A full-automatic die cutting, waste cleaning and product taking machine
The design of the fully automatic die-cutting waste removal and product sorting machine solves the problem of low automation in traditional equipment, realizes an efficient and precise die-cutting waste removal process, reduces manual intervention, and improves production efficiency and finished product quality.
Patent Information
- Application Number
- CN202510742939.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-06-05
AI Technical Summary
Traditional die-cutting waste removal and product sorting equipment has a low degree of automation, requiring a large amount of manual intervention in each process, resulting in low production efficiency, unstable raw material feeding, insufficient feeding accuracy, and poor separation of finished products and waste materials, making it difficult to meet the needs of large-scale, standardized production.
A fully automatic die-cutting waste removal and product extraction machine was designed, including a feeding mechanism, a conveying mechanism, an ejection separation mechanism, and a discharging mechanism. These mechanisms are interconnected to achieve fully automated operation. The feeding mechanism holds the raw materials using a cantilever and a cylinder, the conveying mechanism has an automatic deviation correction function, the ejection separation mechanism can accurately separate finished products from waste materials, and the discharging mechanism can neatly arrange the finished products.
It achieves a fully automated, high-precision die-cutting and waste removal process, reducing labor costs, improving production efficiency, ensuring finished product quality, avoiding waste residue, and meeting the production needs of high-precision products.
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Figure CN120422307B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of product taking machines, in particular to a full-automatic die cutting waste taking machine. BACKGROUND
[0002] In modern industrial production, die cutting waste taking is a key link in packaging, printing and other industries, and the performance of its equipment directly affects product quality and production efficiency. Traditional die cutting waste taking equipment mostly has the problems of single function and low automation degree, and manual intervention is often required in various processes such as raw material feeding, finished product and waste separation, and finished product feeding, which not only has high labor cost, but also the instability of manual operation easily leads to low production efficiency, and it is difficult to meet the needs of large-scale and standardized production.
[0003] In terms of raw material feeding, the existing feeding mechanism lacks flexibility and precision, and it is difficult to quickly and stably fork different specifications and different stacking modes of raw materials, and problems such as feeding failure or raw material damage caused by raw material specification difference often occur, which seriously affects production continuity; in the feeding process, there is a lack of effective correction function, and the raw materials are easy to shake and shift during conveying, which cannot be accurately sent to the subsequent processing position, reducing production precision and product qualification rate; in the ejection separation link, the separation effect of finished products and waste is poor, and the waste residue not only affects the purity of products, but also increases the difficulty and cost of subsequent processing; in the feeding link, the finished product grabbing and arrangement efficiency is low, and it is difficult to arrange neatly according to the preset rules, which is not conducive to the subsequent packaging and transportation of products.
[0004] With the development of industrial production towards intelligence and high efficiency, there is an urgent need for a die cutting waste taking equipment capable of full automation, high precision and stable operation to solve the above-mentioned problems existing in the prior art and meet the increasing production demand. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a full-automatic die cutting waste taking machine, which solves the problems raised in the background art.
[0006] The technical problems solved by the present application are as follows:
[0007] A full-automatic die cutting waste taking machine, comprising: a feeding mechanism for forking and clamping feeding; a feeding mechanism for feeding the raw materials provided by the feeding mechanism to the ejection separation mechanism; an ejection separation mechanism for separating the finished products and waste; a feeding mechanism for taking out the finished products arranged neatly by the ejection separation mechanism; the feeding mechanism, the feeding mechanism, the ejection separation mechanism and the feeding mechanism are arranged in sequence.
[0008] On the basis of the above technical scheme, the present application can also be improved as follows.
[0009] Further, the feeding mechanism comprises a first lifting module, the feeding mechanism is provided with a first sliding rail and a cantilever through the first lifting module, the end of the cantilever is provided with a control panel, one side of the cantilever is provided with a first upper clamping plate through a first air cylinder, the first supporting plate is telescopically installed on the cantilever below the first upper clamping plate through an eighth air cylinder, the first sliding rail is provided with a first transverse moving module, and the first transverse moving module is provided with a feeding conveyor belt.
