A spare parts stamping device for slide rail manufacturing

By introducing a positioning mechanism and air-cooling components into the stamping device of slide rail manufacturing, the problem of insufficient workpiece stability under high-intensity stamping was solved, high-precision processing and automatic debris cleaning were achieved, and production efficiency and product quality were improved.

CN120421395BActive Publication Date: 2025-09-16WTP TECH (SU ZHOU) CO LTD
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Patent Information

Application Number
CN202510945094.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-16
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

In the existing slide rail manufacturing process, stamping equipment has difficulty maintaining the stability of the workpiece under high-strength conditions, resulting in reduced accuracy and increased scrap rate.

Method used

A stamping device consisting of a positioning mechanism and an air-cooling assembly was designed. The positioning mechanism, through the design of a clamping plate and positioning blocks, automatically clamps the workpiece to prevent displacement under high-intensity stamping conditions. The air-cooling assembly, through a speed-increasing system and rotating fan blades, provides strong airflow to clear debris and reduce temperatures.

Benefits of technology

It achieves stable clamping of workpieces under high-intensity stamping conditions, improves processing accuracy and production efficiency, reduces scrap rate, and reduces the need for manual operation by automatically cleaning debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of slide rail manufacturing, and discloses a spare parts stamping device for slide rail manufacturing, including a frame, a vibrating screen, and a feeding guide rail. A connecting piece is installed at one end of the frame, and a cylinder is fixedly connected to the top of the connecting piece. A pull block is fixedly connected to the output end of the cylinder, and a stamping assembly is fixedly connected to one end of the pull block. A plurality of support frames are fixedly connected to the top of the frame, and conveyor belts are installed at both ends of the support frames by installing conveyor rollers for transmitting workpieces. A motor is installed at one end of the support frame, and one of the conveyor rollers is installed at the output end of the motor. Through the positioning mechanism, including the design of a card plate and a positioning block, the workpiece can be effectively fixed under high-speed and high-intensity stamping conditions, preventing the parts from being displaced or deformed during the stamping process, achieving the accuracy and stability of the workpiece during high-speed and high-intensity stamping, and avoiding dimensional deviations or scrap caused by unstable parts.
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Description

Technical Field

[0001] The invention relates to the technical field of slide rail manufacturing, in particular to a parts stamping device used for slide rail manufacturing. Background Art

[0002] Slide rails are commonly used in mechanical systems as key guide and support components, and are widely used in automation equipment, transportation equipment, rail vehicles, furniture, and other fields. Their primary function is to guide moving parts smoothly along a predetermined path while providing the necessary load-bearing capacity. Stamping is a key production method in slide rail manufacturing. With its advantages of high efficiency, high precision, and low cost, stamping technology has become a core process in the production of slide rail components.

[0003] During the stamping process of slide rail parts, the movement of the workpiece under the action of the punch must be very stable. If the stamped part shifts or deforms during the process, it will not only result in the workpiece being dimensionalally unqualified, but may even bring the entire production line to a standstill.

[0004] Existing positioning systems often rely on mechanical clamping and manual adjustment to ensure part stability. However, this approach is complex and prone to errors, and cannot guarantee stability and accuracy under high-speed and high-intensity stamping conditions. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides a spare parts stamping device for slide rail manufacturing, which solves the problem that the workpiece state of traditional stamping equipment is not stable enough under high-intensity stamping conditions and is easily offset, resulting in reduced precision.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a spare parts stamping device for slide rail manufacturing, comprising a frame, a vibrating screen, and a feeding guide rail, a connecting piece is installed at one end of the frame, the top of the connecting piece is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a pull block, one end of the pull block is fixedly connected to a stamping assembly, a plurality of support frames are fixedly connected to the top of the frame, and conveyor belts are arranged at both ends of the support frame by installing conveyor rollers for transmitting workpieces, a motor is installed at one end of the support frame, one of the conveyor rollers is installed at the output end of the motor, an air cooling assembly is provided at one end of the support frame, a large pallet and a small pallet are respectively fixedly connected to one end of the frame, which are used to support the cargo box to realize material receiving, and a positioning mechanism is provided at one end of the support frame.

