Diamond synthesis apparatus top hammer press dispenser
By designing a top hammer pressing and dispensing device with a pressing and cleaning mechanism, the problem of impurity residue on the top hammer surface was solved, achieving efficient cleaning and ensuring the stability of diamond synthesis and the service life of the top hammer.
Patent Information
- Application Number
- CN202510594686.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-05-09
AI Technical Summary
In the prior art, impurities remain on the surface of the top hammer during the assembly process, which affects the quality of the finished diamond product and the service life of the top hammer.
A top hammer pressing and dispensing device including a pressing mechanism and a cleaning mechanism was designed. The top hammer is pressed into the protective sleeve by a piston cylinder, and the cleaning mechanism with cleaning brush and spring is used to clean the surface of the top hammer and the protective sleeve. After cleaning, the spring force causes the cleaning brush to collide with the arc rod to shake off the impurities.
It effectively removes impurities from the top hammer and sheath, ensuring the stability of the synthesis process, improving the quality of the finished product, and extending the service life of the top hammer.
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Figure CN120437890B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of diamond synthesis equipment, and specifically to a top hammer pressing and dispensing device for diamond synthesis equipment. Background Technology
[0002] The six-sided press is a key piece of equipment for diamond synthesis. The top hammer is an important component of the six-sided press. During assembly, the top hammer needs to be pressed onto the protective sleeve. After pressing, the surface of the top hammer needs to be kept clean. This is a crucial step to ensure the stability of the synthesis process and extend the service life of the top hammer. If particles remain on the surface of the top hammer, the following problems may occur during the high-pressure and high-temperature synthesis process: 1. Impurities may become embedded in the diamond synthesis block, causing crystal structure defects or local stress concentration, affecting the quality of the finished product. 2. Hard particles may scratch the surface of the top hammer under high pressure, accelerating crack formation or fatigue failure. Therefore, it is necessary to clean the impurities on the top hammer. Summary of the Invention
[0003] The purpose of this invention is to provide a top hammer pressing and dispensing device for diamond synthesis equipment, so as to overcome the above-mentioned defects in the prior art.
[0004] A diamond synthesis equipment top hammer pressing and dispensing device includes a fixed base, a pressing mechanism and a cleaning mechanism. The pressing mechanism is located on the fixed base and is used to press the top hammer to be pressed. The cleaning mechanism is located on the connecting plate of the pressing mechanism and is used to clean the surface of the top hammer after pressing.
[0005] Preferably, the fixed base includes a frame, a fixing frame, and connecting columns, and the frame and the fixing frame are connected by a plurality of evenly distributed connecting columns.
[0006] Preferably, the pressing mechanism includes a piston cylinder, a gasket, and a protective sleeve. The working cylinder of the piston cylinder is mounted on a fixed frame, the connecting plate is mounted on the piston of the piston cylinder, the gasket is disposed on the connecting plate, and the protective sleeve is bolted to the gasket. The protective sleeve is provided with mounting holes for pressing the top hammer.
[0007] Preferably, the cleaning mechanism includes a gear one, a motor one, a swing arm, and a cleaning brush. The gear one is rotatably connected to a connecting plate. The motor one is mounted on a support plate on the side of the connecting plate. A gear two is mounted on the output shaft of the motor one, and the gear one and gear two mesh with each other. A mounting seat is provided on the gear one, and the motor two is mounted on the mounting seat. One end of the swing arm is located on the output shaft of the motor two. A rotating rod is hinged to the swing arm via a pin. The rotating rod is slidably connected to an arc-shaped rod one on the swing arm. One end of the arc-shaped rod one is connected to one end of the arc-shaped rod two on the swing arm. A spring is sleeved on the arc-shaped rod one, located between the rotating rod and the swing arm. One end of the cleaning brush is rotatably connected to the rotating rod.
[0008] Preferably, the fixing bracket is in a "U" - shaped structure and its opening faces upward.
[0009] Preferably, a number of reinforcing ribs are provided in the fixing bracket.
[0010] Preferably, the mounting seat includes a fixing plate and a fixing rod. There are two fixing plates which are arranged in parallel between them, and the two fixing plates are connected by a number of fixing rods.
[0011] Preferably, the diameter of the second arc - shaped rod is larger than that of the first arc - shaped rod.
[0012] Preferably, both ends of the connecting column are respectively connected to the machine frame and the fixing bracket through locking sleeves.
[0013] The beneficial effects achieved by the present invention are as follows:
[0014] In this application, the piston cylinder of the pressing mechanism drives the top hammer to move and touch the machine frame, and presses the top hammer into the sheath. After the pressing of the top hammer is completed, the cleaning brush of the cleaning mechanism cleans the impurities on the top hammer and the sheath, avoiding the influence of impurities on the normal operation of the top hammer and the sheath. The rotating rod of the cleaning brush can move freely, and under the action of the spring, the cleaning brush presses on the top hammer and the sheath, improving the cleaning effect of the cleaning brush. After the cleaning brush finishes cleaning, under the action of the spring elasticity, the cleaning brush moves on the first arc - shaped rod and collides with the second arc - shaped rod, so that the impurities remaining on the cleaning brush can be shaken off, thereby improving the cleaning effect of the cleaning brush for the next time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of the whole of the present invention.