[0010] Further, the first supporting plate is inserted into the stacked raw materials through the eighth air cylinder, the raw materials are clamped through cooperation of the first upper clamping plate and the first supporting plate, the feeding conveyor belt moves transversely to receive the raw materials, and the raw materials are sent to the feeding mechanism.
[0011] Further, one side of the feeding mechanism is provided with an adjusting module, the feeding mechanism is provided with a baffle through the adjusting module, the feeding mechanism is provided with a feeding module through a screw module, and the raw materials on the feeding mechanism are sent into the ejection separation mechanism through the feeding module.
[0012] Further, the feeding module comprises a connecting plate, both ends of the connecting plate are provided with sliding blocks, the feeding mechanism is provided with guide rails, and the feeding mechanism is slidably installed in the feeding mechanism through cooperation of the sliding blocks and the guide rails; one side of the upper surface of the feeding mechanism is rotatably provided with two vertical plates through two rotating seats, the two vertical plates are connected through rotating shafts, the vertical plates are provided with springs, and the springs are located between the vertical plates and the connecting plate; when feeding, the vertical plates compress the springs and are deflected, so that the raw materials are conveniently fed; after feeding, the vertical plates are reset through the springs and push the raw materials to move forward through the vertical plates.
[0013] Further, the ejection separation mechanism is provided with a clamping module through a support frame, the support frame is provided with a screw module, the clamping module slides on the support frame through the screw module, the ejection separation mechanism is provided with a supporting rod below the clamping module, the ejection separation mechanism is slidably provided with a pushing-out module on the supporting rod, the ejection separation mechanism is provided with an ejection module on one side away from the supporting rod, the ejection module is provided with a fixing module above, and the ejection separation mechanism is provided with a waste guide plate on one end away from the ejection module.
[0014] Further, the ejection die set comprises a grate plate, a second air cylinder is installed at the bottom end of the grate plate, a lifting plate is installed at the output end of the second air cylinder, a ejector rod is installed on the lifting plate, the fixed die set comprises a pressing plate, a guide column is arranged at the bottom end of the pressing plate, a bottom plate is connected to the end of the guide column away from the pressing plate, the bottom plate is installed on the ejection separation mechanism through a third air cylinder, when the ejection die set is working, the raw materials are fixed by the fixed die set, the finished products are ejected from the raw materials through the cooperation of the fixed die set and the ejection die set, and the waste materials are guided to the waste discharging device through the waste discharging guide plate.
[0015] Further, the clamping die set comprises a sliding frame, a fifth air cylinder is installed on the sliding frame through a fourth air cylinder, a movable plate is installed at the output end of the fifth air cylinder, a first fork is installed on the movable plate, a sixth air cylinder is installed above the first fork on the movable plate, a second upper pressing plate is installed at the output end of the sixth air cylinder, after the first fork is inserted below the finished product, the second upper pressing plate is pushed out through the sixth air cylinder, the finished product is clamped through the cooperation of the second upper pressing plate and the first fork, the finished product is moved to the supporting rod through the clamping die set, and the finished product is pushed to the discharging mechanism through the pushing die set on the supporting rod.
[0016] Further, the pushing die set comprises a belt, two belts are arranged, and the two belts are installed on the ejection separation mechanism through belt pulley transmission, the belt pulleys at one end of the two belts are transmissionally connected through a transmission shaft, the transmission shaft is transmissionally connected with the belt pulleys through bevel gears, a first motor is installed on the belt pulley of one side belt, a clamping block is installed on the belt, a mounting seat is connected to the clamping block, and a pushing rod is installed on the mounting seat.