[0007] With this technical solution, when the cylinder drives the punch head downward, it simultaneously drives the positioning blocks on both sides toward each other through the gear, worm gear, and connecting rod mechanism, thus achieving stable clamping of the workpiece immediately before the punching occurs. This design ensures that each workpiece is precisely locked in place even when subjected to high-intensity punching pressure, fundamentally preventing workpiece displacement caused by vibration or impact, and effectively reducing scrap rates.

[0008] Preferably, the positioning mechanism includes an equipment box, the equipment box is fixedly connected to the bottom of the support frame, a plurality of cross bars are fixedly connected to the interior of the equipment box, a card plate is slidably connected to the outer wall of the cross bar, a plurality of compression springs are installed inside the card plate, one end of the card plate is slidably connected to an extension block, one end of the extension block is fixedly connected to a positioning block, and when the two positioning blocks are in contact, a stamping groove is formed for fixing the workpiece;

[0009] The bottom of the pulling block is fixedly connected to a gear rod, one end of the inner wall of the equipment box is rotatably connected to a worm, one end of the worm is fixedly connected to a fourth gear, the inner wall of the equipment box is rotatably connected to a worm wheel, the top of the worm wheel is fixedly connected to a first rotating rod, both ends of the first rotating rod are rotatably connected to a second rotating rod, and the second rotating rod is rotatably connected to the top of the clamping plate.

[0010] Preferably, the stamping assembly includes a stamping head, which is fixedly connected to one side of the pull block, and a guide rail is provided at one end of the connecting piece. The stamping head is slidably connected to the inner wall of the guide rail for limiting the stamping head, and the stamping head is slidably connected to the inside of the stamping groove.

[0011] Preferably, the air cooling component includes a protective cover, which is fixedly connected to one end of the support frame, and the internal rotation of the protective cover is connected to the first gear, the second gear, and the third gear, and the first gear, the second gear, and the third gear are meshed with each other, and one end of the third gear is fixedly connected to a fan blade, and an oscillation mechanism is provided at one end of the air cooling component, and an air inlet is installed at one end of the protective cover, and one end of the protective cover is fixedly connected to an air duct for delivering air to multiple air supply blocks installed on the outer wall of the support frame, and an air duct is opened at one end of the air supply block.

[0012] Preferably, the oscillation mechanism includes an eccentric disk, which is fixedly connected to one end of the fan blade and rotatably connected to the outside of the protective cover. The outer wall of the eccentric disk is rotatably connected to a steel cable, one end of which is connected to the cargo box.

[0013] Preferably, one end of the cargo box is fixedly connected to a plurality of push rods, the push rods pass through and are slidably connected to one end of the large pallet, and one end of the push rods is sleeved with a spring.

[0014] Preferably, the bottom of the large pallet is hollow and perpendicular to the top of the small pallet, and the bottom of the cargo box is provided with a plurality of sieve holes.

[0015] Preferably, a rotating shaft is installed on the top of the frame, and the steel cable is movably connected to one end of the outer wall of the rotating shaft.

[0016] Preferably, the vibrating screen is communicated with one end of the feeding guide rail and is installed on the top of the frame for conveying the workpiece.

[0017] Preferably, the worm is meshingly connected to the worm wheel, and the gear rod is meshingly connected to the tooth end of the fourth gear.

[0018] The present invention provides a parts stamping device for slide rail manufacturing, which has the following beneficial effects:

[0019] 1. The present invention can effectively fix the workpiece under high-speed and high-intensity stamping conditions through the positioning mechanism, including the design of the clamping plate and the positioning block, to prevent the parts from displacement or deformation during the stamping process, thereby achieving the accuracy and stability of the workpiece during high-speed and high-intensity stamping, and avoiding dimensional deviation or scrap caused by unstable parts.

[0020] 2. The present invention provides a strong airflow through the gear speed increasing system and the rotation of the fan blades in the air cooling assembly, which efficiently blows the debris generated during the stamping process into the cargo box, realizing automatic cleaning and discharge of the debris, and can establish a wind wall effect within the stamping range to guide the irregularly splashed debris during the stamping process in the same direction, thereby significantly improving the safety of the present invention and reducing debris accumulation.