[0016] Figure 2 It is a schematic structural diagram of the cleaning mechanism of the present invention.
[0017] Figure 3 It is a schematic structural diagram of a part of the cleaning mechanism of the present invention.
[0018] Figure 4 It is Figure 3 The partial enlarged view at A in
[0019] Figure 5 It is a schematic structural diagram of the mounting seat and the second motor of the present invention.
[0020] In the diagram, 1. Fixed base; 11. Frame; 12. Fixed bracket; 13. Connecting column; 2. Pressing mechanism; 21. Connecting plate; 22. Piston cylinder; 23. Gasket; 24. Protective sleeve; 3. Cleaning mechanism; 31. Gear 1; 32. Motor 1; 33. Support plate; 34. Gear 2; 35. Mounting base; 351. Fixed plate; 352. Fixed rod; 36. Motor 2; 37. Swing rod; 371. Rotating rod; 372. Arc rod 1; 373. Arc rod 2; 38. Spring; 39. Cleaning brush. Detailed Implementation
[0021] The following detailed description of the embodiments, with reference to the accompanying drawings, will further illustrate the specific implementation of the present invention, in order to help those skilled in the art to have a more complete, accurate, and in-depth understanding of the concept and technical solutions of the present invention.
[0022] like Figure 1-5 As shown, the present invention provides a top hammer pressing and dispensing device for diamond synthesis equipment, including a fixed base 1, a pressing mechanism 2, and a cleaning mechanism 3. The fixed base 1 includes a frame 11, a fixed frame 12, and connecting columns 13. The frame 11 and the fixed frame 12 are connected by several evenly distributed connecting columns 13. The two ends of the connecting columns 13 are respectively connected to the frame 11 and the fixed frame 12 through locking sleeves, which facilitates the assembly and disassembly of the connecting columns 13 from the frame 11 and the fixed frame 12. The fixed frame 12 has a "U"-shaped structure with the opening facing upward, and the fixed frame 12 is provided with several reinforcing ribs.
[0023] In addition, the pressing mechanism 2 is mounted on the fixed base 1 and is used to press the top hammer to be pressed. The pressing mechanism 2 includes a piston cylinder 22, a pad 23 and a protective sleeve 24. The working cylinder of the piston cylinder 22 is mounted on the fixed frame 12. The connecting plate 21 is mounted on the piston of the piston cylinder 22. The pad 23 is mounted on the connecting plate 21. The protective sleeve 24 is bolted to the pad 23. The protective sleeve 24 is provided with mounting holes for pressing the top hammer.
[0024] In addition, the cleaning mechanism 3 is located on the connecting plate 21 of the pressing mechanism 2 and is used to clean the surface of the top hammer after pressing. The cleaning mechanism 3 includes a gear 31, a motor 32, a swing rod 37 and a cleaning brush 39. The gear 31 is rotatably connected to the connecting plate 21. The motor 32 is mounted on the support plate 33 on the side of the connecting plate 21. A gear 34 is mounted on the output shaft of the motor 32. The gear 31 and the gear 34 mesh with each other. The gear 31 is provided with a mounting base 35. The mounting base 35 includes a fixing plate 351 and a fixing rod 352. There are two fixing plates 351 and they are arranged in parallel. The two fixing plates 351 are connected by several fixing rods 352. A motor 36 is mounted on the mounting base 35. One end of the swing rod 37 is located on the output shaft of the motor 36.
[0025] A rotating rod 371 is hinged to the swing rod 37 via a pin. The rotating rod 371 is slidably connected to an arc-shaped rod 372 on the swing rod 37. One end of the arc-shaped rod 372 is connected to one end of an arc-shaped rod 373 on the swing rod 37. The diameter of the arc-shaped rod 373 is larger than that of the arc-shaped rod 372. The arc-shaped rod 373 limits the position of the cleaning brush 39. A spring 38 is sleeved on the arc-shaped rod 372 and located between the rotating rod 371 and the swing rod 37. One end of the cleaning brush 39 is rotatably connected to the rotating rod 371. Under the action of the spring 38, the cleaning brush 39 presses against the top hammer and the protective sleeve 24, improving the cleaning effect on both.
