mounted on the supporting plate 8 by screws. A No. 1 rubber plate 73 is fixedly mounted on the top of the two No. 1 fixing plates 72. A wooden board 74 is fixedly mounted on the top of the two No. 1 rubber plates 73. Two No. 2 rubber plates 75 are fixedly mounted on the top of the wooden board 74 symmetrically in front and back. A No. 2 fixing plate 76 is fixedly mounted on the top of the two No. 2 rubber plates 75. A number of reactor bodies 5 are evenly fixedly mounted on the top of the two No. 2 fixing plates 76.
[0041] During use, when the reactor body 5 vibrates, the vibration is transmitted to the first rubber plate 73, the wooden board 74 and the second rubber plate 75. The first rubber plate 73, the wooden board 74 and the second rubber plate 75 cushion and absorb the vibration, reducing the vibration transmitted to the oil tank 1, thereby achieving primary noise reduction of the reactor body 5. The insulating oil stored in the oil tank 1 has the function of absorbing vibration while dissipating heat, further reducing vibration and noise. At the same time, the subsequent vibration and noise are reduced from being transmitted to the cavity, and the silencer triangular cone 10 in the cavity is used to absorb sound and reduce noise, thereby achieving secondary noise reduction.
[0042] See also Figure 2 and Figure 11The vibration damping base 2 includes a support rod 22 fixedly installed at the bottom of the oil tank 1. The bottoms of the two symmetrical support rods 22 are fixedly installed with a support plate 23. The bottom of the support plate 23 is fixedly installed with a rubber seat 21. An empty groove is opened inside the rubber seat 21. A U-shaped channel steel 26 is fixedly installed inside the empty groove. A number of elastomers 25 are evenly installed on the bottom surface of the U-shaped channel steel 26. A spring piece 24 is fixedly installed on the top of the elastomer 25.
[0043] During use, the absorbed vibration is transmitted to the support rod 22, then to the support plate 23, and then to the rubber seat 21. The rubber seat 21 performs buffering and vibration reduction through elasticity, and the vibration is transmitted to the elastomer 25 and the spring piece 24 on the U-shaped channel steel 26, driving the elastomer 25 and the spring piece 24 to vibrate, and evenly dispersing the vibration to each elastomer 25 and spring piece 24, realizing vibration dispersion, effectively reducing the vibration amplitude, achieving further vibration reduction and noise reduction, and realizing three-level noise reduction.
[0044] See also Figure 2 、 Figure 7 、 Figure 8 and Figure 9 The circulating heat dissipation mechanism 3 includes a suction component 31, a stirring component 32 and a heat dissipation reflux component 33. The suction component 31 is arranged on the oil tank 1, the stirring component 32 is arranged on the suction component 31, and the heat dissipation reflux component 33 is arranged on the oil tank 1 and the suction component 31. The suction component 31 includes a suction pump 311 fixedly mounted on one side of the bottom surface of the oil tank 1, and an output pipe 312 is fixedly mounted on the output end of the suction pump 311. The output pipe 312 is fixedly penetrates the right inner wall of the oil tank 1, and a sealing ring is arranged between the oil tank 1 and the output pipe 312. A boosting tank 313 is fixedly mounted on the end of the output pipe 312 away from the suction pump 311, and a shell 314 is fixedly mounted on the bottom of the boosting tank 313. Blades 315 are rotatably mounted inside the shell 314. The boosting tank 313, the shell 314 and the blades 315 are all located inside the cavity of the oil tank 1.
[0045] See also Figure 7 、 Figure 8 、 Figure 9 and Figure 10The stirring assembly 32 includes a linkage shaft 323 that rotates in a sealed manner and passes through the left side of the shell 314. The right end of the linkage shaft 323 is fixedly connected to the left side of the blade 315. The left end of the linkage shaft 323 is fixedly sleeved with a driving bevel gear 327. A fixed shaft 325 is rotatably installed on the top of the cavity inside the oil tank 1. A driven bevel gear 326 that meshes with the driving bevel gear 327 is fixedly sleeved on the bottom of the fixed shaft 325. A driving pulley 324 is fixedly sleeved on the middle of the fixed shaft 325. The four corners of the bottom of the oil tank 1 are sealed and rotated through the rotating shaft. A stirring impeller 321 is fixedly installed on the top of the rotating shaft, and a driven gear is fixedly sleeved on the bottom of the rotating shaft. A toothed belt 322 is meshed between multiple driven gears and the driving pulley 324. Support legs 9 are fixedly installed between the top of the cavity of the oil tank 1 and the four corners of the bottom. The support legs 9 are used to support the oil tank 1 to prevent the problem of damage to the oil tank 1 caused by the excessive weight of the buffer mechanism 7 and the reactor body 5.