[0021] 3. The present invention is driven by the eccentric disk and steel cable of the cargo box to achieve reciprocating motion of the cargo box, and effectively divert and screen the debris through the bottom sieve holes, thereby achieving effective separation of debris and finished parts, thereby reducing manual sorting, improving production efficiency and part quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention;

[0023] Figure 2 This is a schematic diagram of the support structure of the present invention;

[0024] Figure 3 for Figure 2 A magnified schematic diagram of point A;

[0025] Figure 4 It is a schematic diagram of the card board structure of the present invention;

[0026] Figure 5 This is a schematic diagram of the structure of a selected protective cover of the present invention;

[0027] Figure 6 for Figure 5 A magnified schematic diagram of point B;

[0028] Figure 7 This is a schematic diagram of the structure of a large tray of the present invention;

[0029] Figure 8 Schematic diagram of the cross-sectional structure of the protective cover of the present invention;

[0030] Figure 9 It is a schematic cross-sectional view of the card board structure of the present invention.

[0031] Among them, 1. frame; 2. vibrating screen; 3. feeding guide rail; 4. large pallet; 5. small pallet; 6. connecting piece; 7. cylinder; 8. pull block; 9. fourth gear; 10. punch head; 11. gear rod; 12. motor; 13. equipment box; 14. worm; 15. worm gear; 16. cross bar; 17. clamping plate; 18. positioning block; 19. compression spring; 20. first rotating rod; 21. second rotating rod; 22. support frame; 23. conveyor belt; 24. protective cover; 25. air supply block; 26. air duct; 27. air duct; 28. first gear; 29. ​​second gear; 30. third gear; 31. fan blade; 32. air inlet; 33. cargo box; 34. push rod; 35. spring; 36. eccentric disk; 37. steel cable; 38. rotating shaft; 39. extension block. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Please see the attached Figure 1 The embodiment of the present invention provides a spare parts stamping device for slide rail manufacturing, including a frame 1, a vibrating screen 2, and a feeding guide rail 3. A connecting member 6 is installed at one end of the frame 1, and a cylinder 7 is fixedly connected to the top of the connecting member 6. A pull block 8 is fixedly connected to the output end of the cylinder 7, and a stamping assembly is fixedly connected to one end of the pull block 8. A plurality of support frames 22 are fixedly connected to the top of the frame 1. Conveyor belts 23 are installed at both ends of the support frames 22 by installing conveyor rollers for transporting workpieces. A motor 12 is installed at one end of the support frame 22, and one of the conveyor rollers is installed at the output end of the motor 12. An air cooling assembly is provided at one end of the support frame 22. A large pallet 4 and a small pallet 5 are fixedly connected to one end of the frame 1, respectively, for supporting a cargo box 33 to realize material reception. A positioning mechanism is provided at one end of the support frame 22. The vibrating screen 2 is connected to one end of the feeding guide rail 3 and is installed on the top of the frame 1 for transporting workpieces.

[0034] Specifically, the entire device is supported by a frame 1. At the material feed end, a vibrating screen 2 is mounted on one end of the top of the frame 1. The mechanism operates on the principle of an existing electromagnetically driven spiral feed tray. The spiral track within the tray adjusts and arranges the randomly stacked rail components, preferably rail gaskets or end caps, through high-frequency vibration. The outlet of the vibrating screen 2 is directly connected to the inlet of the feed rail 3.

[0035] After the material leaves the feeding guide rail 3, it enters the conveyor belt 23, and the support frame 22 provides structural support for the conveyor belt 23. It also serves as a platform for carrying the positioning mechanism and air cooling components. Multiple support frames 22 are fixed on the top of the frame 1 and arranged along the direction of material movement.

[0036] The conveyor belt 23 is mounted on conveyor rollers mounted on both ends of the support frame 22, wherein the active conveyor roller is connected to the output shaft of the motor 12. The motor 12 can be a stepper motor or a servo motor, and its step frequency and start and stop timing are controlled by existing programs, so that each component can stay at the preset stamping processing station.