[0017] Further, the discharging mechanism comprises a second lifting die set, the discharging mechanism is installed with a second sliding rail through the second lifting die set, a discharging die set is installed on the second sliding rail through a discharging chuck walking die set, a walking motor is installed in the discharging chuck walking die set, a lead screw and a second motor are installed in the discharging die set, the lead screw and the second motor are transmissionally connected through a synchronous wheel and a synchronous belt, a push plate is installed on the lead screw through a nut seat, a second fork is installed on the push plate, the second fork is telescopic in the discharging die set through the push plate, the second fork receives the finished product by being extended out of the push plate, a seventh air cylinder is installed on the outside of the discharging die set, a third upper clamping plate is installed at the output end of the seventh air cylinder, and the finished product is discharged by being clamped through the cooperation of the third upper clamping plate and the second fork.
[0018] The present application provides a full-automatic die cutting, waste removing and product taking machine.
[0019] The feeding mechanism, the feeding mechanism, the ejection and separation mechanism and the discharging mechanism are sequentially connected, and a complete automatic production line is constructed. Each mechanism does not need manual intervention for raw material handling, separation, part taking and the like, and only a single device can complete the whole process work from raw material feeding to finished product sorting, greatly saving labor cost.
[0020] The ejection and separation mechanism can accurately distinguish the finished product from the waste in the raw material, eliminate the problems of finished product damage or waste residue that may occur during manual waste cleaning, and ensure that the edge is neat and the quality meets the standards, regardless of the complexity of the product shape. The discharging mechanism neatly arranges the separated finished products, avoids collision and confusion during manual part taking, meets the production needs of various products with strict appearance precision requirements, and significantly improves the finished product qualification rate. BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, and the illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application.
[0022] In the drawings:
[0023] Figure 1 is a schematic view of the front appearance of the present application;
[0024] Figure 2 is a schematic view of the front structure of the present application;
[0025] Figure 3 is a schematic view of the feeding mechanism structure of the present application;
[0026] Figure 4 is a schematic view of the appearance of the ejection and separation mechanism of the present application;
[0027] Figure 5 is a schematic view of the appearance of the feeding module of the present application;
[0028] Figure 6 is a schematic view of the front appearance of the fixed module of the present application;
[0029] Figure 7 is a schematic view of the bottom appearance of the fixed module of the present application;
[0030] Figure 8 is a schematic view of the appearance of the ejection module of the present application;
[0031] Figure 9 is a schematic view of the front appearance of the clamping module of the present application;
[0032] Figure 10 is a schematic view of the bottom appearance of the clamping module of the present application;
[0033] Figure 11It is the main view appearance schematic diagram of the ejecting module of the present application;
[0034] Figure 12 It is the bottom view appearance schematic diagram of the ejecting module of the present application;
[0035] Figure 13 It is the main view structure schematic diagram of the blanking module of the present application;
[0036] Figure 14 It is the rear view structure schematic diagram of the blanking module of the present application.
[0037] In the drawings, the component list represented by each sign is as follows:
[0038] 1, feeding mechanism; 101, feeding conveyor belt; 102, first transverse moving module; 103, first sliding rail; 104, control panel; 105, cantilever; 106, first lifting module; 107, first air cylinder; 108, first upper clamping plate; 109, first supporting plate; 2, ejecting and separating mechanism; 201, fixing module; 202, ejecting module; 203, ejecting module; 204, supporting rod; 205, clamping module; 206, pressing plate; 207, guide column; 208, bottom plate; 209, third air cylinder; 210, grate plate; 211, ejecting rod; 212, lifting plate; 213, second air cylinder; 214, sliding frame; 215, fourth air cylinder; 216, fifth air cylinder; 217, sixth air cylinder; 218, first fork; 219, second upper pressing plate; 220, movable plate; 221, first motor; 222, transmission shaft; 223, belt; 224, clamping block; 225, pulley; 226, push rod; 227, mounting seat; 228, waste discharging guide plate; 229, bevel gear; 3, blanking mechanism; 301, second sliding rail; 302, blanking module; 303, second lifting module; 304, blanking chuck walking module; 305, walking motor; 306, lead screw; 307, second motor; 308, push plate; 309, second fork; 310, seventh air cylinder; 311, third upper clamping plate; 4, feeding mechanism; 401, adjusting module; 402, baffle; 403, feeding module; 404, rotating shaft; 405, vertical plate; 406, rotating seat; 407, spring; 408, connecting plate; 409, sliding block. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0040] Please refer to Figures 1-2As shown, the present application provides the following embodiments:
[0041] Embodiment one: a full-automatic die cutting waste removal product taking machine, comprising: a feeding mechanism 1 for forking and clamping feeding; the feeding mechanism 1 has high flexibility and precision, can quickly and stably fork raw materials of different specifications and different stacking modes, the high flexibility and precision enable the equipment to adapt to various production scenes, effectively reduce the feeding problems caused by the differences in raw material specifications, improve the production efficiency, reduce the cost of manual intervention, a feeding mechanism 4 for feeding the raw materials provided by the feeding mechanism 1 to the ejection separation mechanism 2, the feeding mechanism 4 can smoothly and efficiently transport the raw materials to the designated position, effectively avoiding the shaking and displacement of the raw materials during the transportation process, at the same time, the feeding mechanism 4 also has an automatic correction function, when the raw materials appear slight deviation during the transportation process, it can automatically adjust the direction to ensure that the raw materials accurately enter the ejection separation mechanism 2; the ejection separation mechanism 2 for separating and ejecting the raw materials, the ejection separation mechanism 2 can accurately eject the finished products from the raw materials, and at the same time completely separate the waste materials, the separation effect is remarkable, which improves the purity of the products and reduces the difficulty and cost of subsequent processing; the unloading mechanism 3 for taking out the finished products discharged from the ejection separation mechanism 2 and arranging them in order, the unloading mechanism 3 has efficient finished product grabbing and arranging function, can quickly and accurately take out the finished products from the ejection separation mechanism 2, and arrange them in order according to the preset rules; the feeding mechanism 1, the feeding mechanism 4, the ejection separation mechanism 2 and the unloading mechanism 3 are arranged in turn, the connection between each mechanism is close, and the cooperation is tacit, forming a set of efficient and stable full-automatic die cutting waste removal product taking production line.
[0042] Embodiment two: in order to realize efficient, accurate and intelligent feeding operation, for example, Figures 1-3 As shown, the present application also includes:
[0043] The feeding mechanism 1 comprises a first lifting module 106, which has precise lifting control capability and can be flexibly adjusted according to the height requirements of different specifications of raw materials, effectively avoiding feeding failure or raw material damage caused by height mismatch, improving the accuracy and stability of feeding, and greatly reducing the operation difficulty, improving the work efficiency, and also enhancing the versatility and applicability of the equipment. The first lifting module 106 is installed with a first sliding rail 103 and a cantilever 105, and the end of the cantilever 105 is installed with a control panel 104, which effectively avoids feeding failure or raw material damage caused by height mismatch, improves the accuracy and stability of feeding, and greatly reduces the operation difficulty, improves the work efficiency, and also enhances the versatility and applicability of the equipment. One side of the cantilever 105 is installed with a first upper clamping plate 108 through a first air cylinder 107, which has fast response speed and can complete the extension and retraction action in a very short time, ensuring the rapid clamping of the raw material, reducing the time delay in the feeding process, and improving the production efficiency. The first upper clamping plate 108 is installed with a first supporting plate 109 through an eighth air cylinder below, which has a large thrust and stable extension and retraction performance, can reliably insert the first supporting plate 109 into the stacked raw materials, ensures the reliability and stability of the first supporting plate 109 inserted into the raw materials, and provides a solid foundation for the subsequent clamping and feeding operation. The first sliding rail 103 is installed with a first horizontal moving module 102, and the first horizontal moving module 102 is installed with a feeding conveyor belt 101. The first supporting plate 109 is inserted into the stacked raw materials by the eighth air cylinder, and the raw material is clamped by the first upper clamping plate 108 and the first supporting plate 109. This clamping method is firm and reliable, which can effectively prevent the raw material from shaking or falling off during feeding, ensure the stability of the raw material during feeding, avoid production accidents and quality problems caused by shaking or falling off of the raw material, and at the same time, the feeding conveyor belt 101 moves horizontally to receive the raw material and sends it to the feeding mechanism 4.