[0026] Detailed implementation methods and principles:
[0027] When pressing the top hammer of the diamond synthesis equipment, the sheath 24 is bolted to the pad 23, and the top hammer to be pressed is placed in the mounting hole of the sheath 24. Then, the piston cylinder 22 is started, and the piston of the piston cylinder 22 drives the pad 23 and the sheath 24 to move, so that the top hammer contacts the frame 11 on the fixed base 1, pressing the top hammer into the mounting hole of the sheath 24 to complete the pressing task. Then, the piston of the piston cylinder 22 drives the pad 23 and the sheath 24 to return to their original positions. Then, the second motor 36 is started, and the output shaft of the second motor 36 drives the swing rod 37 to rotate toward the top hammer. When the cleaning brush 39 contacts the top hammer, the cleaning brush 39 moves along the arc-shaped rod 372. As the motor moves, the spring 38 on the arc-shaped rod 372 is compressed, and then the motor 32 is started. The gear 34 on the output shaft of the motor 32 drives the gear 31 to rotate, thereby causing the cleaning brush 39 to rotate and clean the impurities on the top hammer and the protective sleeve 24. After the motor 32 drives the cleaning brush 39 to rotate one revolution, the output shaft of the motor 36 is controlled to rotate in the opposite direction, thereby causing the cleaning brush 39 to move away from the top hammer. Under the elastic force of the spring 38, the cleaning brush 39 collides with the arc-shaped rod 373, vibrating the cleaning brush 39 and shaking off the remaining impurities on the cleaning brush 39, thereby improving the cleaning effect of the cleaning brush 39 in the next cleaning.
[0028] In summary, this application uses the piston cylinder 22 of the pressing mechanism 2 to drive the top hammer to move and contact the frame 11, pressing the top hammer into the protective sleeve 24. After the top hammer is pressed, the cleaning brush 39 of the cleaning mechanism 3 cleans the impurities on the top hammer and the protective sleeve 24, preventing the impurities from affecting the normal operation of the top hammer and the protective sleeve 24. The rotating rod 371 of the cleaning brush 39 can move freely and, under the action of the spring 38, makes the cleaning brush 39 press on the top hammer and the protective sleeve 24, improving the cleaning effect of the cleaning brush 39. After the cleaning brush 39 finishes cleaning, under the elastic force of the spring 38, the cleaning brush 39 moves on the arc rod 1 372 and collides with the arc rod 2 373, so that the impurities remaining on the cleaning brush 39 can be shaken off, thereby improving the cleaning effect of the cleaning brush 39 in the next cleaning.
[0029] The embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.
Claims
1. A top hammer pressing and dispensing device for diamond synthesis equipment, characterized in that: It includes a fixed seat (1), a pressing mechanism (2) and a cleaning mechanism (3). The pressing mechanism (2) is arranged on the fixed seat (1) and is used for press-fitting the top hammer to be pressed. The cleaning mechanism (3) is arranged on the connecting plate (21) of the pressing mechanism (2) and is used for cleaning the surface of the top hammer after press-fitting; The fixed seat (1) includes a frame (11), a fixing frame (12) and connecting columns (13). The frame (11) and the fixing frame (12) are connected by a number of evenly distributed connecting columns (13); The pressing mechanism (2) includes a piston cylinder (22), a cushion sleeve (23) and a sheath (24). The working cylinder of the piston cylinder (22) is installed on the fixing frame (12). The connecting plate (21) is installed on the piston of the piston cylinder (22). The cushion sleeve (23) is arranged on the connecting plate (21). The sheath (24) is connected to the cushion sleeve (23) by bolts. The sheath (24) is provided with a mounting hole for press-fitting the top hammer; The cleaning mechanism (3) includes a first gear (31), a first motor (32), a swing rod (37) and a cleaning brush (39). The first gear (31) is rotatably connected to the connecting plate (21). The first motor (32) is installed on a support plate (33) on the side of the connecting plate (21). A second gear (34) is installed on the output shaft of the first motor (32). The first gear (31) and the second gear (34) are meshed with each other. A mounting seat (35) is provided on the first gear (31). A second motor (36) is installed on the mounting seat (35). One end of the swing rod (37) is arranged on the output shaft of the second motor (36). A rotating rod (371) is hinged to the swing rod (37) through a pin shaft. The rotating rod (371) is slidably connected to an arc-shaped rod one (372) on the swing rod (37). One end of the arc-shaped rod one (372) is connected to one end of an arc-shaped rod two (373) on the swing rod (37). A spring (38) located between the rotating rod (371) and the swing rod (37) is sleeved on the arc-shaped rod one (372). One end of the cleaning brush (39) is rotatably connected to the rotating rod (371); The diameter of the arc-shaped rod two (373) is larger than that of the arc-shaped rod one (372).
2. The diamond synthesis equipment top hammer pressing and dispensing device according to claim 1, characterized in that: The fixing frame (12) is of a "U" - shaped structure and is arranged with the opening facing upwards.
3. The diamond synthesis equipment top hammer pressing and dispensing device according to claim 1, characterized in that: A number of reinforcing ribs are provided in the fixing frame (12).
4. The diamond synthesis equipment top hammer pressing and dispensing device according to claim 1, characterized in that: The mounting seat (35) includes a fixing plate (351) and fixing rods (352). There are two fixing plates (351) and the two fixing plates (351) are arranged in parallel. The two fixing plates (351) are connected by a number of fixing rods (352).
5. The diamond synthesis equipment top hammer pressing and dispensing device according to claim 1, characterized in that: Both ends of the connecting column (13) are respectively connected to the frame (11) and the fixing frame (12) through locking sleeves.
Citation Information
Patent Citations
Holding-up hammer device of cubic press
CN117101548A
Synthetic diamond powder column pressing device
CN217431645U