[0037] The cylinder 7 and the connector 6 are fixed on one side of the frame 1, and their position is opposite to the processing station on the conveyor belt 23. The cylinder 7 is fixed vertically on the top of the connector 6. The selection of the cylinder 7 is based on the tonnage required for the stamping process. Usually, a double-acting cylinder 7 is preferred to achieve powered downward pressure and forced return. The output end of the piston rod of the cylinder 7 is connected to the pull block 8, and the pull block 8 performs vertical reciprocating motion following the extension and contraction of the cylinder 7. One side of the pull block 8 is connected to the stamping assembly, which includes a punch head 10 that performs the final forming or punching. The reciprocating motion of the cylinder 7 is directly converted into the stamping stroke of the stamping assembly through the pull block 8.

[0038] One end of the frame 1 is fixedly connected to a large tray 4 and a small tray 5. The large tray 4 is on the top, providing support and sliding guidance for the cargo box 33, and the small tray 5 is on the bottom, used to receive small debris that may leak from the sieve holes of the cargo box 33 to achieve secondary separation.

[0039] Please see the attached Figure 2 -Attached Figure 4 The positioning mechanism includes an equipment box 13, which is fixedly connected to the bottom of the support frame 22. A plurality of cross bars 16 are fixedly connected to the interior of the equipment box 13. A card plate 17 is slidably connected to the outer wall of the cross bar 16. A plurality of compression springs 19 are installed inside the card plate 17. An extension block 39 is slidably connected to one end of the card plate 17. A positioning block 18 is fixedly connected to one end of the extension block 39. When the two positioning blocks 18 are in contact, a stamping groove is formed for fixing the workpiece.

[0040] A gear rod 11 is fixedly connected to the bottom of the pull block 8. A worm 14 is rotatably connected to one end of the inner wall of the equipment box 13. One end of the worm 14 is fixedly connected to the fourth gear 9. A worm wheel 15 is rotatably connected to the inner wall of the equipment box 13. The top of the worm wheel 15 is fixedly connected to a first rotating rod 20. Both ends of the first rotating rod 20 are rotatably connected to a second rotating rod 21. The second rotating rod 21 is rotatably connected to the top of the clamping plate 17. The worm 14 and the worm wheel 15 are meshed, and the gear rod 11 is meshed with the tooth end of the fourth gear 9.

[0041] Specifically, a plurality of cross bars 16 are fixedly provided inside the equipment box 13 along its length direction, and are used as guide rails for the card plate 17 .

[0042] Two clamping plates 17 are mounted on the outer wall of the crossbar 16 through internal through-holes. The two clamping plates 17 can only move linearly toward or away from each other. Each clamping plate 17 has an internal cavity containing multiple compression springs 19. The end of the clamping plate 17 facing the workpiece is connected to an extension block 39 through a sliding fit. One end of the compression spring 19 is connected to the clamping plate 17 body, and the other end is connected to the extension block 39.

[0043] The outer end of the extension block 39 is fixedly connected to a positioning block 18. The inner surfaces of the two positioning blocks 18 can be processed into corresponding groove shapes according to the circular shape of the preferred slide rail gasket or the special shape of the end cover. When the two positioning blocks 18 are driven to contact each other, their grooves together form a stamping groove that fits tightly with the shape of the workpiece. This elastic connection formed by the extension block 39 and the compression spring 19 allows the positioning block 18 to produce a slight concession when contacting a workpiece with a slightly deviated size, thereby achieving adaptive clamping, which not only ensures the clamping force but also avoids rigid impact on the workpiece. In addition, the conveyor belt 23 is directly below the positioning mechanism. In the fixed state, the two positioning blocks 18 are in a fitted state, and the bottom is the conveyor belt 23, so as to achieve bottom support for the bottom of the workpiece and avoid instability caused by suspension.

[0044] Specifically, when the cylinder 7 drives the pull block 8 downward, the gear rod 11 moves vertically downward. As the gear rod 11 descends, its teeth engage with those of the fourth gear 9, converting its linear motion into rotational motion, which in turn drives the worm 14 to rotate synchronously. As the worm 14 rotates, it engages with a worm wheel 15 rotatably connected to the equipment box 13. The rotation of the worm 14 drives the worm wheel 15, which in turn drives the first rotating rod 20 to rotate synchronously.