[0044] Example three: in order to realize stable, efficient and precise conveying of raw materials to the subsequent processing link, as shown in Figures 4-5 The present application also comprises:
[0045] The side of the feeding mechanism 4 is provided with an adjusting module 401, the feeding mechanism 4 is provided with a baffle 402 through the adjusting module 401, the operator can accurately manually adjust according to the actual production demand, so as to adapt to the limiting requirements of different specifications of raw materials, greatly improve the flexibility and efficiency of adjustment, the feeding mechanism 4 is provided with a feeding module 403 through a lead screw module, the raw materials on the feeding mechanism 4 are sent into the ejection separation mechanism 2 through the feeding module 403, so that the raw materials can be accurately and accurately sent into the ejection separation mechanism 2, the production quality is improved, the feeding module 403 comprises a connecting plate 408, both ends of the connecting plate 408 are provided with sliding blocks 409, the feeding mechanism 4 is provided with guide rails, the feeding mechanism 4 is slidably installed in the feeding mechanism 4 through the sliding blocks 409 and the guide rails, the upper surface of the feeding mechanism 4 is rotatably provided with two vertical plates 405 through two rotating seats 406, and the two vertical plates 405 are connected through rotating shafts 404, the vertical plates 405 are provided with springs 407, and the springs 407 are located between the vertical plates 405 and the connecting plate 408, during feeding, the vertical plates 405 compress the springs 407 and deflect, so as to facilitate the feeding of the raw materials, effectively solve the interference problem during the feeding of the raw materials, improve the feeding efficiency, and reduce the manual intervention, after feeding, the vertical plates 405 are reset through the springs 407, and the raw materials are pushed forward through the vertical plates 405.
[0046] Example four: in order to realize efficient, accurate and stable finished product and waste separation and finished product conveying operation, for example, as shown in Figures 4-12 The present application also includes:
[0047] The clamping module 205 is arranged on the ejection separation mechanism 2 through the support frame, and a lead screw module is arranged on the support frame. The lead screw module has high transmission accuracy and good self-locking performance, can ensure accurate sliding of the clamping module 205 on the support frame, and can keep a stable position when stopping, so as to avoid position deviation due to vibration and other factors. The clamping module 205 slides on the support frame through the lead screw module, so that the clamping position can be flexibly adjusted according to different specifications of the finished product. The support rod 204 is arranged below the clamping module 205 on the ejection separation mechanism 2. The push-out module 203 is arranged on the ejection separation mechanism 2 and slides on the support rod 204. The ejection module 202 is arranged on one side of the ejection separation mechanism 2 away from the support rod 204. The fixed module 201 is arranged above the ejection module 202. The waste guide plate 228 is arranged at one end of the ejection separation mechanism 2 away from the ejection module 202. The ejection module 202 comprises a grate plate 210. The second air cylinder 213 is arranged at the bottom end of the grate plate 210 on the ejection separation mechanism 2. The lifting plate 212 is arranged at the output end of the second air cylinder 213. The ejector rod 211 is arranged on the lifting plate 212. The fixed module 201 comprises a pressing plate 206. The guide column 207 is arranged at the bottom end of the pressing plate 206. The guide column 207 can ensure the perpendicularity of the pressing plate 206 during upward and downward movement, and ensure the pressing and fixing effect on the raw materials. The bottom plate 208 is connected to one end of the guide column 207 away from the pressing plate 206. The bottom plate 208 is arranged on the ejection separation mechanism 2 through the third air cylinder 209. When the ejection module 202 performs ejection work, the raw materials are pressed and fixed through the fixed module 201. The finished product is ejected from the raw materials through the cooperation of the fixed module 201 and the ejection module 202. At the same time, the waste is guided to the waste discharge device through the waste guide plate 228. The waste guide plate 228 is designed to be inclined, so that the waste can be quickly and smoothly discharged, avoiding the influence of waste accumulation on the equipment.