[0046] See also Figure 7 、 Figure 8 、 Figure 9 and Figure 10 The heat dissipation reflux component 33 includes a bent pipe 335 fixedly installed at the bottom of the shell 314, and a discharge pipe 336 is fixedly installed at one end of the bent pipe 335 away from the shell 314. A number of heat dissipation fins 331 are evenly and symmetrically installed on the front and back of the oil tank 1. The heat dissipation fins 331 located on the front side of the oil tank 1 are connected through the No. 1 connecting pipe 333, and the heat dissipation fins 331 located on the rear side of the oil tank 1 are connected through the No. 2 connecting pipe 337. The two heat dissipation fins 331 located on the front and back of the top of the oil tank 1 are connected through the connecting pipe 332. The heat dissipation fins 331 located at the bottom of the front side are connected to the inside of the oil tank 1 through the return pipe 334, and the end of the discharge pipe 336 away from the bent pipe 335 is connected to the bottom of the heat dissipation fins 331 located on the rear side.
[0047] When in use, first start the suction pump 311, the suction pump 311 sucks the insulating oil stored in the oil tank 1 into the output pipe 312, enters the boost tank 313, and enters the housing 314 after being pressurized by the boost tank 313. The high-pressure oil drives the blades 315 to rotate in the housing 314, and synchronously drives the linkage shaft 323 and the active bevel gear 327 thereon to rotate, and at the same time drives the driven bevel gear 326 and the fixed shaft 325 thereon to rotate, and then synchronously drives the active pulley 324 and the toothed belt 322 thereon to rotate, realizing the synchronous rotation of multiple driven pulleys, and then realizing the synchronous rotation of multiple stirring impellers 321, and utilizing the rotation of the stirring impeller 321 to rotate the oil The insulating oil stored in box 1 is rotated and stirred to ensure uniform dispersion of the insulating oil, achieve full contact between the insulating oil and the reactor body 5, and enhance the heat dissipation effect of the reactor body 5. At the same time, stirring and mixing avoids the oil stratification phenomenon during long-term use, ensuring the consistency of the oil. The insulating oil enters the elbow 335 from the shell 314, and then enters the discharge pipe 336. The oil enters the heat dissipation fins 331, and exchanges heat with the external cold air at the heat dissipation fins 331. After the heat exchange, the oil flows back to the oil tank 1 through the No. 2 connecting pipe 337, the connecting pipe 332 and the return pipe 334, realizing the circulation heat dissipation of the insulating oil.