[0045] The two ends of the first rotating rod 20 are rotatably connected to the second rotating rod 21. The other end of each second rotating rod 21 is also rotatably connected to the top of the clamping plate 17 on the corresponding side through a pin shaft. The rotational motion of the first rotating rod 20 can be converted into synchronous and opposite linear motion of the two clamping plates 17, driving the positioning blocks 18 to move toward each other, thereby completing the clamping and fixation of the workpiece on the conveyor belt 23. The entire process is completely synchronized with the downward pressing action of the punch head 10, and the workpiece is locked at the moment before punching occurs, thereby reducing manual participation and improving the punching effect. While the two positioning blocks 18 clamp the workpiece, the punch head 10 continues to move downward for punching, and the compression spring 19 is compressed and further clamps the workpiece. Cooperating with the conveyor belt 23 under the positioning block 18, the clamping stability of the workpiece is improved, and the workpiece will not be displaced due to the punching pressure, thereby improving the processing accuracy. The current existing technology does not clamp the workpiece when punching, and punching will cause the workpiece to shift, affecting the processing accuracy. The present invention automatically clamps the workpiece while punching, realizes the integrated operation of clamping and punching, improves the processing accuracy, and thus improves the production efficiency.

[0046] Please see the attached Figure 1 The stamping assembly includes a stamping head 10, which is fixedly connected to one side of the pull block 8. A guide rail is provided at one end of the connecting member 6. The stamping head 10 is slidably connected to the inner wall of the guide rail for limiting the stamping head 10. The stamping head 10 is slidably connected to the inside of the stamping groove.

[0047] Specifically, in order to constrain the motion trajectory of the punch head 10 during the reciprocating process, a vertical guide rail is machined or installed at one end of the connector 6 of the fixed cylinder 7, and the base of the punch head 10 is provided with a matching slider structure, so that the punch head 10 can be tightly slidably connected to the inner wall of the guide rail. This design provides a vertical motion guide for the punch head 10, offsets the lateral force generated during the punching process, suppresses shaking or deflection, and thus limits the punch head 10 to a single direction of up and down linear motion, further improving processing accuracy.

[0048] When the cylinder 7 drives the pull block 8 downward, driving the punch 10 downward, the working end of the punch 10 precisely enters the punching groove formed by the closed two positioning blocks 18. The inner wall contour of the punching groove matches the shape of the workpiece, and the working end contour of the punch 10 forms a processing fit with the inner cavity of the punching groove. Because the workpiece has been pre-clamped and fixed in the punching groove by the positioning mechanism, the entry of the punch 10 applies pressure to a specific part of the workpiece, completing the predetermined stamping operation.

[0049] Please see the attached Figure 5 -Attached Figure 9The air-cooling assembly includes a protective cover 24, which is fixedly connected to one end of the support frame 22. A first gear 28, a second gear 29, and a third gear 30 are rotatably connected to the interior of the protective cover 24. The first gear 28, the second gear 29, and the third gear 30 are meshed with each other. One end of the third gear 30 is fixedly connected to a fan blade 31. An oscillation mechanism is provided at one end of the air-cooling assembly. An air inlet 32 ​​is installed at one end of the protective cover 24. An air duct 26 is fixedly connected to one end of the protective cover 24 for supplying air to a plurality of air supply blocks 25 mounted on the outer wall of the support frame 22. One end of the air supply block 25 has an air duct 27. The oscillation mechanism includes an eccentric disk 36, which is fixedly connected to one end of the fan blade 31 and rotatably connected to the outside of the protective cover 24. A steel cable 37 is rotatably connected to the outer wall of the eccentric disk 36, and one end of the steel cable 37 is connected to the cargo box 33. One end of the cargo box 33 is fixedly connected to multiple push rods 34, which extend through and slidably connect to one end of the large tray 4. One end of the push rods 34 is sleeved with a spring 35. The bottom of the large tray 4 is hollow and perpendicular to the top of the small tray 5. The bottom of the cargo box 33 is provided with multiple mesh holes. A rotating shaft 38 is mounted on the top of the frame 1, and a steel cable 37 is movably connected to one end of the outer wall of the rotating shaft 38.

[0050] Specifically, the air cooling assembly of the present device has its main body covered by a protective cover 24. The protective cover 24 is fixed to the support frame 22 by a flange or bolts. The first gear 28 inside the protective cover 24 is driven on the power output link of the motor 12.