[0048] The clamping module 205 comprises a sliding frame 214. The fifth air cylinder 216 is arranged on the sliding frame 214 through the fourth air cylinder 215. The movable plate 220 is arranged at the output end of the fifth air cylinder 216. The first fork 218 is arranged on the movable plate 220. The sixth air cylinder 217 is arranged above the first fork 218 on the movable plate 220. The second upper pressing plate 219 is arranged at the output end of the sixth air cylinder 217. After the first fork 218 is inserted below the finished product, the second upper pressing plate 219 is pushed out through the sixth air cylinder 217. The finished product is clamped through the cooperation of the second upper pressing plate 219 and the first fork 218. This clamping method can provide uniform clamping force and avoid local damage to the finished product. The finished product is moved to the support rod 204 through the clamping module 205, and is pushed to the discharging mechanism 3 through the push-out module 203 on the support rod 204.
[0049] The push-out module 203 comprises two belts 223, which are installed on the ejection separation mechanism 2 through belt pulleys 225, one end of the belt pulleys 225 of the two belts 223 is connected through a transmission shaft 222, and the transmission shaft 222 is connected with the belt pulley 225 through a bevel gear 229. This transmission mode is compact in structure and high in transmission efficiency, can ensure the synchronous operation of the two belts 223, and can keep the finished product stable during the conveying process, thereby improving the accuracy and efficiency of the conveying. The belt pulley 225 of one side of the belt 223 is provided with a first motor 221, the belt 223 is provided with a clamping block 224, the clamping block 224 is connected with a mounting seat 227, and the mounting seat 227 is provided with a push rod 226.
[0050] Example five: in order to realize efficient, accurate and stable finished product discharging operation, for example, as shown in Figures 13-14 The present application also comprises:
[0051] The discharging mechanism 3 comprises a second lifting module 303, and the discharging mechanism 3 is installed with a second sliding rail 301 through the second lifting module 303, so that the discharging mechanism 3 can accurately adjust the height according to different production needs, so as to adapt to finished product receiving devices of different heights. The discharging mechanism 3 is installed with a discharging module 302 through a discharging chuck walking module 304 on the second sliding rail 301. The discharging chuck walking module 304 adopts a high-precision ball screw transmission structure inside, which is high in transmission efficiency and good in positioning accuracy, can ensure that the discharging module 302 quickly and accurately moves to the specified position on the second sliding rail 301, and the discharging chuck walking module 304 is installed with a walking motor 305 inside the discharging module 302. The discharging module 302 is installed with a lead screw 306 and a second motor 307, and the lead screw 306 and the second motor 307 are connected through a synchronous wheel and a synchronous belt. The transmission mode of the synchronous wheel and the synchronous belt is stable and reliable, can accurately control the movement of the push plate 308, and then realize the accurate extension and contraction of the second fork 309, effectively avoid the finished product grabbing error caused by transmission error, the lead screw 306 is installed with the push plate 308 through a nut seat, the push plate 308 is installed with the second fork 309, the second fork 309 extends and retracts in the discharging module 302 through the push plate 308, the second fork 309 extends to receive the finished product through the push plate 308, the extension and retraction speed of the second fork 309 can be adjusted according to production needs, can meet the requirements of different production rhythms, and the outer side of the discharging module 302 is installed with a seventh cylinder 310, and the output end of the seventh cylinder 310 is installed with a third upper clamping plate 311. The third upper clamping plate 311 and the second fork 309 are matched to clamp the finished product for discharging.
[0052] Working principle:
[0053] The first supporting plate 109 of the feeding mechanism 1 is inserted into the stacked raw materials under the pushing of the eighth cylinder, and the first upper clamping plate 108 cooperates with the first supporting plate 109 to clamp the raw materials. Meanwhile, the feeding conveying belt 101 moves horizontally under the driving of the first horizontal moving module 102, receives the clamped raw materials, and sends the raw materials to the feeding mechanism 4.