[0048] It should be noted that, when using this reactor with noise reduction function, the reactor body 5 is first stably installed by using the self-locking fixing mechanism 6, which effectively avoids the loosening of the nut 64 caused by the vibration process, ensures the tight installation of the internal parts of the reactor body 5, avoids the noise caused by the loosening and collision of the parts, and reduces the generation of noise. After stable installation, the buffer mechanism 7 is fixedly installed inside the oil tank 1, and then the reactor body 5 is fixedly installed on the buffer mechanism 7. The buffer mechanism 7 is used to buffer and absorb the vibration generated by the reactor body 5, reducing the noise generated by the vibration, achieving the first-level noise reduction, and the insulating oil stored in the oil tank 1 further reduces the noise. The silencer triangular cone 10 installed inside the cavity of the oil tank 1 realizes sound absorption and noise reduction, achieving the second-level noise reduction, and the vibration is transmitted to the oil tank 1, and then to the vibration. The support rod 22, then to the support plate 23, and then to the rubber seat 21. The rubber seat 21 performs buffering and vibration reduction through elasticity, and the vibration is transmitted to the elastomer 25 and The spring 24 drives the elastic body 25 and the spring 24 to vibrate, and disperses the vibration to each elastic body 25 and the spring 24, thereby achieving vibration dispersion, reducing the amplitude, achieving further vibration reduction and noise reduction, achieving three-level noise reduction, and improving the noise reduction and vibration reduction effect. The suction component 31 in the circulating heat dissipation mechanism 3 is used to suck the insulating oil after absorbing heat in the oil tank 1 and suck it into the shell 314, and synchronously drives the stirring impeller 321 in the stirring component 32 to rotate, and the oil in the oil tank 1 is stirred during the circulating heat dissipation process. Stirring and mixing are performed to achieve uniform dispersion of the insulating oil in the oil tank 1, ensure sufficient contact between the insulating oil and the reactor body 5, and enhance the heat dissipation effect of the reactor body 5. At the same time, stirring and mixing avoids the oil stratification phenomenon during long-term use, ensuring the consistency of the oil product. The oil is transported to the heat dissipation reflux component 33, and the heat dissipation reflux component 33 is used to exchange heat with the outside air for cooling. The cooled insulating oil returns to the oil tank 1, achieving circulating heat dissipation of the reactor body 5, with good heat dissipation effect.
[0049] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.
Claims
1. A reactor with a noise reduction function, comprising an oil tank (1) and a reactor body (5) fixed inside the oil tank, characterized in that: The bottom of the oil tank (1) is symmetrically provided with two vibration-damping bases (2) for supporting and reducing vibration of the oil tank (1), the inner bottom surface of the oil tank (1) is provided with a supporting plate (8), the oil tank (1) is a double-layer hollow structure, and the hollow part is a cavity, and a plurality of sound-absorbing triangular cones (10) are evenly installed in the cavity of the side wall of the oil tank (1), a buffer mechanism (7) is provided on the top of the supporting plate (8), a plurality of reactor bodies (5) are fixedly installed on the top of the buffer mechanism (7), a plurality of self-locking fixing mechanisms (6) are provided on the reactor body (5), and a circulating heat dissipation mechanism (3) for circulating cooling and heat dissipation is provided on the oil tank (1); The buffer mechanism (7) comprises two No. 1 fixing plates (72) fixedly mounted on the top of the supporting plate (8), ear plates (71) are fixedly mounted on both sides of the No. 1 fixing plate (72), and the ear plates (71) are fixedly mounted on the supporting plate (8) by screws. A No. 1 rubber plate (73) is fixedly mounted on the top of the two No. 1 fixing plates (72), a wooden board (74) is fixedly mounted on the top of the two No. 1 rubber plates (73), two No. 2 rubber plates (75) are fixedly mounted on the top of the wooden board (74) in a front-to-back symmetrical manner, a No. 2 fixing plate (76) is fixedly mounted on the top of the two No. 2 rubber plates (75), and a plurality of reactor bodies (5) are evenly fixedly mounted on the tops of the two No. 2 fixing plates (76); The self-locking fixing mechanism (6) comprises a top fixing block (65) fixedly connected to the top of the reactor body (5) and a bottom fixing block (61) fixed to the bottom of the reactor body (5); a screw rod (62) is movably passed through the top fixing block (65) and the bottom fixing block (61); a threaded hole is provided at the center of the top of the screw rod (62); a locking assembly (63) is threadedly connected to the inside of the threaded hole; and a nut (64) is threadedly connected to the upper portion of the screw rod (62); The circulating heat dissipation mechanism (3) comprises a suction component (31), a stirring component (32) and a heat dissipation reflux component (33); the suction component (31) is arranged on the oil tank (1), the stirring component (32) is arranged on the suction component (31), and the heat dissipation reflux component (33) is arranged on the oil tank (1) and the suction component (31); The stirring assembly (32) includes a linkage shaft (323), a driving bevel gear (327) is fixedly sleeved on the left end of the linkage shaft (323), a fixed shaft (325) is rotatably mounted on the top of the cavity inside the oil tank (1), a driven bevel gear (326) meshing with the driving bevel gear (327) is fixedly sleeved on the bottom of the fixed shaft (325), and a driving pulley (324) is fixedly sleeved on the middle part of the fixed shaft (325); The suction assembly (31) includes a suction pump (311) fixedly mounted on one side of the bottom surface of the oil tank (1), a boosting tank (313) fixedly mounted on one end of the suction pump (311), and a housing (314) fixedly mounted on the bottom of the boosting tank (313); The heat dissipation reflux component (33) includes a bent pipe (335) fixedly mounted on the bottom of the housing (314); a discharge pipe (336) is fixedly mounted on one end of the bent pipe (335) away from the housing (314); a plurality of heat dissipation fins (331) are evenly and symmetrically mounted on the oil tank (1); the heat dissipation fins (331) located on the front side of the oil tank (1) are connected via a No. 1 connecting pipe (333); the heat dissipation fins (331) located on the rear side of the oil tank (1) are connected via a No. 2 connecting pipe (337); the two heat dissipation fins (331) located on the top of the oil tank (1) are connected via a connecting pipe (332); the heat dissipation fins (331) located on the front bottom are connected to the interior of the oil tank (1) via a return pipe (334); and the discharge pipe (336) is connected to the bottom of the heat dissipation fins (331) located on the rear side at one end away from the bent pipe (335).