[0051] The protective cover 24 is internally connected to a gear speed-increasing system, which is composed of a first gear 28, a second gear 29 and a third gear 30 that are meshed and connected in sequence. Among them, the first gear 28 is a large-diameter gear, and the third gear 30 is a small-diameter gear, with the second gear 29 serving as an intermediate transition. When the power input drives the first gear 28 to rotate, the rotation speed is amplified step by step, and eventually the third gear 30 obtains a rotation speed much higher than the input end, and drives the fan blades 31 to rotate, thereby generating a strong and continuous airflow inside the protective cover 24. An air inlet 32 ​​is provided at one end of the protective cover 24. The air inlet 32 ​​can adopt a shutter structure with an adjustable opening. By adjusting the opening and closing size, the air intake volume can be controlled, and then the intensity of the final blown airflow can be adjusted.

[0052] The other end of the protective cover 24 is connected to an air duct 26 . The pressurized air generated by the fan blades 31 is collected and directed to the air duct 26 . The air duct 26 is laid along the outer wall of the support frame 22 . The branches of the air duct 26 are connected to multiple air supply blocks 25 .

[0053] A plurality of air supply blocks 25 are installed around the stamping station, and air ducts 27 are provided inside the air supply blocks. The outlets of these air ducts 27 are preferably configured as flat nozzles, facing both sides of the conveyor belt 23. The support frame 22 forms a shield on both sides of the conveyor belt 23. When the air flows through, a high-speed, directional sheet-like air curtain is formed, which blows the metal debris generated during the stamping process into the cargo box 33 at the end of the device along the direction of material conveying. In this process, the debris can be effectively prevented from splashing everywhere and moved to one side, thereby improving the safety of operation in other directions. In order to prevent debris from splashing during use, the existing stamping device generally requires specially customized tempered glass of the right size to cover the entire device. However, this significantly increases the cost of use, and manual auxiliary cleaning is still required after covering. The long-term splashing of debris will cause the clarity of the tempered glass to decrease, so it needs to be replaced every once in a while, further increasing the cost. However, this solution reduces the use of additional devices through the cooperation of the support frame 22 and the air-cooling assembly during use, and is not assembled through existing technology, but is improved on the existing basis and extends the existing technology to achieve significant effects.

[0054] During operation of the air-cooling assembly, the fan blades 31 extend through the shaft 38 outside the protective cover 24. An eccentric disc 36 is fixedly connected to the end of the shaft. A steel cable 37 is connected to the eccentric point on the outer edge of the eccentric disc 36. The other end of the steel cable 37 passes upward around a freely rotatable shaft 38 mounted on the top of the frame 1. The shaft 38 acts as a pulley, changing the direction of the pulling force. The end of the steel cable 37 is then connected to one side of the cargo box 33. When the fan blades 31 drive the eccentric disc 36 to rotate, the steel cable 37 is periodically tightened and loosened. To prevent the steel cable 37 from breaking, multiple push rods 34 are fixedly connected to the bottom of the cargo box 33. These push rods 34 extend through guide holes set on the side walls of the large tray 4 and are covered with multiple compression springs 35.

[0055] When tightened, the steel cable 37 overcomes the elastic force of the spring 35 and pulls the cargo box 33 backward for a distance; when relaxed, the compressed spring 35 rebounds and pushes the cargo box 33 back to its original position. This process repeats itself, causing the cargo box 33 to vibrate back and forth at a high frequency on the large pallet 4.

[0056] After the mixture of finished parts and scraps falls into bin 33, the continuous vibration causes the material inside to tumble and stratify. Smaller, lighter scraps gradually sink during the vibration, passing through the sieve holes at the bottom and falling beneath large tray 4. The bottom of large tray 4 is designed as a hollow structure, with the top of small tray 5 directly below it. Therefore, the scraps that pass through the sieve holes further pass through the hollow area of ​​large tray 4 and are ultimately collected in small tray 5, while the larger finished parts remain in bin 33, achieving efficient separation of finished products and scraps.