[0054] The feeding module 403 on the feeding mechanism 4 slides through the lead screw 306 module to send the raw materials on the feeding mechanism 4 into the ejection and separation mechanism 2. In the feeding module 403, the vertical plate 405 is deflected by the compression spring 407 during feeding, facilitating the feeding of the raw materials; after feeding, the vertical plate 405 is reset by the spring 407 and pushes the raw materials to move forward. In addition, the adjusting module 401 on one side of the feeding mechanism 4 is limitedly installed with the baffle 402 to limit the raw materials.
[0055] The ejection module 202 performs ejection work, the second cylinder 213 of the ejection module 202 pushes the lifting plate 212 to rise, the ejector rod 211 on the lifting plate 212 ejects the finished product from the raw materials. Meanwhile, the third cylinder 209 of the fixing module 201 pushes the bottom plate 208 to rise, the guide column 207 on the bottom plate 208 drives the pressing plate 206 to press and fix the raw materials, and the finished product ejection is completed through the cooperation of the fixing module 201 and the ejection module 202. The waste materials are guided out of the device by the waste discharge guide plate 228 installed at the end of the ejection and separation mechanism 2 away from the ejection module 202. The fourth cylinder 215, the fifth cylinder 216 and the sixth cylinder 217 of the clamping module 205 act in coordination, the fifth cylinder 216 pushes the movable plate 220 to make the first fork 218 inserted into the lower part of the finished product, and the sixth cylinder 217 pushes the second upper pressing plate 219 to clamp the finished product through the cooperation of the second upper pressing plate 219 and the first fork 218.
[0056] The finished product is moved to the supporting rod 204 by the clamping module 205. The push-out module 203 on the supporting rod 204 acts, the first motor 221 drives the belt 223 to rotate through the bevel gear 229, the belt pulley 225, the transmission shaft 222 and other transmission structures, and the clamping block 224, the mounting seat 227 and the push rod 226 on the belt 223 move accordingly to push the finished product to the discharging mechanism 3.
[0057] The second lifting module 303 of the discharging mechanism 3 adjusts the height, and the walking motor 305 of the discharging clamping head walking module 304 drives the discharging module 302 to move to the appropriate position. The second motor 307 in the discharging module 302 drives the lead screw 306 to rotate through the synchronous wheel and synchronous belt, the nut seat on the lead screw 306 drives the push plate 308 to move, and the second fork 309 on the push plate 308 extends to receive the finished product. Meanwhile, the seventh cylinder 310 on the outside of the discharging module 302 pushes the third upper clamping plate 311, and the finished product is clamped through the cooperation of the third upper clamping plate 311 and the second fork 309 to complete the discharging action.
[0058] The foregoing merely illustrates the principles of the application and application of its leading features. This application is not limited to the illustrative embodiments described but is capable of being practiced with modification within the spirit and scope of the application in the appended claims, therefore, specific embodiments described herein are not intended to be limiting, but merely representative. It is intended that the scope of the application be defined by the claims appended hereto rather than by the description preceding them. No limitation is intended to any one diagrammatic representation of the details of the application.
[0059] Furthermore, it should be understood that although the description above relates to embodiments, not every embodiment necessarily contains every feature described in the specification. The description is merely exemplary of the principles of the application and application of its leading features. The skilled artisan will appreciate that other embodiments can be derived from the description without departing from the spirit or scope of the application, and that the scope of the present application is not to be determined by the description alone but instead is to be determined by the claims appended hereto. No admission is made that any particular reference is prior art. It is submitted with the understanding that the application's teachings are to be given the broadest possible interpretation within the terms and combinations of the claims that follow this detailed description.