2. The reactor with noise reduction function according to claim 1, characterized in that: The top of the nut (64) is evenly provided with a plurality of slots, the bottom of the nut (64) is fitted with a No. 1 gasket (67), the bottom of the No. 1 gasket (67) is fixedly installed with a rubber ring (66), the bottom of the rubber ring (66) is fixedly installed with a No. 2 gasket (69), the bottom of the No. 2 gasket (69) is fitted with the top of the top fixing block (65), the inside of the rubber ring (66) is evenly provided with a plurality of mounting holes, and a spring (68) is provided inside the mounting hole.
3. The reactor with noise reduction function according to claim 1, characterized in that: The locking assembly (63) includes a screw (631) threadedly connected to the inside of the threaded hole, a plurality of fixed arms (632) are evenly fixedly installed on the outside of the screw (631), a crimping block (633) is fixedly installed at the bottom of the fixed arm (632), a crimping ring (634) is fixedly installed at the bottom of the plurality of crimping blocks (633), and a clamping strip (635) is fixedly installed at the bottom of the crimping ring (634) and is clamped and fixed to the clamping slot.
4. The reactor with noise reduction function according to claim 1, characterized in that: The vibration-damping base (2) comprises a support rod (22) fixedly mounted on the bottom of the oil tank (1); a support plate (23) is fixedly mounted on the bottom of two symmetrical support rods (22); a rubber seat (21) is fixedly mounted on the bottom of the support plate (23); a slot is provided inside the rubber seat (21); a U-shaped channel steel (26) is fixedly mounted inside the slot; a plurality of elastic bodies (25) are evenly mounted on the bottom surface of the U-shaped channel steel (26); and a spring piece (24) is fixedly mounted on the top of the elastic body (25).
5. The reactor with noise reduction function according to claim 1, characterized in that: An upper cover (4) is fixedly mounted on the top of the oil tank (1), a sealing ring is provided between the upper cover (4) and the oil tank (1), and the interior of the oil tank (1) is filled with insulating oil.
6. The reactor with noise reduction function according to claim 1, characterized in that: An output pipe (312) is fixedly installed at the output end of the suction pump (311), the output pipe (312) is fixedly passed through the right inner wall of the oil tank (1), and a sealing ring is provided between the oil tank (1) and the output pipe (312). A blade (315) is rotatably installed inside the output pipe (312) away from the housing (314), and a linkage shaft (323) is sealed and rotated and passes through the left side of the housing (314), and the right end of the linkage shaft (323) is fixedly connected to the left side of the blade (315).
7. The reactor with noise reduction function according to claim 6, characterized in that: The oil tank (1) has a rotating shaft that is sealed and rotated through the four corners of its bottom. A stirring impeller (321) is fixedly mounted on the top of the rotating shaft. A driven gear is fixedly sleeved on the bottom of the rotating shaft. A toothed belt (322) is engaged between the plurality of driven gears and the driving pulley (324). A supporting leg (9) is mounted in the bottom cavity of the oil tank (1).
Citation Information
Patent Citations
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