[0057] Existing stamping devices typically follow the stamping process with a separation step, which requires manual sorting. However, the resulting debris and fragments often have sharp edges, making the operation time-consuming and labor-intensive, and also increasing the cost of sorting tools, such as steel gloves. However, during the startup of the original air-cooling component, this device can automatically sort and separate the cargo box 33 by increasing its rotational speed. The corresponding sieve holes can be adjusted according to the sorting accuracy, and are not limited to a single large tray 4 and a single small tray 5. Multiple layers of separation can be achieved through series connection. This effect is achieved without adding additional costs, improving the overall processing effect.

[0058] Working principle: When the staff uses this stamping device to manufacture the slide rail parts, they first pour the parts into the vibrating screen 2, and arrange the parts neatly on the feeding guide rail 3 through its vibration mechanism, and then continuously push them onto the conveyor belt 23 on the top of the support frame 22, and realize the pre-processing preparation process by synchronously setting the stepping frequency of the motor 12.

[0059] After completing the preparation process, the pulling frequency of the cylinder 7 is set according to the gap between the workpieces and the stepping frequency. After the setting is completed, after the workpiece enters the stamping range, the pull block 8 is pushed down to drive the extrusion punch head 10 to move downward. During the displacement process, in order to ensure the stability of the workpiece during the stamping process, when the pull block 8 moves down, it will drive the gear rod 11 to pass through the equipment box 13 and engage with the fourth gear 9 set inside it, thereby driving the worm 14 rotating inside the equipment box 13 to engage with the worm wheel 15, thereby through the connected first rotating rod 20, the card plates 17 connected to the second rotating rods 21 on both sides are pulled closer to each other by rotation, thereby prompting the positioning blocks 18 on both sides of the top of the card plate 17 to complete the fit and clamping with the workpiece, thereby improving the stability of the workpiece during the stamping process; during this operation, for workpieces of different sizes, adaptive adjustment can be achieved through the cooperation of the extension block 39 and the compression spring 19, and the workpiece is fully limited to the proximal ends of the positioning blocks 18 on both sides.

[0060] Since it is inevitable that debris will damage the workpiece, during the processing, the motor 12 drives the conveyor belt 23 to operate, and at the same time, it will simultaneously drive the first gear 28, the second gear 29 and the third gear 30 provided in the inner cavity of the protective cover 24 to engage and connect, and realize the effect of the speed-increasing fan blade 31 rotating in the inner cavity of the protective cover 24 through the gear ratio. Through such a design, during the operation of the conveyor belt 23, the blowing effect can be achieved with the help of the power of the motor 12 and the gear ratio speed increase; the corresponding air supply blocks 25 are arranged on both sides of the top of the support frame 22, and the air duct 27 is facing the direction of operation, so that the wind can blow along the direction of operation of the workpiece, helping to discharge the debris into the cargo box 33 while cooling the entire equipment.

[0061] When debris enters the cargo box 33, in order to reduce the time consumed by manual sorting, the fan blades 31 rotate in accordance with the stepping frequency cycle, and simultaneously drive the eccentric disk 36 to rotate, and then, through the cooperation of the steel cable 37 and the first gear 28, pull the cargo box 33 to slide in the opposite direction of the workpiece movement in the large tray 4. Since a push rod 34 and a spring 35 are provided at one end of the cargo box 33, when the steel cable 37 is located at the eccentric position of the eccentric disk 36, the restoring force of the spring 35 pushes the cargo box 33 back to its original position. This reciprocating motion can achieve a layered screening effect on the workpieces in the cargo box 33, and promote diversion through the setting of the sieve holes, thereby improving processing efficiency.