Claims
1. A fully automatic die-cutting waste removal and product sorting machine, comprising a feeding mechanism (1), a conveying mechanism (4), an ejection and separation mechanism (2), and a discharging mechanism (3), characterized in that, The feeding mechanism (1) is used to fork and clamp the raw material and transport it to the feeding mechanism (4). The feeding mechanism (4) sends the raw material to the ejection separation mechanism (2). The ejection separation mechanism (2) splits and ejects the raw material and separates the finished product from the waste. The unloading mechanism (3) receives the finished product discharged by the ejection separation mechanism (2) and arranges and collects it. The mechanisms are arranged in sequence. The feeding mechanism (4) is slidably mounted with a feeding module (403) via a screw module. The feeding mechanism (4) is equipped with a guide rail. The connecting plate (408) of the feeding module (403) is equipped with sliders (409) that cooperate with the guide rail at both ends. The feeding mechanism (4) has two upright plates (405) hinged to it by a rotating seat (406). The two upright plates (405) are connected by a rotating shaft (404). A spring (407) is provided between the upright plate (405) and the connecting plate (408). The ejection separation mechanism (2) is supported by a support frame and a clamping module (205) is mounted on the support frame. The clamping module (205) slides on the support frame via a screw (306) module. A support rod (204) is mounted on the ejection separation mechanism (2) below the clamping module (205). An ejection module (203) is mounted on the ejection separation mechanism (2) on the support rod (204). The ejection separation mechanism (2) includes a grate plate (210), a second cylinder (213), a lifting plate (212), a push rod (211), a fixed module (201), and a waste discharge guide plate (228). The fixed module (201) includes a pressure plate (206), a guide column (207), a bottom plate (208), and a third cylinder (209). The pressure plate (206) is connected to the bottom plate (208) through the guide column (207). The bottom plate (208) is installed on the ejection separation mechanism (2) through the third cylinder (209). The second cylinder (213) is installed at the bottom of the grate plate (210), and its output end is connected to the lifting plate (212). The lifting plate (212) is provided with a push rod (211). The ejection module (203) includes two belts (223) mounted on the ejection separation mechanism (2) via pulleys (225). The pulleys (225) at one end of the two belts (223) are connected by a drive shaft (222). The drive shaft (222) is connected to the pulleys (225) via a bevel gear (229). A first motor (221) is mounted on the pulley (225) of one side of the belt (223).
2. The fully automatic die-cutting waste removal and product retrieval machine according to claim 1, characterized in that: The feeding mechanism (1) is equipped with a first slide rail (103) and a cantilever (105) via a first lifting module (106). A first upper clamping plate (108) is installed on one side of the cantilever (105) via a first cylinder (107). A first support plate (109) is installed on the cantilever (105) below the first upper clamping plate (108) via an eighth cylinder. A first lateral movement module (102) is installed on the first slide rail (103), and a feeding conveyor belt (101) is installed on the first lateral movement module (102).
3. The fully automatic die-cutting waste removal and product retrieval machine according to claim 2, characterized in that: The first pallet (109) is pushed into the raw material by the eighth cylinder and cooperates with the first upper clamp (108) to clamp the raw material.
4. The fully automatic die-cutting waste removal and product retrieval machine according to claim 1, characterized in that: The clamping module (205) includes a sliding frame (214), on which a fifth cylinder (216) is mounted via a fourth cylinder (215). A movable plate (220) is mounted at the output end of the fifth cylinder (216). A first fork (218) and a sixth cylinder (217) located above the first fork (218) are mounted on the movable plate (220). A second upper pressure plate (219) is mounted at the output end of the sixth cylinder (217).
5. The fully automatic die-cutting waste removal and product retrieval machine according to claim 1, characterized in that: The unloading mechanism (3) is equipped with a second slide rail (301) via a second lifting module (303). The unloading module (302) is installed on the second slide rail (301) via an unloading chuck walking module (304). A walking motor (305) is installed inside the unloading chuck walking module (304). A lead screw (306) and a second motor (307) are installed inside the unloading module (302). The lead screw (306) and the second motor (307) are connected by a synchronous pulley and a synchronous belt. A push plate (308) is installed on the lead screw (306) via a lead screw nut. A second fork (309) is installed on the push plate (308). The second fork (309) extends and retracts inside the unloading module (302) via the push plate (308). A seventh cylinder (310) is installed on the outside of the unloading module (302). A third upper clamping plate (311) is installed at the output end of the seventh cylinder (310).
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