[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A parts stamping device for manufacturing slide rails, comprising a frame (1), a vibrating screen (2), and a feeding guide rail (3), characterized in that: A connecting piece (6) is installed at one end of the frame (1), a cylinder (7) is fixedly connected to the top of the connecting piece (6), a pull block (8) is fixedly connected to the output end of the cylinder (7), one end of the pull block (8) is fixedly connected to a punching assembly, a plurality of support frames (22) are fixedly connected to the top of the frame (1), and a positioning mechanism is provided at one end of the support frame (22); the punching assembly includes a punching head (10), the punching head (10) is fixedly connected to one side of the pull block (8), the bottom of the pull block (8) is fixedly connected to a gear rod (11), and the positioning mechanism includes an equipment box (13), the interior of the equipment box (13) is fixedly connected to the gear rod (11). One end of the wall is rotatably connected to a worm (14), one end of the worm (14) is fixedly connected to a fourth gear (9), the inner wall of the equipment box (13) is rotatably connected to a worm wheel (15), the top of the worm wheel (15) is fixedly connected to a first rotating rod (20), both ends of the first rotating rod (20) are rotatably connected to a second rotating rod (21), the second rotating rod (21) is rotatably connected to the top of the card plate (17), one end of the card plate (17) is slidably connected to an extension block (39), one end of the extension block (39) is fixedly connected to a positioning block (18), and when the two positioning blocks (18) are in contact, a stamping groove is formed for fixing the workpiece; When the cylinder (7) drives the punch head downward, it will synchronously drive the positioning blocks (18) on both sides to move toward each other through the gear rod (11), worm wheel (15), worm (14) and connecting rod mechanism, and complete the stable clamping of the workpiece at the moment before the punching occurs.

2. A parts stamping device for slide rail manufacturing according to claim 1, characterized in that: The two ends of the support frame (22) are provided with a conveyor belt (23) by installing a conveyor roller for transmitting the workpiece. A motor (12) is installed at one end of the support frame (22), and one of the conveyor rollers is installed at the output end of the motor (12). An air cooling component is provided at one end of the support frame (22). A large pallet (4) and a small pallet (5) are fixedly connected to one end of the frame (1) for supporting a cargo box (33) to realize material connection. The equipment box (13) is fixedly connected to the bottom of the support frame (22), and a plurality of cross bars (16) are fixedly connected inside the equipment box (13). The outer wall of the cross bar (16) is slidably connected to a clamping plate (17), and a plurality of compression springs (19) are installed inside the clamping plate (17).

3. The component stamping device for slide rail manufacturing according to claim 1, characterized in that: A guide rail is provided at one end of the connecting member (6), and the punching head (10) is slidably connected to the inner wall of the guide rail to limit the position of the punching head (10).

4. The component stamping device for slide rail manufacturing according to claim 2, characterized in that: The air cooling component includes a protective cover (24), which is fixedly connected to one end of the support frame (22); the protective cover (24) is internally rotatably connected to a first gear (28), a second gear (29), and a third gear (30); the first gear (28), the second gear (29), and the third gear (30) are meshedly connected; one end of the third gear (30) is fixedly connected to a fan blade (31); an oscillation mechanism is provided at one end of the air cooling component; an air inlet (32) is installed at one end of the protective cover (24); an air duct (26) is fixedly connected to one end of the protective cover (24) for conveying air to a plurality of air supply blocks (25) installed on the outer wall of the support frame (22); an air duct (27) is provided at one end of the air supply block (25).

5. The component stamping device for slide rail manufacturing according to claim 4, characterized in that: The oscillation mechanism includes an eccentric disk (36), which is fixedly connected to one end of the fan blade (31) and rotatably connected to the outside of the protective cover (24). The outer wall of the eccentric disk (36) is rotatably connected to a steel cable (37), and one end of the steel cable (37) is connected to the cargo box (33).

6. The component stamping device for slide rail manufacturing according to claim 5, characterized in that: One end of the cargo box (33) is fixedly connected to a plurality of push rods (34), the push rods (34) pass through and are slidably connected to one end of the large pallet (4), and one end of the push rods (34) is sleeved with a spring (35).

7. The component punching device for slide rail manufacturing according to claim 6, characterized in that: The bottom of the large pallet (4) is hollow and perpendicular to the top of the small pallet (5), and the bottom of the cargo box (33) is provided with a plurality of sieve holes.

8. The component punching device for slide rail manufacturing according to claim 5, characterized in that: A rotating shaft (38) is installed on the top of the frame (1), and the steel cable (37) is movably connected to one end of the outer wall of the rotating shaft (38).

9. The component stamping device for slide rail manufacturing according to claim 1, characterized in that: The vibrating screen (2) is connected to one end of the feeding guide rail (3) and is installed on the top of the frame (1) for conveying the workpiece.

10. The component stamping device for slide rail manufacturing according to claim 2, characterized in that: The worm (14) and the worm wheel (15) are meshingly connected, and the gear rod (11) is meshingly connected to the tooth end of the fourth gear (9).

Citation Information

Patent Citations

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